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268721-YIM-C-0908

16

Johnson Controls Unitary Products

Heating Sequence Of Operations

1.

When the fan switch on the thermostat is in the “ON” 
position, the 24 volts at “G” brings on the indoor blower 
motor at the heating flow. When the fan switch on the 
thermostat is in the  “AUTO” position, the blower operates 
when there is a call for heating by the thermostat.

2.

On a call for heating, the thermostat sends 24 volts to “Y” on 
the fan control board. After the anti-short cycle period is 
complete, the 24 volt signal energizes contactor coil M1 and 
power is supplied to the compressor and outdoor fan motor. 
The reversing valve remains in the heating position. When 
the fan switch on the thermostat is in the “AUTO” position, 
the indoor blower is energized at the heating airflow.

3.

For units equipped with supplementary electric heat, when 
the heat  pump cannot meet the demand, the thermostat 
“W” sends 24 volts to “W2” on the fan control board. This 
signal also is sent through the defrost control terminals “W” 
and “W6” and back to the fan control “W1”. The 24 volt 
signal energizes all stages of electric heat.

4.

When the heating demand is satisfied, the electric heat is 
de-energized when the 24 volt “W” signal is removed, and 
the M1 contactor is de-energized when the 24 volt “Y” 
signal is removed. When the fan switch on the thermostat 
is in the “ON” position, the indoor blower continues to run. 
When the fan switch is in the “AUTO” position, the indoor 
blower motor ramps down over a 15-second period.

Please refer to Tables 14 and 15 for more information.

Defrost Operation

The demand defrost control implements a temperature 
differential (”delta-T”) demand defrost algorithm. The heat 
pump is allowed to operate in the heating mode until the 
combination of outdoor ambient and outdoor coil temperatures 
indicate that defrosting is necessary. When coil temperature is 
below the initiate point for the ambient temperature 
continuously for 4-1/2 minutes, the heat pump is put into a 
defrost cycle. This 4-1/2 minute timer eliminates unnecessary 
defrost cycles caused by refrigeration surges such as those 
that occur at the start of a heating cycle.

A timed inhibit feature prevents the system from responding 
to a call for defrost less than 20 minutes after the initiation of 
the previous defrost. After the 20 minute inhibit time has 
expired, temperature conditions must call for defrost 
continuously for 4-1/2 minutes before a defrost cycle is 
initiated. A temperature inhibit feature prohibits defrost if the 
coil temperature is above 40°F.

A forced-defrost feature puts the system into a defrost period 
every 6 hours and 4 minutes to recirculate lubricants, unless the 
coil temperature is above 40°F. All defrost timing occurs only 
while the compressor is on.

During the defrost mode, the defrost control will provide a 24 volt 
signal from terminal “W1/66” to the fan control terminal “W1”. This 
signal will energize electric heat stage 1, if the unit is so equipped. 

For trouble shooting purposes, the defrost cycle can be manually 
initiated by shorting the “TEST” pins together for 5 seconds. 
Defrost will terminate normally during the “TEST” mode.

Figure 9: Demand Defrost “Curve” Selection Jumper

Heat Pump Safety Switch Operation

The unit is equipped with a safety package. The refrigeration 
system will be protected against high or low refrigerant 
pressure. If either of these safety switches opens, the unit will 
be shut off for the 5 minute anti-short cycle time. Once this has 
expired, a six hour elapsed run timer begins. If a second 
opening of a safety switch occurs during this six hour period, 
the compressor will be locked out.

Resetting the lockout function is accomplished by:

1.

Removing power from the control's thermostat 1st stage 
(Y) input for a time not to exceed 5 seconds (ON-OFF-ON).

2.

Removing power from “R” for more than 2 seconds.

3.

Shorting the “TEST” pins together for more than 2 seconds.

Electric Heat Limit Switch Operation

The limit switch responds to over temperature conditions in the 
air duct. Opening of the device results in dropping power to the 
relays. The control logic will also respond by turning off the 
relays. After four limit cycle trips the unit goes into a 1 hour soft 
lockout period. If during this period the control “sees” another 
limit cycle, the unit will go into a hard lockout condition. Once in 
a hard lockout state, the fan is locked on and the heaters are 
disabled. Only a power cycle will clear this state.

During the soft lockout period, the fan responds to thermostat 
input but the heaters are enabled. This is to sense a failed 
heater relay. The limit cycle count is reset at the start of a heat 
request. If the limit remains open for period of 80 seconds or 
more, the control is immediately put into a hard lockout 
condition. Only a power cycle will clear this state.

Table 13: Demand Defrost Selection

Unit

Pin Position

B*HZ 036, 048, 060

1

B*HZ 024, 030

2

B*HZ 042

3

TEST 

E I 

L I 

L I 

G I 

PRESSURE 

SWITCH 

REV 

VALVE 

X/L 

W1/66 

L / 

6 / 

DEMAND
DEFROST
SELECTION
JUMPER
(JUMPER
IS SHOWN
IN POSITION
#1)

Summary of Contents for Affinity BHZ024-060

Page 1: ...ry assembled heat pumps designed for outdoor installation on a roof top or a slab Field installed electric heater accessories are available to provide supplemental electric heat combined with electric cooling and heating The units are completely assembled on rigid removable base rails All piping refrigerant charge and electrical wiring is factory installed and tested The units require only electri...

Page 2: ...limited to building electrical and mechanical codes Before performing service or maintenance operations on unit turn off main power switch to unit Electrical shock could cause personal injury Improper installation adjustment alteration service or maintenance can cause injury or property damage Refer to this manual For assistance or additional information consult a qualified installer or service ag...

Page 3: ...ndenser Fan Motor Highly Efficient Enhanced Copper Tube Aluminum Fin Indoor Coil Highly Efficient Enhanced Copper Tube Aluminum Fin Outdoor Coil Decorative Protective Coil Guard 5 Speed Direct Drive Blower Motor With Slide Out Blower Assembly Heavy Gauge Removable Base Rails High Efficiency Compressor Rigidly Mounted Long Lasting Powder Paint Finish Low Voltage Terminal Block High Voltage Terminal...

Page 4: ... the place of installation Rig the unit by attaching chain or cable slings to the lifting holes provided in the base rails Spreader bars whose length exceeds the largest dimension across the unit MUST be used across the top of the unit Units may be moved or lifted with a forklift Slotted openings in the base rails are provided for this purpose Figure 2 Unit 4 Point Load Weight Do not permit overha...

Page 5: ... SIDE RETURN AIR OPENING SIDE SUPPLY AIR OPENING LOW VOLTAGE CONN 7 8 DIA KNOCKOUT HIGH VOLTAGE CONN 1 31 32 DIA KNOCKOUT HIGH VOLTAGE CONN 7 8 DIA KNOCKOUT A 3 3 4 1 1 2 2 1 2 2 3 8 4 1 2 49 1 8 28 1 4 28 1 4 47 1 4 17 1 4 17 1 4 22 1 4 22 1 4 Table 3 Unit Dimensions Front Unit Size Dimensions A 024 030 036 33 1 2 042 048 060 41 1 2 Table 4 Unit Clearances Direction Distance in Direction Distance...

Page 6: ...NT 26 3 4 CONDENSATE DRAIN 3 4 NPTF LOW VOLTAGE CONN 7 8 DIA KNOCKOUT HIGH VOLTAGE CONN 1 31 32 x 7 8 KNOCKOUT 22 1 2 43 1 2 40 1 2 4 14 1 2 28 3 8 14 1 2 BACK 3 3 8 SIDE RETURN AIR OPENING 14 1 2 3 1 2 3 1 2 15 1 3 4 1 3 4 BOTTOM RETURN AIR OPENING 15 28 9 16 15 1 3 4 BOTTOM SUPPLY AIR OPENING CONDENSER COIL SIDE SUPPLY AIR OPENING ...

Page 7: ...d bottom supply and return air duct openings Roof Curb On applications when a roof curb is used the unit must be positioned on the curb so the front of the unit is tight against the curb Filters Single phase units are shipped without a filter or filter racks It is the responsibility of the installer to secure a filter in the return air ductwork or install a Filter Frame Kit 1FF0114 A filter rack a...

Page 8: ...C and or local ordinances The unit must be electrically grounded in accordance with local codes or in their absence with the N E C C E C Voltage tolerances which must be maintained at the compressor terminals during starting and running conditions are indicated on the unit Rating Plate and Table 5 The wiring entering the cabinet must be provided with mechanical strain relief A fused disconnect swi...

Page 9: ...ed for all field installed 24 volt wire Only required on units with supplemental electric heat PROGRAMMABLE THERMOSTAT ONLY THERMOSTAT UNIT CONTROL BOARD TERMINAL STRIP 24 VOLT TRANSFORMER NOTE HEAT ANTICIPATOR SHOULD BE SET AT 0 25 AMPS FOR ALL MODELS CAUTION Label all wires prior to disconnection when servicing controls Wiring errors cancause improper and dangerous operation Verify proper operat...

Page 10: ...4 6 100 110 208 230 3 60 11 5 77 18 1 2 6 0 None 21 6 30 2NH04501025 7 5 10 1 20 8 24 1 47 6 51 6 50 60 2NH04501525 11 3 15 1 31 3 36 1 60 7 66 7 70 70 460 3 60 5 1 35 8 0 8 3 0 None 10 1 15 2NH04501046 10 1 12 25 2 30 2NH04501546 15 1 18 32 7 35 042 3 5 208 230 1 60 18 6 105 29 1 2 6 0 None 30 5 40 2NP04501006 7 5 10 2 36 1 41 7 75 6 82 5 80 90 2NP04501506 11 3 15 2 54 2 62 5 98 2 108 6 100 110 2...

Page 11: ... R410a R410a R410a R410a R410a R410a Refrigerant charge lb oz 6 0 7 4 9 6 12 0 10 10 11 8 ARI HEATING PERFORMANCE 47 F Capacity Rating Mbh 22 2 27 8 32 8 40 0 45 5 56 0 System Power Kw COP 3 4 3 3 3 0 3 0 3 0 2 90 17 F Capacity Rating Mbh 11 5 14 6 19 2 23 2 27 4 33 0 System Power Kw COP 2 0 2 0 2 3 2 3 2 2 2 0 HSPF BTU Watts hr 7 7 7 7 7 7 7 7 7 7 7 7 DIMENSIONS inches Length 49 1 8 49 1 8 49 1 8...

Page 12: ... Direct Direct Direct Direct Direct Direct No speeds 1 1 1 1 1 1 Number of motors 1 1 1 1 1 1 Motor HP each 1 4 1 4 1 4 1 4 1 4 1 2 RPM 850 850 850 850 850 1100 Nominal total CFM 1800 1800 2400 2400 3000 3000 DIRECT DRIVE EVAP FAN DATA Quantity 1 1 1 1 1 1 Fan Size Inch 10 x 8 10 x 8 11 x 10 11 x 10 11 x 10 11 x 10 Type Centrifugal Centrifugal Centrifugal Centrifugal Centrifugal Centrifugal No spe...

Page 13: ...1030 1922 746 1069 1829 746 1104 1712 728 1134 1528 659 1146 High 5 2214 968 1104 2089 918 1121 1949 859 1136 1785 787 1148 1576 689 1154 Table 8 Bottom Duct Application Model No BHZ Blower Speed Setting External Static Pressure Inches Water Gauge 0 2 0 4 0 6 0 8 1 0 CFM W RPM CFM W RPM CFM W RPM CFM W RPM CFM W RPM 024 2 0 Low 1 721 82 600 611 97 705 Low Medium 2 769 93 628 694 112 730 610 126 83...

Page 14: ...3 0 700 0 01 0 00 0 02 0 03 800 0 01 0 01 0 02 0 03 900 0 01 0 01 0 02 0 04 1000 0 02 0 01 0 02 0 04 1100 0 03 0 01 0 03 0 05 1200 0 04 0 02 0 03 0 06 1300 0 04 0 03 0 03 0 07 1400 0 04 0 04 0 03 0 08 042 3 5 1100 0 03 0 01 0 03 0 05 1200 0 04 0 02 0 03 0 06 1300 0 04 0 03 0 03 0 07 1400 0 04 0 04 0 03 0 08 1500 0 04 0 05 0 04 0 09 1600 0 04 0 06 0 05 0 10 1700 0 05 0 07 0 05 0 11 1800 0 05 0 07 0...

Page 15: ...for cooling has been satisfied the 24 volt Y signal is removed and the M1 contactor is de energized When the fan switch on the thermostat is in the ON position the indoor blower motor continues to run If the fan switch is in the AUTO position the indoor motor ramps down over a 30 second period Table 10 Electric Heat Minimum Supply Air Size Tons Voltage Minimum Supply Air CFM Heater kW 5 0 7 5 10 0...

Page 16: ...ibit feature prohibits defrost if the coil temperature is above 40 F A forced defrost feature puts the system into a defrost period every 6 hours and 4 minutes to recirculate lubricants unless the coil temperature is above 40 F All defrost timing occurs only while the compressor is on During the defrost mode the defrost control will provide a 24 volt signal from terminal W1 66 to the fan control t...

Page 17: ...G VALVE ENERGIZED SYSTEM OPERATES IN COOLING COMPRESSOR AND OUTDOOR FAN INSTANT OFF FAN 60 SEC DELAY OFF FAN INSTANT ON OFF COMPRESSOR AND OUTDOOR FAN INSTANT ON AFTER ANTI SHORT CYCLE DELAY SYSTEM OPERATES IN HEATING COMPRESSOR AND OUTDOOR FAN INSTANT OFF FAN 60 SEC DELAY OFF FAN INSTANT ON W ON HEATER BANK 1 ELEC HEAT INSTANT ON HEATER BANK 2 ELEC HEAT 10 SEC DELAY ON HEATER BANK 3 ELEC HEAT 20 ...

Page 18: ...M OPERATES IN HEATING HEATER BANK 1 2 3 ELEC HEAT INSTANT ON HEATER BANK 4 5 6 ELEC HEAT 10 SEC DELAY ON OFF COMPRESSOR AND OUTDOOR FAN INSTANT OFF HEATER BANK 4 5 6 ELEC HEAT INSTANT OFF HEATER BANK 1 2 3 ELEC HEAT SEC DELAY OFF FAN 60 SEC DELAY OFF W ON FAN INSTANT ON HEATER BANK 1 2 3 ELEC HEAT INSTANT ON HEATER BANK 4 5 6 ELEC HEAT 10 SEC DELAY ON OFF HEATER BANK 4 5 6 ELEC HEAT INSTANT OFF HE...

Page 19: ...268721 YIM C 0908 Johnson Controls Unitary Products 19 Typical Wiring Diagrams Typical BHZ024 060 Heat Pump 208 230 1 60 volt Wiring Diagram ...

Page 20: ...268721 YIM C 0908 20 Johnson Controls Unitary Products Typical BHZ030 060 Heat Pump 230 3 60 volt Wiring Diagram ...

Page 21: ...268721 YIM C 0908 Johnson Controls Unitary Products 21 Typical BHZ030 060 Heat Pump 460 3 60 volt Wiring Diagram ...

Page 22: ...s only Manifold sets must be at least 700 psig high side and 180 psig low side with 550 psig retard All hoses must have a service pressure rating of 800 psig Leak detectors must be designed to detect HFC refrigerants Systems must be charged with liquid refrigerant Use a commercial type metering device in the manifold hose R 410A can only be used with POE type oils POE type oils rapidly absorb mois...

Page 23: ...268721 YIM C 0908 Johnson Controls Unitary Products 23 ...

Page 24: ... change without notice Printed in U S A 268721 YIM C 0908 Copyright 2008 by Johnson Controls Inc All rights reserved Supersedes 268721 YIM B 0807 Johnson Controls Unitary Products 5005 York Drive Norman OK 73069 ...

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