York DHW30CMB21S Service Manual Download Page 31

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7. Abnormal Sound and Vibration

Possible causes

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sound

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disappear after a few minutes.

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WKHUHVDEQRUPDOVRXQGGXH
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conditioner

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1RUPDOSKHQRPHQRQ$EQRUPDOVRXQGZLOO

disappear after a few minutes.

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XQLWRUWKHUHUHSDUWVWRXFKLQJ
WRJHWKHULQVLGHWKHLQGRRUXQLW

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damping plaster between connected parts

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WRJHWKHULQVLGHWKHRXWGRRUXQLW

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VWLFNGDPSLQJSODVWHUEHWZHHQFRQQHFWHGSDUWV

6KRUWFLUFXLWLQVLGHWKHPDJQHWLF

coil

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electromagnetic sound

Replace magnetic coil

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Outdoor unit gives out abnormal sound

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WLJKWHQWKHEROWV

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compressor

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please reduce refrigerant properly. Replace

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6. Air Conditioner is Leaking

Possible causes

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7URXEOHVKRRWLQJ

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pipe

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:DWHUOHDNLQJIURPGUDLQSLSH

Replace drain pipe

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:DWHUOHDNLQJIURPWKHSLSHFRQQHFWLRQSODFHRI

indoor unit

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5. Compressor Can't Operate

Possible causes

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7URXEOHVKRRWLQJ

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connection

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diagram

Connect wires according to wiring diagram to

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¿UPO\

Capacity of compressor is
damaged

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fan capacitor.

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Power voltage is a little low or

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YROWDJH7KHYROWDJHLVDOLWWOHKLJKRUORZ

6XJJHVWWRHTXLSZLWKYROWDJHUHJXODWRU

Coil of compressor is burnt out

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EHWZHHQFRPSUHVVRUWHUPLQDOVDQGLWV

Repair or replace compressor

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Repair or replace compressor

4. ODU Fan Motor Can't Operate

Possible causes

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7URXEOHVKRRWLQJ

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connection

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diagram

Connect wires according to wiring diagram to

PDNHVXUHDOOZLULQJWHUPLQDOVDUHFRQQHFWHG
¿UPO\

&DSDFLW\RIWKH2'8IDQPRWRULV

damaged

0HDVXUHWKHFDSDFLW\RIIDQFDSDFLWRUZLWKDQ
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fan capacitor.

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Power voltage is a little low or

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YROWDJH7KHYROWDJHLVDOLWWOHKLJKRUORZ

6XJJHVWWRHTXLSZLWKYROWDJHUHJXODWRU

Motor of outdoor unit is damaged

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is bad and ODU compressor generates a lot of

QRLVHDQGKHDW

&KDQJHFRPSUHVVRURLODQGUHIULJHUDQW,IQR
EHWWHUUHSODFHWKHFRPSUHVVRUZLWKDQHZRQH

Summary of Contents for DHW30CMB21S

Page 1: ...NVERTER DRIVEN AIR CONDITIONING UNIT PLEASE READ AND UNDERSTAND THIS MANUAL BEFORE USING THIS INVERTER DRIVEN AIR CONDITIONING UNIT KEEP THIS MANUAL FOR FUTURE REFERENCE OUTDOOR UNIT DHW30CMB21S DHW36CMB21S DHW42CMB21S Model Type 03257 17 ...

Page 2: ...d advanced information to maintain and service this inverter driven cooling or heat pump air conditioning unit which you operate as well for other models This inverter driven cooling or heat pump air conditioning unit has been designed for a specific temperature range For optimum performance and long life operate this unit within range limits This manual should be considered as a permanent part of...

Page 3: ...erature Sensor 38 Customer Service Technical Support 41 1 Features and Summary QWURGXFWLRQ and 6DIHW QVWUXFWLRQV i 2 Specifications 2 2 1 Specification Sheet 2 2 Cooling Capacity Tables 5 4 Refrigerant System Diagram 10 5 Electrical Parts 1 5 1 Wiring Diagram 11 5 PCB Printed Diagram 13 6 Function and Control 14 7 Troubleshooting 5 7 1 Indicators 15 7 Malfunction Checking and Elimination 16 7 3 Ma...

Page 4: ...orrectly injuries may occur due to a falling unit Use appropriate Personal Protective Equipment PPE such as gloves and protective goggles and where appropriate have a gas mask nearby Also use electrical protection equipment and tools suited for electrical operation purposes Keep a quenching cloth and a fire extinguisher nearby during brazing Use care in handling rigging and setting of bulky equipm...

Page 5: ...sure the condensate hose discharges water properly If connected incorrectly it may cause leaks Do not install the unit in any place where oil can seep onto the units such as table or seating areas in restaurants and so forth For these locations or social venues use specialized units with oil resistant features built into them In addition use a specialized ceiling fan designed for restaurant use Th...

Page 6: ...son Controls Johnson Controls uses only refrigerants that have been approved for use in the unit s intended home country or market Johnson Controls distributors similarly are only authorized to provide refrigerants that have been approved for use in the countries or markets they serve The refrigerant used in this unit is identified on the unit s faceplate and or in the associated manuals Any addit...

Page 7: ...gas and liquid valves otherwise these devices will be damaged It is closed before shipment If the arrangement for outdoor units is incorrect it may cause flowback of the refrigerant and result in failure of the outdoor unit The refrigerant system may be damaged if the slope of the piping connection kit exceeds 15o Electrical Precautions Take the following precautions to reduce the risk of electric...

Page 8: ...nel to the indoor or outdoor units without turning OFF the main power supply After ceasing operation be sure to wait at least five minutes before turning off the main power switch Otherwise water leakage or electrical breakdown may result Disconnect the power source completely before attempting any maintenance for electrical parts Check to ensure that no residual voltage is present after disconnec...

Page 9: ...1 7HFKQLFDO QIRUPDWLRQ Service Manual 1 Features and Summary Outdoor Unit DHW36CMB21S DHW42CMB21S DHW30CMB21S ...

Page 10: ... valve Cooling Operation Ambient Temperature Range O 0 118 Heating Operation Ambient Temperature Range O 4 86 Condenser Material OXPLQXP LQ FRSSHU 7XEH Condenser Pipe Diameter LQFK ĭ 5RZV LQ DS PP LQFK 2 1 18 RLO OHQJWK O KHLJKW FRLO ZLGWK LQFK 27 4 9X29 4 9X12 1 5 DQ 0RWRU 6SHHG USP 0 rpm 630 2XWSXW RI DQ 0RWRU W 60 DQ 0RWRU 5 A DQ 0RWRU DSDFLWRU ȝ LU ORZ 9ROXPH RI 2XWGRRU 8QLW 0 DQ 7 SH 3LHFH DQ...

Page 11: ...U RI LTXLG 3LSH LQFK 1 4 Metric Outer Diameter of Gas Pipe1 LQFK 3 8 Metric Outer Diameter of Gas Pipe2 LQFK 3 8 Metric Outer Diameter of Gas Pipe3 LQFK 3 8 Metric Outer Diameter of Gas Pipe4 Metric LQFK 3 8 RQQHFWLRQ 3LSH 0D HLJKW LVWDQFH LQGRRU DQG indoor ft 24 6 RQQHFWLRQ 3LSH 0D HLJKW LVWDQFH LQGRRU DQG outdoor and indoor up ft 49 2 RQQHFWLRQ 3LSH 0D HLJKW LVWDQFH LQGRRU DQG outdoor and outdoo...

Page 12: ... valve Cooling Operation Ambient Temperature Range O 0 118 0 118 Heating Operation Ambient Temperature O 4 86 4 86 OXPLQXP LQ FRSSHU 7XEH OXPLQXP LQ FRSSHU 7XEH LQFK ĭ ĭ LQFK 2 1 18 2 1 18 LQFK 27 4 9X29 4 9X12 1 5 27 4 9X29 4 9X12 1 5 rpm 850 850 W 140 140 A ȝ 0 4531 4531 LDO ÀRZ LDO ÀRZ LQFK ĭ ĭ Automatic Defrosting Automatic Defrosting T1 T1 I I IP24 IP24 Range Condenser Material Condenser Pipe...

Page 13: ...U RI LTXLG 3LSH LQFK 1 4 1 4 Metric Outer Diameter of Gas Pipe1 LQFK 3 8 3 8 Metric Outer Diameter of Gas Pipe2 LQFK 3 8 3 8 Metric Outer Diameter of Gas Pipe3 LQFK 3 8 3 8 Metric Outer Diameter of Gas Pipe4 LQFK 3 8 3 8 Metric Outer Diameter of Gas Pipe4 Metric LQFK 3 8 3 8 RQQHFWLRQ 3LSH 0D HLJKW LVWDQFH LQGRRU DQG indoor ft 24 6 24 6 RQQHFWLRQ 3LSH 0D HLJKW LVWDQFH LQGRRU DQG outdoor and indoor...

Page 14: ...80 7950 8550 10650 11080 Total power input W 3150 2500 3130 3200 3400 2930 Sensitive capacity W Total capacity W 100 100 100 100 100 100 Cooling Heating 2 2 Cooling Capacity Tables ROOM OUTDOOR TEMPERATURE DRY INDOOR TEMPERATURE 20O C 68O 25O C 77O 30O C 86O 35O C 95O 40O C 104O 45O C 113O 21O C 70O 15O C 59O 7186 8391 9044 8474 6697 5228 6194 6818 7084 6779 6127 5175 1736 2108 2826 3099 2566 2172...

Page 15: ...60 8800 9360 10690 10580 11300 Total power input W 3785 3600 3410 3580 2780 2420 Sensitive capacity W Total capacity W 100 100 100 100 100 100 Cooling Heatling ROOM OUTDOOR TEMPERATURE DRY INDOOR TEMPERATURE 20O C 68O 25O C 77O 30O C 86O 35O C 95O 40O C 104O 45O C 113O 21O C 70O 15O C 59O 9560 10300 10400 9430 8045 6900 8662 8880 8900 8435 7750 6800 2010 2450 3120 3300 3075 2765 MODEL DHW36CMB21S ...

Page 16: ...1400 Sensitive capacity W 8230 8960 8750 12100 10820 11400 Total power input W 3760 3690 3400 3910 2820 2420 Sensitive capacity W Total capacity W 100 0 100 0 100 0 100 0 100 0 100 0 ROOM OUTDOOR TEMPERATURE DRY INDOOR TEMPERATURE 20O C 68O 25O C 77O 30O C 86O 35O C 95O 40O C 104O 45O C 113O 21O C 70O 15O C 59O 9675 10320 10700 9900 8640 6800 8720 8550 8510 8600 8000 6590 1980 2480 3650 3635 3600 ...

Page 17: ...9 7HFKQLFDO QIRUPDWLRQ Service Manual 3 DHW36CMB21S DHW42CMB21S Dimensions Diagram DHW30CMB21S 8QLW LQFK 40 42 1 2 24 5 6 17 1 3 14 1 4 14 4 5 43 3 7 38 3 7 36 2 9 17 1 3 14 4 7 31 24 15 5 7 8QLW LQFK ...

Page 18: ...he outdoor unit to exchange heat with the outdoor air and then is turned into refrigerant liquid After passing through the metering device the temperature and pressure of the refrigerant liquid will further decrease and then go the main valve After that it will be divided and go to the heat exchanger of each indoor unit to exchange heat with the air which needs to be conditioned Consequently the r...

Page 19: ...1 225 1 225 81 7 1 225 81 7 27720 1 7 5 9 9 92 3527 7 121 2035 6625 29 5 2 1 7 3 3 7 03 6 1625 1 02725 6 7 35 6685 2035 6625 287 225 78 6 1625 7 03 6 1625 287 225 0 1 7 5 1 0 1 2 5 32 5 7 03 6 1625 6 5 5 1 2 5 3 16 21 9 9 7521 81 7 1 225 5 725 1 7 5 2035 6625 1 57 57 57 57 57 57 57 57 57 1 57 57 57 6 7 9 9 7 1 1 7 1 7 7 1 1 1 1 1 7 57 57 57 57 7 7Ƚ 9 9 3 57 9 9 9 1 8 8 1 8 1 8 1 8 1 1 8 5 1 2 2 5 ...

Page 20: ...1 1 7 57 57 57 57 7 7Ƚ 9 9 3 57 9 9 9 9 7 1 1 7 1 θ θ θ θ 6 7 9 9 81 7 1 225 81 7 27720 1 7 5 9 9 92 3527 7 121 2035 6625 29 5 2 1 7 3 3 7 03 6 1625 1 02725 6 7 35 6685 2035 6625 287 225 78 6 1625 7 03 6 1625 287 225 0 1 7 5 1 0 1 2 5 32 5 7 03 6 1625 6 5 5 1 2 5 3 16 21 9 9 7521 81 7 1 225 5 725 1 7 5 2035 6625 1 57 θ θ θ θ θ θ θ θ θ θ 57 57 57 57 57 57 57 57 57 57 1 57 57 57 7KHVH FLUFXLW GLDJUD...

Page 21: ...rminals of overload protector 7 33 WHUPLQDOV RI KLJK SUHVVXUH VZLWFK 8 EVA EVE terminals of EXV electronic expansion valve 9 CN802 CN803 terminals of temperature sensor 10 COMU terminals of communication 11 2 1 WHUPLQDOV RI IDQ 12 4WAY terminals of 4 way valve 13 HEAT terminals of FRPSUHVVRU EDQG KHDWHU 14 HEAT1 terminals of bottom EDQG KHDWHU 15 K101 Main relay 16 FKRNH 1 2 3 4 5 6 7 8 10 9 11 13...

Page 22: ... VWRS FRQGLWLRQ WKH FRPSUHVVRU VWRSV DQG WKH RXWGRRU IDQ VWRSV DIWHU PLQ F I RQO SDUW RI WKH LQGRRU XQLWV VDWLVI WKH VWRS FRQGLWLRQ WKH FRPSUHVVRU GHFUHDVHs WKH IUHTXHQF LPPHGLDWHO DQG RSHUDWHV DFFRUGLQJ WR demand G KDQJing hHDWLQJ PRGH WR FRROLQJ PRGH RU GHKXPLGL FDWLRQ PRGH WKH ZKROH V VWHP ZLOO VWRS UVW WKHQ UHVWDUW XQGHU WKH UHTXLUHG PRGH e Defrosting function KHQ WKH GHIURVWLQJ FRQGLWLRQ LV V...

Page 23: ...tdoor tube sensor malfunction ODVK WLPHV KDXVW VHQVRU PDOIXQFWLRQ ODVK WLPHV WWDLQ WKH WHPSHUDWXUH RI VZLWFK RQ ODVK WLPHV UHTXHQF OLPLW SRZHU ODVK WLPHV Outdoor fan malfunction ODVK WLPHV UHTXHQF OLPLW 3 PRGXOH WHPSHUDWXUH ODVK WLPHV 3 PRGXOH VHQVRU PDOIXQFWLRQ ODVK WLPHV oE LTXLG SLSH WHPSHUDWXUH VHQVRU PDOIXQFWLRQ RI ODVK WLPHV Gas pipe temperature sensor malfunction of A ODVK WLPHV LTXLG SLSH ...

Page 24: ...correctly Reconnect according to the wiring diagram Y N Y De energize change the communication wire of the well communicated indoor unit and malfunction indoor unit then energize the unit and wait for 3min The malfunction indoor unit resumes normal Replace outdoor mainboard Replace the mainboard of the malfunction indoor unit Malfunction display E6 Communication malfunction 7 2 Malfunction Checkin...

Page 25: ...d correctly Reconnect according to the wiring diagram Connected correctly Reconnect according to the wiring diagram De energize check if the connection wire between the outdoor mainboard and the filter board according to the wiring diagram The connection wire is broken Replace the connection wire Check if there is power input bewtweenthenetrualwireandlive wire of the outdoor mainboard There is pow...

Page 26: ...inboard Replace pressure switch Check if operation mode of indoor unit is properly set N N Y Y Y Y Check if gas valve and liquid valve are completely open Refer to Instruction Manual of indoor unit Check if the panel of outdoor unit is firmly closed N N Completely open the valve Close the panel Check if the air return and supply from heat exchanger of indoor unit and outdoor unit is smooth Remove ...

Page 27: ...ct Replace the outdoor unit mainboard Replace relevant discharge temperature sensor Discharge temperature protection Malfunction display E5 Compressor Overheat N Y Y Y Y Y N N N Check if compressor s connection line is properly connected Adjust compressor s connection line Check if current value is higher than the protector s setting Replace overcurrent protector If unit s high pressure is normal ...

Page 28: ... the temperature sensor is correctly connected with socket on the mainboard N Removethe sensor to check if the resistance value is ok N Y Y Y Replace mainboard of the indoor uint Check the direction of the plug and socket Replace temperature sensor Failure of condenser Temp sensor ...

Page 29: ...eplace mainboard of the indoor uint Replace temperature sensor Check the direction of the plug and socket Malfunction display F5 Failure of Exhaust Temp Sensor N N Y Y Y Failure of Exhaust Temp sensor Check if the plug of the temperature sensor is correctly connected with socket on the mainboard Remove the sensor to check if the resistance value is ok Replace mainboard of the indoor uint Replace t...

Page 30: ...tion of compressor RPSUHVVRU FDQ W RSHUDWH 5HIHU WR SRLQW RI PDLQWHQDQFH PHWKRG IRU details 7 3 Maintenance for Normal Malfunction 1 Air Conditioner Can t be Started Up 2 Poor Cooling Heating for Air Conditioner 3 Horizontal Louver Can t Swing Possible Causes LVFULPLQDWLQJ 0HWKRG LU FRQGLWLRQHU 6WDWXV 7URXEOHVKRRWLQJ 1R SRZHU VXSSO RU SRRU connection for power plug IWHU HQHUJL DWLRQ RSHUDWLRQ LQGL...

Page 31: ...rain pipe UDSSLQJ LV QRW WLJKW DWHU OHDNLQJ IURP WKH SLSH FRQQHFWLRQ SODFH RI indoor unit UDS LW DJDLQ DQG EXQGOH LW WLJKWO 5 Compressor Can t Operate Possible causes LVFULPLQDWLQJ PHWKRG DLU FRQGLWLRQHU VWDWXV 7URXEOHVKRRWLQJ URQJ ZLUH FRQQHFWLRQ RU SRRU connection KHFN WKH ZLULQJ VWDWXV DFFRUGLQJ WR FLUFXLW diagram Connect wires according to wiring diagram to PDNH VXUH DOO ZLULQJ WHUPLQDOV DUH F...

Page 32: ...t side plate front side plate 5HPRYH WKH VFUHZV FRQQHFWLQJ WKH IURQW VLGH SODWH ZLWK FKDVVLV DQG PLGGOH LVRODWLRQ VKHHW DQG WKHQ UHPRYH WKH front side plate DHW30CMB21S KDQGOH 5HPRYH WKH VFUHZV FRQQeFWLQJ WKH KDQGOH ZLWK ULJKW VLGH SODWH DQG WKHQ UHPRYH WKH KDQGOH 8 Removal Procedures Warning Be sure to wait for a minimum of 20 minutes after turning off all SRZHU VXSSOLHV DQG WKH UHIULJHUDQW is eq...

Page 33: ...WKHQ UHPRYH WKH UHDU JXDUG JULOOH 5HPRYH WKH VFUHZV FRQQHFWLQJ WKH ULJKW VLGH SODWH ZLWK HOHFWULF ER DVV YDOYH VXSSRUW FKDVVLV DQG FRQGHQVHU VLGH SODWH DQG WKHQ UHPRYH WKH ULJKW side plate 5HPRYH WKH VFUHZV FRQQHFWLQJ WKH JULOOH DQG RXWHU FDVH DQG WKHQ UHPRYH WKH SDQHO JULOOH 4 Remove rear guard grille 5HPRYH ULJKW VLGH SODWH 6 Remove grille and cabinet cabinet ...

Page 34: ...HVVRU RYHUORDG SURWHFWRU WHPSHUDWXUH VHQVRU RXWGRRU IDQ PRWRU DQG ZD YDOYH J 1RWH KHHS SUHVVLQJ WKH FLUFOLS ZKHQ GLVFRQQHFWLQJ WKH ZLULQJ WHUPLQDO RI UHDFWRU NHHS SUHVVLQJ WKH UHWDLQHU ZKHQ GLVFRQQHFWLQJ RWKHU ZLULQJ WHUPLQDOV 5HPRYH WKH ZLUH LQVLGH WKH ZLULQJ JURRYH 7 Remove outer case 8 Remove electric box assy 5HPRYH EODGH PRWRU PRWRU VXSSRUW UHDFWRU 5HPRYH QXWV LQJ D LDO ÀRZ EODGH ZLWK ZUHQFK ...

Page 35: ...ZLWK ZHW FORWK FRPSOHWHO WR DYRLG GDPDJH WR YDOYH GXH WR KLJK WHPSHUDWXUH 8QVROGHU DOO VSRW ZHOGV FRQQHFWHG ZLWK YDOYH VXSSRUW DQG WKHQ UHPRYH WKH YDOYH VXSSRUW 1RWH KHQ XQVROGHULQJ WKH VSRW ZHOG ZUDS WKH JDV YDOYH DQG OLTXLG YDOYH ZLWK ZHW FORWK FRPSOHWHO WR DYRLG GDPDJH WR YDOYH GXH WR KLJK WHPSHUDWXUH 5HPRYH DOO VSRW ZHOGV FRQQHFWHG ZLWK FRQQHFWLRQ SLSH DQG WKHQ UHPRYH WKH FRQQHFWLRQ SLSH VXE D...

Page 36: ...Q VKHHW 13 Remove compressor compressor 5HPRYH WKH IRRW QXWV LQJ FRPSUHVVRU DQG WKHQ OLIW WKH FRPSUHVVRU XSZDUGV WR UHPRYH WKH FRPSUHVVRU DQG GDPSLQJ FXVKLRQ Note HHS WKH SRUWV RI GLVFKDUJH SLSH DQG VXFWLRQ SLSH IURP IRUHLJQ REMHFWV 5HPRYH VFUHZV LQJ UHDFWRU VXE DVV DQG PRWRU VXSSRUW DQG WKHQ UHPRYH WKH UHDFWRU VXE DVV 14 5HPRYH WKH UHDFWRU reactor 5HPRYH PLGGOH LVRODWLRQ VKHHW ...

Page 37: ...H WKH FRQGHQVHU 5HPRYH VFUHZV FRQQHFWLQJ VXSSRUW SODWH RI FRQGHQVHU DQG FRQGHQVHU DQG WKHQ UHPRYH WKH VXSSRUW SODWH RI FRQGHQVHU 16 Remove left side plate 17 Remove condenser Remove screws connecting left side plate and VXSSRUW SODWH RI FRQGHQVHU FKDVVLV DQG WKHQ UHPRYH WKH OHIW VLGH SODWH left side plate support plate of condenser ...

Page 38: ... cover upwards to remove it 5HPRYH WKH KDQGOH 2 Remove top cover 3 Remove front side plate front side plate 5HPRYH WKH VFUHZV FRQQHFWLQJ WKH IURQW VLGH SODWH ZLWK FKDVVLV DQG PLGGOH LVRODWLRQ VKHHW DQG WKHQ UHPRYH WKH front side plate DHW36CMB21S DHW42CMB21S KDQGOH 5HPRYH WKH VFUHZV FRQQeFWLQJ WKH KDQGOH ZLWK ULJKW VLGH SODWH DQG WKHQ UHPRYH WKH KDQGOH ...

Page 39: ...late 5HPRYH WKH VFUHZV FRQQHFWLQJ WKH JULOOH DQG RXWHU FDVH DQG WKHQ UHPRYH WKH SDQHO JULOOH 5HPRYH ULJKW VLGH SODWH 6 Remove grille and cabinet cabinet outer case Remove screws connecting outer case and motor VXSSRUW PLGGOH LVRODWLRQ VKHHW DQG FKDVVLV SXOO WKH RXWHU FDVH XSZDUGV VOLJKWO ORRVHQ FODVSV EHWZHHQ RXWHU FDVH DQG ULJKW VLGH SODWH OHIW VLGH SODWH DQG WKHQ UHPRYH WKH RXWHU FDVH 7 Remove o...

Page 40: ...JURRYH 8 Remove electric box assy 5HPRYH EODGH PRWRU PRWRU VXSSRUW UHDFWRU 5HPRYH QXWV LQJ D LDO ÀRZ EODGH ZLWK ZUHQFK DQG WKHQ UHPRYH WKH D LDO ÀRZ EODGH 2 Remove 2 screws connecting motor support and FKDVVLV ORRVHQ GDPSHU EORFN DQG WKHQ UHPRYH WKH motor support 5HPRYH VFUHZV IL LQJ PRWRU DQG WKHQ UHPRYH WKH PRWRU 4 Remove 4 screws fixing reactor sub assy and PRWRU VXSSRUW DQG WKHQ UHPRYH WKH UHD...

Page 41: ...RWK FRPSOHWHO WR DYRLG GDPDJH WR YDOYH GXH WR KLJK WHPSHUDWXUH 5HPRYH DOO VSRW ZHOGV FRQQHFWHG ZLWK FRQQHFWLRQ SLSH DQG WKHQ UHPRYH WKH FRQQHFWLRQ SLSH VXE DVV 11 Remove valve support 12 Remove connection pipe sub assy compressor 13 Remove compressor 5HPRYH WKH IRRW QXWV LQJ FRPSUHVVRU DQG WKHQ OLIW WKH FRPSUHVVRU XSZDUGV WR UHPRYH WKH FRPSUHVVRU DQG GDPSLQJ FXVKLRQ Note HHS WKH SRUWV RI GLVFKDUJH...

Page 42: ...SRW ZHOGV FRQQHFWHG ZLWK YDSoU OLTXLG VHSDUDWRU UHPRYH IRRW QXWV IL LQJ YDSRU OLTXLG VHSDUDWRU DQG FRPSUHVVRU PRXQWLQJ SODWH VXE DVV DQG WKHQ UHPRYH WKH YDSRU OLTXLG VHSDUDWRU 14 Remove compressor mounting plate sub assy 5HPRYH WKH IRRW QXWV IL LQJ FRPSUHVVRU PRXQWLQJ SODWH VXE DVV DQG FKDVVLV WR UHPRYH WKH FRPSUHVVRU mounting plate sub assy YDSRXU OLTXLG VHSDUDWRU compressor mounting plate sub as...

Page 43: ...UHPRYH WKH VXSSRUW SODWH RI FRQGHQVHU 18 Remove left side plate 19 Remove condenser Remove screws connecting left side plate and VXSSRUW SODWH RI FRQGHQVHU FKDVVLV DQG WKHQ UHPRYH WKH OHIW VLGH SODWH left side plate support plate of condenser middle isolation VKHHW 5HPRYH VFUHZV FRQQHFWLQJ PLGGOH LVRODWLRQ VKHHW DQG VXSSRUW SODWH RI FRQGHQVHU FKDVVLV DQG WKHQ UHPRYH WKH PLGGOH LVRODWLRQ VKHHW 5HPR...

Page 44: ... 2 14 81 80 6 27 36 35 6 2 59 60 59 15 82 83 82 4 28 37 38 37 4 3 61 62 60 8 16 84 85 84 2 29 39 40 39 2 4 63 62 6 17 86 87 86 30 41 42 41 5 64 65 64 4 18 88 89 87 8 31 43 44 42 8 6 66 67 66 2 19 90 89 6 32 45 44 6 7 68 69 68 20 91 92 91 4 33 46 47 46 4 8 70 71 69 8 21 93 94 93 2 34 48 49 48 2 9 72 71 6 22 95 96 95 35 50 51 50 10 73 74 73 4 23 97 98 96 8 36 52 53 51 8 11 75 76 75 2 24 99 98 6 37 5...

Page 45: ...W WKH SLSe Ɣ RQ UP WKH SLSH OHQJWK DFFRUGLQJ WR WKH GLVWDQFH RI LQGRRU XQLW DQG RXWGRRU XQLW Ɣ XW WKH UHTXLUHG SLSH ZLWK SLSH FXWWHU 5HPRYH WKH EXUUV Ɣ 5HPRYH WKH EXUUV ZLWK VKDSHU DQG SUHYHQW WKH EXUUV IURP JHWWLQJ LQWR WKH SLSH C Put on suitable insulating pipe 3XW RQ WKH XQLRQ QXW Ɣ 5HPRYH WKH XQLRQ QXW RQ WKH LQGRRU FRQQHFWLRQ SLSH DQG RXWGRRU YDOYH LQVWDOO WKH XQLRQ QXW RQ WKH SLSH Flare Tool...

Page 46: ... 72 2 439 111 0 737 5 63 46 34 10 2 73 2 358 112 0 717 4 60 23 35 9 779 74 2 28 113 0 697 3 57 18 36 9 382 75 2 206 114 0 678 2 54 31 37 9 003 76 2 133 115 0 66 1 51 59 38 8 642 77 2 064 116 0 642 0 49 02 39 8 297 78 1 997 117 0 625 1 46 6 40 7 967 79 1 933 118 0 608 2 44 31 41 7 653 80 1 871 119 0 592 3 42 14 42 7 352 81 1 811 120 0 577 4 40 09 43 7 065 82 1 754 121 0 561 5 38 15 44 6 791 83 1 69...

Page 47: ... 34 13 59 73 3 144 112 0 956 4 80 31 35 13 04 74 3 04 113 0 93 3 76 24 36 12 51 75 2 94 114 0 904 2 72 41 37 12 76 2 844 115 0 88 1 68 79 38 11 52 77 2 752 116 0 856 0 65 37 39 11 06 78 2 663 117 0 833 1 62 13 40 10 62 79 2 577 118 0 811 2 59 08 41 10 2 80 2 495 119 0 77 3 56 19 42 9 803 81 2 415 120 0 769 4 53 46 43 9 42 82 2 339 121 0 746 5 50 87 44 9 054 83 2 265 122 0 729 6 48 42 45 8 705 84 2...

Page 48: ...1 3 22 15 362 9 24 51 41 63 10 93 102 3 13 14 342 8 25 49 19 64 10 54 103 3 04 13 323 9 26 47 08 65 10 18 104 2 96 12 306 2 27 45 07 66 9 83 105 2 87 11 289 6 28 43 16 67 9 49 106 2 79 10 274 29 41 34 68 9 17 107 2 72 9 259 3 30 39 61 69 8 85 108 2 64 8 245 6 31 37 96 70 8 56 109 2 57 7 232 6 32 36 38 71 8 27 110 2 50 6 220 5 33 34 88 72 7 99 111 2 43 5 209 34 33 45 73 7 73 112 2 37 4 198 3 35 32 ...

Page 49: ...41 ...

Page 50: ...Product improvement specifications and appearance in this manual are subject to change without prior notice Johnson Controls Inc USA LIT 12012185 ...

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