Yeti EP801 Owner'S Manual Download Page 19

YETI 160E  |  OWNER’S MANUAL

19

EXPLODED VIEW

TABLE OF CONTENTS  |

EXPLODED VIEW

16E ROCKER LINK, DS

16E ROCKER LINK, NDS

4.2.2

4.2

4.2.3

4.2.4

160E Rocker Link, DS

4.3.4

4.3.3

4.3.2

4.3

160E Rocker Link, NDS

16E TIMING LINK, DS

16E TIMING LINK, NDS

16E SWITCH LINK

4.1.1

4.1.2

4.1.3

160E Switch Link

4.4.1

4.4

160E Timing Link, DS

4.5

4.5.1

160E Timing Link, NDS

5

4.28

4.45

4.6.6

4.19

4.23

4.22

4.30

4.29

4.24

4.19

4.26

4.25

4.66

4.65

4.61

4.7

4.6.2

4.6.4

4.6.4

4.40

4.21

4.28

4.42

4.44

4.59

4.6.1

4.64

4.20

4.37

4.10

4.4

4.5

4.15

4.1

4.8

4.9

4.18

2

4.58

4.3.5

4.43

4.67

4.49

4.52

4.50

4.51

4.69

4.46

4.48

4.62

4.60

4.63

4.6.10

4.6.9

4.14

4.6.7

4.6.5

4.17

4.31

4.16

4.36

4.33

4.54

4.53

4.9

4.8

4.32

4.57

4.56

4.55

4.14

4.32

4.27

4.20

2.2

4.68

4.67

4.34

2

4.35

4.39

4.35

2

4.34

2

4.3

4.11

4.38

4.12

4.17

4.3.6

4.2.5

1

4.16

4

4.11

2

4.13

4.38

4.17

4.6.3

4.6.5

4.6.8

4.2

4.27

4.20

    

    

    

    

    

    

  

4.6.5

    

    

    

    

    

    

    

    

4.21

NYLON

PATCH

LOCTITE

GREASE

PREP KEY

4.67

5

4.28

4.45

4.6.6

4.19

4.23

4.22

4.30

4.29

4.24

4.19

4.26

4.25

4.66

4.65

4.61

4.7

4.6.2

4.6.4

4.6.4

4.40

4.21

4.28

4.42

4.44

4.59

4.6.1

4.64

4.20

4.37

4.10

4.4

4.5

4.15

4.1

4.8

4.9

4.18

2

4.58

4.3.5

4.43

4.67

4.49

4.52

4.50

4.51

4.69

4.46

4.48

4.62

4.60

4.63

4.6.10

4.6.9

4.14

4.6.7

4.6.5

4.17

4.31

4.16

4.36

4.33

4.54

4.53

4.9

4.8

4.32

4.57

4.56

4.55

4.14

4.32

4.27

4.20

2.2

4.68

4.67

4.34

2

4.35

4.39

4.35

2

4.34

2

4.3

4.11

4.38

4.12

4.17

4.3.6

4.2.5

1

4.16

4

4.11

2

4.13

4.38

4.17

4.6.3

4.6.5

4.6.8

4.2

4.27

4.20

    

    

    

    

    

    

  

4.6.5

    

    

    

    

    

    

    

    

4.21

NYLON

PATCH

LOCTITE

GREASE

PREP KEY

4.67

Summary of Contents for EP801

Page 1: ...YETI 160E EP801 OWNER S MANUAL...

Page 2: ...ENANCE 09 FRAME ASSEMBLY 10 E COMPONENT ASSEMBLY 13 DROPPER POST INSERTION GUIDE 17 HANDLEBAR WIRING 18 EXPLODED VIEW 19 ASSEMBLY BILL OF MATERIAL 20 REBUILD KITS 22 ADDITIONAL INFORMATION 25 FAQ 26 W...

Page 3: ...p and maintenance of your bicycle Yeti recommends that all service and repairs be performed by your local authorized Yeti Dealer This manual contains many Warnings and Cautions concerning the conseque...

Page 4: ...allows for a larger head tube with more area which results in increased stiffness and lower overall ride height without compromising any performance 7 CUSTOM REINFORCED FRAME COVERS AND RIBBED CHAIN...

Page 5: ...614 642 C HEAD TUBE ANGLE 64 5 64 5 64 5 64 5 D EFF SEAT TUBE ANGLE 78 78 78 78 E ACTUAL SEAT TUBE AN GL E 72 72 72 72 F CHAINSTAY LENGTH 446 446 446 446 G WHEELBASE 1210 1241 1264 1294 H ESTIMATED BB...

Page 6: ...A C K ET SHIMANO EP801 REAR WHEEL 148MM X 12MM BOOST SEAT PO S T 31 6MM CHAINLINE 53MM AND 55MM HEADS ET INTEGRATED 41MM 52MM TAPERED REAR BR A K E P O S T MOUNT 180MM SHOCK HAR D WAR E TOP TRUNNION M...

Page 7: ...rtified Yeti dealer or reference the suspension manufacturers manuals that came with the bike or visit their website COCKPIT SETUP Loosen the stem bolts to adjust handlebar Do not loosen the bolts tha...

Page 8: ...S website https www shimano steps com for operation instructions E TUBE PROJECT System updates and system customization is all available through the Shimano E Tube app Download the E Tune app on your...

Page 9: ...en assembling your frame Torque specifications for individual parts on the 160E are listed below as well as in the step by step assembly instructions later in the manual For general bicycle maintenanc...

Page 10: ...3 WARNING Service on Yeti bicycles requires special knowledge and tools Yeti Cycles recommends that all service and repairs be performed by an authorized Yeti Dealer WARNING All frame components must...

Page 11: ...erface of chainstay main pivot interface Install remaining 15mm Race Extenders 4 15 onto Lower Link 4 1 and place chainstay onto Link Secure with 15mm Collet Axle 4 8 and Cable Clamp Collet Nut 4 58 T...

Page 12: ...to make sure motion is smooth 15 Install UDH Derailleur Hanger 4 37 into seatstay Torque left hand thread to 25 Nm 16 Install chainstay Guard Retention Screw 4 64 through chainstay Guard and into the...

Page 13: ...side headtube port lower hole down the downtube being secured in the second from left opening in the cable trays 02 Route shifter housing past the lower battery mount pad and into the motor cavity Exi...

Page 14: ...ough past battery mount Leave approx 6 8 of wire exposed from headtube port exit 13 Route a 1200 mm Shimano E wire down the downtube Insert into drive side upper cable port and route down downtube sec...

Page 15: ...r as possible to minimize free length Make sure that brake shifter if applicable and dropper if applicable housing is routed cleanly from downtube into motor cavity and can be pushed relatively easily...

Page 16: ...uide halves 31 Install a Shift E Cable Port Cover 4 24 or E Only Cable Port Cover 4 25 kit dependent with a Cable Port Cove Base 4 22 onto the drive side headtube and secure with M4 FHCS 4 19 Tighten...

Page 17: ...maximum drop for the highest percentage of our riders There is a wide range of saddle heights for every frame size There is a possibility saddle height could fall outside of this range A small percen...

Page 18: ...onto the handlebar directly to the right of the stem Use a 3mm hex wrench to tighten the clamp bolt to 0 8Nm 7 1 in lb The wire from the mode switch routes through the handlebar and connects into the...

Page 19: ...4 31 4 16 4 36 4 33 4 54 4 53 4 9 4 8 4 32 4 57 4 56 4 55 4 14 4 32 4 27 4 20 2 2 4 68 4 67 4 34 2 4 35 4 39 4 35 2 4 34 2 4 3 4 11 4 38 4 12 4 17 4 3 6 4 2 5 1 4 16 4 4 11 2 4 13 4 38 4 17 4 6 3 4 6...

Page 20: ...11X19X7 2 4 6 N A 160E E BIKE COMPONENTS KIT ASSEMBLY 1 4 6 1 N A MOTOR DU EP801 1 4 6 2 N A BATTERY BT EN806 630Wh 1 4 6 3 N A PORT SATELLITE SHIMANO EW CP100 1 4 6 4 N A BATTERY MOUNT BME8031A 1 4 6...

Page 21: ...T 1 4 52 N A O RING CHAIN GUIDE 10MM OD X 1 8MM THICK 1 4 53 300030343 BASE HOUSING CLAMP CS COLLET HEAD 1 4 54 300030344 CLAMP HOUSING CLAMP CS COLLET HEAD 1 4 55 300030354 SHCS M3 X 0 5 10L SS BLK O...

Page 22: ...0518 COVER CABLE PORT SINGLE RIGHT EXIT 2 300030069 WASHER 8 5 X 12 5 X 0 5 MM 7 300030350 SHOCK MOUNT CHIP 160E 25 35 NONTHREADED 1 300030351 SHOCK MOUNT CHIP 160E 25 35 THREADED 1 300040533 GROMMET...

Page 23: ...LLET WEDGE SUB ASSEMBLY 10MM TALL WEDGE BOLT 1 300030360 SHOULDER BOLT M8 X 1 25 X 63L 1 300030352 COLLET NUT M15X1 5 KEYED CHAINGUIDE MOUNT 1 300030339 HOUSING CLAMP GUIDE COLLET NUT MOUNT 1 30003035...

Page 24: ...E GUARD MEDIUM 2022 current 1 400100221 LOWER GUARD 160E MEDIUM DT 1 300030171 BHCS M5 X 0 8 X 8L STAINLESS BLACK 4 300030356 BHCS M3 X 0 5 X 18L STAINLESS BLACK 1 200020400 160E LOWER DOWNTUBE GUARD...

Page 25: ...nd its components from damage Bikes can be awkward to lift and proper lifting techniques should be used when loading or unloading your bike Packing your bike should be done by a certified bike mechani...

Page 26: ...arket parts to upgrade or personalize your bike Some parts are standardized especially from the big brands like Fox Shimano SRAM etc You should always confirm with a professional mechanic that your pa...

Page 27: ...HE 160E USE The 160E uses a 31 6mm seat post WHAT SIZE SEAT COLLAR DOES THE 160E USE The 160E uses a 36 4mm seat collar WHAT IS THE WARRANTY ON MY 160E The 160E has a LIFETIME manufacturer s warranty...

Page 28: ...ttery cannot be disposed of with traditional garbage Please talk to your authorized Yeti Cycles dealer or reference the 160E manual for information about proper disposal of the battery CAN I RUN A SRA...

Page 29: ...e Same conditions as above Lifetime Warranty applies to all 2019 and newer frames including the SB100 Model year 2018 and older frames will be covered under our previous warranty 5 year or 2 year base...

Page 30: ...ntact This is a set of conditions for operation of a bicycle that includes Conditions 1 2 and 3 or downhill grades on rough trails at speeds less than 40 km h 25 mph or both Jumps are intended to be l...

Page 31: ...on the harmonization of the laws of the Member States relating to electromagnetic compatibility recast OJ L 96 29 3 2014 Directive 2011 65 EU of the European Parliament and of the Council of 8 June 20...

Page 32: ...on harmonization legislation Supply of Machinery Safety Regulations 2008 Electromagnetic Compatibility Regulations 2016 And with the following harmonized standards BS EN 15194 2017 ISO 4210 2014 Other...

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