background image

9

1/2'' Pitch

Drain

1.5 in.

1.5 in.

PVC tube stub

PVC coupling

Vent (if needed)

PVC tube stub

1/8 in. per foot

NOTE:

 Check dimensional data for actual PVC sizes.

Figure 6: Unit Pitch for Drain

Figure 5: Horizontal Drain Connection

Low Water Coil Limit

Set the freeze sensing switch SW2-1 on the Aurora Base Control 
(ABC) printed circuit board for applications using a closed loop 
antifreeze solution to “LOOP” (15°F). On applications using an 
open loop/ground water system (or closed loop no antifreeze), set 
this dip switch to “WELL” (30°F), the factory default setting. (Refer 
to the DIP Switch Settings table in the Aurora Control section.)

Condensate Drain

On vertical units, the internal condensate drain assembly consists 
of a drain tube which is connected to the drain pan, a 3/4-inch PVC 
female adapter and a flexible connecting hose. The female adapter 
may exit either the front or the side of the cabinet. The adapter 
should be glued to the field-installed PVC condensate piping. 
On vertical units, a condensate hose is inside all cabinets as a 
trapping loop; therefore, an external trap is not necessary.
 
On horizontal units, a PVC stub is provided for condensate drain 
piping connection. An external trap is required (see below). If a 
vent is necessary, an open stand pipe may be applied to a tee in 
the field-installed condensate piping.

Water Quality

In ground water situations where scaling could be heavy or where 
biological growth such as iron bacteria will be present, a closed 
loop system is recommended. The heat exchanger coils in ground 
water systems may, over a period of time, lose heat exchange 
capabilities due to a buildup of mineral deposits inside. These 
can be cleaned, but only by a qualified service mechanic, as 
special solutions and pumping equipment are required. Hot water 

generator coils can likewise become scaled and possibly plugged. 
In areas with extremely hard water, the owner should be informed 
that the heat exchanger may require occasional flushing.

Units with cupronickel heat exchangers are recommended for 
open loop applications due to the increased resistance to build-up 
and corrosion, along with reduced wear caused by acid cleaning. 
Failure to adhere to the guidelines in the water quality table could 
result in the loss of warranty.

General Installation Information cont.

Material

Copper

90/10 Cupronickel

316 Stainless Steel

pH

Acidity/Alkalinity

7 - 9

7 - 9

7 - 9

Scaling

Calcium and

Magnesium Carbonate

(Total Hardness)

less than 350 ppm

(Total Hardness)

less than 350 ppm

(Total Hardness)

less than 350 ppm

Corrosion

Hydrogen Sulfide

Less than 0.5 ppm (rotten egg 

smell appears at 0.5 ppm)

10 - 50 ppm

Less than 1 ppm

Sulfates

Less than 125 ppm

Less than 125 ppm

Less than 200 ppm

Chlorine

Less than 0.5 ppm

Less than 0.5 ppm

Less than 0.5 ppm

Chlorides

Less than 20 ppm

Less than 125 ppm

Less than 300 ppm

Carbon Dioxide

Less than 50 ppm

10 - 50 ppm

10 - 50 ppm

Ammonia

Less than 2 ppm

Less than 2 ppm

Less than 20 ppm

Ammonia Chloride

Less than 0.5 ppm

Less than 0.5 ppm

Less than 0.5 ppm

Ammonia Nitrate

Less than 0.5 ppm

Less than 0.5 ppm

Less than 0.5 ppm

Ammonia Hydroxide

Less than 0.5 ppm

Less than 0.5 ppm

Less than 0.5 ppm

Ammonia Sulfate

Less than 0.5 ppm

Less than 0.5 ppm

Less than 0.5 ppm

Total Dissolved Solids (TDS)

Less than 1000 ppm

1000 - 1500 ppm

1000 - 1500 ppm

LSI Index

+0.5 to -0.5

+0.5 to -0.5

+0.5 to -0.5

Iron Fouling

(Biological Growth)

Iron, FE

2

+ (Ferrous)

Bacterial Iron Potential

< 0.2 ppm

< 0.2 ppm

< 0.2 ppm

Iron Oxide

Less than 1 ppm, above this level 

deposition will occur

Less than 1 ppm, above this level 

deposition will occur

Less than 1 ppm, above this level 

deposition will occur

Erosion

Suspended Solids

Less than 10 ppm and filtered for 

max. of 600 micron size

Less than 10 ppm and filtered for 

max. of 600 micron size

Less than 10 ppm and filtered for 

max. of 600 micron size

Threshold Velocity

(Fresh Water)

< 6 ft/sec

< 6 ft/sec

< 6 ft/sec

NOTES:

  Grains = ppm divided by 17

mg/L is equivalent to ppm

2/22/12

AFFINITY SINGLE & DUAL CAPACITY SERIES INSTALLATION MANUAL

Summary of Contents for YAFS012

Page 1: ...026 072 2 THRU 6 NOMINAL TONS Due to continuous product improvement specifications are subject to change without notice Visit us on the web at www york com Additional rating information can found at w...

Page 2: ......

Page 3: ...16 Electrical Data 17 Blower Performance Data 19 Dimensional Data 24 Physical Data 28 The Aurora Control System 30 Reference Calculations and Legend 39 Wiring Schematics 40 Unit Startup 48 Operating P...

Page 4: ...mp No GeoStart1 3 No HWG GeoStart 4 HWG with Factory Installed Pump GeoStart1 2 Vintage Factory Use Only Controls A AuroraTM Base Control B Aurora Advanced Control C Aurora Performance Package 018 072...

Page 5: ...h space for service personnel to perform maintenance or repair Provide sufficient room to make water electrical and duct connection s If the unit is located in a confined space such as a closet provis...

Page 6: ...nce vibration could loosen a single nut To allow filter access one bracket on the filter side should be installed 180 from the position shown in Figure 3 The unit should be pitched approximately 1 4 i...

Page 7: ...82 4 27 8 24 1 29 3 cm 209 3 70 6 61 2 74 4 072 in 99S500A03 82 4 27 8 24 1 29 3 cm 209 3 70 6 61 2 74 4 2 8 12 Weight Distribution Model Vertical Weight Horizontal Weight Horizontal Weight Distribut...

Page 8: ...ired if necessary The duct system should be sized to handle the design airflow quietly and efficiently To maximize sound attenuation of the unit blower the supply and return plenums should include an...

Page 9: ...informed that the heat exchanger may require occasional flushing Units with cupronickel heat exchangers are recommended for open loop applications due to the increased resistance to build up and corr...

Page 10: ...WG Pump HWG Pump Purple Hot Water Limit Switch 130 F Blue 1 2 3 Cabinet HW Switch Field Supplied Relay for Heat Pump 1 Field Supplied Relay for Heat Pump 2 Heat Pump 1 Contactor Coil Heat Pump 2 Conta...

Page 11: ...ion Open Loop Ground Water Systems Flexible Duct Collar Vibration Absorbing Pad P T Plugs Drain Desuperheater Connections Auxiliary Heater Knockout Low Voltage to Thermostat and Valve Unit Supply Aux...

Page 12: ...esidential units with hot water generators contain an internal circulator and fittings A water softener is recommended with hard water greater than 10 grains or 170 total hardness NOTES 1 Using a preh...

Page 13: ...2 turns open until water dribbles out then replace Allow the pump to run for at least five minutes to ensure that water has filled the circulator properly Be sure the switch for the hot water generat...

Page 14: ...h 24 volt signals and not line voltage power The Wire Insert Location Figure 13B Line Voltage 208 230 60 1 control box Figure 13A Wire access Electrical Connections relay has both normally open and no...

Page 15: ...ating thermostats 20 AWG minimum wire Strip the wires back 1 4 inch longer strip lengths may cause shorts and insert the thermostat wires into the connector as shown Tighten the screws to ensure secur...

Page 16: ...7 40 0 53 3 60 0 60 60 60 60 60 60 L3 L4 34 7 40 0 43 3 50 0 45 50 45 50 40 50 All heaters rated single phase 60 cycle and include unit blower load All fuses type D time delay or HACR circuit breaker...

Page 17: ...1 197 253 26 0 16 6 79 0 28 0 0 4 5 4 7 6 30 0 34 2 50 048 208 230 60 1 197 253 31 0 19 8 109 0 38 0 0 4 5 4 7 6 33 2 38 2 50 060 208 230 60 1 197 253 41 2 26 4 134 0 47 0 0 4 5 4 7 6 39 8 46 4 70 07...

Page 18: ...49 8 70 4 6 12 With optional 1 hp ECM motor With optional GeoStart Rated voltage of 208 230 60 1 All fuses Class RK 5 HACR circuit breaker in USA only Dual Capacity Unit with 5 Speed ECM Motor Model R...

Page 19: ...the auxiliary heat package G may be located anywhere within the airflow table Cfm is controlled within 5 up to the maximum ESP Max ESP includes allowance for wet coil and standard filter 6 8 12 Dual C...

Page 20: ...tly at the Aurora ABC board which utilizes the push button SW1 on the ABC board This procedure is outlined in the ECM Configuration Mode portion of the Aurora Base Control System section The Aux canno...

Page 21: ...937 874 830 Low 1 G 1243 1182 1121 1061 1000 964 928 856 784 744 703 647 592 042 High 5 11 x 10 1 1934 1910 1886 1871 1855 1827 1799 1780 1760 1747 1734 1700 1659 1617 Med High 4 W 1799 1783 1767 174...

Page 22: ...17 Med High 4 1799 1783 1767 1744 1720 1693 1666 1649 1631 1617 1603 1560 1530 1492 Med 3 Y2 1694 1680 1666 1642 1617 1592 1567 1552 1537 1519 1500 1453 1421 1372 Med Low 2 Y1 1575 1560 1540 1520 1502...

Page 23: ...330 2290 2255 2215 2180 2140 2095 2045 1945 1835 1715 1510 1330 M 2265 2235 2205 2175 2145 2110 2070 2035 2000 1960 1915 1825 1730 1605 1440 1260 L 2075 2050 2020 1995 1965 1940 1915 1885 1850 1820 17...

Page 24: ...15 9 18 9 10 6 1 in Swivel 1 2 in Female 9 5 12 1 14 3 6 9 1 1 18 0 18 0 3 8 1 7 28 1 26 0 1 7 cm 65 0 80 3 128 0 5 8 18 5 40 4 48 0 26 9 24 1 30 7 36 3 17 5 2 8 45 7 45 7 9 7 4 3 71 4 66 0 4 3 042 0...

Page 25: ...3 6 1 in Swivel 1 2 in Female 48 9 50 8 52 2 9 1 4 8 13 4 13 6 1 5 1 8 28 1 34 0 5 6 cm 64 8 80 0 158 8 110 2 122 9 144 8 152 4 9 1 124 2 129 0 132 6 23 1 12 2 34 0 34 5 3 8 4 6 71 4 86 4 14 2 Condens...

Page 26: ...4 2 3 7 3 15 9 18 9 10 6 1 Swivel 1 2 female 9 5 12 1 14 3 13 3 13 6 43 4 9 1 8 1 1 7 28 1 34 0 1 7 cm 65 0 80 3 148 3 5 8 18 5 40 4 48 0 26 9 24 1 30 7 36 3 33 8 34 5 110 2 23 1 20 6 4 3 71 4 86 4 4...

Page 27: ...7 36 3 5 8 26 7 23 9 14 7 7 1 77 5 42 9 3 3 036 038 in 25 6 72 0 21 3 2 3 7 3 15 9 18 9 0 8 1 in Swivel 1 2 in Female 9 5 12 1 14 3 SEE CHART 13 6 13 2 SEE CHART 2 8 35 5 18 9 1 3 cm 65 0 182 9 54 1 5...

Page 28: ...3 0 40 1 5 0 7 2 6 1 0 3 8 1 3 4 9 1 3 4 9 1 6 6 1 1 6 6 1 2 3 8 7 Vertical Air Coil Dimensions H x W in mm 16x16 406x406 19x20 483x508 24 x 20 610 x 542 28 x 20 711 x 542 28 x 25 711 x 635 32 x 25 81...

Page 29: ...al Air Coil Dimensions H x W in mm 24 x 20 610 x 542 28 x 25 711 x 635 32 x 25 813 x 635 36 x 25 914 x 635 36 x 25 914 x 635 Air Coil Total Face Area ft2 m2 3 3 0 310 4 9 0 451 5 6 0 570 6 3 0 641 6 3...

Page 30: ...ty IntelliZone requires traditional TStat inputs IntelliZone2 communicates to the heat pump via the AXB board With Optional AXB kit and IntelliZone2 Optional IntelliZone2 Aurora Base Control The Auror...

Page 31: ...ult codes and alerts communicating thermostat Monochrome thermostat allows instantaneous energy measurement only Optional Optional TPCC32U01YRK Color Touchscreen Communicating Thermostat 4 3 in color...

Page 32: ...off Additionally when entering test mode LED1 red will flash the last lockout one time Test mode will automatically time out after 30 minutes Test mode can be exited by pressing and holding the SW1 b...

Page 33: ...d Lockout output L will be turned on The fault type identification display LED1 Red shall flash the fault code To reset lockout conditions with SW2 8 On thermostat inputs Y1 Y2 and W must be removed f...

Page 34: ...are no other commands from the thermostat the ECM will run on G speed until the G command is removed Regardless of blower input G from the thermostat the blower will remain on for 30 seconds at the e...

Page 35: ...is recommended although not required for ECM airflow settings The AID Tool simply plugs into the exterior of the cabinet in the AID Tool port ABC Control Board Layout Aurora Base Control LED Displays...

Page 36: ...DHW limit is reached and when conditions are not favorable for water heating Error code 15 will also be displayed on the AID Tool in the fault screen This flash code is a noncritical alert and does no...

Page 37: ...r sensor Home Automation 2 E24 HA2 With a closed dry contact signal this input will cause an alarm and Alert Code 24 to indicate on the stat or flash on ABC The AID Tool will allow configuration of th...

Page 38: ...onfiguration LED Yellow No Software Overwritten ECM Setting DIP Switch Overwritten Slow Flash ECM Configuration Mode Fast Flash Reset Configuration Mode OFF Fault LED LED1 Red Red Fault LED LED Flash...

Page 39: ...ure Fahrenheit dry bulb wet bulb HC air heating capacity MBtu h TC total cooling capacity MBtu h SC sensible cooling capacity MBtu h kW total power unit input kilowatts HR total heat of rejection MBtu...

Page 40: ...wiresfor 208Voperation 2 Theblk whandgray whwiresareremovedwhenAuxHeat isinstalled 4 Wiresprovidedfor AuxiliaryHeat lowvoltagecontrol Wiresaresecuredat blower 5 Brownblower power wireroutedthroughCurr...

Page 41: ...Critical AXB Sensor Error Flash Code 13 Critical AXB Sensor Error Flash Code 14 Future Use Flash Code 9 Compressor Monitoring Flash Code 10 Fault FP1 and FP2 Sensor Error Flash Code 11 Reserved Flash...

Page 42: ...de 17 Non Critical Communication Error Flash Code 18 Future Use Flash Code 12 Non Critical AXB Sensor Error Flash Code 13 Critical AXB Sensor Error Flash Code 14 Future Use Flash Code 9 Compressor Mon...

Page 43: ...edFlowCenter Notes 1 Switchblueandred wiresfor 208Voperation 2 Theblk whandgray whwiresareremovedwhenAuxHeat isinstalled 4 Refer tounits5SPEEDECMMOTORLOWVOLTAGECONNECTIONtablefor factorysettings 5 Y2i...

Page 44: ...mostat Communicating Thermostat AIDTool Cabinet HWSwitch NOTE7 H M L P3 PSC Blower Motor Green White Brown Cap 3Airflow Settings P11 2 3 4 5 1 Brown Orange Green 5 2 4 RB Black Black 1 White RB White...

Page 45: ...18 22 30 36 42 48 60 70 UNIT 22 30 36 42 48 M M H M M H M M M M HIGH STATIC PSC FACTORY SET FAN SPEED M M STANDARD PSC M M DESCRIPTION SW2 4 SW2 5 Cycle with Blower ON ON Cycle with Compressor OFF OF...

Page 46: ...ker Circuit Breaker Optional Internal Hot Water Generation Pump 1 5A 5A DHW Pump Purple Hot Water Limit Switch 130 F Blue 1 2 3 Blue Traditional Thermostat Communicating Thermostat AIDTool Water Solen...

Page 47: ...cejumpersasshown 6 Wiresprovidedfor AuxiliaryHeat lowvoltagecontrol Wiresaresecuredat blower DESCRIPTION SW2 4 SW2 5 Cycle with Blower ON ON Cycle with Compressor OFF OFF Water Valve Slow Opening ON O...

Page 48: ...dvanced controls Confirm IntelliZone2 if installed is added and communicating Set Zoning system to off mode 2 Aurora Setup Screen a ECM Setup for Heating Airflow select G low high and aux blower speed...

Page 49: ...Tool Ensure the Refrigerant Monitoring has been setup by accessing the Sensor Kit Setup in the AID Tool Once sensors are installed for discharge pressure suction pressure suction liquid line cooling...

Page 50: ...DB 67 F WB Heating performance based on entering air temperature of 70 F DB 2 15 12 Unit Startup cont AFFINITY SINGLE DUAL CAPACITY SERIES INSTALLATION MANUAL 9 Adjust the cooling setpoint above the r...

Page 51: ...of 80 F DB 67 F WB Heating performance based on entering air temperature of 70 F DB 2 15 12 Second Stage Operation Entering Water Temp F Water Flow gpm ton Cooling No Hot Water Generation Suction Pres...

Page 52: ...Pressure Drop psi 30 F 50 F 70 F 90 F 110 F 026 full load 4 1 4 1 3 1 2 1 1 1 0 6 2 8 2 6 2 4 2 3 2 1 8 4 7 4 4 4 1 3 8 3 5 10 7 0 6 6 6 2 5 8 5 3 026 part load 3 0 8 0 7 0 7 0 7 0 6 5 2 0 1 8 1 7 1 6...

Page 53: ...le Bad Valves Low High Low High Normal High Low Low TXV Bulb Loss of Charge Low Low Low High High Low Low Scaled Coaxial Heat Exchanger Heating Low Low Low Normal Low High Low Low Scaled Coaxial Heat...

Page 54: ...at of Extraction kBtuh Heat of Rejection kBtuh 30 F 50 F 70 F 90 F 30 F 50 F 70 F 90 F 110 F 026 Part Load 3 0 14 0 18 8 22 8 26 7 26 6 24 3 5 0 10 2 14 8 19 8 24 0 24 7 26 8 26 7 24 2 22 2 7 0 10 3 1...

Page 55: ...gerant circuit Aurora Control System NOTE Refer to the Aurora Base Control Application and Troubleshooting Guide and the Instruction Guide Aurora Interface and Diagnostics AID Tool for additional info...

Page 56: ...er Leaving Air Thermistor Wire Bundle In Blower Compartment Coax Flow Meter Water OUT Water IN Flow Sensor Entering Water Thermistor Sensor Wire Wrapped 4 Times Around Water Line Leaving Water Thermis...

Page 57: ...Open Unit Amp Draw Closed COAX SOURCE HEA7 1 ANALYSIS EXPANSION VALVE F AIR COIL F COMPRESSOR DISCHARGE SUCTION Subcooling Superheat REVERSING VALVE PSI F SAT F PSI SAT F F F LIQUID LINE Line Voltage...

Page 58: ...m Volts Total Amps Comp Blower 3 n Amps n Amps Watts m x n x 0 85 o Watts o Watts 7 Capacity HEATING COOLING Cooling Capacity l o x 3 413 p Btu h p Btu h Heating Capacity l o x 3 413 8 Efficiency HEA...

Page 59: ...explanation of the malfunctions and a description of the replacement parts required CAUTION Fin edges are sharp Preventive Maintenance Replacement Procedures Other Maintenance Filters Filters must be...

Page 60: ...03 62P516 03 62P516 03 62P516 03 Hot Water Generator Pump n a 24P501A01 24P501A01 24P501A01 24P501A01 24P501A01 24P501A01 24P501A01 24P501A01 Electrical Contactor 13P004A03 13P004A03 13P004A03 13P004...

Page 61: ...05 62P516 05 62P516 03 62P516 03 62P516 03 Hot Water Generator Pump 24P501A01 24P501A01 24P501A01 24P501A01 24P501A01 Electrical Contactor 13P004A03 13P004A03 13P004A03 13P004A03 13P004A03 Transformer...

Page 62: ...62 Notes AFFINITY SINGLE DUAL CAPACITY SERIES INSTALLATION MANUAL...

Page 63: ...63 Revision Guide AFFINITY SINGLE DUAL CAPACITY SERIES INSTALLATION MANUAL Pages Description Date By All First Published 09 May 2013 DS...

Page 64: ...gn and specifications without notice Product Affinity Series Type Geothermal Water Source Heat Pump Size 1 6 Ton Single Speed 2 6 Ton Dual Capacity Document Type Installation Manual Part Number IM2500...

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