York ZE Series Instruction Manual Download Page 7

5742637-YIM-D-0620

Johnson Controls Ducted Systems

7

Location

Use the following guidelines to select a suitable location for 
these units:
1.

Unit is designed for 

outdoor installation only

.

2.

Condenser coils must have an unlimited supply of air. 
Where a choice of location is possible, position the unit on 
either north or east side of building.

3.

Suitable for mounting on roof curb.

4.

For ground level installation, use a level concrete slab with 
a minimum thickness of 4 inches. The length and width 
should be at least 6 inches greater than the unit base rails. 
Do not tie slab to the building foundation.

5.

Roof structures must be able to support the weight of the 
unit and its options/accessories. Unit must be installed on a 
solid, level roof curb or appropriate angle iron frame.

6.

Maintain level tolerance to 1/2” across the entire width and 
length of unit.

Clearances

All units require particular clearances for proper operation and 
service. Installer must make provisions for adequate 
combustion and ventilation air in accordance with section 5.3 of 
Air for Combustion and Ventilation of the National Fuel Gas 
Code, ANSI Z223.1 – Latest Edition (in U.S.A.), or Sections 7.2, 
7.3, or 7.4 of Gas Installation Codes, CSA-B149.1 (in Canada) - 
Latest Edition, and/or applicable provisions of the local building 

codes. Refer to Table 4 for clearances required for combustible 
construction, servicing, and proper unit operation.

Rigging And Handling

Exercise care when moving the unit. Do not remove any 
packaging until the unit is near the place of installation. Rig the 
unit by attaching chain or cable slings to the lifting holes 
provided in the base rails. Spreader bars, whose length 
exceeds the largest dimension across the unit, 

MUST

 be used 

across the top of the unit.

Units may be moved or lifted with a forklift. Slotted openings in 
the base rails are provided for this purpose.

LENGTH OF FORKS MUST BE A MINIMUM OF 42 INCHES.

Excessive exposure of this furnace to contaminated 
combustion air may result in equipment damage or 
personal injury. Typical contaminates include: 
permanent wave solution, chlorinated waxes and 
cleaners, chlorine based swimming pool chemicals, 
water softening chemicals, carbon tetrachloride, 
Halogen type refrigerants, cleaning solvents (e.g. 
perchloroethylene), printing inks, paint removers, 
varnishes, hydrochloric acid, cements and glues, anti 
static fabric softeners for clothes dryers, masonry acid 
washing materials.

Do not permit overhanging structures or shrubs to 
obstruct condenser air discharge outlet, combustion air 
inlet or vent outlets.

If a unit is to be installed on a roof curb other than a 
York

®

 roof curb, gasketing must be applied to all 

surfaces that come in contact with the unit underside.

Before lifting, make sure the unit weight is distributed 
equally on the rigging cables so it will lift evenly.

All panels must be secured in place when the unit is 
lifted.
The condenser coils should be protected from rigging 
cable damage with plywood or other suitable material.

Summary of Contents for ZE Series

Page 1: ...nt Economizer Board Details 38 14 Altitude Temperature Correction Factors 42 15 ZE Blower Performance Side Duct 45 16 ZE Blower Performance Bottom Duct 46 17 Belt Drive RPM Selection 48 18 Indoor Blow...

Page 2: ...only property damage Improper installation may create a condition where the operation of the product could cause personal injury or property damage Improper installation adjustment alteration service...

Page 3: ...Approvals Design certified by CSA as follows 1 For use as a cooling only unit or a forced air furnace 2 For outdoor installation only 3 For installation on combustible material 4 For use with natural...

Page 4: ...Std Throwaway Filter 2 2 Pleated Filters Merv 8 4 Coil Guard CG STD Filter 5 2 Pleated Filter CG A Std Cabinet B HDF HingedFLTR Tooless DR E SSD SST Drain Pan F SSD HFD A No Economizer C Economizer w...

Page 5: ...s and 5 Local gas utility requirements In Canada 1 Canadian Electrical Code CSA C22 1 2 Installation Codes CSA B149 1 3 Local plumbing and waste water codes and 4 Other applicable local codes Refer to...

Page 6: ...20 Gauge Aluminized Steel Tubular Heat Exchanger Belt Drive Or Direct Drive Blower HACR Breaker Economizer Hood Knockout For Side Power Entry Slide In Economizer Table 1 ZE036 072 Unit Limitations Si...

Page 7: ...nit operation Rigging And Handling Exercise care when moving the unit Do not remove any packaging until the unit is near the place of installation Rig the unit by attaching chain or cable slings to th...

Page 8: ...6 3 475 470 34 5 18 25 111 80 117 162 78 62 51 74 91 114 048 4 603 598 36 18 5 139 108 154 198 96 81 69 98 116 137 060 5 637 632 37 5 18 2 139 117 171 204 96 85 76 111 124 140 072 6 670 665 35 5 17 75...

Page 9: ...5742637 YIM D 0620 Johnson Controls Ducted Systems 9 Figure 5 ZE036 072 Cooling Only Front View Physical Dimensions Figure 6 ZE036 072 Cooling Only Gas Heat Front View Physical Dimensions...

Page 10: ...Economizer 36 With Economizer or Fixed Air Left Side Filter Access 24 Less Economizer 36 With Economizer Right Side Cond Coil 24 Below Unit1 1 Units may be installed on combustible floors made from wo...

Page 11: ...of Curb Table 5 ZE036 072 Utilities Entry Hole Opening Size Dia Used For A 7 8 KO1 1 Opening in the bottom to the unit can be located by the slice in the insulation Control Wiring2 2 Do not remove the...

Page 12: ...e 11 Condensate Drain Compressors The scroll compressor used in this product is specifically designed to operate with R 410A Refrigerant and cannot be interchanged The compressor also uses a polyolest...

Page 13: ...lacement wire must be of the type shown on the wiring diagram and the same minimum gauge as the replaced wire A disconnect must be utilized for these units Factory installed disconnects are available...

Page 14: ...stat to the unit Refer to Table 6 for control wire sizing and maximum length When installing equipment in a facility with a 3 phase high leg delta power supply care must be taken to ensure that the hi...

Page 15: ...OTEC TION AND WIRING OCC C RC G Y2 Y1 W2 W1 X R THERMOSTAT TERMINALS CONTROL TERMINAL BLOCK TERMINALS ON A LIMITED NUMBER OF THERMOSTATS 1 4 3 1 2 4 Second stage ot required on single stage he g units...

Page 16: ...mostat to indicate the Occupied on X is an input to the thermostat to display Error Status condi ons 3 W2 Y1 G OCC Y2 X R SD 24 C W1 2 24V C 24 VAC Class 2 SD 24 Jumper Located on Harness Smoke Detect...

Page 17: ...51 69 1 70 460 3 60 5 8 38 9 1 3 2 1 0 NONE 10 6 15 E07 6 8 1 8 2 12 8 15 E10 10 1 1 12 1 17 8 20 E15 13 6 2 16 4 23 1 25 E20 19 5 2 23 5 31 9 35 575 3 60 4 2 36 5 5 9 1 3 1 9 0 NONE 8 2 15 E10 10 6...

Page 18: ...15 E10 10 6 1 10 2 15 1 20 E15 15 9 2 15 3 21 5 25 E20 21 2 2 20 4 27 9 30 E30 30 4 2 29 3 38 9 40 072 6 208 3 60 19 6 136 27 4 4 4 3 None 33 2 45 E05 4 1 11 1 33 2 45 E07 5 6 1 15 5 33 2 45 E10 8 1 2...

Page 19: ...1 70 460 3 60 5 8 38 9 1 3 2 1 0 NONE 10 6 15 E07 6 8 1 8 2 12 8 15 E10 10 1 1 12 1 17 8 20 E15 13 6 2 16 4 23 1 25 E20 19 5 2 23 5 31 9 35 575 3 60 4 2 36 5 5 9 1 3 1 9 0 NONE 8 2 15 E10 10 6 1 10 2...

Page 20: ...5 37 2 50 E10 8 1 22 2 38 1 50 E15 11 9 1 33 51 6 60 E20 15 9 2 44 1 65 5 70 E30 22 2 2 61 6 87 4 90 230 3 60 19 6 136 27 4 4 8 3 None 37 2 50 E05 5 3 1 12 7 37 2 50 E07 7 5 1 18 37 2 50 E10 10 6 1 25...

Page 21: ...30 E07 5 6 1 15 5 26 9 30 E10 8 1 22 2 35 3 40 E15 11 9 2 33 48 8 50 E20 15 9 2 44 1 62 7 70 230 3 60 10 4 73 16 3 2 3 6 0 NONE 21 3 30 E05 5 3 1 12 7 23 4 30 E07 7 5 1 18 30 1 35 E10 10 6 1 25 5 39...

Page 22: ...7 6 0 NONE 32 40 E05 4 1 11 1 32 40 E07 5 6 1 15 5 32 40 E10 8 1 22 2 37 3 45 E15 11 9 2 33 50 8 60 E20 15 9 2 44 1 64 7 70 E30 22 2 2 61 6 86 5 90 230 3 60 16 110 24 9 4 4 7 6 0 NONE 32 40 E05 5 3 1...

Page 23: ...3 60 5 8 38 9 1 3 2 1 5 NONE 15 6 20 E07 6 8 1 8 2 19 1 20 E10 10 1 1 12 1 24 1 25 E15 13 6 2 16 4 29 3 30 E20 19 5 2 23 5 38 2 40 575 3 60 4 2 36 5 5 9 1 3 1 9 4 NONE 12 2 15 E10 10 6 1 10 2 20 1 25...

Page 24: ...E10 10 6 1 10 2 20 1 25 E15 15 9 2 15 3 26 5 30 E20 21 2 2 20 4 32 9 35 E30 30 4 2 29 3 43 9 45 072 6 208 3 60 19 6 136 27 4 4 4 3 20 None 43 2 60 E05 4 1 11 1 43 2 60 E07 5 6 1 15 5 43 2 60 E10 8 1 2...

Page 25: ...90 460 3 60 5 8 38 9 1 3 2 1 5 NONE 15 6 20 E07 6 8 1 8 2 19 1 20 E10 10 1 1 12 1 24 1 25 E15 13 6 2 16 4 29 3 30 E20 19 5 2 23 5 38 2 40 575 3 60 4 2 36 5 5 9 1 3 1 9 4 NONE 12 2 15 E10 10 6 1 10 2 2...

Page 26: ...47 2 60 E10 8 1 22 2 50 6 60 E15 11 9 1 33 64 1 70 E20 15 9 2 44 1 78 80 E30 22 2 2 61 6 99 9 100 230 3 60 19 6 136 27 4 4 8 3 20 None 47 2 60 E05 5 3 1 12 7 47 2 60 E07 7 5 1 18 47 2 60 E10 10 6 1 25...

Page 27: ...E07 5 6 1 15 5 39 4 40 E10 8 1 22 2 47 8 50 E15 11 9 2 33 61 3 70 E20 15 9 2 44 1 75 2 80 230 3 60 10 4 73 16 3 2 3 6 10 NONE 31 3 40 E05 5 3 1 12 7 35 9 40 E07 7 5 1 18 42 6 45 E10 10 6 1 25 5 51 9 6...

Page 28: ...4 4 7 6 10 NONE 42 50 E05 4 1 11 1 42 50 E07 5 6 1 15 5 42 50 E10 8 1 22 2 49 8 50 E15 11 9 2 33 63 3 70 E20 15 9 2 44 1 77 2 80 E30 22 2 2 61 6 99 100 230 3 60 16 110 24 9 4 4 7 6 10 NONE 42 50 E05 5...

Page 29: ...38 4 4 17 4 None 52 3 70 230 1 60 24 4 144 2 38 4 4 17 4 None 52 3 70 1 Minimum Circuit Ampacity 2 Dual Element Time Delay Type 3 HACR type per NEC ZE036 060 With Powered Convenience Outlet Belt Drive...

Page 30: ...ER Compliant Belt Drive Single Phase Gas Heat Only 3 Yes Yes Yes Yes No Yes Steady state efficiency 3 Phase Only 80 80 80 80 80 80 80 0 80 0 No burners 2 4 3 5 4 5 4 5 No stages 1 1 1 1 1 1 1 1 Temper...

Page 31: ...eave 1VL44 1VP56 1VL44 1VP56 1VL44 1VP56 VL44 1VP56 Blower Sheave AK64 AK66 AK56 AK61 AK56 AK56 AK56 AK56 Belt A37 A39 A36 A38 A36 A38 A36 A38 Motor HP each 1 1 2 1 1 2 1 1 2 1 1 2 1 1 2 2 1 1 2 3 RPM...

Page 32: ...used NOTE Gas Heaters are shipped available for natural gas but can be converted to L P with Kit Model No 1NP0440 All furnaces meet the latest California seasonal efficiency requirements 1 Based on 1...

Page 33: ...joint union must be installed in the gas piping 2 Where required by local codes a manual shut off valve must be installed outside of the unit 3 Use wrought iron or steel pipe for all gas lines Pipe d...

Page 34: ...ustion Air Hood Figure 17 The vent hood is installed by inserting the top flange of the hood into the slotted opening in the access panel and securing in place The products of combustion are discharge...

Page 35: ...d RRS Economizer Kit Offered This section describes how to use the Economizer s user interface for Keypad and menu navigation Settings and parameter changes Menu structure and selection User Interface...

Page 36: ...tion the outside air is suitable for free cooling if the outside air temperature is 1 F below the Economizer OAT Enable Setpoint and 1 F below the Return Air Temperature Free cooling is no longer avai...

Page 37: ...s great enough to demand more than one stage of cooling If the economizer output goes to minimum position and the SAT is less than Economizer Setpoint 1 F the control starts a 12 minute timer to de en...

Page 38: ...mistor MAT parameter reports input status F C 3 65 VDC reading MAT to COM with open circuit Read only use in current control revision IN1 MAT LEDs at left on upper edge of economizer board POWER POWER...

Page 39: ...power exhaust actuator and economizer actuator Connects through circuit trace to 24V IN pin HOT ECON 2 10 VDC output for the Economizer actuator Econ parameter reports output status 0 100 Used to posi...

Page 40: ...egative for the indoor air quality sensor Connects through circuit trace to 24V IN pin COM R 24V 24 VAC hot supplied for the outdoor air quality sensor Connects through circuit trace to 24V IN pin HOT...

Page 41: ...0 5 VDC negative for the building pressure sensor Connects through circuit trace to 24V IN pin COM BINARY INPUTS at right on lower edge of economizer board IN9 PURGE 24 VAC hot input from the PURGE d...

Page 42: ...3 Never loosen nuts C 4 Use belt tension checker to apply a perpendicular force to one belt at the midpoint of the span as shown Deflection distance of 4mm 5 32 is obtained To determine the deflection...

Page 43: ...0 56 Example 2 A system located at 5 000 feet of elevation is to deliver 1 400 CFM at a static pressure of 1 5 Use the unit blower tables to select the blower speed and the BHP requirement Solution A...

Page 44: ...eds the maximum continuous BHP rating of the 1 5 HP motor The 2 HP motor is required 6 1478 RPM is within the range of the 2 HP drive 7 Using the 2 HP motor and drive 2 5 turns open will achieve 1478...

Page 45: ...49 942 0 58 1016 0 67 1087 0 76 1155 0 85 1221 0 96 1284 1 05 1345 1 16 1200 733 0 33 817 0 47 896 0 56 973 0 64 1047 0 73 1118 0 82 1186 0 92 1252 1 01 1315 1 11 1376 1 21 1400 770 0 42 853 0 56 933...

Page 46: ...363 1411 376 1374 390 1331 403 1292 417 1249 430 4 MED HI 1480 263 1433 276 1389 290 1347 303 1303 316 1257 329 1208 343 1153 358 1080 374 3 MED 1332 208 1286 221 1241 234 1195 246 1146 258 1097 272 1...

Page 47: ...8 852 0 56 939 0 64 1022 0 73 1103 0 81 1180 0 89 1254 0 99 1326 1 08 1395 1 19 1462 1 29 1600 807 0 61 897 0 68 984 0 76 1068 0 84 1148 0 93 1225 1 02 1300 1 12 1371 1 21 1440 1 31 1507 1 40 1800 856...

Page 48: ...1802 730 1759 740 1722 756 1657 748 2 MED LOW 1688 413 1645 432 1611 451 1575 468 1534 479 1498 497 1461 513 1 LOW 1509 327 1477 339 Table 17 Belt Drive RPM Selection Size Tons Model HP Max BHP Motor...

Page 49: ...etermine the pressure drop across a dry evaporator coil Since the moisture on an evaporator coil may vary greatly measuring the pressure drop across a wet coil under field conditions would be inaccura...

Page 50: ...essor de energizes the blower is stopped following the elapse of the fan off delay for cooling To be available a compressor must not be locked out due to a high or low pressure switch or freezestat tr...

Page 51: ...UCB will de energize the compressor initiate the ASCD and stop the condenser fan If the call for cooling is still present at the conclusion of the ASCD the UCB will re energize the halted compressor...

Page 52: ...MUST use a two stage thermostat a Upon a call for heat by the thermostat the heater sequencer 1S will be energized After completing the specified fan on delay for heating the UCB will energize the blo...

Page 53: ...oses the pilot and main gas valves and performs a 30 second purging of the heat exchanger by continuing the operation of the draft motor The UCB continues the operation of the indoor blower for a conf...

Page 54: ...sequence If at any time during furnace operation the centrifugal switch opens then the ICB will de energize the pilot and main gas valves and monitor the centrifugal switch If the centrifugal switch...

Page 55: ...e If thermostat set temperature is above room temperature pilot burner ignition will occur and after an interval to prove pilot flame main burners will ignite To Shut Down 1 Turn off electric power to...

Page 56: ...Appearance Burners are now accessible for service Reverse the above procedure to replace the assemblies Make sure that burners are level and seat at the rear of the heat exchanger Burner Air Shutter...

Page 57: ...ent control to the supply fan VFD You may need to adjust the speeds for specific applications as factory defaults may not always be suitable To make airflow changes adjust the variable pitch sheave pu...

Page 58: ...ace the UCB On a call for cooling the supply air blower motor is operating but the compressor is not the room thermostat fan switch is in the AUTO position 1 If installed check the position of the eco...

Page 59: ...volts is not present at the Y1 OUT terminal the UCB must be replaced 12 For units without economizers If 24 volts is present at the Y1 OUT terminal check for 24 volts at the Y1 ECON terminal If 24 vol...

Page 60: ...5 159 70 364 97 15 80 65 11 400 Cfm Ton 75 63 75 130 60 256 76 21 75 54 8 85 135 57 299 88 20 75 55 9 95 140 52 348 100 19 75 56 10 Table 28 ZE048 4 0 Ton Operating Pressures Air Flow Indoor Db Wb Ind...

Page 61: ...63 75 132 56 287 77 20 75 55 14 85 134 57 334 85 20 75 55 17 95 138 58 386 94 19 75 56 19 Table 30 ZE072 6 0 Ton Operating Pressures Air Flow Indoor Db Wb Indoor DB WB Outdoor DB Suction Pressure Suc...

Page 62: ...and repair as necessary If the control voltage is present then verify the cleanliness of the harness and the ICB connector clean if necessary and reconnect the wiring harness to the ICB and observe I...

Page 63: ...f gas inlet pressure is above the minimum inlet pressure stated on unit data label then adjust the pilot pressure per the start up procedures If the pilot cannot be adjusted to obtain a strong and sta...

Page 64: ...the thermostat fan switch in the ON position If the supply air blower motor energizes go to Step 10 2 If the supply air blower motor does not energize when the fan switch is set to ON check that line...

Page 65: ...as described in POST START CHECK LIST on page 55 Make adjustments as necessary 3 Make sure that the pilot burner is not bent or damaged 4 Make sure that the ground connections at the pilot burner gas...

Page 66: ...Not Applicable 2 Flashes Control waiting ASCD1 3 Flashes HPS1 Compressor Lock out 5 Flashes LPS1 Compressor Lock out 7 Flashes FS1 Compressor Lock out 9 Flashes Ignition Control Locked Out Ignition C...

Page 67: ...the UCB microprocessor connects through circuit trace to the SD 24 terminal SD 24 24 VAC hot out for factory accessory smoke detector condensate overflow and or user shutdown relay switching in serie...

Page 68: ...t indicates 24 VAC is present at C and 24V terminals FAULT Red hard lockout networking error and firmware error indicator 1 2 second on off flashing indicates one or more alarm is currently active 1 1...

Page 69: ...reading EC2 to EC2 with open circuit Used in suction line temperature safety Pinned connections on right edge of UCB RAH Return Air Humidity input from 0 10 VDC 0 100 RH sensor Input required for reh...

Page 70: ...ut for indoor blower contactor coil indoor blower VFD enable relay coil Output with heat cool operation G input or schedule demand C1 24 VAC hot output for compressor 1 If demand is present and permis...

Page 71: ...er of the board Positive of the 15 VDC reading to C circuit for powering an optional netstat and or Multi Touch gateway C Common for SA BUS power and communication circuits Also incorporated in the J8...

Page 72: ...indicates the UCB is supplying power to the communication sub board 1 When wiring unit and other devices using the SA Bus and FC Bus see Table 34 Table 33 Smart Equipment UCB Details Continued Descri...

Page 73: ...LDO VWDUW XS 7KLV FRQILGHQFH LV VXSSRUWHG E WKH GD GHDOHU SURWHFWLRQ FRYHUDJH SRUWLRQ RI RXU VWDQGDUG ZDUUDQW SROLF ZKLFK VWDWHV WKDW RKQVRQ RQWUROV XFWHG 6 VWHPV ZLOO FRYHU SDUWV DQG ODERU RQ QHZ HTX...

Page 74: ...LQ WKH IXOO RSHQ SRVLWLRQ DQG WKH IUHTXHQF GULYH LV RSHUDWLQJ DW R QRW SURFHHG ZLWK WKH HTXLSPHQW VWDUW XS ZLWKRXW WKH GHVLJQ 0 LQIRUPDWLRQ HVLJQ 6XSSO LU 0 BBBBBBBBBBBBBBBBBBBBBBBBBB HVLJQ 5HWXUQ LU...

Page 75: ...RPSOHWH LU 0RYLQJ QVSHFWLRQ RPSOHWHG 6HH 1RWHV OLJQPHQW RI GULYH FRPSRQHQWV HOW WHQVLRQ DGMXVWHG SURSHUO ORZHU SXOOH V WLJKW RQ VKDIW EHDULQJ VHW VFUHZV WLJKW ZKHHO WLJKW WR VKDIW 3UHVVXUH VZLWFK RU W...

Page 76: ...JH UHTXLUHG WR REWDLQ WKH FRUUHFW DLUIORZ DV LW QHFHVVDU WR LQFUHDVH RI GHFUHDVH WKH DLUIORZ WR PHHW WKH GHVLJQ FRQGLWLRQV I WKH PRWRU SXOOH VL H ZDV FKDQJHG PHDVXUH WKH RXWVLGH GLDPHWHUV RI WKH PRWRU...

Page 77: ...BB 5 5HWXUQ LU 7HPSHUDWXUH BBBBBBBBBBBBBBBB GE BBBBBBBBBBBBBBBB ZE BBBBBBBBBBBBBBBB 5 0L HG LU 7HPSHUDWXUH BBBBBBBBBBBBBBBB GE BBBBBBBBBBBBBBBB ZE BBBBBBBBBBBBBBBB 5 6XSSO LU 7HPSHUDWXUH BBBBBBBBBBBBB...

Page 78: ...BBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBB BBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBB BBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBB...

Reviews: