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5132210-UIM-H-0916

2

Johnson Controls Unitary Products

Due to system pressure, moving parts, and electrical components,
installation and servicing of air conditioning equipment can be hazard-
ous. Only qualified, trained service personnel should install, repair, or
service this equipment. Untrained personnel can perform basic mainte-
nance functions of cleaning coils and filters and replacing filters.

Observe all precautions in the literature, labels, and tags accompanying
the equipment whenever working on air conditioning equipment. Be
sure to follow all other applicable safety precautions and codes includ-
ing ANSI Z223.1 or CSA-B149.1- latest edition.

Wear safety glasses and work gloves. Use quenching cloth and have a
fire extinguisher available during brazing operations.

INSPECTION

As soon as a unit is received, it should be inspected for possible dam-
age during transit. If damage is evident, the extent of the damage
should be noted on the carrier’s freight bill. A separate request for
inspection by the carrier’s agent should be made in writing.

SECTION III: MODEL NUMBER NOMENCLATURE

SECTION IV: INSTALLATION

INSTALLATION SAFETY INFORMATION

Read these instructions before continuing this appliance installation.
This is an outdoor combination heating and cooling unit. The installer
must assure that these instructions are made available to the consumer
with instructions to retain them for future reference.

1.

Refer to the unit rating plate for the approved type of gas for this
product.

2.

Install this unit only in a location and position as specified on Page
4 of these instructions.

3.

Never test for gas leaks with an open flame. Use commercially
available soap solution made specifically for the detection of leaks
when checking all connections, as specified on Page 10 of these
instructions.

4.

Always install furnace to operate within the furnace's intended tem-
perature-rise range with the duct system and within the allowable
external static pressure range, as specified on the unit name/rating
plate, specified in Table 6 of these instructions.

5.

This equipment is not to be used for temporary heating of buildings
or structures under construction.

 WARNING

Before performing service or maintenance operations on unit, turn off
main power switch to unit. Electrical shock could cause personal
injury. Improper installation, adjustment, alteration, service or mainte-
nance can cause injury or property damage. Refer to this manual.
For assistance or additional information consult a qualified installer,
service agency or the gas supplier.

 WARNING

If the information in this manual is not followed exactly, a fire or
explosion may result causing property damage, personal injury or
loss of life.
Do not store or use gasoline or other flammable vapors and liquids in
the vicinity of this or any other appliance.
WHAT TO DO IF YOU SMELL GAS:

1. Do not try to light any appliance.
2. Do not touch any electrical switch; do not use any phone in

your building.

3. Immediately call your gas supplier from a neighbor’s phone.

Follow the gas supplier’s instructions.

4. If you cannot reach your gas supplier, call the fire depart-

ment.

Installation and service must be performed by a qualified installer,
service agency or the gas supplier.

!

!

 CAUTION

This system uses R-410A Refrigerant which operates at higher pres-
sures than R-22. No other refrigerant may be used in this system.
Gage sets, hoses, refrigerant containers and recovery systems must
be designed to handle R-410A. If you are unsure, consult the equip-
ment manufacturer. Failure to use R-410A compatible servicing
equipment may result in property damage or injury.

!

PHG

4

A

24

50

2

X

1

A

1

2

3

4

5

6

7

8

9

1. Model Family

PHG - packaged heat pump with gas heat,
PCG - packaged A/C with gas heat,
PCE - packaged A/C with electric heat,
PHE - packaged heat pump with electric heat

5. Gas Heating Input BTU/Hr x 1000

050 = 50,000 BTU/Hr. input, blank = electric heat

6. Voltage-Phase-Frequency

2 = 208/230-1-60, 3=208/230-3-60, 4 = 460-3-60

2. Nominal Cooling Efficienc

y

4 = 14 SEER, 6 = 16 SEER, etc.

7. NOx Approval

X = low-NOx, blank = not low-Nox

3. Cabinet Size

A = small 35 x 51, B = large 45 x 51

8. Generation Level

1 = first generation

4. Nominal Air Conditioning Cooling Capacity BTUx1000

24 = 24,000 BTU, etc.

9. Revision Level

A = original release, B = second release

Examples:

PHG4B421002X1A is a dual fuel, 14 SEER, 3-1/2 ton, large cabinet, single-stage heat, 100,000 BTU gas heat, 230 volt, single phase, low-NOx 
model (first generation, first release)

 WARNING

FIRE OR EXPLOSION HAZARD
Failure to follow the safety warning exactly could result in serious
injury, death or property damage.
Never test for gas leaks with an open flame. use a commercially
available soap solution made specifically for the detection of leaks to
check all connections. A fire or explosion may result causing property
damage, personal injury or loss of life.

!

Summary of Contents for PHG4 Series

Page 1: ...or installation Only gas piping electric power and duct connections are required at the point of installation The gas fired heaters have spark ignition The refrigerant system is fully charged with R 4...

Page 2: ...mproper installation adjustment alteration service or mainte nance can cause injury or property damage Refer to this manual For assistance or additional information consult a qualified installer servi...

Page 3: ...o a unit to meet local codes they are to be installed at the dealer s and or customer s expense Size of unit for proposed installation should be based on heat loss heat gain calculation made according...

Page 4: ...are provided for this purpose WARNING Do not attach supply and return duct work to the bottom of the unit base pan as the drain pan could be compromised WARNING Excessive exposure of this furnace to...

Page 5: ...ection Distance in Direction Distance in Top3 3 Units must be installed outdoors Over hanging structure or shrubs should not obstruct condenser air discharge outlet 36 Power Entry Right Side 36 Side O...

Page 6: ...n the return air ductwork or install a Filter Frame Kit A filter rack and high velocity filters are standard on three phase units Filters must always be used and must be kept clean When filters become...

Page 7: ...rate branch circuit fed directly from the main distribution panel and properly fused Refer to Figures 7 and 8 for typical field wiring and to the appropriate unit wiring diagram for control circuit an...

Page 8: ...51 1 4 Width 35 3 4 35 3 4 45 3 4 45 3 4 45 3 4 45 3 4 Height 47 49 49 49 53 55 Operating WT lbs 394 404 449 453 498 505 532 534 551 559 564 577 581 588 Compressors Type Scroll Scroll Scroll Scroll Sc...

Page 9: ...5 The gas supply should be a separate line and installed in accor dance with all applicable safety codes After the gas connections have been completed open the main shut off valve admitting nor mal ga...

Page 10: ...leaks to check all connections A fire or explosion may result causing property damage personal injury or loss of life Table 9 High Altitude Gas Orifice Sizing ELEVATION ABOVE SEA LEVEL FEET GAS TYPE...

Page 11: ...864 780 Medium High 4 1349 1297 1265 1224 1185 1146 1107 1063 975 High 5 1487 1462 1392 1331 1318 1281 1241 1201 1121 30050 Low 1 700 657 599 554 512 461 411 365 273 Low Medium 2 906 868 825 779 735...

Page 12: ...1858 1807 1749 1710 1667 1629 1589 1546 1460 Medium 3 2054 1998 1934 1890 1843 1801 1757 1710 1616 Medium High 4 2195 2144 2098 2049 2003 1955 1883 1868 1838 High 5 2445 2388 2306 2293 2235 2178 2129...

Page 13: ...w 1 1032 999 970 938 910 879 843 808 737 Low Medium 2 1272 1236 1204 1165 1129 1081 1037 968 829 Medium 3 1611 1574 1518 1494 1439 1405 1357 1266 1083 Medium High 4 1892 1777 1771 1701 1639 1617 1565...

Page 14: ...ings are selected If the heat pump and gas heating sections are run at the same time HI LIMIT trips may occur A Y call without an O call from the indoor thermostat is primary heat pump heat A W call f...

Page 15: ...frost cycle is initiated A temperature inhibit feature prohibits defrost if the coil temperature is above 40 F A forced defrost feature puts the system into a defrost period every 6 hours and 4 minute...

Page 16: ...g 8 on the LED Post Purge The control board runs the induced draft motor for a 15 second post purge period and then de energizes the inducer If a call for heat occurs during post purge the control fin...

Page 17: ...hich automatically lights the burners 5 Remove the access panel 6 Turn the gas valve switch to the OFF position 7 Wait five 5 minutes to clear out any gas If you then smell gas STOP Follow B in the in...

Page 18: ...within the range shown on the rating plate and the data in Table 6 After the temperature rise has been determined the CFM can be calcu lated as follows Direct Drive Blower All units have direct drive...

Page 19: ...as in your particular locality Contact your gas company for this information since it varies widely from city to city Table 19 Gas Rate Cubic Feet Per Hour1 Seconds for9 One Rev Size of Test Dial 1 2...

Page 20: ...VOLTAGE 19 2 VAC PREVENTING FURTHER RELAY OUTPUTS FOR 2 SECONDS LOW VOLTAGE 16 VAC STOPPED CURRENT RELAY OUTPUTS FOR 2 SECONDS LIQUID LINE SENSOR FAILURE OPEN OR SHORTED OUTDOOR AMBIENT SENSOR FAILUR...

Page 21: ...EVENTING FURTHER RELAY OUTPUTS FOR 2 SECONDS LOW VOLTAGE 16 VAC STOPPED CURRENT RELAY OUTPUTS FOR 2 SECONDS LIQUID LINE SENSOR FAILURE OPEN OR SHORTED OUTDOOR AMBIENT SENSOR FAILURE OPEN OR SHORTED CO...

Page 22: ...Manifold sets must be at least 700 psig high side and 180 psig low side with 550 psig retard All hoses must have a service pressure rating of 800 psig Leak detectors must be designed to detect HFC re...

Page 23: ...le timer Measured voltage L1 to L2 L2 to L3 L1 to L3 Total amperes L1 L2 L3 Compressor amperes L1 L2 L3 Measured voltage R and C outdoor unit control board Electrical Connections Inspection Check all...

Page 24: ...U H Measured BTU H Clock Gas Meter Nat Gas Supply Air Dry Bulb Temp Temp Rise Return Air Dry Bulb Temp Manifold Pressure at 100 Firing Rate w c Inlet Gas Pressure w c LP Gas Conversion Kit LP Conversi...

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