YILMAZ ACK 420 User Manual Download Page 1

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KULLANICI EL KİTABI & USER MANUAL &

РУКОВОДСТВО ПО ЭКСПЛУАТАЦИИ

www.yilmazmachine.com.tr

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Summary of Contents for ACK 420

Page 1: ...KULLANICI EL K TABI USER MANUAL www yilmazmachine com tr PVC VE AL M NYUM LEME MAK NELER...

Page 2: ...escription 41 4 Transport of the Machine 42 5 Installation of the Machine 43 44 5 1 Preparation 43 5 2 Connecting to Power Source 43 44 6 Machine s Safety Information 45 7 Operation 46 51 7 1 Preparat...

Page 3: ...8 28 Fax 90 0216 484 42 88 yilmaz yilmazmachine com tr Declare on our own responsibility that ACK 420 UP CUTTING SAW MACHINE SERIAL NO We declare that the products mentioned above meet the 2006 42 EC...

Page 4: ...4 Lt dak Lt min 95 x 95 x 149 cm 210 kg 260 kg YUKARIDAK ET KET VE TEKN K ZELL KLER TABLOSU STANDART R N ET KET N TEMS L ETMEKTED R BU NEDENLE R N ZER NDEK ET KET ER FARKLILIKLAR G STEREB L R THE LABE...

Page 5: ...BOYUTLAR DIMENSIONS 4 3010 1310 760 1730 940 930...

Page 6: ...KESME D YAGRAMI CUTTING DIAGRAM 5...

Page 7: ...PAR A L STES PART LIST 6 RES M FIGURE 1 8 3 4 7 5 2 1 9 6...

Page 8: ...PAR A L STES PART LIST 7 RES M FIGURE 2 10 11 13 8 1 2 3 9 15 4...

Page 9: ...ET QTY NO STOK KODU STOCK KODU ADET QTY 1 1SA120000 0001 01 1 9 1PL010000 0019 1 2 1SC170000 0007 1 10 1HD050000 0001 1 3 1SC071000 0005 1 11 2ET022441 0023 1 4 1PL010000 0016 1 13 1PL050000 0035 1 8...

Page 10: ...PAR A L STES PART LIST 9 RES M FIGURE 3 64 11 75 21 23 37 26 81 7 9 70 69 73 1 68 67 74 4 2 71...

Page 11: ...010 0053 2 68 2TU011110 0422 4 1PL010000 0103 1 69 2TU011110 0423 1 7 1SA050000 0805 1 70 2TU011441 0016 1 9 1PL010000 0016 1 71 2TU011110 0488 1 11 3UA120030 0004 1 73 1SK010000 0074 1 21 2TU011210 0...

Page 12: ...PAR A L STES PART LIST 11 RES M FIGURE 4 6 2 5 7 9 1 10 2 4 8 3...

Page 13: ...U ADET QTY NO STOK KODU STOCK KODU ADET QTY 1 2TU012510 0274 1 6 2TU011210 0015 1 2 1SR010000 0006 2 7 2TU011110 1027 1 3 2TU011110 0476 1 8 1SC021000 0064 3 4 2TU011441 0574 1 9 2TU011441 0575 1 5 2T...

Page 14: ...PAR A L STES PART LIST 13 RES M FIGURE 5 187 197 201 200 196 168 145...

Page 15: ...NO STOK KODU STOCK KODU ADET QTY NO STOK KODU STOCK KODU ADET QTY 145 1SC081000 0016 2 197 3UA060030 0017 2 168 3UA040030 0007 2 200 3UA040030 0002 2 187 1PL010000 0033 2 201 1SC081000 0007 2 196 2TU0...

Page 16: ...PAR A L STES PART LIST 15 RES M FIGURE 6 187 145 168 188 194 193 177 186...

Page 17: ...U STOCK KODU ADET QTY NO STOK KODU STOCK KODU ADET QTY 145 1SC081000 0016 2 187 1PL010000 0033 2 168 3UA040030 0005 2 188 2TU012610 0044 2 177 3UA060030 0004 2 193 3UA040030 0001 2 186 1PN140000 0005...

Page 18: ...PAR A L STES PART LIST 17 RES M FIGURE 7 165 164 163 168 170 168 174 169...

Page 19: ...NO STOK KODU STOCK KODU ADET QTY NO STOK KODU STOCK KODU ADET QTY 163 2TU012510 0573 1 169 2TU011110 0345 8 164 2TU012310 0007 2 170 2TU012510 0557 1 165 1PL010000 0035 2 174 2TU011210 0138 1 168 3UA0...

Page 20: ...PAR A L STES PART LIST 19 RES M FIGURE 8 207 204 209 36 206 4...

Page 21: ...IST 20 NO STOK KODU STOCK KODU ADET QTY NO STOK KODU STOCK KODU ADET QTY 4 1PL010000 0016 1 206 1SA120000 0001 03 1 36 1EL020000 0005 1 207 1SA120000 0001 04 1 204 1SA120000 0001 02 1 209 2TU011110 14...

Page 22: ...PAR A L STES PART LIST 21 RES M FIGURE 9 72 50 53 49 71 69 70 56 208 211 213 212 63 77 64 58 60 59 58 65...

Page 23: ...0008 1 70 1SC021000 0026 2 53 1YY011000 0016 1 71 2TU011110 0022 2 56 1EL170000 0005 2 72 2TU011110 1503 1 58 1SR010000 0008 6 77 2TU011441 1252 2 59 1PL010000 0124 3 208 2TU011110 1419 2 60 1SC071000...

Page 24: ...PAR A L STES PART LIST 23 RES M FIGURE 10...

Page 25: ...CK KODU ADET QTY 19 1SA040000 0029 1 34 1EL170000 0008 1 21 1SA040000 0024 1 1 35 1EL170000 0006 1 29 1EL010000 0033 1 36 1EL020000 0005 1 30 1PN010000 0055 1 37 2TU012210 1584 1 32 1EL090000 0003 2 5...

Page 26: ...PAR A L STES PART LIST 25 RES M FIGURE 11 241 224 248 251 252 249...

Page 27: ...T LIST 26 NO STOK KODU STOCK KODU ADET QTY NO STOK KODU STOCK KODU ADET QTY 224 3UA010030 0054 1 249 2TU011441 1671 2 241 2TU011441 0320 1 251 1SC170000 0025 2 248 2TU011441 1670 2 252 1SC180000 0031...

Page 28: ...PAR A L STES PART LIST 27 RES M FIGURE 12 6 7 1 4 5 2 12 13 15 16 9 14 19 11 10 8 3...

Page 29: ...00 0011 8 2 2TU011410 0065 2 11 1SC081000 0013 6 3 2TU011110 0837 1 12 2TU012310 0040 1 4 1PL010000 0037_1 1 13 2TU011110 0839 1 5 1PL010000 0037 2 14 2TU011210 0388 1 6 2TU011110 0144 1 15 2TU011110...

Page 30: ...NO PART NO RES M FIGURE STOK KODU CODE PAR A ADI PART NAME 1 1EL020000 0005 KAPAK SW TCH COVER SWITCH 2 1EL090000 0017 ALTER SWITCH 3 1EL090000 0001 XB4 BS8442 AC L STOP BUTONU EMERGENCY STOP BUTTON 4...

Page 31: ...RES M FIGURE STOK KODU CODE PAR A ADI PART NAME 5 1EL090000 0003 BUTON BUTTON 6 1EL010000 0033 ANA ALTER MAIN SWITCH 7 1EL090000 0053 AYAK PEDALI PEDAL 8 2TU012310 0007 HAREKETL G NYE MOVING SETSQUARE...

Page 32: ...IGURE STOK KODU CODE PAR A ADI PART NAME 10 1PN020000 0308 25X80 P STON PMY CCM30 25X80 PNEUMATIC CYLINDER 11 3UA046030 0004 PN MAT K MENGENE PNEUMATIC CLAMP 12 1PL010000 0033 MENGENE PABUCU CLAMP FEE...

Page 33: ...T NO RES M FIGURE STOK KODU CODE PAR A ADI PART NAME 14 3UA050030 0001 H DRO EK N TES HYDROCONTROL UNIT 15 1YY030000 0013 AMORT S R SHOCK ABSORVER 16 3UA110030 0020 ARTLANDIRICI LUBRICATOR 17 1PN01000...

Page 34: ...I PART NAME 18 1PN140000 0005 1 8 6 D RSEK 1 8 6 FITTING 19 1EL070001 0002 230V 1P 50 Hz 1EL070001 0017 240V 1P 50 Hz 1EL070001 0019 220V 1P 60 Hz 1EL070001 0110 400V 415V 3P 50 Hz 440V 3P 60 Hz MOTOR...

Page 35: ...ST 34 PAR A NO PART NO RES M FIGURE STOK KODU CODE PAR A ADI PART NAME 22 1SC140000 0006 MENTE E HINGE 23 3UA040030 0001 M12 60 P PO M12 60 HANDLE 24 3UA040030 0005 M8 45 P PO M8 45 HANDLE 25 1PL04000...

Page 36: ...rawings and details contained in this manual constitute a guide for the operator 1 2 Service Information In case of any technical problem please contact your nearest YILMAZ dealer or YILMAZ head offic...

Page 37: ...chine com tr www yilmazmachine com tr For minimize the documantation It is wery necessary to mention below details at the agreements signed with suppliers and dealers of the purchased machines Machine...

Page 38: ...d be damaged during operation don t touch and unplug it Never use damaged power cables High temperature warning During saw blade change operations use protective gloves Keep your fingers clear of the...

Page 39: ...this manual 2 2 5 All directives recommendations and general safety rules contained in this manual have to be observed fully The machine cannot be operated in any way for purposes other than those des...

Page 40: ...n Keep handles and grips free of any oil and grease 2 3 9 Unplug first before conducting and maintenance works 2 3 10 Ensure that any keys or adjustment tools have been removed before operating the ma...

Page 41: ...2 SAFETY 40 2 3 14 Don t use machines with improper functioning buttons and switches 2 3 15 Don t keep flammable combustive liquids and materials next to the machine and electric connections...

Page 42: ...0 75 intermediate angles set with a table lock Hydro pneumatic saw blade feed with variable speed control to suit different profiles materials The machine has been designed in accordance with the CE D...

Page 43: ...fting with proper equipment not touching the ground during the transport 4 3 Unless customer requests the contrary the machine will be delivered with wooden packaging 4 4 Movable parts on the machine...

Page 44: ...surface of the machine as seen in the FIGURE 1 by using the screws on the machine Provide the conveyor bobbins and machine top surface to be the same parallelism by using a sensitive and calibrated w...

Page 45: ...s to be in accordance with the values stipulated on the machine s type label 5 2 6 After electrical connection is made machine must be operated in idle running and it must be controlled whether rotati...

Page 46: ...safety devices power cable and moving parts regularly Don t operate the machine before having replaced defective safety devices or faulty parts 6 5 Never replace the milling cutters before unplugging...

Page 47: ...inserted safely to their places 7 1 5 Control cutting tools against corrosion distortion and fractions If cutting tools are damaged change them 7 1 6 Cutting tool must process on the part after machi...

Page 48: ...7 OPERATION 47 7 1 10 While making cutting on the machine be careful about clamps being out of the cutting area of the saw...

Page 49: ...7 OPERATION 48 7 2 Operation STEP 1 Turn on the system switch STEP 2 Open the safety guard manually STEP 3 Put the profile to the back fence as shown below...

Page 50: ...7 OPERATION 49 STEP 4 Press the pedal and clamp the profile STEP 5 Press the motor START button...

Page 51: ...7 OPERATION 50 STEP 6 Close the safety guard manually The cutting process starts automatically STEP 7 The clamps are opened automatically after the cutting process ends...

Page 52: ...ocess is needed The saw blade disappears and the motor stop sif emergency stop button or motor stopping button is pressed The process could be continued by pressing motor start button The motor stops...

Page 53: ...ctions If cutting tools are damaged change them 8 1 5 Before using cutting tool operate the machine out of gear and control whether it is inserted correctly it is without flexure and it is inserted ap...

Page 54: ...ll the guard group parts applying the reverse order as described above 8 2 9 It is necessary to sharpen replace the saw blade in certain intervals depending on the cutting material If the cut material...

Page 55: ...s with the wrench 8 3 6 Provide the slackening of the belt FIGURE 3 NO 74 by pushing the Motor FIGURE 3 NO 64 upwards 8 3 7 Change the new belt with the previous one Be careful when fixing the belt to...

Page 56: ...again which fastens the spring 8 5 Adjust the Air Pressure Pneumatic Systems 8 5 1 Pull up pressure adjustment valve Set adjustment valve to the desired value on manometer by turning it clockwise or...

Page 57: ...ons are necessary or not The factors that affects the real level of exposure affecting the working power are residence time features of working place in other words other noise resources actions on ot...

Page 58: ...ade Check the saw blade teeth Replace if necessary Saw blade moves to quick The cutting speed is too high for the material Decrease the cutting speed Motor does not work Start button is pressed not wo...

Page 59: ...Y lmaz machine technician Warranty coverage All Factory Y lmaz Machine failures caused by production errors and defective parts replacements are made free of charge Only shipping costs of the part ca...

Page 60: ...he limits of the machine specified in the user s manual or technical document profile sizes tools etc Use of machining tools and tool holders that are in poor quality and not suitable for the processe...

Page 61: ...e processing machines DOCUMENT NO MKK 014 Her zaman g ven rettik We always provide reliability Ta delen Mh Atabey Cad No 9 34788 ekmek y stanbul T rkiye Tel 90 216 312 28 28 pbx Faks 90 216 484 42 88...

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YILMAZ ACK 420, User Manual

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