YOKOGAWA SA11 Instruction Manual Download Page 4

IM 12A06S01-00EN-P

4

Safety Precautions

Safety, Protection, and Modification of the Product

•  In order to protect the system controlled by the product and the product itself and ensure 

safe operation, observe the safety precautions described in this user’s manual. We 

assume no liability for safety if users fail to observe these instructions when operating the 

product.

•  If this instrument is used in a manner not specified in this user’s manual, the protection 

provided by this instrument may be impaired.

•  If any protection or safety circuit is required for the system controlled by the product or for 

the product itself, prepares it separately.

•  Be sure to use the spare parts approved by Yokogawa Process Analyzers (simply referred 

to as YOKOGAWA) when replacing parts or consumables.

•  Modification of the product is strictly prohibited.

•  The following safety symbols are used on the product as well as in this manual.

WARNING

 

This symbol indicates that an operator must follow the instructions laid out in this manual 

to avoid the risks, for the human body, of injury, electric shock, or fatalities. The manual 

describes what special care the operator must take to avoid such risks.

CAUTION

 

This symbol indicates that the operator must refer to the instructions in this manual  

to prevent the instrument (hardware) or software from being damaged, or a system  

failure from occurring.

CAUTION

This symbol gives information essential for understanding the operations and functions.

NOTE

This symbol indicates information that complements the present topic.

 

 

This symbol indicates Protective Ground Terminal.

 

 

This symbol indicates Function Ground Terminal. Do not use this terminal as the protective 

ground terminal.

Summary of Contents for SA11

Page 1: ...IM 12A06S01 00EN P 3rd edition Instruction Manual Model SA11 Smart Adapter...

Page 2: ...B06W02 02E E WU11 Interconnection cable GS 12B06W02 03E E User s Manual Contents Document number Note SA11 Smart Adapter Start up Manual IM 12A06S01 01Z1 P Attached to the product SA11 Smart Adapter U...

Page 3: ...ice or obligation If you have any questions or you find mistakes or omissions in the user s manuals please contact our sales representative or your local distributor Drawing Conventions Some drawings...

Page 4: ...n replacing parts or consumables Modification of the product is strictly prohibited The following safety symbols are used on the product as well as in this manual WARNING This symbol indicates that an...

Page 5: ...The Instrument is packed carefully with shock absorbing materials nevertheless the instrument may be damaged or broken if subjected to strong shock such as if the instrument is dropped Handle with ca...

Page 6: ...d billing instructions for return of material plus the name and phone number of a contact person who can be reached for further information Returned goods that have been in contact with process fluids...

Page 7: ...ARRANTIES INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE DISCLAIMED IN NO EVENT SHALL THE TEAM OR CONTRIBUTORS BE LIABLE FOR ANY DIRECT...

Page 8: ...2 1 Direct mounting 14 2 2 2 Cable mounting 15 2 3 Wiring to the HOST system 15 2 3 1 Wired connection 15 2 3 2 Connection in daisy chain concept 15 2 3 3 Wireless connection 16 2 3 4 Grounding 16 2 4...

Page 9: ...ORP 29 5 1 Temperature calibration 29 5 2 pH calibration 29 5 2 1 Manual calibration 29 5 2 2 Automatic calibration 30 5 2 3 Sample calibration 30 5 2 4 Fully Automatic calibration 31 5 3 ORP rH calib...

Page 10: ...ture calibration 40 8 2 Cell constant calibration 40 8 2 1 Cell constant manual 40 8 2 2 Cell constant automatic 40 8 2 3 Sample 41 8 3 Temperature coefficient TC 41 9 MAINTENANCE 42 9 1 Periodic main...

Page 11: ...diately notify the carrier and the relevant Yokogawa sales office Checking the model and suffix code Make sure the model and suffix code on the metallized label affixed to the device housing are in li...

Page 12: ...e device 1 3 Regulatory Compliance Safety IEC 61010 1 EN61010 1 Category based on IEC 61010 I Note 1 Pollution degree based on IEC 61010 2 Note 2 Note 1 Installation category called over voltage categ...

Page 13: ...damaged by electrostatic discharge When servicing this device please observe proper procedures to prevent such damage 1 4 Model Suffix Codes Model Suffix code Option code Description SA11 SENCOM Smar...

Page 14: ...1 Direct mounting The SA11 can be installed directly on top of the Yokogawa labelled sensor by means of the Variopin connection system In this case the temperature limit of the device is determined b...

Page 15: ...with WE10 H D 003 V2 2 3 Wiring to the HOST system 2 3 1 Wired connection The Yokogawa HOST system is connected to the SA11 using the WU11 type S interconnection cable with at one end wired terminals...

Page 16: ...le of the installation To prevent ground loop by this different potentials it is necessary to disconnect one of the ground references This can be done at the HOST side by disconnecting the wire 82 of...

Page 17: ...RP electrode equipped with an ID chip which is suitable for the process When connected to the SA11 and powered part of the setup of the SA11 will be done automatically by reading the content of the ID...

Page 18: ...a HOST system The SA11 impedance measurement depends on the device type and connected sensor SA11 P1 type in combination with a pH sensor with Liquid Earth LE element The SA11 measures both the electr...

Page 19: ...libration intervals are set by the Yokogawa HOST system for details see the belonging User s Manual 3 4 4 Last calibrated The last calibrated is the date on which the last sensor calibration was perfo...

Page 20: ...RO SLOPE IMP1 IMP2 Progress time This is the time in between 0 and actual operating hours of the sensor Heat cycle This is a counter which counts the settable temperature step changes up or down of a...

Page 21: ...ing User s Manual 3 5 Output setup The SA11 Smart Adapter is normally always in operation mode Only a dedicated HOST FLXA402 expert HOST can set the SA11 in three 3 other modes Sleep all operations wi...

Page 22: ...P calculated output data is disabled In case of a SA11 P1 type and a sensor without LE some features will be disabled or restricted Reference impedance check see section 3 3 3 and reference impedance...

Page 23: ...ase the temperature compensation is performed by extrapolation of the matrix values When temperature or pre compensated value is outside this deviation range no calculated value will be generated NEN6...

Page 24: ...following values are also recalculated automatically to the new unit o Manual temp o Reference temp o Temp coefficient o Temp ranges in the matrix ZERO The ZERO can be set in pH or mV which is in lin...

Page 25: ...tings can be made MODBUS address The MODBUS address Slave ID is default set to 1 but can be set by HOST system to another address in between 1 and 247 Serial profile MODBUS is an application layer mes...

Page 26: ...means that there is no result of calculated output data Note 3 CRC Cyclic Redundancy Check which is data verification Note 4 Limit set depends on capabilities of the HOST system Note 5 SA11 has an in...

Page 27: ...m 1500 mV up to 1500 mV ORP too low Limit to be configured by user from 1500 mV up to 1500 mV rH too high Limit to be configured by user from 0 up to 100 rH too low Limit to be configured by user from...

Page 28: ...ese events are distinguished in two types calibration events and alarm events each having their own logbook Each event contains the following data each item 4 bytes Date based upon seconds starting fr...

Page 29: ...buffer selection see section 4 1 10 Note When a sensor is replaced or exchanged a reset of the wellness data is not necessary If a user wants to reset this data anyhow this is possible by the Yokogaw...

Page 30: ...on settings and perform calibration using the HOST system ZERO SLOPE ITP Calibration is performed in a sequence predefined by HOST of the solution that works with the buffer solution selected in calib...

Page 31: ...uffer Three types of user defined buffer tables can be defined These buffer tables are default defined as sodium buffers 4 00 7 00 and 10 00 The buffer tables have to be set by an expert Yokogawa HOST...

Page 32: ...ly to the last calibrated cell constant value when connected to the sensor When sensor is used the first time this last calibrated cell constant is the calibrated factory cell constant This value is p...

Page 33: ...n a new calibration will lead to a crossing of the upper limit or lower limit set for a difference in percentage in between the actual cell constant and the calibrated factory cell constant The date i...

Page 34: ...bed sterilization time b This event is counted because the duration exceeds the prescribed sterilization time c This event is counted because the duration exceeds the prescribed sterilization time How...

Page 35: ...R TC1 R NaCl R matrix1 Output2 SC SC TC2 SC NaCl SC matrix2 R R TC2 R NaCl R matrix2 Conc1 Conc linear Conc matrix1 Conc output1 Conc2 Conc linear Conc matrix2 Conc output2 USP23 7 1 2 Temperature set...

Page 36: ...le or by linear interpolation using a concentration table The choice for which calculation method is used can be set by HOST system 7 1 6 USP23 USP stands for United States Pharmacopeia and is basical...

Page 37: ...does not stabilize within the time set for stabilization default 5 seconds the calibration procedure is aborted o Calibration interval Set the interval in which a new calibration must take place If th...

Page 38: ...a number SA11 not working Not a number Critical sensor failure Not a number ID chip sync Not a number Temp too high note 4 Max limit set by HOST for 260 C 500 F or 250 C 482 F Temp too low note 4 Min...

Page 39: ...ion mode HOLD mode and Sleep mode Note When SA11 is in sleep mode all operations which result in output data will be disabled Communication however remains active 7 4 Logbook configuration Logbooks ar...

Page 40: ...e done by the HOST system For cell constant it can be done for manual automatic or by sample Note The standard instrument to be used in calibration with a process solution must always be accurate Yoko...

Page 41: ...between equipment causes an error The standard conductivity meter to be used should always be based on the accurate and same temperature compensation calculation method 8 3 Temperature coefficient TC...

Page 42: ...may otherwise be prone to problems Please use the dust caps in case the SA11 is not used Make sure that the connectors are correctly fitted when the device is re installed in order to maintain the wea...

Page 43: ...heck the grounding of the system see Section 2 3 4 Be sure that a sensor is connected to the SA11 before powering the system If not the SA11 configuration can be wrong resulting in device errors By co...

Page 44: ...2_temp_coef 0 10 10 mV F pH_grab_offset 0 300 300 mV pH_zero 0 600 600 mV pH_slope 100 70 110 pH_ITP 7 0 14 pH pH_zero2 NaN 600 600 mV pH_slope2 NaN 70 110 ORP1_grab_offset 0 500 500 mV ORP1_zero 0 50...

Page 45: ...ge 0 05 0 01 10 00 calibration_interval 250 1 250 days buffer_acceptance_range 1 000 0 001 5 000 pH Communication settings Modbus_address 1 1 247 Serial_profile 1 1 2 Diagnostics settings diag_imp_pHO...

Page 46: ...T C 0 5 10 15 20 25 30 35 40 45 50 55 60 4 0 pH US 4 000 3 998 3 997 3 998 4 001 4 005 4 001 4 018 4 027 4 038 4 050 4 064 4 080 7 0 pH US 7 120 7 090 7 060 7 040 7 020 7 000 6 990 6 980 6 988 6 978 6...

Page 47: ...dard as well as the best buffer capacity the ability to resist pH change with contamination Matrix temperature compensation Table A 2 7 shows the defaults for the matrix temperature compensation selec...

Page 48: ...when sensor without ID is connected to SSA Temperature element not detected pH too high pH too low pH temp comp warning ORP too high ORP too low rH too high rH too low IMP1 low too high IMP1 low too...

Page 49: ...260 500 C F temp_warning_low_limit 40 40 40 40 260 500 C F conductance_warning_high_limit 0 25 0 500 S conductance_warning_low_limit 1 0 500 S resistance_warning_high_limit 2000000 0 100000000 resista...

Page 50: ...0 0749 0 1080 0 1390 0 1850 0 2870 0 3890 0 5920 4 30 C 0 0720 0 0781 0 0851 0 1030 0 1400 0 1780 0 2350 0 3670 0 4990 0 7630 5 40 C 0 1150 0 1190 0 1240 0 1430 0 1810 0 2240 0 2890 0 4520 0 6140 0 9...

Page 51: ...1 0 3740 0 5360 0 6070 0 7030 0 7810 0 8225 0 8540 0 8860 5 43 3 C 0 0000 0 2574 0 4130 0 5945 0 6735 0 7835 0 8755 0 9250 0 9635 1 0045 6 54 4 C 0 0000 0 2763 0 4450 0 6455 0 7315 0 8535 0 9600 1 018...

Page 52: ...599 5 40 C 0 1149 0 1177 0 1212 0 1291 0 1588 0 2234 0 4617 0 8904 1 3261 1 7636 6 50 C 0 1744 0 1781 0 1819 0 1901 0 2198 0 2838 0 5316 0 9969 1 4758 1 9584 7 60 C 0 2517 0 2586 0 2626 0 2711 0 3009...

Page 53: ...4 25 C 0 0000 0 1780 0 3490 0 4760 0 6030 0 6655 0 7186 0 7717 0 8119 0 8520 5 30 C 0 0000 0 1900 0 3665 0 5002 0 6339 0 7065 0 7619 0 8172 0 8555 0 8938 6 40 C 0 0000 0 2110 0 4095 0 5588 0 7081 0 7...

Page 54: ...rgin is set at 20 for example a USP margin warning will be flagged when the non temperature compensated conductivity goes higher than the 80 of the limit value at all temperatures For example if the t...

Page 55: ...chip sync failure SSA temp out Design spec SSA temp out Operating spec SENSOR ID detect when NO ID CHIP Only possible when sensor without ID is connected to SSA Temperature element not detected SC to...

Page 56: ...ome Musashino shi Tokyo 180 8750 Japan www yokogawa com YOKOGAWA CORPORATION OF AMERICA 2 Dart Road Newnan GA 30265 USA www yokogawa com us YOKOGAWA ELECTRIC ASIA Pte LTD 5 Bedok South Road Singapore...

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