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JOHNSON CONTROLS

3

FORM 201.28-N1 

ISSUE DATE: 7/25/2017

CHANGEABILITY OF THIS DOCUMENT

In complying with Johnson Controls’ policy for con-

tinuous product improvement, the information con-

tained in this document is subject to change without 

notice. Johnson Controls makes no commitment to 

update or provide current information automatically 

to the manual or product owner. Updated manuals, if 

applicable, can be obtained by contacting the nearest 

Johnson Controls Service office or accessing the John-

son Controls QuickLIT website at 

http://cgproducts.

johnsoncontrols.com

.

It is the responsibility of rigging, lifting, and operating/ 

service personnel to verify the applicability of these 

documents to the equipment. If there is any question 

regarding the applicability of these documents, rig-

ging, lifting, and operating/service personnel should 

verify whether the equipment has been modified and 

if current literature is available from the owner of the 

equipment prior to performing any work on the chiller.

CHANGE BARS

Revisions made to this document are indicated with a 

line along the left or right hand column in the area the 

revision was made. These revisions are to technical in-

formation and any other changes in spelling, grammar 

or formatting are not included.

The Control/VSD Cabinet contains lethal 

high AC and DC voltages.  Before per-

forming service inside the cabinet, remove 

the AC supply feeding the chiller and 

verify using a non-contact voltage sensor.
The DC voltage on the VSD DC Bus will 

take 5 minutes to bleed off, after AC 

power is removed. Always check the DC 

Bus Voltage with a Voltmeter to assure 

the capacitor charge has bled off before 

working on the system.
NEVER short out the DC Bus to dis-

charge the filter capacitors.

NEVER place loose tools, debris, or any 

objects inside the Control Panel/VSD 

Cabinet.

NEVER allow the Control Panel VSD 

Cabinet doors to remain open if there is 

a potential for rain to enter the panel. 

Keep doors closed and assure all latches  

are engaged on each door unless the unit 

is being serviced.

ALWAYS lockout the disconnect supply-

ing AC to the chiller.

The 1L Line Inductor will reach operating 

temperatures of over 150°C (300°F.)  DO 

NOT open panel doors during operation.  

Assure the inductor is cool whenever 

working near the inductor with power 

OFF.

ASSOCIATED LITERATURE

MANUAL DESCRIPTION

FORM NUMBER

Equipment Pre-Startup and Startup Checklist

201.28-CL2

Installation, Operation and Maintenance

201.28-NM1.1

Summary of Contents for HFC-134A

Page 1: ...OCEDURE FOR YVAA PHASE C SPLIT SHIP UNITS WITH 22 TO 26 FANS AIR COOLED SCREW LIQUID CHILLERS INSTALLATION SUPERSEDES 201 28 N1 515 Form 201 28 N1 717 Issue Date July 25 2017 HFC 134A OR HFC 513A 50 A...

Page 2: ...his document and any referenced materials This in dividual shall also be familiar with and comply with all applicable industry and governmental standards and regulations pertaining to the task in ques...

Page 3: ...ision was made These revisions are to technical in formation and any other changes in spelling grammar or formatting are not included The Control VSD Cabinet contains lethal high AC and DC voltages Be...

Page 4: ...or code 4 0 380 3 60 A Air cooled Condenser fan sound kit code 4 6 460 3 60 A 5 0 380 415 3 50 5 8 575 3 60 Design Series 4 2 400 3 60 Table 1 SPLIT SHIP UNITS MODELS UNIT MODEL SYS 1 2 FAN QTY MAIN S...

Page 5: ...ly where building work is in progress The unit should be stored in a location where there is minimal activity in order to limit the risk of ac cidental physical damage To prevent inadvertent operation...

Page 6: ...wly complete the removal from the container then lift up and away LD19197a LIFTING USING LUGS Units are provided with lifting holes in the base frame which accept the accessory lifting lug set as show...

Page 7: ...Section Split A B C D E F G H Figure 1 UNIT AS ASSEMBLED Use these charts for lifting separated main section and sub section units individually SEE 035 23515 002 FOR RIGGING MAIN SECTION LIFT POINTS D...

Page 8: ...3 4 Pump down the portion of the unit downstream of the ball valves in the main section the sub sec tion and the last condenser module in the main section Do not open discharge and liquid line ball va...

Page 9: ...o sections LD19426 Discharge Line Ball Valve Liquid Line Ball Valve Figure 4 DISCHARGE LINE BALL VALVE LD19425 Split Unit Junction Box Figure 5 WIRING HARNESS ELECTRICAL CONNECTION 6 Perform continuit...

Page 10: ...reedom Pennsylvania USA 17429 800 861 1001 Subject to change without notice Printed in USA Copyright by Johnson Controls 2017 www johnsoncontrols com ALL RIGHTS RESERVED Form 201 28 N1 717 Issue Date...

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