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CONDENSATE DRAIN

Plumbing must conform to local codes. Use a sealing
compound on male pipe threads. Install a condensate drain line
from the 3/4" PVC female connection on the unit to spill into an
open drain.

NOTE: The condensate drain line MUST be trapped to pro-

vide proper drainage. See Figure 2.

SERVICE ACCESS

Access to all serviceable components is provided by the
following removable panels:

Compressor compartment

Heater compartment

Blower compartment

Main control box

Filter compartment

Motor Access (on units w/belt-drive option)

Refer to Figure 5 for location of these access panels.

CAUTION: Make sure that all screws are replaced on the

unit to maintain an air-tight seal.

THERMOSTAT

The room thermostat should be located on an inside wall
approximately 56" above the floor where it will not be subject
to drafts, sun exposure, or heat from electrical fixtures or
appliances. Follow manufacturer’s instructions enclosed with
thermostat for general installation procedure. Color coded
insulated wires (#18 AWG) should be used to connect
thermostat to unit. See Figure 4 for wiring details.

NOTE: If the unit has an economizer, remove jumper J1

from terminals 8 and 10 on the relay board to pre-
vent simultaneous operation of the scroll compres-
sor and the economizer. If you want to control the
economizer on a second stage of cooling, use a
thermostat with two stages of cooling.

POWER AND CONTROL WIRING

Field wiring to the unit must conform to provisions of the National
Electrical Code (NEC) ANSI/NFPA 70 (in USA), current Canadian

Electric Code (CEC) C22.1 (in Canada) and/or local
ordinances. The unit must be electrically grounded in
accordance with the NEC and CEC (as specified above) and/or
local codes. Voltage tolerances which must be maintained at
the scroll compressor terminals during starting and running
conditions are indicated on the unit Rating Plate and Table 1.

The wiring harness furnished with this unit is an integral part of
a UL and CGA design certified unit. Field alteration to comply
with electrical codes should not be required.

A disconnect switch should be field provided for the unit. The
switch must be separate from all other circuits. Refer to Figure 5
for installation location. If any of the wire supplied with the unit
must be replaced, replacement wire must be of the type shown
on the wiring diagram.

Electrical lines must be sized properly to carry the load. USE
COPPER CONDUCTORS ONLY. Each unit must be wired with
a separate branch circuit fed directly from the meter panel and
properly protected.

CAUTION: When connecting electrical power and control

wiring to the unit, waterproof type connectors
MUST BE USED so that water or moisture can-
not be drawn into the unit during normal opera-
tion. The above waterproofing conditions will
also apply when installing a field-supplied discon-
nect switch.

Refer to Figure 4 for typical field wiring and to the appropriate
unit wiring diagram for control circuit and power wiring
information.

BLOWER SPEED SELECTION

Three  blower motor speeds are available on the 3, 4 and 5 ton
direct-drive units. The 6 ton direct-drive unit has a single speed
blower motor. The speed selection for the 3, 4 and 5 ton
direct-drive units is determined by the CFM and ESP
requirements of the applications. All units with belt-drive option
have an adjustable motor pulley to achieve the above
conditions.

All direct-drive units are shipped with the black wire (labeled
#8) connected to the high speed tap on the blower motor. If a
lower blower motor speed is desired, this wire should be moved
to the medium or low speed tap on the motor.

SCROLL COMPRESSOR

These units are shipped with the scroll compressor mountings
factory-adjusted and ready for operation.

CAUTION: Do Not loosen the scroll compressor mounting bolts.

FIG. 2 - RECOMMENDED DRAIN PIPING

MODELS

UNIT SIZE

036

048

060

072

EVAP.

BLOWER

CENTRIFUGAL BLOWER (Dia. x Wd. in.)
FAN MOTOR HP (Direct-Drive)
FAN MOTOR HP (Belt-Drive)

12 x 10

1

2

1

1

2

12 x 10

3

4

1

1

2

12 x 10

1

1

1

2

12 x 11

1

1

1

2

EVAP.

COIL

ROWS DEEP
FINS PER INCH
FACE AREA (Sq. Ft.)

3

13

3.6

3

13

4.3

3

13

5.1

4

13

5.1

COMPR.

TYPE

HERMETICALLY SEALED (Qty. = 1)

BRISTOL SCROLL

COND.

FAN

PROPELLER DIA. (in.)
FAN MOTOR HP
NOM. CFM TOTAL

24

1

4

3,400

24

1

4

3,400

24

1

4

3,400

24

1

4

3,300

COND.

COIL

ROWS DEEP
FINS PER INCH
FACE AREA (Sq. Ft.)

1

16

17.1

1

16

17.1

1

22

17.1

2

16

16.7

AIR

FILTERS

(SEE NOTE)

QUANTITY PER UNIT (15" x 20" x 1")
QUANTITY PER UNIT (14" X 25" X 1")
TOTAL FACE AREA (sq. ft.)

2
1

6.3

2
1

6.3

2
1

6.3

2
1

6.3

CHARGE

REFRIGERANT 22 (lbs./oz.)

5/8

6/8

6/8

10/0

TABLE 2 - PHYSICAL DATA

WEIGHTS (LBS)

Basic Unit

3 Ton

515

4 Ton

565

5 Ton

590

6 Ton

670

ACCESSORIES / OPTIONS

Electric Heat
(Nominal KW)

5 - 7 KW

18

10 - 15 KW

23

20 - 30 KW

28

Economizer

50

Motorized Outdoor
Air Damper

26

Relief/Fixed
Air Damper

10

Roof Mounting Curb

92

Belt-Drive Blower

5

530.18-N7Y

4

Unitary Products Group

Summary of Contents for D2CE 072

Page 1: ...s equipment All forms referenced in this instruction may be ordered from Publications Distribution Center Unitary Products Group P O Box 1592 York PA 17405 APPROVALS Design certified by U L and C G A as follows 1 For use as a cooling only unit or cooling unit with electric heat 2 For outdoor installation only 3 For installation on combustible material SUNLINE 2000 ELECTRIC ELECTRIC SINGLE PACKAGE ...

Page 2: ...erf 5 6 Ton Belt Drive 10 6 Static Resistances 11 7 Motor and Drive Data Belt Drive 11 8 Electrical Data Direct Drive 11 9 Electrical Data Belt Drive 11 10 Supperheat 036 12 11 Supperheat 048 12 12 Supperheat 060 12 13 Supperheat 072 13 14 Heat Anticipator Setting 14 15 Motor Pulley Adjustment 15 FIGURES No Description Page 1 Center of Gravity 3 2 Recommended Drain Piping 4 3 Economizer Rain Hood ...

Page 3: ...ed with a forklift Slotted openings in the base rails are provided for this purpose LENGTH OF FORKS MUST BE A MINIMUM OF 42 Remove the nesting brackets from the four corners on top of the unit All screws that are removed when taking these brackets off must be replaced on the unit Refer to Table 2 for unit weights and to Figure 1 for approximate center of gravity CLEARANCES All units require certai...

Page 4: ...e wiring diagram Electrical lines must be sized properly to carry the load USE COPPER CONDUCTORS ONLY Each unit must be wired with a separate branch circuit fed directly from the meter panel and properly protected CAUTION When connecting electrical power and control wiring to the unit waterproof type connectors MUST BE USED so that water or moisture can not be drawn into the unit during normal ope...

Page 5: ...n hood flange and tighten Attach the two side plates to the unit panel by using two self drilling screws for each side plate at dimples D provided in the panel 6 Position fillpiece at bottom of hood between the two side plates but do not secure at this time Slotted openings MUST be downward for drainage After fillpiece is properly positioned note where contact is made with the unit panel Remove fi...

Page 6: ... UNIT HAS AN ECONOMIZER REMOVE JUMPER J1 FROM TERMINALS 8 AND 10 ON THE RELAY BOARD TO PREVENT SIMULTANEOUS OPERATION OF THE SCROLL COMPRESSOR AND THE ECONOMIZER IF YOU WANT TO CONTROL THE ECONOMIZER ON A SECOND STAGE OF COOLING OR HAVE AN ELECTRIC HEAT ACCESSORY WITH TWO STAGES OF HEAT USE THERMOSTAT 2TH04701024 OR 2TH04701524 WITH SUBBASE 2TB04700224 OR 2TB04700324 COOLING HEATING 24 VOLT THERMO...

Page 7: ...proper size of the supply and return air duct connections SCROLL COMPRESSOR ACCESS 111 2 45 8 3 77 8 61 2 171 2 111 2 171 2 REAR VIEW SIDE SUPPLY AND RETURN AIR OPENINGS UNIT BASE WITH RAILS FRONT VIEW All dimensions are in inches They are sub ject to change without notice Certified di mensions will be provided upon request UNIT WITH ECONOMIZER RAIN HOOD 447 8 B 307 8 A 101 4 43 8 A 31 2 81 4 191 ...

Page 8: ...ED LOW 1684 1487 800 710 1631 1464 780 690 1699 1582 1421 825 750 670 1650 1524 1367 785 720 650 1570 1410 1315 755 690 620 1430 1324 1246 725 650 605 1360 1260 1185 700 630 590 1280 1185 1110 680 610 570 1180 1100 1020 655 590 545 048 HI MED LOW 1996 1804 1681 960 838 760 1933 1765 1640 936 810 738 1868 1714 1604 910 785 715 1795 1650 1541 880 765 695 1722 1589 1490 845 735 670 1635 1508 1416 820...

Page 9: ...TATIC RESISTANCES TABLE FOR RESISTANCE VALUES ON APPLICATIONS OTHER THAN GAS ELECTRIC UNITS WITH SIDE DUCT AIRFLOWS UNIT SIZE AIR FLOW CFM Available External Static Pressure IWG 0 20 0 30 0 40 0 50 0 60 0 70 0 80 RPM Watts RPM Watts RPM Watts RPM Watts RPM Watts RPM Watts RPM Watts 036 2000 843 860 880 925 919 1005 956 1065 993 1145 1030 1195 1067 1235 1900 817 775 854 850 893 920 930 995 970 1065...

Page 10: ...ure IWG 0 20 0 30 0 40 0 50 0 60 0 70 0 80 RPM Watts RPM Watts RPM Watts RPM Watts RPM Watts RPM Watts RPM Watts 060 2500 1059 1560 1077 1590 1095 1630 1114 1650 1134 1660 1158 1685 1181 1720 2400 1032 1405 1054 1470 1074 1525 1094 1560 1116 1595 1140 1620 1167 1640 2300 1005 1260 1024 1275 1049 1370 1069 1440 1090 1475 1116 1505 1142 1535 2200 980 1160 1002 1170 1022 1190 1044 1250 1066 1350 1090...

Page 11: ...PS MIN MAX RLA LRA 036 208 230 1 60 208 230 3 60 460 3 60 575 3 60 187 187 414 518 253 253 504 630 18 0 11 4 6 2 5 0 105 0 90 0 45 0 36 0 1 3 1 3 0 8 0 8 4 4 4 4 2 2 2 2 28 2 20 0 10 8 9 3 45 30 15 15 45 30 15 048 208 230 1 60 208 230 3 60 460 3 60 575 3 60 187 187 414 518 253 253 504 630 24 4 14 1 7 1 5 6 140 0 105 0 55 0 44 0 1 3 1 3 0 8 0 8 5 0 5 0 2 2 2 2 36 8 23 9 11 9 10 1 60 35 15 15 60 35 ...

Page 12: ...15 2 17 4 19 5 21 6 23 7 25 6 27 5 29 5 31 4 80 7 5 9 6 11 7 13 9 16 0 18 2 20 3 22 6 24 8 27 1 29 3 85 6 1 8 3 10 4 12 6 14 8 16 9 19 5 22 1 24 7 27 3 90 6 6 8 2 9 8 11 4 13 0 16 1 19 1 22 2 25 2 95 5 9 7 0 8 0 9 1 12 6 16 1 19 6 23 1 100 5 3 6 2 7 0 7 9 11 1 14 2 17 4 20 5 105 5 4 6 0 6 7 9 5 12 3 15 2 18 0 110 5 0 5 5 8 0 10 5 13 0 15 4 115 6 4 8 6 10 7 12 9 TABLE 11 SUPERHEAT CHARGING TABLE FO...

Page 13: ...0 24 1 27 2 28 7 30 2 31 7 33 2 80 5 2 8 5 11 7 15 0 18 2 21 4 24 7 26 3 27 9 29 6 31 2 85 5 3 8 7 12 0 15 4 18 8 22 2 23 9 25 7 27 4 29 2 90 5 1 7 7 10 4 13 0 15 7 18 4 20 7 23 1 25 4 27 8 95 6 8 8 7 10 6 12 6 14 5 17 5 20 4 23 4 26 3 100 6 2 7 7 9 2 10 7 12 3 15 4 18 5 21 7 24 8 105 5 6 6 7 7 8 8 9 10 0 13 4 16 7 20 0 23 3 110 5 6 6 4 7 1 7 8 11 3 14 8 18 3 21 8 115 5 2 5 5 9 2 12 9 16 6 20 4 TA...

Page 14: ... for heating by the thermostat b Upon a call for heat by the thermostat the first stage of heat will be energized Sequencer 1S or contactor 2M is always the first and last to complete its timing cycle and controls power to the evaporator blower motor c The thermostat will cycle the electric heat to satisfy the heating requirements of the conditioned space Two Stage Heating a If the fan switch is i...

Page 15: ... removed in Step 1 NOTE DE ENERGIZE THE SCROLL COMPRESSORS BE FORE TAKING ANY TEST MEASUREMENTS TO ASSURE A DRY INDOOR COIL SECURE OWNER S APPROVAL When the system is functioning properly secure the owner s approval Show him the location of all disconnect switches and the thermostat Teach him how to start and stop the unit and how to adjust temperature settings within the limitations of the system...

Page 16: ... air circuit Cleaning should be as often as necessary to keep coil clean Use a brush vacuum cleaner attachment or other suitable means If water is used to clean coil be sure power to the unit is shut off prior to cleaning NOTE Exercise care when cleaning the coil so that the coil fins are not damaged Do not permit the outdoor air discharge to be obstructed by overhanging structures of shrubs Unita...

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