background image

177820-YIM-A-0506

30

Unitary Products Group

The ASCD is initiated on unit start-up and on any com-
pressor reset or lock-out.

FLASH CODES

The UCB will initiate a flash code associated with
errors within the system. Refer to UNIT CONTROL
BOARD FLASH CODES Table 23.

RESET

Remove the call for cooling, by raising thermostat set-
ting higher than the conditioned space temperature.
This resets any pressure or freezestat flash codes.

HEATING SEQUENCE OF OPERATIONS

WITH OR WITHOUT ELECTRIC HEAT

When the thermostat calls for the first stage of heating,
the low voltage control circuit is completed between “R”
and “W1”.  The 24vac signal is passed through the
UCB to the “Y” contact on the Defrost Control (DC)
assuring the reversing valve cannot be energized,
except during defrost.  If the ASCD timer is satisfied the
UCB will energize compressor contactor M1.

If the compressor alone cannot satisfy the heating
requirements, a second stage call from the thermostat
completes the circuit between “R” and “W2”.  This
24vac signal is passed through the UCB to the electric
heat section (if available).  The total available kW of
electric heat will be energized on a call for “W2”.

DEFROST MODE

As mentioned earlier, the defrost control (DC) utilizes a
time/temperature defrost scheme. The following two
conditions must be met before the DC will enter a
defrost mode:

The defrost thermostat (SD) must be closed. This nor-
mally open thermostat is mounted on the liquid line and
is set to close at 28 ± 4°F.

Once the defrost thermostat closes, the defrost control
starts a run timer that must be satisfied before defrost
can begin. This is accumulated compressor run time.
The selection pin is factory set at 60 minutes, but is
field adjustable to 30, 60 or 90 minutes.

When the DC enters the defrost mode, it’s on-board
defrost relay is powered. This energizes the reversing
valve, de-energizes the condenser fan motor and ener-
gizes the unit’s optional electric heater. The DC
remains in defrost mode until either of the following two
conditions is met:

1.

The liquid line thermostat is open. It is set to open
at 55 ± 4°F.

2.

The maximum defrost run time of 10 minutes is
met.

FORCED DEFROST

The processor on the defrost board is only energized
when the defrost sensor (DS) is closed.

To create a forced defrost:

1.

The DS must either be closed or a jumper must be
placed across the DFS terminals on the board.

2.

Place a jumper across the test pin terminals on the
board.

Depending on the selected defrost minimum run
time of 30, 60 or 90 minutes, the board will go into
defrost in 7.5, 15 or 22.5 seconds.

The DC will remain in defrost until the jumpers
across the DS and the test pin terminals are
removed

.

Once the jumpers are removed, the board then ter-
minates defrost when the DS opens or a maximum
of 10 minutes after the test pin jumper is removed,
whichever comes first.

SAFETY CONTROLS

The control circuit includes the following safety con-
trols:

1.

Temperature Limit Switch (TLS) - This control is
located inside the heater compartment and is set to
open at the temperature indicated in the Electric
Heat Limit Control Setting Table 21. It resets auto-
matically. The limit switch operates when a high
temperature condition, caused by inadequate sup-
ply air flow occurs, thus shutting down the heater
and energizing the blower.

Get other manuals https://www.bkmanuals.com

Summary of Contents for Sunline 2000 BCH 036

Page 1: ...27 START UP COOLING 31 TROUBLESHOOTING 32 MAINTENANCE 34 See the following page for a complete Table of Contents NOTES CAUTIONS AND WARNINGS The installer should pay particular attention to the words...

Page 2: ...CKING SUPPLY AIR CFM 26 OPERATION 27 SEQUENCE OF OPERATIONS OVERVIEW 27 COOLING SEQUENCE OF OPERATION 27 CONTINUOUS BLOWER 27 INTERMITTENT BLOWER 28 NO OUTDOOR AIR OPTIONS 28 ECONOMIZER WITH SINGLE EN...

Page 3: ...MODELS 13 5 BCH 4 POINT LOADS WEIGHT DISTRIBUTION 13 6 BCH 6 POINT LOADS WEIGHT DISTRIBUTION 13 7 PHYSICAL DATA 14 8 OPERATING WEIGHTS LBS 14 9 ELECTRICAL DATA BCH036 060 DIRECT DRIVE 15 10 ELECTRICA...

Page 4: ...hould be inspected for possible damage during transit If damage is evident the extent of the damage should be noted on the car rier s freight bill A separate request for inspection by the carrier s ag...

Page 5: ...trical Code C22 1 Local plumbing and waste water codes Other applicable local codes Refer to the Unit Application Data Table 1 and the Electrical Data table for the unit If components are to be added...

Page 6: ...hose length exceeds the largest dimension across the unit MUST BE USED Units may also be moved or lifted with a forklift Slotted openings in the base rails are provided for this pur pose Fork lengths...

Page 7: ...to local codes Use a sealing compound on male pipe threads Install a condensate drain line from the one inch NPT female connection on the unit to an open drain NOTE The condensate drain operates in a...

Page 8: ...and required sizes are shown in Physical Data Table 7 SERVICE ACCESS The following removable panels provide access to all serviceable components Compressor compartment Electric Heat compartment Blowe...

Page 9: ...SENSOR 2TH040702224 IF USED NOT USED ADD JUMPER ADD JUMPER 4 4 3 2 1 ELECTRONIC PROGRAMMABLE THERMOSTAT 2ET04700224 INCLUDES SUBBASE SECOND STAGE COOLING IS NOT REQUIRED ON UNITS LESS ECONOMIZER 2 SEC...

Page 10: ...f any of the wire supplied with the unit must be replaced replacement wire must be of the type shown on the wiring diagram and the same minimum gauge as the replaced wire Use copper conductors properl...

Page 11: ...XHAUST DAMPER SET POINT ADJUSTMENTS AND INFORMATION Remove the economizer access panel from the unit Loosen but do not remove the two panel latches Locate the economizer control module where the fol l...

Page 12: ...ion each building pressur ization requirement will be different The point at which the power exhaust comes on is determined by the economizer damper position Percent Open The Exhaust Air Adjustment Sc...

Page 13: ...ROXIMATE CENTER OF GRAVITY BACK OF UNIT TABLE 4 CENTER OF GRAVITY ALL MODELS DIMENSION 3 5 TON X 40 Y 19 TABLE 5 BCH 4 POINT LOADS WEIGHT DISTRIBUTION UNIT TOTAL A B C D BCH036 628 139 137 174 177 BCH...

Page 14: ...500 CONDENSER COILS Rows Deep 1 1 1 Fins Per Inch 20 20 20 Face Area Sq Ft 17 1 17 1 17 1 COMPRESSOR Qty Per Unit Reciprocating Type 1 1 1 AIR FILTERS Quantity Per Unit 15 X 20 X 1 or 2 2 2 2 Quantity...

Page 15: ...10462 10 1 12 1 25 8 30 2CE045115462 13 6 16 4 31 0 35 2CE045120462 19 5 23 5 39 9 40 575 3 60 4 8 34 0 1 0 2 2 None 8 6 15 2CE04511058 10 6 10 2 21 3 25 2CE04511558 15 9 15 3 27 7 30 2CE04512058 21 2...

Page 16: ...5 64 9 70 2CE04511525 15 9 38 2 80 8 90 2CE04512025 21 2 51 0 96 8 100 2CE04513025 29 6 71 2 122 0 125 460 3 60 10 0 62 0 1 3 3 3 None 17 1 25 2CE045107462 6 8 8 2 27 3 35 2CE045110462 10 1 12 1 32 3...

Page 17: ...10462 10 1 12 1 26 2 30 2CE045115462 13 6 16 4 31 4 35 2CE045120462 19 5 23 5 40 3 45 575 3 60 4 8 34 0 1 0 2 0 None 8 8 15 2CE04511058 10 6 10 2 21 5 25 2CE04511558 15 9 15 3 27 9 30 2CE04512058 21 2...

Page 18: ...5 63 5 70 2CE04511525 15 9 38 2 79 4 80 2CE04512025 21 2 51 0 95 4 100 2CE04513025 29 6 71 2 120 6 125 460 3 60 10 0 62 0 1 3 2 6 None 16 4 25 2CE045107462 6 8 8 2 26 6 30 2CE045110462 10 1 12 1 31 6...

Page 19: ...IER 208 208 0 75 240 230 0 92 480 460 0 92 600 575 0 92 TABLE 12 VOLTAGE LIMITATIONS1 1 Utilization Range A in accordance with ARI Standard 110 POWER SUPPLY VOLTAGE MIN MAX 208 230 3 60 187 253 460 3...

Page 20: ...820 YIM A 0506 20 Unitary Products Group FIGURE 8 UNIT WITH ECONOMIZER RAINHOOD FIGURE 9 UNIT WITH FIXED OUTDOOR AIR MOTORIZED DAMPER RAINHOOD DETAIL A DETAIL B Get other manuals https www bkmanuals c...

Page 21: ...TING BRACKET FOR DICONNECT SWITCH Shipped attached to the blower housing inside the blower compartment FIELD SUPPLIED DISCONNECT SWITCH LOCATION BLOWER MOTOR ACCESS FILTER ACCESS DOT PLUGS TABLE 14 MI...

Page 22: ...M WATTS RPM WATTS RPM WATTS RPM WATTS RPM WATTS RPM WATTS RPM WATTS 2000 1103 1270 1900 1085 1210 1800 1064 1145 1102 1180 1700 1040 1075 1081 1115 1121 1140 1600 1020 1005 1060 1050 1100 1085 1500 10...

Page 23: ...M WATTS RPM WATTS RPM WATTS RPM WATTS RPM WATTS RPM WATTS RPM WATTS 2000 1103 1270 1900 1085 1210 1800 1064 1145 1102 1180 1700 1040 1075 1081 1115 1121 1140 1600 1020 1005 1060 1050 1100 1085 1500 10...

Page 24: ...65 830 RPM WATTS RPM WATTS RPM WATTS RPM WATTS RPM WATTS RPM WATTS RPM WATTS 2500 2400 1193 1665 2300 1170 1580 1202 1620 2200 1148 1480 1180 1530 2100 1121 1385 1155 1425 1190 1475 2000 1100 1285 113...

Page 25: ...070 1960 1020 1890 970 1810 920 3 1 4 1 0 70 AVAILABLE EXTERNAL STATIC PRESSURE IWG2 0 90 0 80 1 00 3 1 4 1 5 1 AVAILABLE EXTERNAL STATIC PRESSURE IWG2 5 1 0 60 0 20 0 30 0 40 0 50 UNIT TONNAGE MOTOR...

Page 26: ...W 0 06 0 07 0 08 0 09 0 11 0 13 0 15 0 17 0 20 0 06 0 07 0 08 0 09 0 10 0 11 0 12 0 14 0 16 BOTTOM DUCT CONNECTIONS1 ELECTRIC HEATERS1 RESISTANCE IWG CFM DESCRIPTION ECONOMIZER1 2 1 Deduct these resis...

Page 27: ...rmined from the curve in Pressure Drop vs Supply Air CFM Figure 13 After readings have been obtained remove the tubes and reinstall the two 5 16 dot plugs that were removed in Step 1 NOTE De energize...

Page 28: ...thermostat has been satisfied it will de ener gize Y1 If the compressor has satisfied its minimum run time the compressor and condenser fan are de energized Otherwise the unit operates the cooling sys...

Page 29: ...nt mode Low ambient mode operates the compressors in this manner 10 minutes on 5 minutes off The indoor blower is operated throughout the cycle The 5 minute off period is necessary to defrost the indo...

Page 30: ...atisfied before defrost can begin This is accumulated compressor run time The selection pin is factory set at 60 minutes but is field adjustable to 30 60 or 90 minutes When the DC enters the defrost m...

Page 31: ...blower rotation If blower rotation is in the wrong direction Refer to Phasing Section in general informa tion section Check blower drive belt tension 6 Check the unit supply air CFM See CHECKING SUPP...

Page 32: ...to ON check that line voltage is being supplied to the contacts of the M2 contactor and that the contactor is pulled in Check for loose wiring between the contactor and the sup ply air blower motor 4...

Page 33: ...pulled in replace the contactor 5 Failing the above if voltage is supplied at M1 M1 is pulled in and the compressor still does not oper ate replace the compressor 6 If 24 volts is not present at M1 ch...

Page 34: ...istributor 15 If none of the above correct the error replace the UCB UNIT FLASH CODES Various flash codes are utilized by the unit control board UCB to aid in troubleshooting Flash codes are distingui...

Page 35: ...l mounting bolts are tight Replace defective parts as required OUTDOOR COIL Dirt should not be allowed to accumulate on the out door coil surface or other parts in the air circuit Clean ing should be...

Page 36: ...Printed in U S A 177820 YIM A 0506 Copyright 2006 by Unitary Products Group All rights reserved Supersedes 66278 035 16197 001 A 0204 Unitary 5005 Norman Products York OK Group Drive 73069 Get other...

Reviews: