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538605-UIM-B-1009

R-410A OUTDOOR SPLIT-SYSTEM 
HEAT PUMP

MODELS: 14.5 SEER - YHJF060/CHJF060/ LHJF060

5 TONS – 1 PHASE

INSTALLATION MANUAL

LISTED

ISO 9001

Certified Quality

Management System

LIST OF SECTIONS

GENERAL  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
SAFETY  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
UNIT INSTALLATION  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
TXV INSTALLATIONS   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
ELECTRICAL CONNECTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

EVACUATION   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  8
SYSTEM CHARGE   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  8
SYSTEM START-UP  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  9
INSTRUCTING THE OWNER   . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  10
WIRING DIAGRAM   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  11

LIST OF FIGURES

Typical Installation with Required Clearances  . . . . . . . . . . . . . . . . . . . 2
Tubing Hanger  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Underground Installation   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Heat Protection   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Outdoor Unit Control Box - 14.5 SEER 60 Only . . . . . . . . . . . . . . . . . . 5
Thermostat Wiring – Two-Stage Heat Pump - 
Variable Speed Air Handler  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Thermostat Wiring – Two-Stage Heat Pump - 
Variable Speed Air Handler   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  7
CFM Selection Board  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  8
Heat Pump Flow Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  9
Wiring Diagram - Single Phase - 14.5 SEER - 5 Ton  . . . . . . . . . . . .  11

LIST OF TABLES

R-410A Saturation Properties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

SECTION I: GENERAL

The outdoor units are designed to be connected to a matching indoor
coil with sweat connect lines. Sweat connect units are factory charged
with refrigerant for a matching indoor coil plus 15 feet of field supplied
lines.

Matching indoor coils are available with a thermal expansion valve or
an orifice liquid feed sized for the most common usage. The orifice size
and/or refrigerant charge may need to be changed for some indoor-out-
door unit combinations, elevation differences, or total line lengths. Refer
to Application Data covering “General Piping Recommendations and
Refrigerant Line Length” (Part Number 036-61920-001).

SECTION II: SAFETY

This is a safety alert symbol. When you see this symbol on
labels or in manuals, be alert to the potential for personal
injury.

Understand and pay particular attention to the signal words 

DANGER

,

WARNING

, or 

CAUTION

.

DANGER 

indicates an 

imminently

 hazardous situation, which, if not

avoided, 

will result in death or serious injury

.

WARNING 

indicates a 

potentially

 hazardous situation, which, if not

avoided, 

could result in death or serious injury

.

CAUTION 

indicates a potentially hazardous situation, which, if not

avoided 

may result in minor or moderate injury

. It is also used to

alert against unsafe practices and hazards involving only property dam-
age.

INSPECTION

As soon as a unit is received, it should be inspected for possible dam-
age during transit. If damage is evident, the extent of the damage
should be noted on the carrier’s delivery receipt. A separate request for
inspection by the carrier’s agent should be made in writing. See Local
Distributor for more information.

Improper installation may create a condition where the operation of
the product could cause personal injury or property damage.
Improper installation, adjustment, alteration, service, or mainte-
nance can cause injury or property damage. Refer to this manual
for assistance or for additional information, consult a qualified con-
tractor, installer, or service agency.

This product must be installed in strict compliance with the
enclosed installation instructions and any applicable local, state,
and national codes including, but not limited to building, electrical,
and mechanical codes.

Summary of Contents for YHJF060

Page 1: ...Refrigerant Line Length Part Number 036 61920 001 SECTION II SAFETY This is a safety alert symbol When you see this symbol on labels or in manuals be alert to the potential for personal injury Underst...

Page 2: ...required that the outdoor unit indoor coil and metering device all be replaced The following steps should be performed in order to insure proper system operation and performance Line set change out is...

Page 3: ...por lines at least 1 every 20 feet toward the outdoor unit to facilitate proper oil return PRECAUTIONS DURING LINE INSTALLATION 1 Install the lines with as few bends as possible Care must be taken not...

Page 4: ...pt when necessary for servicing the system 12 Release the refrigerant charge into the system Open both the liq uid and vapor valves by removing the plunger cap and with an allen wrench back out counte...

Page 5: ...he complete connection diagram and schematic wiring label is located on the inside surface of the unit service access panel 3 Replace the control box cover removed in Step 2 4 All field wiring to be i...

Page 6: ...rgized in Cool 1 24VAC Humidifier Optional Part Numbers SAP Legacy 159481 031 09157 2 COM 24 Volt Common R 24 Volt Hot W1 First Stage Aux Heat W2 Second Stage Aux Heat Y1 Single Stage Compressor Y Y2...

Page 7: ...ype must be set to 12 3 Heat 2 Heat Pump Thermostat Installer Setup 0190 Changeover Valve must be set to 0 O B terminal Energized in Cooling Thermostat Installer Setup 0200 Backup Heat Source must be...

Page 8: ...whenever additional refrigerant is required for the system charge A superheat charging method is not suitable for TXV equipped systems Measurement Method If a calibrated charging cylinder or accurate...

Page 9: ...thermostat demand to provide cooling as needed An attempt to start the compressor without at least 8 hours of crankcase heat will damage the compressor TABLE 1 R 410A Saturation Properties Temp F Pre...

Page 10: ...proper operation and maintenance of all other system components MAINTENANCE 1 Dirt should not be allowed to accumulate on the outdoor coils or other parts in the air circuit Clean as often as necessar...

Page 11: ...538605 UIM B 1009 Johnson Controls Unitary Products 11 SECTION VI WIRING DIAGRAM FIGURE 10 Wiring Diagram Single Phase 14 5 SEER 5 Ton...

Page 12: ...ge without notice Published in U S A 538605 UIM B 1009 Copyright 2009 by Johnson Controls Inc All rights reserved Supersedes 538605 UIM A 0909 Johnson Controls Unitary Products 5005 York Drive Norman...

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