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TECHNICAL GUIDE

SINGLE PACKAGE 
AIR CONDITIONER/GAS 
14 SEER – R-410A
2 THRU 5 NOMINAL TONS
50 - 125 MBH HEAT INPUT

MODELS: PCG4*24 THRU 60

Due to continuous product improvement, specifications 
are subject to change without notice.

Visit us on the web at 

www.upgnet.com and www.york.com

Additional rating information can be found at:

www.ahridirectory.org

WARRANTY SUMMARY*

Extended 10-Years limited parts and compressor warranty
Lifetime gas heat exchanger.

* Extended warranty requires online registration within 90 days of purchase for
replacement or closing for new home purchase. See limited warranty certificate
in User’s Information Manual for details.

®

 

5005562-YTG-A-0215

FOR DISTRIBUTION USE ONLY - NOT TO BE USED AT POINT OF RETAIL SALE

DESCRIPTION

These packaged cooling/heating air conditioners are designed
for outdoor installation. Only utility and duct connections are
required at the point of installation.

FEATURES

Operating Efficiency 

- All PCG4 model gas units provide a

minimum AFUE of 81.0% in heating and 14.0 SEER, 11.0
EER rating for cooling operation. All models meet current
California Low-Nox requirements of 40 ng/joule emission
level for Air Quality Management Districts.

On Site Flexibility -

 All model sizes use a compact design

cabinet in one of two footprints. This provides installer flexi-
bility for placing the proper capacity unit on curbs or pads
with the smallest footprint after the internal load has been
determined. Field convertible duct connections from side
shot to down shot allows the installer to have greater flexibil-
ity with less inventory.

Lower Installation Cost -

 Installation time and costs are

reduced by easy power and control wiring connections. The
small base dimension means less space is required on the
ground or roof. All units are completely wired, charged with
R-410A and tested prior to shipment. Test stations using a
state-of-the-art computerized process system are used to
insure product quality. Refrigerant charge and component
part numbers are verified via computers during assembly.
Vital run test statistics such as system pressure, motor cur-
rents, air velocity and temperature, unit vibration, and gas
system safeties are monitored and recorded by the system to
insure unit performance. 
Equal size side supply and return duct connections allow
easy connection of ducts to match low crawl spaces without
transition pieces.

Utility Connections Made Easy -

 Gas and electric utility

access provided through the bottom or the side of the unit.
Utility connections can be made quickly and with a minimum
amount of field labor. A field supplied and field installed elec-
trical disconnect switch must be installed.

Convertible Airflow Design -

 The bottom duct openings are

covered when they leave the factory, ready to be used for a
side supply/side return application. If a bottom supply/bottom
return application is desired, simply remove the two panels
from the bottom of the unit and place them in the side supply/
side return duct openings. No panel cutting is required and
no accessory panel is necessary. Convertible airflow design
allows maximum field flexibility and minimum inventory.

Condensate Pan -

 A corrosion-resistant, long-lasting, water-

tight pan is positioned below the evaporator coil to collect
and drain all condensate, preventing build-up of stagnant
condensate. The condensate pan conforms to ASHRAE 62-
89 standards (Ventilation for Acceptable Indoor Air Quality).

Condensate Drain -

 The 3/4 inch NPT female connection is

rigidly mounted to assure proper fit and leak tight seal.

Durable Finish -

 The cabinet is made of G90 galvanized

steel with a powder paint coating for appearance and protec-
tion. The pre-treated galvanized steel provides a better paint-
to-steel bond, which resists corrosion and rust creep. Special
primer formulas and finish insure less fading when exposed
to sunlight, and provides superior corrosion resistance (1000
hour salt spray tested).

Continued on next page.

Summary of Contents for PCG4A24

Page 1: ...ate of the art computerized process system are used to insure product quality Refrigerant charge and component part numbers are verified via computers during assembly Vital run test statistics such as system pressure motor cur rents air velocity and temperature unit vibration and gas system safeties are monitored and recorded by the system to insure unit performance Equal size side supply and retu...

Page 2: ...tactor and relays for simple application and troubleshooting Mate n lock plug connectors are used The electrical control box is not located in the compressor compartment The controls are mounted to allow the separate access panel to be removed for trouble shooting and maintenance without affecting the normal system operating pressures All wiring internal to the unit is color number coded Protected...

Page 3: ...Capacity BTUx1000 24 24 000 BTU etc 9 Revision Level A original release B second release Examples PHG4B421002X1A is a dual fuel 14 SEER 3 1 2 ton large cabinet single stage heat 100 000 BTU gas heat 230 volt single phase low NOx model first generation first release FAN MOTOR CONDENSER FAN COIL GUARD PANEL CONDENSER COIL Behind Panel CONTROL BOARD TRANSFORMER HIGH VOLTAGE CONTACTOR PRESSURE SWITCH ...

Page 4: ...providing 0 through 50 of outdoor air field supplied Closes on power loss includes hood and screen assembly Rectangle to Round Horizontal Adapter S1 1AK0109 S1 1AK0108 Kit includes one supply and one return air rectangle to round duct adapter Adapters are preformed and designed to fit over current horizontal duct openings on the base unit Transition is from rectangle to 12 round for the 1AK0108 ki...

Page 5: ...l shall be double inlet type with forward curved blades dynamically balanced to operate smoothly throughout the entire range of operation Airflow design shall be constant air volume Bearings shall be sealed and permanently lubricated for longer life and no maintenance Fan assembly shall be a slide out design for easy removal and cleaning Indoor blower motors shall be equipped with a standard high ...

Page 6: ...ating WT lbs 359 366 379 386 415 422 426 442 446 495 503 508 522 530 535 Compressors Type Recip Recip Recip Scroll Scroll Scroll Condenser Coil Data Face area Sq Ft 15 1 17 0 15 1 17 0 23 8 26 0 Rows 1 1 2 2 2 2 Fins per inch 22 22 22 22 22 22 Tube diameter 3 8 3 8 3 8 3 8 3 8 3 8 Circuitry Type Interlaced Interlaced Interlaced Interlaced Interlaced Interlaced Evaporator Coil Data Face area Sq Ft ...

Page 7: ... 1 13 4 11 4 12 2 8 4 12 3 12 6 9 9 10 3 7 4 K W 2 50 2 49 2 45 2 53 2 59 2 39 2 39 2 36 2 45 2 52 2 27 2 29 2 28 2 37 2 45 COOLING PERFORMANCE DATA PACKAGED UNIT MODEL NO PCG4A30 CONDENSER ENTERING AIR TEMPERATURE ID CFM 1200 1000 800 IDDB 80 80 75 80 80 80 80 75 80 80 80 80 75 80 80 IDWB 57 62 62 67 72 57 62 62 67 72 57 62 62 67 72 55 45 T C 41 0 43 6 43 2 44 9 48 3 37 8 41 0 40 8 43 8 47 9 34 5...

Page 8: ...17 2 17 9 16 7 17 6 13 8 18 2 18 0 17 0 17 4 13 0 K W 4 05 3 90 3 79 3 90 4 01 3 81 3 74 3 66 3 77 3 88 3 57 3 58 3 53 3 65 3 76 COOLING PERFORMANCE DATA PACKAGED UNIT MODEL NO PCG4A42 CONDENSER ENTERING AIR TEMPERATURE ID CFM 1600 1400 1200 IDDB 80 80 75 80 80 80 80 75 80 80 80 80 75 80 80 IDWB 57 62 62 67 72 57 62 62 67 72 57 62 62 67 72 55 45 T C 49 4 50 2 50 2 55 5 61 9 46 5 48 6 48 5 53 7 59 ...

Page 9: ...27 3 26 2 24 6 27 4 20 3 27 0 25 5 25 4 25 9 19 4 K W 4 76 4 76 4 76 4 79 4 80 4 76 4 77 4 76 4 79 4 80 4 76 4 77 4 76 4 79 4 79 COOLING PERFORMANCE DATA PACKAGED UNIT MODEL NO PCG4B60 CONDENSER ENTERING AIR TEMPERATURE ID CFM 1600 1400 1200 IDDB 80 80 75 80 80 80 80 75 80 80 80 80 75 80 80 IDWB 57 62 62 67 72 57 62 62 67 72 57 62 62 67 72 55 45 T C 63 1 65 4 65 2 68 7 72 9 60 4 64 1 64 4 68 0 71 ...

Page 10: ...e Direction Distance in Direction Distance in Top3 3 Units must be installed outdoors Over hanging structure or shrubs should not obstruct condenser air discharge outlet 48 Power Entry Right Side 42 Side Opposite Ducts 36 Left Side 36 Duct Panel 12 Bottom4 4 Units may be installed on combustible floors made from class A B or C roof covering materials 1 HIGH VOLTAGE CONNECTION 7 8 HIGH VOLTAGE CONN...

Page 11: ...1 57 3 49 6 30 75 60 5 61 6 64 8 66 9 60 9 56 0 49 7 36 74 58 5 61 8 65 4 66 5 60 7 54 8 49 8 42 74 63 5 63 9 62 3 65 64 54 1 46 6 48 74 63 5 63 9 62 3 65 64 54 1 46 6 60 76 72 3 65 0 63 9 64 60 55 5 49 0 Model Voltage Compressor OD Fan Motor Supply Blower Motor MCA1 Amps 1 Minimum Circuit Ampacity Max Fuse2 Breaker3 Size Amps 2 Maximum Over Current Protection per standard UL 1995 3 Fuse or HACR c...

Page 12: ...0075 391 386 27 15 107 97 88 94 36050 420 415 27 16 112 102 97 104 36075 427 422 27 16 114 104 98 106 36100 431 426 27 16 116 107 98 105 42075 447 442 27 16 120 109 103 111 42100 451 446 27 16 121 111 104 111 48065 500 495 26 20 132 130 115 118 48100 508 503 26 20 134 132 117 120 48125 513 508 26 20 136 133 118 121 60065 527 522 26 21 137 134 123 127 60100 535 530 26 21 139 136 125 129 60125 540 5...

Page 13: ...89 834 Medium 3 1259 1209 1166 1126 1084 1032 980 928 Medium High 4 1314 1271 1229 1186 1144 1097 1049 998 High 5 1506 1471 1403 1389 1345 1305 1262 1216 36075 Low 1 1225 1174 1131 1090 1046 993 941 888 Low Medium 2 1259 1209 1166 1126 1084 1032 980 928 Medium 3 1314 1271 1229 1186 1144 1097 1049 998 Medium High 4 1348 1306 1259 1222 1179 1133 1086 1036 High 5 1506 1471 1403 1389 1345 1305 1262 12...

Page 14: ...1480 1413 Medium 3 1922 1863 1804 1754 1724 1658 1612 1559 Medium High 4 2001 1952 1890 1839 1820 1742 1696 1651 High 5 2146 2085 2025 1960 1872 1862 1798 1735 60065 Low 1 1073 1043 1009 988 963 941 917 892 Low Medium 2 1329 1292 1250 1223 1192 1165 1136 1105 Medium 3 2054 1998 1934 1890 1843 1801 1757 1710 Medium High 4 2195 2144 2098 2049 2003 1955 1883 1868 High 5 2445 2388 2306 2293 2235 2178 ...

Page 15: ... Medium 3 1262 1223 1181 1137 1091 1044 994 952 Medium High 4 1324 1282 1245 1202 1161 1112 1067 1018 High 5 1517 1475 1447 1400 1357 1318 1275 1232 36075 Low 1 1231 1186 1146 1103 1069 1030 977 912 Low Medium 2 1270 1225 1189 1140 1098 1046 1008 960 Medium 3 1317 1286 1245 1198 1151 1110 1064 1024 Medium High 4 1358 1317 1275 1238 1197 1148 1105 1057 High 5 1517 1475 1447 1400 1357 1318 1275 1232...

Page 16: ...1469 1419 Medium 3 1912 1875 1805 1787 1750 1713 1672 1636 Medium High 4 2105 2014 2006 1931 1898 1845 1793 1739 High 5 2131 2058 1998 1949 1892 1840 1788 1728 60065 Low 1 1026 999 989 950 907 907 886 862 Low Medium 2 1263 1230 1192 1165 1167 1101 1099 1071 Medium 3 1987 1933 1861 1817 1820 1715 1725 1651 Medium High 4 2114 2050 2047 1974 1899 1889 1920 1866 High 5 2369 2308 2249 2183 2126 2088 20...

Page 17: ...AR DUCT DIMENSIONS Inches Model A B C D 24 30 36 42 10 21 5 4 94 4 34 48 60 14 13 5 5 3 56 D 16 C A B A A0298 001 Model A B 24 30 36 42 9 6 22 48 60 13 6 14 15 6 A B A 4 3 A0299 001 6 ROOF CURB INSTALLATION REAR DUCT ROOF CURB INSTALLATION BOTTOM DUCT SLAB ON GROUND INSTALLATION A0324 001 ...

Page 18: ...odel shown UNIT TYPICAL ROOF CURB INSTALLATION Gas model shown A0325 001 SUPPLY AIR DUCT TO POWER SUPPLY RETURN AIR DUCT FIELD SUPPLIED DISCONNECT SWITCH CONTROL WIRING TO INDOOR THERMOSTAT TO GAS SUPPLY LINE MANUAL GAS SHUTOFF VAVLE CONDENSATE DRAIN SUPPLY AIR DUCT TO POWER SUPPLY RETURN AIR DUCT FIELD SUPPLIED DISCONNECT SWITCH CONTROL WIRING TO INDOOR THERMOSTAT TO GAS SUPPLY LINE MANUAL GAS SH...

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