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5167798-YTG-J-0218

Johnson Controls Unitary Products

5

Features and Benefits

Standard Features

Service Friendly

 - The Predator® incorporates a number 

of key features for ease of serviceability.

Service time is reduced through the use of hinged, 
toolless panels. Such panels provide access to frequently 
inspected components and areas, including the control 
box, compressors, filters, indoor motor & blower, and the 
heating section. The panels are screwed in place at the 
factory to prevent access by children or other 
unauthorized persons. It is recommended that the panels 
be secured with screws once service is complete.

Service windows have been placed in both condenser 
section walls. Rotation of the cover allows easy access to 
the condenser coils for cleaning or inspection.

The Smart Equipment™ control board provides alarm 
messages to help quickly identify any faults.

All units use the same standard filter size. This 
standardization removes any confusion on which filter 
sizes are needed for replacement.

The non-corrosive drain pan slides out of the unit to permit 
easy cleaning. The drain pan is accessed by removing the 
drain pan cover plate on the rear of the unit. Once the plate is 
removed, the drain pan slides out through the rear of the unit.

All Predator

®

 units have a second model nameplate 

located inside the control access door. This is to prevent 
deterioration of the nameplate through weathering.

• Coil Technology

 – ZF condensers utilize Micro-Channel 

“all aluminum” condensers which provide improved heat 
transfer capabilities and reduced charge volumes.

Environmentally Aware

 - For improved Indoor Air 

Quality, a combination of aluminum foil faced and 
elastometric rubber insulations are used exclusively 
throughout the units.

Balanced Heating

 – The Predator

®

 offers “Ultimate 

Heating Comfort” with a balance between 1

st

 and 2

nd

 stage 

gas heating. The first stage of a gas heat Predator

®

 unit 

provides 60% of the heating capacity. Balanced heating 
allows the unit to better maintain desired temperatures.

Convertible Airflow Design

 – The side duct openings 

are covered when they leave the factory. If a side supply/
return is desired, the installer simply removes the two side 
duct covers from the outside of the unit and installs them 
over the down shot openings. No panel cutting is required. 
Convertible airflow design allows maximum field flexibility 
and minimum inventory.

System Protection 

- Suction line freezestats are supplied 

on all units to protect against loss of charge and coil frosting 
when the economizer operates at low outdoor air 
temperatures while the compressors are running. Every unit 
has solid-core liquid line filter-driers and high and low-
pressure switches. Internal compressor protection is 
standard on all compressors. Phase Monitors are standard 
on units with scroll compressors. This accessory monitors 
the incoming power to the unit and protects the unit from 
phase loss and reversed phase rotation.

Advanced Controls

 - Smart Equipment™ control boards 

have standardized a number of features previously 
available only as options or by utilizing additional controls.

Units will come with the new state of the art Smart 
Equipment™ control system.

 The new unit control 

incorporates the best of the already proven Simplicity™ 
unitary controls and creates a more robust, intelligent 
control. The goal of this control is to utilize cutting edge 
technology making the equipment easier to install, 
operate, and service. All units are Factory commissioned, 
configured, and run tested.

Versatile - 

The Smart Equipment™ control can be 

configured to use with a standard thermostat (easy to 
connect screw terminals), A zone sensor, or can be setup 
to communicate with multiple BAS communication 
protocols to integrate with building automation systems.

Reduce field installed complexity -

 Each unit will comes 

equipped with factory installed supply air, return air, and 
outdoor air temperature sensors providing key 
temperature readings thus reduce field installed 
complexity.

On-board USB Port -

 The new control comes with a long 

list of features including data logging, current and 
previous system faults and software update capabilities 

The Smart Equipment™ control board used in this 
product will effectively operate the cooling system 
down to 0°F when this product is applied in a comfort 
cooling application for people. An economizer is 
typically included in this type of application. When 
applying this product for process cooling applications 
(computer rooms, switchgear, etc.), please 
reference applications bulletin AE-011-07 or call the 
applications department for Unitary Products @ 1-
877-UPG-SERV for guidance. Additional 
accessories may be needed for stable operation at 
temperatures below 30°F.

Summary of Contents for Predator ZF078

Page 1: ... way forklift access and overhead rigging Every unit is completely charged wired piped and tested at the factory to provide a quick and easy field installation Predator units in all tonnage sizes are convertible between side airflow and down airflow with corresponding economizer if economizer option is desired Predator units are available in the following configurations cooling only cooling with e...

Page 2: ...ressor Dual stage cooling for maximum comfort Second model nameplate inside hinged access panel Terminal block for hi voltage connection Smart Equipment control board w screw connector for T stat wiring and network connections Disconnect location optional disconnect switch Filter Access 2 or 4 filter options Filter drier solid core Slide out motor and blower assembly for easy adjustment and servic...

Page 3: ...Coil Guard CG STD Filter 5 2 Pleated Filter CG 6 4 Pleated Filter CG A Std Cabinet E SSD SST Drain Pan R Reverse Drain Pan A No Economizer B Economizer w Barometric RLF D Economizer w Power EXH H Motorized Damper Outdoor Air Option 1 No Service Options 2 DSC Disconnect Switch 3 NCO Non PWR Conv Outlet 4 PCO Powered Conv Outlet 5 DSC NCO 6 DSC PCO A No Sensors B PHM Phase Monitor C DFS Dirty Filter...

Page 4: ... Filters MERV 7 BAS Ready Economizer 2 10 V D C Actuator without a Controller Shipping Bag York Commercial Comfort System YCCS Rtu Controller Hot Gas Bypass Standard on VAV Optional on CV Variable Air Volume VFD not available with factory installed BAS options Variable Air Volume VFD Ready for customer provided field installed drive Variable Air Volume VFD and Manual Bypass not available with fact...

Page 5: ... shot openings No panel cutting is required Convertible airflow design allows maximum field flexibility and minimum inventory System Protection Suction line freezestats are supplied on all units to protect against loss of charge and coil frosting when the economizer operates at low outdoor air temperatures while the compressors are running Every unit has solid core liquid line filter driers and hi...

Page 6: ...its are painted with a long lasting powder paint that stands up over the life of the unit The paint used has been proven by a 1000 hour salt spray test Full Perimeter Base Rails The permanently attached base rails provide a solid foundation for the entire unit and protect the unit during shipment The rails offer rigging holes so that an overhead crane can be used to place the units on a roof Easy ...

Page 7: ...minimum position will also be configurable to vary based on the supply fan VFD frequency output Aluminized Steel Gas Heat Exchanger For applications in non corrosive environments Stainless Steel Gas Heat Exchanger For applications in corrosive environments this option provides a full stainless steel heat exchanger assembly Stainless Steel Drain Pan An optional rust proof stainless steel drain pan ...

Page 8: ...tion requirements by achieving leakage rates of 3 cfm sq ft at 1 of static pressure Each economizer goes through a rigorous 60 000 cycle test Dry bulb single enthalpy and dual enthalpy with field installed kit can be selected The economizer has spring return fully modulating damper actuators and is capable of introducing up to 100 outdoor air As the outdoor air intake dampers open the return air d...

Page 9: ...sory Cooling units include an adapter panel for easy installation of the electric heaters Necessary hardware and connectors are included with the heaters All heaters are intended for single point power supply Metal Frame Filter Kit Metal frame with polyester filter medium Permanent Filters Permanent filters are available Roof Curbs The roof curbs have insulated decks and are shipped disassembled T...

Page 10: ...binets 1RC0470 All Roof Curb 8 Height All Cabinets 1RC0471 All Roof Curb 14 Height All Cabinets 1RC0472 All Roof Curb Transition 7 5 T thru 12 5T Sunline to Predator 3 12T All Cabinets 1WC0412 All Wooden Crate for extra protection during shipping and handling Standard Cabinets Only not applicable to units 119 in length Field Installed Accessories Electric Heat MODEL VOLTAGE DESCRIPTION WHERE USED ...

Page 11: ...wnflow All Cabinets 1FA0414 All Manual Outside Air Damper 0 100 Downflow All Cabinets 1EH0408 All Barometric Relief Kit for Power Exhaust Horizontal Application All Cabinets 2EC0401 All Single Enthalpy Control All Cabinets 2EC0402 All Dual Enthalpy Control Includes 2 Sensors All Cabinets 2EE04707624 All Economizer for Downflow End Return Horizontal or ERV Applications Includes FA Hood Exhaust Hood...

Page 12: ...ed on two sides of the units for coil cleaning REFRIGERANT COMPONENTS Compressors a Shall be fully hermetic type direct drive internally protected with internal high pressure relief and over temperature protection The hermetic motor shall be suction gas cooled and have a voltage range of or 10 of the unit nameplate voltage b Shall have internal spring isolation and sound muffling to minimize vibra...

Page 13: ...and the International Energy Conservation Code IECC certification requirements by achieving leakage rates of 3 cfm sq ft at 1 of static pressure Changeover from compressor to economizer operation shall be provided by an integral electronic enthalpy control that feeds input into the basic module The outdoor intake opening shall be covered with a rain hood that matches the exterior of the unit Water...

Page 14: ...ed in the supply and or return air compartments OTHER PRE ENGINEERED ACCESSORIES AVAILABLE ROOF CURB 14 and 8 high full perimeter knockdown curb with hinged design for quick assembly BAROMETRIC RELIEF DAMPER Unit mounted Downflow Duct Mounted Horizontal Contains a rain hood air inlet screen exhaust damper and mounting hardware Used to relieve internal air pressure through the unit during economize...

Page 15: ...0 120 180 180 240 180 240 Heat output K Btu 96 144 96 144 96 144 144 192 144 192 AFUE Steady state efficiency 80 80 80 80 80 80 80 80 80 80 No burners 4 6 4 6 4 6 6 8 6 8 No stages 23 23 23 23 23 23 23 23 23 23 Temperature Rise Range ºF 20 50 35 65 15 45 30 60 10 40 25 55 20 50 35 65 10 40 25 55 Gas Limit Setting ºF 165 165 165 165 215 195 195 150 195 150 Gas piping connection in 3 4 3 4 3 4 3 4 3...

Page 16: ...1VM50 1VM50 1VM50 1VM50 1VP56 Blower Sheave AK74 AK64 AK74 AK61 AK89 AK74 AK84 AK74 AK74 BK77 Belt A49 A49 A49 A49 A56 A54 A56 A54 A54 BX55 Motor HP each 1 1 2 2 1 1 2 3 2 3 2 3 3 5 RPM 1725 1725 1725 1725 1725 1725 1725 1725 1725 1725 Frame size 56 56 56 56 56 56 56 56 56 184T FILTERS Quantity Size 4 24 x 16 x 2 5 6 4 24 x 16 x 2 4 5 4 24 x 20 x 2 4 5 4 24 x 20 x 2 4 5 4 24 x 20 x 2 4 5 4 24 x 16...

Page 17: ...5 ZF 208 230 3 60 187 252 125 460 3 60 432 504 125 575 3 60 540 630 125 090 7 5 ZF 208 230 3 60 187 252 125 460 3 60 432 504 125 575 3 60 540 630 125 102 8 5 ZF 208 230 3 60 187 252 125 460 3 60 432 504 125 575 3 60 540 630 125 120 10 ZF 208 230 3 60 187 252 125 460 3 60 432 504 125 575 3 60 540 630 125 150 12 5 ZF 208 230 3 60 187 252 125 460 3 60 432 504 125 575 3 60 540 630 125 ...

Page 18: ...2 109 4 5 0 83 1 70 0 56 8 43 6 101 4 5 6 80 4 67 3 54 2 41 0 67 100 1 5 0 100 1 87 9 74 7 61 6 48 4 92 3 5 5 92 3 84 5 71 4 58 3 45 1 62 91 4 5 0 91 4 91 4 91 4 78 2 65 0 51 8 83 6 5 5 83 6 83 6 83 6 70 5 57 4 44 2 57 88 3 4 9 88 3 88 3 88 3 75 1 61 9 48 7 82 5 5 4 82 5 82 5 82 5 69 4 56 3 43 1 95 F 105 F 1625 77 89 6 6 1 38 3 30 9 23 5 82 4 6 7 33 7 28 5 21 2 72 81 7 6 1 49 3 41 9 34 5 27 1 74 8...

Page 19: ...31 4 58 6 7 6 58 6 58 6 49 7 39 0 28 3 62 61 4 7 0 61 4 61 4 63 4 52 6 41 9 31 1 55 5 7 5 55 5 55 5 55 5 48 1 37 4 26 8 57 56 5 6 9 56 5 56 5 55 2 44 4 33 6 22 8 47 7 7 3 47 7 47 7 46 2 35 6 24 9 14 2 2925 72 75 5 7 3 65 8 53 9 42 0 30 1 67 4 7 8 62 5 50 7 38 9 27 0 67 67 3 7 1 67 3 66 1 57 0 45 1 33 2 59 5 7 6 59 5 59 5 53 6 41 8 30 0 62 62 4 7 0 62 4 62 4 63 4 51 5 39 7 27 8 56 3 7 5 56 3 56 3 5...

Page 20: ...7 51 9 112 2 6 0 88 2 75 2 62 3 49 3 67 106 7 5 3 106 7 96 0 83 1 70 3 57 5 101 5 6 0 101 5 92 2 79 3 66 3 53 3 62 101 4 5 1 101 4 101 4 100 9 88 0 75 2 62 4 93 4 6 0 93 4 93 4 93 1 80 2 67 2 54 2 57 80 8 5 3 80 8 80 8 80 8 68 0 55 1 42 3 84 8 6 1 84 8 84 8 84 8 71 8 58 9 45 9 95 F 105 F 1875 77 106 2 7 1 45 6 38 5 31 4 96 9 8 0 38 4 32 9 25 9 72 95 5 7 0 56 6 49 5 42 4 35 3 88 1 7 9 52 0 45 0 38 ...

Page 21: ...39 5 72 4 9 6 72 4 72 0 60 2 48 3 36 5 62 75 5 8 6 75 5 75 5 74 4 62 9 51 4 39 9 71 8 9 5 71 8 71 8 71 0 59 2 47 3 35 5 57 75 6 8 6 75 6 75 6 74 6 63 1 51 6 40 1 70 4 9 5 70 4 70 4 69 1 57 2 45 4 33 5 3375 72 87 7 8 6 72 0 59 8 47 5 35 3 78 2 9 5 67 8 55 4 43 0 30 7 67 80 2 8 6 80 2 77 5 66 2 54 0 41 7 72 9 9 6 72 9 72 9 63 7 51 3 39 0 62 76 2 8 6 76 2 76 2 75 7 63 5 51 2 39 0 72 3 9 5 72 3 72 3 7...

Page 22: ...10 8 94 8 78 8 62 8 130 3 7 2 105 1 89 0 73 0 57 0 67 127 8 6 4 127 8 113 9 97 9 81 9 65 9 118 1 7 1 118 1 108 5 92 5 76 5 60 4 62 115 5 6 4 115 5 115 5 115 5 99 5 83 6 67 6 106 6 7 0 106 6 106 6 106 6 90 6 74 5 58 5 57 112 8 6 4 112 8 112 8 112 8 96 8 80 8 64 8 105 1 7 1 105 1 105 1 105 1 89 0 73 0 57 0 95 F 105 F 2125 77 118 9 7 9 51 9 42 9 33 6 111 0 8 6 44 5 39 1 30 0 72 108 3 7 8 66 5 57 1 47...

Page 23: ... 5 40 4 72 4 9 6 72 4 72 4 64 3 50 0 35 6 62 79 5 8 9 79 5 79 5 79 7 65 5 51 3 37 2 72 2 9 5 72 2 72 2 72 2 59 4 45 0 30 7 57 80 4 9 0 80 4 80 4 78 5 64 3 50 2 36 0 73 7 9 6 73 7 73 7 71 2 56 8 42 5 28 1 3825 72 96 1 9 3 85 7 70 3 54 9 39 5 85 2 10 0 81 8 66 2 50 6 35 0 67 85 0 9 1 85 0 84 9 73 5 58 2 42 8 74 3 9 7 74 3 74 3 69 2 53 6 38 0 62 81 4 8 9 81 4 81 4 81 4 66 1 50 7 35 3 74 1 9 6 74 1 74...

Page 24: ... 7 105 7 85 7 65 6 67 153 0 7 4 153 0 136 3 115 7 95 1 74 5 141 4 8 3 141 4 130 2 110 2 90 2 70 2 62 139 9 7 5 139 9 139 9 139 9 119 3 98 7 78 1 128 6 8 2 128 6 128 6 128 6 108 6 88 6 68 6 57 133 5 7 4 133 5 133 5 133 5 113 0 92 4 71 8 124 3 8 2 124 3 124 3 124 3 104 3 84 3 64 2 95 F 105 F 2500 77 142 4 9 2 58 1 47 3 36 6 129 8 10 2 56 2 45 6 34 9 72 128 6 9 1 74 5 63 7 53 0 42 3 117 4 9 9 74 6 63...

Page 25: ... 3 65 7 49 2 90 0 11 4 90 0 90 0 77 2 60 7 44 2 62 91 7 10 4 91 7 91 7 99 5 82 9 66 4 49 8 80 6 11 1 80 6 80 6 80 6 77 4 61 0 44 5 57 95 1 10 5 95 1 95 1 94 7 78 2 61 6 45 1 86 9 11 2 86 9 86 9 85 7 69 2 52 7 36 2 4500 72 115 9 11 1 99 2 81 4 63 6 45 8 102 2 12 0 93 1 75 4 57 7 40 1 67 103 8 10 7 103 8 102 2 87 6 69 8 52 0 91 7 11 5 91 7 91 7 82 0 64 4 46 7 62 93 3 10 4 93 3 93 3 97 2 79 4 61 6 43...

Page 26: ...90 4 9 8 181 6 160 4 140 4 120 5 100 5 179 9 10 9 175 5 155 4 135 3 115 1 95 0 62 172 2 9 7 172 2 172 2 172 2 152 2 132 2 112 3 162 8 10 8 162 8 162 8 162 8 142 7 122 5 102 4 57 167 2 9 7 167 2 167 2 167 2 147 2 127 2 107 3 159 3 10 8 159 3 159 3 159 3 139 2 119 0 98 9 95 F 105 F 3125 77 177 9 12 1 71 1 58 6 46 0 165 4 13 5 65 9 53 7 41 2 72 162 8 12 0 93 2 80 6 68 1 55 6 151 1 13 4 88 4 75 9 63 4...

Page 27: ...71 0 126 8 16 2 126 8 117 7 100 8 83 8 66 8 62 128 9 14 6 128 9 128 9 130 1 112 9 95 7 78 4 119 9 16 0 119 9 119 9 119 9 107 0 90 0 73 1 57 126 9 14 6 126 9 126 9 130 6 113 4 96 2 79 0 117 9 16 0 117 9 117 9 117 9 105 0 88 1 71 1 5625 72 156 2 14 9 118 3 99 9 81 4 63 0 143 0 16 2 112 2 94 1 75 9 57 8 67 141 1 14 8 141 1 130 9 112 5 94 1 75 6 128 7 16 2 128 7 125 7 107 6 89 4 71 3 62 131 2 14 6 131...

Page 28: ...0 982 1 06 1038 1 21 1092 1 35 1147 1 48 1203 1 61 1259 1 73 1317 1 87 2400 835 0 66 897 0 87 956 1 06 1013 1 22 1069 1 37 1124 1 51 1178 1 64 1234 1 77 1290 1 90 1348 2 03 2600 869 0 84 931 1 05 990 1 24 1047 1 40 1103 1 55 1158 1 69 1212 1 82 1268 1 95 1324 2 07 1382 2 21 2800 906 1 03 968 1 25 1027 1 43 1084 1 60 1139 1 75 1194 1 89 1249 2 02 1304 2 14 1361 2 27 1419 2 40 3000 945 1 25 1007 1 4...

Page 29: ... Pressure IWG1 1 Blower performance includes gas heat exchangers and 2 filters See STATIC RESISTANCE table for additional applications 2 See RPM SELECTION table to determine desired motor sheave setting and to determine the maximum continuous BHP 3 kW BHP x 0 932 0 2 0 4 0 6 0 8 1 0 1 2 1 4 1 6 1 8 2 0 RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP 3 HP Field Suppl...

Page 30: ...1 49 1286 1 65 1365 1 81 1447 1 98 1532 2 18 2400 878 0 78 953 1 00 1027 1 19 1100 1 36 1174 1 52 1250 1 67 1327 1 82 1405 1 98 1487 2 16 1572 2 36 2600 923 0 98 997 1 20 1071 1 39 1145 1 56 1219 1 72 1294 1 87 1371 2 02 1450 2 18 1532 2 36 1617 2 56 2800 971 1 20 1046 1 42 1119 1 61 1193 1 78 1267 1 94 1343 2 09 1419 2 24 1498 2 40 1580 2 58 1665 2 78 3000 1023 1 44 1097 1 66 1171 1 85 1245 2 03 ...

Page 31: ...12 5 Ton Bottom Duct Air Flow CFM Available External Static Pressure IWG1 1 Blower performance includes gas heat exchangers and 2 filters See STATIC RESISTANCE table for additional applications 2 See RPM SELECTION table to determine desired motor sheave setting and to determine the maximum continuous BHP 3 kW BHP x 0 932 0 2 0 4 0 6 0 8 1 0 1 2 1 4 1 6 1 8 2 0 RPM BHP RPM BHP RPM BHP RPM BHP RPM B...

Page 32: ...7 0 08 0 09 0 11 2300 0 01 0 11 0 12 0 07 0 08 0 09 0 10 0 13 2500 0 02 0 13 0 14 0 08 0 09 0 10 0 11 0 14 2700 0 03 0 16 0 15 0 09 0 10 0 12 0 13 0 16 2900 0 04 0 18 0 16 0 10 0 11 0 13 0 14 0 18 3100 0 05 0 20 0 18 0 12 0 13 0 15 0 16 0 20 3300 0 06 0 22 0 19 0 13 0 14 0 17 0 18 0 22 3500 0 07 0 24 0 20 0 15 0 16 0 19 0 20 0 24 3700 0 08 0 27 0 21 0 17 0 18 0 21 0 22 0 26 3900 0 09 0 29 0 23 0 1...

Page 33: ...5 1 95 BHP exceeds the maximum continuous BHP rating of the 1 5 HP motor The 2 HP motor is required 6 1268 RPM is within the range of the 2 HP drives 7 Using the 2 HP motor and drive 5 turns open will achieve 1268 RPM Airflow Performance Example Supply Air Blower Performance Air Flow CFM Available External Static Pressure IWG 0 2 0 4 0 6 0 8 1 0 1 2 1 4 1 6 1 8 2 0 RPM BHP RPM BHP RPM BHP RPM BHP ...

Page 34: ... 0 880 0 848 0 816 0 787 0 757 0 729 0 701 70 1 000 0 964 0 930 0 896 0 864 0 832 0 801 0 772 0 743 0 715 0 688 80 0 982 0 947 0 913 0 880 0 848 0 817 0 787 0 758 0 730 0 702 0 676 90 0 964 0 929 0 897 0 864 0 833 0 802 0 772 0 744 0 716 0 689 0 663 100 0 946 0 912 0 880 0 848 0 817 0 787 0 758 0 730 0 703 0 676 0 651 0 600 0 650 0 700 0 750 0 800 0 850 0 900 0 950 1 000 1 050 1 100 40 50 60 70 80...

Page 35: ...150 12 5 ZF 208 230 3 60 3750 3750 3750 4000 460 3 60 3750 3750 3750 3750 600 3 60 3750 3750 3750 3750 Indoor Blower Specifications Size Tons Model Motor Motor Sheave Blower Sheave Belt HP RPM Eff SF Frame Datum Dia in Bore in Model Datum Dia in Bore in Model 078 6 5 ZF 1 1 2 1725 0 8 1 15 56 3 4 4 4 7 8 1VM50 7 0 1 AK74 A49 2 1725 0 8 1 15 56 3 4 4 4 7 8 1VM50 6 0 1 AK64 A49 090 7 5 ZF 1 1 2 1725...

Page 36: ...constitutes an exception to any specification or guarantee requiring a dBA value of sound data in any other form than sound power level ratings Octave Band Centerline Frequency Hz RPM BHP 63 125 250 500 1000 2000 4000 8000 078 6 5 ZF 2600 0 6 812 1 14 74 71 73 73 71 69 65 65 60 090 7 5 ZF 3000 0 6 854 1 47 77 74 76 76 74 72 68 68 63 102 8 5 ZF 3400 0 6 872 1 65 80 77 79 79 77 75 71 71 66 120 10 ZF...

Page 37: ...e 40 5 46 50 50 E09 6 8 1 18 9 40 5 46 50 50 E18 13 5 2 37 5 53 4 60 3 60 70 E24 18 2 50 69 75 9 70 80 E36 25 5 2 70 8 95 101 9 100 110 230 13 8 83 1 22 2 1 5 2 5 5 None 40 5 46 50 50 E09 9 1 21 7 40 5 46 50 50 E18 18 2 43 3 60 6 67 5 70 70 E24 24 2 57 7 78 6 85 5 80 90 E36 34 2 81 8 108 8 115 6 110 125 460 6 2 41 10 1 26 2 6 2 2 None 19 1 21 3 25 25 E09 9 1 10 8 19 1 21 3 25 25 E18 18 2 21 7 30 4...

Page 38: ...90 100 E24 18 2 50 74 5 81 4 90 100 E36 25 5 2 70 8 100 5 107 4 110 110 E54 40 6 2 112 7 152 9 159 8 175 175 230 23 1 160 36 3 03 9 6 5 5 None 73 7 79 2 90 100 E18 18 2 43 3 73 7 79 2 90 100 E24 24 2 57 7 84 1 91 90 100 E36 34 2 81 8 114 3 121 1 125 125 E54 54 2 129 9 141 9 148 8 175 175 460 12 2 87 19 1 6 4 7 2 2 None 38 6 40 8 50 50 E18 18 2 21 7 38 6 40 8 50 50 E24 24 2 28 9 42 44 8 50 50 E36 3...

Page 39: ... 9 50 4 50 60 E09 6 8 1 18 9 44 9 50 4 50 60 E18 13 5 2 37 5 58 9 65 8 60 70 E24 18 2 50 74 5 81 4 80 90 E36 25 5 2 70 8 100 5 107 4 110 110 230 13 8 83 1 22 2 1 9 6 5 5 None 44 9 50 4 50 60 E09 9 1 21 7 44 9 50 4 50 60 E18 18 2 43 3 66 1 73 70 80 E24 24 2 57 7 84 1 91 90 100 E36 34 2 81 8 114 3 121 1 125 125 460 6 2 41 10 1 26 4 7 2 2 None 21 2 23 4 25 25 E09 9 1 10 8 21 2 23 4 25 25 E18 18 2 21 ...

Page 40: ...100 100 E24 18 2 50 80 86 9 100 100 E36 25 5 2 70 8 106 112 9 110 125 E54 40 6 2 112 7 158 4 165 3 175 175 230 23 1 160 36 3 03 14 5 5 None 78 1 83 6 100 100 E18 18 2 43 3 78 1 83 6 100 100 E24 24 2 57 7 89 6 96 5 100 100 E36 34 2 81 8 119 8 126 6 125 150 E54 54 2 129 9 147 4 154 3 175 175 460 12 2 87 19 1 6 6 6 2 2 None 40 5 42 7 50 50 E18 18 2 21 7 40 5 42 7 50 50 E24 24 2 28 9 44 4 47 1 50 50 E...

Page 41: ...E09 6 8 1 18 9 50 5 56 60 60 E18 13 5 2 37 5 65 9 72 8 70 80 E24 18 2 50 81 5 88 4 90 90 E36 25 5 2 70 8 107 5 114 4 110 125 230 13 8 83 1 22 2 1 5 2 5 5 20 None 50 5 56 60 60 E09 9 1 21 7 50 5 56 60 60 E18 18 2 43 3 73 1 80 80 80 E24 24 2 57 7 91 1 98 100 100 E36 34 2 81 8 121 3 128 1 125 150 460 6 2 41 10 1 26 2 6 2 2 20 None 24 1 26 3 30 30 E09 9 1 10 8 24 1 26 3 30 30 E18 18 2 21 7 36 6 39 4 4...

Page 42: ...7 89 2 100 110 E24 18 2 50 87 93 9 100 110 E36 25 5 2 70 8 113 119 9 125 125 E54 40 6 2 112 7 165 4 172 3 175 175 230 23 1 160 36 3 03 9 6 5 5 20 None 83 7 89 2 100 110 E18 18 2 43 3 83 7 89 2 100 110 E24 24 2 57 7 96 6 103 5 100 110 E36 34 2 81 8 126 8 133 6 150 150 E54 54 2 129 9 154 4 161 3 175 175 460 12 2 87 19 1 6 4 7 2 2 20 None 43 6 45 8 50 50 E18 18 2 21 7 43 6 45 8 50 50 E24 24 2 28 9 48...

Page 43: ...60 70 E09 6 8 1 18 9 54 9 60 4 60 70 E18 13 5 2 37 5 71 4 78 3 80 80 E24 18 2 50 87 93 9 90 100 E36 25 5 2 70 8 113 119 9 125 125 230 13 8 83 1 22 2 1 9 6 5 5 20 None 54 9 60 4 60 70 E09 9 1 21 7 54 9 60 4 60 70 E18 18 2 43 3 78 6 85 5 80 90 E24 24 2 57 7 96 6 103 5 100 110 E36 34 2 81 8 126 8 133 6 150 150 460 6 2 41 10 1 26 4 7 2 2 20 None 26 2 28 4 30 30 E09 9 1 10 8 26 2 28 4 30 30 E18 18 2 21...

Page 44: ... 6 110 110 E24 18 2 50 92 5 99 4 110 110 E36 25 5 2 70 8 118 5 125 4 125 150 E54 40 6 2 112 7 170 9 177 8 175 200 230 23 1 160 36 3 03 14 5 5 20 None 88 1 93 6 110 110 E18 18 2 43 3 88 1 93 6 110 110 E24 24 2 57 7 102 1 109 110 110 E36 34 2 81 8 132 3 139 1 150 150 E54 54 2 129 9 159 9 166 8 175 175 460 12 2 87 19 1 6 6 6 2 2 20 None 45 5 47 7 50 50 E18 18 2 21 7 45 5 47 7 50 50 E24 24 2 28 9 50 6...

Page 45: ...5167798 YTG J 0218 Johnson Controls Unitary Products 45 Typical Wiring Diagrams ZF078 150 Typical Wiring Diagrams Typical ZF078 120 Cooling Unit with Gas Heat 208 230 Volt Wiring Diagram ...

Page 46: ...5167798 YTG J 0218 46 Johnson Controls Unitary Products Typical ZF078 120 Cooling Unit with Gas Heat 208 230 Volt Unit Options ...

Page 47: ...5167798 YTG J 0218 Johnson Controls Unitary Products 47 Typical ZF078 120 Cooling Unit with Gas Heat 460 575 Volt Wiring Diagram ...

Page 48: ...5167798 YTG J 0218 48 Johnson Controls Unitary Products Typical ZF078 120 Cooling Unit with Gas Heat 460 575 Volt Unit Options ...

Page 49: ...5167798 YTG J 0218 Johnson Controls Unitary Products 49 Typical ZF078 120 Cooling Unit with without Electric Heat Wiring Diagram ...

Page 50: ...5167798 YTG J 0218 50 Johnson Controls Unitary Products Typical ZF78 120 Cooling Unit with without Electric Heat Unit Options ...

Page 51: ...5167798 YTG J 0218 Johnson Controls Unitary Products 51 Typical ZF150 Cooling Unit with Gas Heat 208 230 Volt Wiring Diagram ...

Page 52: ...5167798 YTG J 0218 52 Johnson Controls Unitary Products Typical ZF150 Cooling Unit with Gas Heat 208 230 Volt Unit Options ...

Page 53: ...5167798 YTG J 0218 Johnson Controls Unitary Products 53 Typical ZF150 Cooling Unit with Gas Heat 460 575 Volt Wiring Diagram ...

Page 54: ...5167798 YTG J 0218 54 Johnson Controls Unitary Products Typical ZF150 Cooling Unit with Gas Heat 460 575 Volt Unit Options ...

Page 55: ...5167798 YTG J 0218 Johnson Controls Unitary Products 55 Typical ZF150 Cooling Unit with without Electric Heat Wiring Diagram ...

Page 56: ...5167798 YTG J 0218 56 Johnson Controls Unitary Products Typical ZF150 Cooling Unit with without Electric Heat Unit Options ...

Page 57: ...5167798 YTG J 0218 Johnson Controls Unitary Products 57 BAS Controls Typical Wiring Diagrams Typical SURVEYOR BAS Control Wiring Diagram ...

Page 58: ...5167798 YTG J 0218 58 Johnson Controls Unitary Products Typical CPC BAS Control Wiring Diagram ...

Page 59: ...5167798 YTG J 0218 Johnson Controls Unitary Products 59 Typical HONEYWELL BAS Control Wiring Diagram ...

Page 60: ...5167798 YTG J 0218 60 Johnson Controls Unitary Products Typical NOVAR BAS Control Wiring Diagram ...

Page 61: ... 4 Point Load Location lbs 6 Point Load Location lbs Shipping Operating X Y A B C D A B C D E F 078 6 5 ZF 865 860 38 24 200 149 218 292 140 114 95 138 167 205 090 7 5 ZF 885 860 38 24 205 153 223 299 144 117 97 142 171 210 102 8 5 ZF 1012 1007 38 24 235 175 255 342 164 134 111 162 195 240 120 10 ZF 1065 1060 38 24 247 184 268 360 173 141 117 171 206 253 150 12 5 ZF 1258 1253 47 25 251 280 381 341...

Page 62: ...ght given is for the maximum heater size available 54KW 49 49 Gas Heat2 2 Weight given is for the maximum number of tube heat exchangers available 8 tube 110 110 Variable Frequency Drive3 3 Weight includes mounting hardware controls and manual bypass option ZF Only 30 30 LEFT A 59 00 C D E F 4 19 27 31 89 00 21 19 11 38 15 38 59 00 15 38 29 69 15 25 FRONT SEE DETAIL B FOR DRAIN LOCATION SEE DETAIL...

Page 63: ...OR GAS INLET B 29 95 30 11 14 92 58 09 14 92 14 92 45 64 4X Ø 24 38 ZF078 150 Unit Physical Dimensions Unit Model Number Dimension in A B C D E F 078 42 89 22 1 8 18 3 16 15 3 16 6 3 16 090 42 89 22 1 8 18 3 16 15 3 16 6 3 16 102 50 3 4 89 30 3 16 24 3 16 17 3 16 6 3 16 120 50 3 4 89 30 3 16 24 3 16 17 3 16 6 3 16 150 50 3 4 119 1 2 30 3 16 24 3 16 17 3 16 6 3 16 ...

Page 64: ...cture or shrubs should not obscure condenser air discharge outlet 72 Right 12 Front 36 Left 36 Rear 36 Bottom2 2 Units may be installed on combustible floors made from wood or class A B or C roof covering materials 0 42 CABINET Ø 3 126 Ø 2 000 3 184 4 727 7 705 14 594 Gas Pipe Inlet Gas Exhaust Vent 50 3 4 CABINET Ø 3 126 Ø 2 000 3 184 4 737 7 715 17 541 Gas Pipe Inlet Gas Exhaust Vent 5 3 8 3 4 F...

Page 65: ... Opening TOP VIEW Bottom condensate drain Bottom gas supply entry FRONT RETURN AIR SUPPLY AIR RIGHT LEFT 20 1 8 19 1 8 17 1 8 6 13 16 6 13 16 32 11 16 14 1 2 16 3 8 18 1 16 25 9 16 12 5 16 27 1 2 24 21 18 89 Ø 2 469 3X Ø 0 875 Bottom power control and convenience outlet wiring entry ...

Page 66: ...Electrical Entry ZF078 120 Unit Side Duct Openings Disconnect Swith Cover Power Entry Ø 2 1 2 Control Entry Ø 7 8 Power Entry Ø 2 1 2 Convenience Outlet Cover Convenience Outlet Power Entry Ø 7 8 FRONT Dot Plugs 5 5 32 31 11 16 2 31 32 18 1 4 Return Air Supply Air A B C D ...

Page 67: ...nit Left Duct Opening ZF Side Duct Dimensions Unit Model Number Dimension in A B C D 078 27 3 4 12 1 16 27 1 2 16 090 27 3 4 12 1 16 27 1 2 16 102 28 1 4 18 1 16 28 1 4 18 1 4 120 28 1 4 18 1 16 28 1 4 18 1 4 150 28 1 4 18 1 16 28 1 4 18 1 4 Dot Plugs 2 7 8 5 5 32 D C 31 5 8 18 1 4 B A 4 5 16 A C B ...

Page 68: ...sions ZF078 150 Roof Curb ZF078 150 Transition Roof Curb 8 or 14 50 1 2 30 20 20 80 5 8 6 2 TYP INSULATED DECK UNDER COMPRESSOR SECTION INSULATED DECK UNDER CONDENSER SECTION FRONT RIGHT SUPPLY RETURN 76 5 8 94 50 1 2 30 1 2 64 1 4 59 1 4 10 23 4 26 80 5 8 2 TYP FRONT RIGHT SUPPLY RETURN ...

Page 69: ...onomizer without barometric relief 2EE047069241 Downflow End Return Horizontal or ERV 42 Economizer 42 tall cabinet 2EE047074242 50 Economizer 50 tall cabinet 2EE047076242 1 Barometric relief must be ordered separately and installed in duct work 2 Includes fresh air hood exhaust hood and barometric relief Fresh Air Hood Barometric Relief Hood Barometric Relief Damper Power Exhaust Low Leak Economi...

Page 70: ...on 5005 York Drive Norman OK 73069 Economizer End Return W Power Exhaust Field Installed Horizontal Economizer W Power Exhaust Fresh Air Hood Field Installed Duct Work Power Exhaust Barometric Relief Damper Barometric Relief Hood Low Leak Economizer Barometric Relief Hood Barometric Relief Damper Power Exhaust Fresh Air Hood Fresh Air Damper Return Air Damper Field Installed Duct Work ...

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