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YILKAR YK 120 S, Installation Instruction

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YILKAR YK 120 S Installation Instruction Download Page 15

COMPRESSOR

EVAPORATOR

CONDENSER

VALVE

4.1 General Assembly Diagram

4. Yılkar YK 120 S Installation

11

H gh Pressure L ne

Low Pressure L ne

In the above assembly diagram, the flow direction of the R134a refrigerant and the low-
high pressure zones are shown on the components connected to each other by hoses in
the air conditioner system.

EN

Summary of Contents for YK 120 S

Page 1: ...YK 120 S YILKAR Installation Instruction EN SSH MT 01 02 EN The right to make changes is reserved Printed in Turkey Y lkar Airconditioned 2023...

Page 2: ...H MT 01 02 EN The right to make changes is reserved Printed in Turkey Y lkar Airconditioned 2023 00 27 12 2022 H K bra ahin First Publication REVISION NO PUBLISH DATE REVISING PERSON REASON FOR REVISI...

Page 3: ...ing 1 2 1 ECE R 10 2 1 What is the YK 120 S 2 2 How does it work 2 3 YK 120 S Technical Data 4 2 YK 120 S U Connection Profiles Mounting 3 1 1 YILKAR Condenser Unit 3 1 2 YILKAR Evaporator Unit 3 1 3...

Page 4: ...lkar Airconditioned 2023 4 6 4 Control Unit Operation 4 6 4 2 Heating Optional 4 6 4 3 Ventilating 4 6 4 1 Cooling 4 7 Fiber Cover Mounting 5 Commissioning the Air Conditioner 6 Spare Parts 7 Usage a...

Page 5: ...d includes information on safe use of the device Please read this installation instruction carefully in order to fully install Y lkar air conditioner It is recommended to be stored in a safe and clean...

Page 6: ...irst from the date of installation of the product In case the product fails during the warranty period the time spent in repair is added to the warranty period This period starts with the delivery of...

Page 7: ...true for the resistor on the fan if it will run on the unit and it has not cooled down completely Replace faulty parts immediately and have any detected faults corrected It is mandatory to use the ne...

Page 8: ...act and economical with all its features 2 Definition and Technical Information 2 1 What is YK 120 S 2 2 How does it work Vehicle roof air conditioners are heat machines that provide passenger thermal...

Page 9: ...n Flow Rate 3000 m h for 3 Blower Motors Condenser Fan Flow Rate 3400 m h for 2 Axial Fans Pressure Switch Low pressure 2 bar Fan Control 15 bar High pressure 25 bar Dimensions Length x Width x Height...

Page 10: ...2 01301 01 12V 312 02 01301 21 24V 1 CONDENSER GROUP 1301 1 Piece 502 11 01301 01 12V 502 11 01301 21 24V 2 AIR CONDITIONING HOSE CONNECTION GROMET 1 Piece 504 01 YKMON 33 3 AIR CONDITIONING WEDGE CON...

Page 11: ...PARATOR GROUP YK 120 S 2007 1 Piece 501 21 YK120 01 12V 501 21 YK120 21 24V 6 U DOUBLE RAIL EAR 70 CM COMPLETE 1 SET 502 51 UC005 01 7 AIR SUCTION GRILL COMPLETE 4 BLACK 1 Piece 501 24 HEIPL 11 8 HOSE...

Page 12: ...FIBER COVER 1301 MEDIUM 1 ADT 321 01 01301 02 9 FIBER RAW COVER 1301 MEDIUM 1 ADT 504 11 01301 02 10 WICK LUGGAGE RUBBER 1ADT 103 02 FT001 01 7 3 1 3 YILKAR Fiber Cover 8 8 EN...

Page 13: ...conditioning system becomes liquid by giving heat to the environment 4 3 5 Evaporator Evaporator is an air conditioning system element that evaporates the R134a refrigerant coming from the condenser...

Page 14: ...24V options for the air conditioning system Relay Board Air Conditioner Hoses It is the pump of the system that compresses the R134a air conditioner gas in the compressor air conditioning system and...

Page 15: ...Y lkar YK 120 S Installation 11 High Pressure Line Low Pressure Line In the above assembly diagram the flow direction of the R134a refrigerant and the low high pressure zones are shown on the componen...

Page 16: ...evaporator plastic covers just before this procedure Assembly Step 1 First of all cut the U connection profiles to the dimensions suitable for the roof of your vehicle Assembly Step 2 Assemble the U...

Page 17: ...tep 4 The position of the U connection profiles to be used for the condenser and evaporator should be marked on the ceiling in the vehicle as shown below and mounted to the ceiling with a drill tipped...

Page 18: ...r it is necessary to drill 5 holes in the roof of the vehicle 4 for connecting wedges 1 for hose passage 4 3 2 Outdoor Unit Positioning and Roof Mounting Before making any cuts on the vehicle remove t...

Page 19: ...e central line on the vehicle in accordance with the mounting criteria Assembly Step 6 For YK 120 S mark the places to be drilled the details of which are given in the technical drawing on the vehicle...

Page 20: ...e the hose grommet to the hole drilled for the grommet on the vehicle roof and insulate it with SIMSON ISR 70 03 white mastic Assembly Step 9 Place the condenser unit of your air conditioner on the ro...

Page 21: ...17 OUTDOOR UNIT TOP VIEW DRIVE DIRECTION EN...

Page 22: ...nsion 18 Assembly Step 10 Assemble the evaporator unit to the U profiles previously mounted on the vehicle with drill tipped trapezoidal hexagon head M 5x25 screws 4 4 2 Indoor Unit Positioning and Ro...

Page 23: ...10 cm 19 There should be minimum 10 cm space behind the blower motor of in the unit installed at the desired location DRIVE DIRECTION EN...

Page 24: ...20 INDOOR UNIT VIEW DRIVE DIRECTION EN...

Page 25: ...nd Fitting The air conditioning system is sent by the factory with a pressure of 20 bar inside While removing the existing plugs at the connection points it should be checked whether there is Nitrogen...

Page 26: ...ION 5 8 HOSE AND FITTING CONNECTION 12 WATER HOSE 22 For the water discharge hose connection the clamps located behind the stage in the evaporator water discharge section should be tightened as shown...

Page 27: ...inimum bending radius of these hoses and the unions used with these hoses are given in the table below Fitting sets used in Y lkar air conditioning system are shown in the table below 4 5 1 2 Fitting...

Page 28: ...5 4 5 1 3 Clamp and Plastic Adapters 1 First of all cut the hoses straight one 2 Lubricate the inner part of the hose where the union will pass 3 Put the unions on the hoses properly 2 3 4 Tighten the...

Page 29: ...ors Keep away from the moving elements and hot parts of the vehicle make the assembly by isolating it from all sharp edges and corners where the line will pass Bend the hoses to the minimum bending ra...

Page 30: ...e in accordance with the unit and then mount the unit by inserting these nails onto the surface The unit location should be ergonomically chosen as a flat surface in an area accessible to the driver M...

Page 31: ...e side of the fuse Place the other M8 cable end on the terminal of the vehicle s battery Pass the M6 wire end of the 16 mm B wire to one side of the fuse Place the other M8 cable end to the pole of th...

Page 32: ...ER MOTOR FAN BLOWER MOTOR FAN BLOWER MOTOR D RT YOLLU M R EM M R KONDANSER MOTOR KONDANSER MOTOR DI SICAKLIK SENS R SICAKLIK SENS R KOMPRES R ARJ D NAMOSU KOFRA 80A ARA ASES ARA ASES ARA ASES 14 13 12...

Page 33: ...Back Yellow 0 75 mm 8 Switch Common End Pink 0 75 mm 9 D ACC 1 NU Cable 0 50mm 10 Power Control 2 NU Cable 0 50mm 11 A C 3 NU Cable 0 50mm 12 FAN 1 4 NU Cable 0 50mm 13 FAN 2 5 NU Cable 0 50mm 14 FAN...

Page 34: ...th the help of temperature probes in the unit 3 6 2 1 5 4 7 Set temparature Heating on Flap Closed Outside temparature Cooling on Fan speed Inside temparature 7 6 5 2 3 4 1 Flap Open 18 32 SET 21 Incr...

Page 35: ...start the heating mode press the heating button When the heating sign appears on the screen your air conditioner operates in heating mode optional Press the fan stage button to start the ventilation...

Page 36: ...ture Sensor Open Circuit Cause of Occurrence The cable may have been cut or the socket may have come off The sensor may be faulty or broken Device Response When an error occurs the system shuts down a...

Page 37: ...commissioning the air conditioner Before installing the fiber cover of the air conditioner make sure that the rubbers of the cover are fully inserted then place it parallel to the vehicle roof so tha...

Page 38: ...The system is vacuumed by the vacuum pump connected by the compressor This process ensures that the air and moisture remaining in the system are discharged from the system with the vacuum pump before...

Page 39: ...E PARALLEL 750X552X20 x1 PIECE 104 02 11005 02 3 COMPACT FILTER 89 ALM X1 PIECE 104 09 CD002 89 4 PIPE 1301 5 8X18 U OUTLET TANK INLET QUICK X1 PIECE 101 12 01301 04 5 SENSOR COMPLETE 2 15 25 BAR 4 Wa...

Page 40: ...GRILL PLASTIC 4 BLACK x1 PIECE 501 24 HEIPL 11 12 VALVE BLOCK XINJING 2220 01 x1 PIECE 104 04 4SN00 01 13 SENSOR LOW PRESSURE YL 0 5 1 5 BAR X1 PIECE 105 07 MDYL2 02 14 ORIFIS SANHUA NO 5 X1 ADET 104...

Page 41: ...ME F T L 5 m 103 02 FT001 01 6 3 Other Spare Parts DIGITAL AIR CONDITIONER CONTROL PANEL x1 PIECE 105 01 KU010 01 TERMINAL BOX x1 PIECE 503 92 KFSET 01 COMPRESSOR SANDEN SD5S14 x1 PIECE 504 03 COMPRES...

Page 42: ...snas nda her zaman orijinal yedek par a kullan lmal d r YILKAR taraf ndan onaylanmam olan par alar nitenin g venli ini ve d zg n al mas n olumsuz etkileyebilir Bu t r durumlarda nite GARANT kapsam nda...

Page 43: ...f inactivity Check the condenser coil regularly and if necessary clean it using compressed air without damaging the aluminum fins When working close to heat exchangers be careful not to injure yoursel...

Page 44: ...Vehicle Heating Cooling and Ventilation Systems Phone 90 224 215 53 28 pbx Fax 90 224 215 99 24 Address K kbal kl Mah 580 Sok No 6 Osmangazi BURSA TURKEY www yilkarklima com...

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