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® 

550.13-N10Y

11

Unitary Products Group

Braze all copper to copper joints with Sil-Fos 5 or equivalent
brazing material.  DO NOT USE SOFT SOLDER.

Never braze or solder the liquid and vapor lines together for
support purposes, they must be completely insulated, one
from the other.

Refer to the installation instructions (Form 515.41-N3Y) for
the matching outdoor unit for piping limitations, line sizes and
other design considerations.

INSTALLING REFRIGERANT MAINS

The units are evacuated and dehydrated at the factory and
shipped with a holding charge of Refrigerant-22.  The vapor
and liquid connections are sealed with copper discs.

If the unit has already lost its holding charge, it should be leak
tested and the necessary repairs should be made, if the unit
has maintained its holding charge, you can assume that it
has no leaks and proceed with the installation.

The temperature required to make or break a brazed joint is
sufficiently high to cause oxidation of the copper unless an
inert atmosphere is provided.

Make sure the refrigerant in the lines has been recovered
then drill a small hole through the discs to prevent any inter-
nal pressure from blowing them off and to allow the flow of
dry nitrogen through the connections when unbrazing the clo-
sures.

The liquid and vapor connections must be piped outside the
unit.  Refer to the unit drawings for the locations and the
dimensions of these connections.

Before brazing the refrigerant lines to these connections,
remove the short panel from the unit frame and slide the
grommets onto the refrigerant lines.  After the brazed joints
have cooled, slide the grommets back into place and secure
the panel to the unit frame

NOTEThese coils can only be piped from one side of the
unit.

DRAIN CONNECTION

The drain line MUST be trapped because the coil is located
on the negative side of the supply air blower, and it must be
protected from freezing temperatures.

A 7/8” OD drain connections extends through right hand side
of the cabinet.  Refer to Figure 13 for recommended drain
piping.

The drain connection is located on the same side of the unit
as the refrigerant connections.  The line should be insulated

where moisture drippage will be objectionable or cause dam-
age to the area.

The 3” dimension must equal or exceed the negative static
pressure developed by the supply air blower.  If it does not
the condensate will not drain properly and may overflow the
drain pan.  The trap must be at least 2-1/2”  deep to maintain
a water seal under all operating conditions, especially during
blower start-up.

NOTEThe unit may have to be raised off the floor to allow
enough height for the trap.

SUPPLY AIR BLOWER ADJUSTMENT

The RPM of the supply air blower will depend on the required
CFM, the unit accessories and the static resistances of both
the supply and the return air duct systems.  With this informa-
tion, the RPM for the supply air blower can be determined
from the blower performance in Table 6.

Knowing the required blower RPM and the blower motor HP,
the settings (turns open) for the supply air motor pulley can
be determined from Table 6

Each motor pulley has:

1.

A threaded barrel with two flats (or notched recesses 
180° apart.

2.

A movable flange with one set screw.

After the movable flange has been rotated to the proper num-
ber of “turns open”, the set screw should be tightened against
the flat on the barrel to lock the movable flange in place.  If
the pulley includes a locking collar, the locking collar must be
loosened to adjust the setting of the movable flange.

Note the following:

1.

The supply air CFM must be within the limitations shown 
in Table 7 and 8.

2.

All pulleys can be adjusted in half turn increments.

 FIGURE 13 : RECOMMENDED DRAIN PIPING

5 "

2 - 1 / 2 "

P L A S T I C

E L L

S T E E L

S T U B

C O N N E C T I O N

H O S E   C L A M P S

E V A P O R A T O R

C O I L

D R A I N   P A N

D R A I N

P L U G

Summary of Contents for KES180

Page 1: ...CTION 3 INSTALLATION 4 MAINTENANCE 17 A complete Table of Contnents on following page INSTALLATION INSTRUCTION SAVE THIS MANUAL 035 16670 000 REV A 999 Form 550 13 N10Y SPLIT SYSTEM COOLING ONLY INDOOR UNITS MODELS KES180 LES240 LES240 SHOWN ...

Page 2: ...N AIR GRILLE KES180 9 7 RETURN AIR GRILLE LES240 9 8 BASE ACCESSORY KES180 9 9 BASE ACCESSORY LES240 9 10 SUPPLY AIR PLENUM FEH 180 10 11 SUPPLY AIR PLENUM KNOCKOUTS KES180 10 12 SUPPLY AIR PLENUM LES240 10 13 RECOMMENDED DRAIN PIPING 11 14 TYPICAL MOTOR MOUNTING ASSEMBLY 12 15 HOLE LOC FOR PRESS DROP READINGS 13 16 CFM VS PRESSURE DROP 13 17 TYPICAL FIELD WIRING 17 18 UNIT DIMENSIONS KES180 18 19...

Page 3: ...d pay particular attention to the words NOTE CAUTION and WARNING Notes are intended to clarify or make the installation easier Cautions are given to prevent equipment damage Warnings are given to alert the installer that personal injury and or equipment damage may result if the installation procedure is not handled properly INSPECTION As soon as a unit is received it should be inspected for possi ...

Page 4: ...d 3 and make sure that its weight will be distributed equally LOCATION These indoor units are not designed for outdoor installation They must be located within the building structure either inside or outside the conditioned space The units should be located as close to the outdoor units as practical and positioned to minimize bends in the refrigerant piping Units being installed vertically or hori...

Page 5: ...Y DIAMETER X WIDTH INCHES 18 X 18 1 15 X 12 2 BLOWER MOTOR 1 HP 3 RPM 1750 FILTERS THROWAWAY QUANTITY PER UNIT 6 8 SIZE IN 20 X 20 X 1 20 X 22 X 1 TOTAL FACE AREA SQUARE FEET 16 7 24 1 UNIT WEIGHT LBS SHIPPING 425 830 OPERATING 435 720 ACCESSORY OPERATING WEIGHT LBS MOTOR DRIVE 3 HP 90 5 HP 120 ELECTRIC HEAT 10 KW 63 20 KW 66 126 30 KW 71 129 40 KW 132 50 KW 80 137 SUPPLY AIR PLENUM 114 150 RETURN...

Page 6: ...N 460 3 60 414 506 AMBIENT AIR ON OUTDOOR COIL COOLING CYCLE F 45 115 AMBIENT AIR ON INDOOR COIL COOLING CYCLE F 68 86 FIGURE 2 UNIT SUSPENSION MOUNTING KES180 HORIZONTAL APPLICATIONS 3 1 1 2 COIL SECTION BLOWER SECTION 5 A D SUSPENSION CHANNEL HANGER RODS FIELD SUPPLIED C B ELECTRIC HEATER ACCESSORY 40 Lb SUPPLY AIR PLENUM ACCESSORY 100 Lb D 55 58 11 16 ...

Page 7: ... 470 535 575 FIGURE 3 UNIT SUSPENSION MOUNTING LES240 HORIZONTAL APPLICATIONS 3 43 3 4 EVAP COIL SECTION BLOWER SECTION HEATING COIL SUSPENSION CHANNEL 43 3 4 5 A B C D E F 55 HANGER RODS FIELD SUPPLIED ELECTRIC HEAT ACCESS 40lbs each TABLE 4 LES240 UNIT SUSPENSION WEIGHTS lbs SUSPENSION POINT W 5HP MOTOR1 1 Motor location at suspension point F W HEATER ACCESS A 142 142 B 132 132 C 152 152 D 162 1...

Page 8: ... G H A R N E S S L O C A T I O N T h i s o p e n i n g i n t h e b o t t o m o f t h e h e a t e r c o n t r o l b o x i s u s e d f o r t h e w i r i n g h a r n e s s t h a t c o n n e c t s t h e h e a t e r a c c e s s o r y t o t h e b a s i c u n i t I t i s p r o v i d e d w i t h a s q u e e z e c o n n e c t o r f o r s e c u r i n g t h e w i r i n g h a r n e s s a n d i t s l o c a t i...

Page 9: ...29 7 8 26 3 8 21 3 4 2 3 8 5 1 4 3 4 6 3 4 2 1 4 2 1 2 22 1 4 19 1 4 1 2HC04501025 46 and 2HC04502025 and 46 are used on the LES240 units only The dimensions are the same as shown above for the 2HB heaters The 2HB heaters are installed on the drive side of the LES240 and the 2HC heaters are installed on the opposite side FIGURE 6 RETURN AIR GRILLE KES180 FIGURE 7 RETURN AIR GRILLE LES240 60 3 4 31...

Page 10: ...work only wen a free blow free return applica tion is practical REFRIGERANT MAINS Many service problems can be avoided by taking adequate precautions to provide and internally clean and dry system and by using procedures and materials that conform with established standards Use hard drawn copper tubing where no appreciable amount of bending around pipes or other obstructions is necessary Use long ...

Page 11: ...tive side of the supply air blower and it must be protected from freezing temperatures A 7 8 OD drain connections extends through right hand side of the cabinet Refer to Figure 13 for recommended drain piping The drain connection is located on the same side of the unit as the refrigerant connections The line should be insulated where moisture drippage will be objectionable or cause dam age to the ...

Page 12: ...lancing be done by someone other than the equipment installer To check the supply air CFM after the initial balancing has completed 1 Drill two 5 16 holes in the side panel as shown in Figure 15 2 Insert at lest 6 of 1 4 tubing into each of these holes for sufficient penetration into the air flow on both sides of the indoor coil NOTE The tubes must be inserted and held in a position per pendicular...

Page 13: ...OP IWG KES180 LES240 TABLE 7 SUPPLY AIR PREFORMANCE KES1801 RPM CFM 4800 5400 6000 6600 ESP2 BHP3 KW4 ESP2 BHP3 KW4 ESP2 BHP3 KW4 ESP2 BHP3 KW4 600 0 38 1 49 1 42 0 23 1 74 1 66 0 02 1 99 1 89 650 0 58 1 73 1 65 0 43 1 99 1 89 0 24 2 29 2 18 700 0 79 1 97 1 87 0 65 2 28 2 17 0 47 2 59 2 46 0 24 2 92 2 78 750 1 00 2 25 2 14 0 88 2 58 2 46 0 70 2 91 2 77 0 48 3 30 3 14 800 1 22 2 54 2 42 1 11 2 89 2...

Page 14: ...ly TABLE 8 SUPPLY AIR PERFORMANCE LES2401 RPM CFM 6400 7200 8000 8800 9600 ESP2 BHP3 kW4 ESP2 BHP3 kW4 ESP2 BHP3 kW4 ESP2 BHP3 kW4 ESP2 BHP3 kW4 600 0 15 1 49 1 42 650 0 31 1 71 1 63 0 14 2 00 1 90 700 0 49 1 95 1 86 0 32 2 27 2 16 0 12 2 63 2 50 750 0 67 2 21 2 10 0 51 2 56 2 44 0 32 2 92 2 78 0 10 3 35 3 19 800 0 85 2 50 2 38 0 70 2 85 2 71 0 52 3 25 3 09 0 31 3 70 3 52 0 07 4 20 4 00 850 1 05 2...

Page 15: ...WG 895 150 230 3 60 115 2 153 2 175 2 0 AWG 1073 150 460 3 60 57 6 76 6 80 4 AWG 1347 100 L1ES240A33 5 20 KW 208 3 60 41 6 68 0 70 4 AWG 186 100 230 3 60 46 2 70 6 80 4 AWG 251 100 460 3 60 23 1 35 3 40 8 AWG 381 60 30 KW 208 3 60 62 5 94 1 100 3 AWG 233 100 230 3 60 69 3 99 4 100 3 AWG 315 100 460 3 60 34 6 49 7 50 8 AWG 381 60 40 KW 208 3 60 83 3 120 1 125 1 AWG 371 150 230 3 60 92 1 127 9 150 1...

Page 16: ... 175 2 0 AWG 1073 150 460 3 60 57 6 76 6 80 4 AWG 1347 100 L1ES240A33 5 20 KW 208 3 60 41 6 68 0 70 4 AWG 186 100 230 3 60 46 2 70 6 80 4 AWG 251 100 460 3 60 23 1 35 3 40 8 AWG 381 60 30 KW 208 3 60 62 5 94 1 100 3 AWG 233 100 230 3 60 69 3 99 4 100 3 AWG 315 100 460 3 60 34 6 49 7 50 8 AWG 381 60 40 KW 208 3 60 83 3 120 1 125 1 AWG 371 150 230 3 60 92 1 127 9 150 1 AWG 501 150 460 3 60 46 1 64 0...

Page 17: ...n Figures 18 and 19 for the location of the filter access panel DRAIN PAN The condensate drain pan should be inspected regularly to assure proper drainage LUBRICATION The bearings for the blower shaft and the blower motor are permanently lubricated and should not require any additional lubricant BELTS Maintain belt tension to extend belt life Replace the signs of failure begin to appear FIGURE 17 ...

Page 18: ... t r u c t i o n w h e n p i p i n g t h r o u g h t h e o p p o s i t e s i d e o f t h e u n i t A I R I N 1 2 7 8 2 9 1 6 2 9 1 6 Ø 1 3 8 A L L D I M E N S I O N S A R E I N I N C H E S T H E Y A R E S U B J E C T T O C H A N G E W I T H O U T N O T I C E C E R T I F I E D D I M E N S I O N S W I L L B E P R O V I D E D U P O N R E Q U E S T A C C E S S O R I E S E l e c t r i c H e a t e r s A...

Page 19: ...I O N S A R E I N I N C H E S T H E Y A R E S U B J E C T T O C H A N G E W I T H O U T N O T I C E C E R T I F I E D D I M E N S I O N S W I L L B E P R O V I D E D U P O N R E Q U E S T A C C E S S O R I E S E l e c t r i c H e a t e r s A d d 1 4 1 4 t o u n i t h e i g h t w h e n u s i n g 1 0 2 0 o r 3 0 k W h e a t e r P l e n u m A d d 2 4 5 8 t o o v e r a l l u n i t h e i g h t w h e n ...

Page 20: ...ct to change without notice Printed in U S A Copyright by Unitary Products Group 1999 All rights reserved Supersedes Nothing 550 13 N10Y 999 Unitary 5005 Interstate Norman Product Drive OK Group North 73069 ...

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