Yeti Cycles 4X 2011 Owner'S Manual Download Page 1 | Manualshive

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YETI CYCLES

600 CORPORATE CIRCLE, UNIT D

GOLDEN, CO 80401

888.576.9384

USA

2011 4X OWNER’S MANUAL

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Summary of Contents for 4X 2011

Page 1: ...YETICYCLES 600CORPORATECIRCLE UNITD GOLDEN CO80401 888 576 9384 USA 2011 4X OWNER S MANUAL ...

Page 2: ...metry 10 Maintenance Schedule 12 Bike Setup Overview 14 ū ū Shock Setup FOX RP23 16 ū ū Quick Start Guide 17 ū ū Cable Routing 18 Assembly Overview 20 ū ū Assembly 22 ū ū Disassembly Tips 26 Exploded Views 28 Part List 30 Warranty 32 Contact Information 33 ...

Page 3: ...le to anticipate every situation or condition that may occur during the assembly setup and maintenance of your bicycle Yeti recommends that all service and repairs be Warning Make sure you review and understand the warnings instructions and content of this manual and accompanying manuals for your bicycle Warning Technological advances have made bicycles and bicycle components more complex and the ...

Page 4: ...m spindle 3 Seatstay a Chainstay b Oversized boxstrays are stiff and strong and translate rider torque onto the dirt 4 replaceable derailleur hanger Allows for quick replacement hanger in case of damange 5 Shock 6 5 eye to eye 1 5 stroke 6 Dogbone Dogbone controls suspension rate and enhances rear end stiffness Sealed bearings allow the dogbone to move freely 7 Main pivot Oversized sealed bearings...

Page 5: ...etry Geometry All measurements are in inches C K F E G H I B A D J Geometry 4X 100 mm fork S L A 15 1 15 1 B 22 23 5 C 69 69 D 71 71 E 16 5 16 5 F 41 3 42 8 G 13 13 H 29 7 29 7 I 4 5 4 5 j 18 5 18 5 k 1 5 1 5 ...

Page 6: ... the service items listed in the maintenance schedule Torque We have attached a brief list of torque specifications for bolts and components that may need to be tightened while performing basic maintenance This is just a guide For specific torque specifications please contact the component manufacturer directly Torque Specs Pivot Bolts 125 150 Derailleur Hanger Bolts 30 45 Handlebar Binder Bolt 15...

Page 7: ...e If oil is leaking or you notice any damage to the surfaces or seals please contact the Fox Racing Shox service center for repair at 800 FOX SHOX Shock set up can fluctuate greatly based on the rider The set up guide is intended as a base line to get the rider started Experiment with your settings to find the set up that works best for you ...

Page 8: ...avel indicator O Ring up against the shock body With a friend supporting the bike sit on the saddle do not bounce and allow your body weight to compress the shock Once you have compressed the shock get off the bike and measure the distance between the shock body and the new position of the travel indicator O Ring This is your sag Refer to the guide below for the percentage of sag equivalents for t...

Page 9: ...e malfunction of the shift mechanism and unexpected shifting of gears rear derailleur Start by getting a long piece of housing ready Fit the housing from the rear shifter across the headtube through the first open cable guide on the underside of the downtube Then fit the cable into the next guide on the underside of the downtube Cross the cable to the outerside of the dogbone into the cable guide ...

Page 10: ...ondition A worn allen key can round the hex on a bolt preventing proper torque Be careful when using ballpoint allen wrenches for the same reason Torque settings are listed throughout the instructions It is also important to prep all bolt threads The instructions denote whether to use a blue Loctite compound or grease The linkage tool is necessary to properly disassemble and reassemble the linkage...

Page 11: ...er onto the 31 0mm Ti female Slide through front of shock and front tabs of frame Rear Triangle Assembly Tighten down with Ti male bolt and 2 5mm allen key Thread Prep Yeti recommends prepping all bolt threads at once on your work bench with Loctite or grease This will ensure that all bolts are used in assembly The medium strength blue Loctite formula along with proper torque is ideal to keep the ...

Page 12: ...shock Use Fox guide pin to align everything up Insert guide pin through junction with dead blow hammer 14 Mounting rear triangle Slide chainstay over indentions Grease up main pivot pin 58 5mm long and align with left finger Hammer into place with dead blow hammer Using a 6mm and 5mm allen key use a male bolt to tighten down male pivot with male bolt Once you tighten down main pivot tighten down p...

Page 13: ...embly Drive the Fox guide pin the rest of the way out Tip If needed use a 6mm allen wrench to help pin the rest of the way out frame disassembly Slide seatstays down and back off Ti female stud and male bolts with 6mm allen key in between the seatstay and chainstay 3 4 1 2 frame disassembly Use 6mm elbow allen key to take out the 16 5mm female bolt At the same time make sure to hold onto the seats...

Page 14: ... 3 1 NA Seatstay 4X Painted 8 4 1 NA Rear Shock Fox RP23 5 2 300020020 Fox Garlock 6 4 300020034 Reducer 22mm Front Rear 7 1 300040228 Dogbone 4X 8 1 300030194 Pivot Pin M10 x 17 x 58 5mm 9 2 300020030 Bearing 3903 2RS Double Row 10 1 300030189 Pivot Pin Bolt M10 11 4 300040349 Barrel Insert M5 12 2 300030196 Bolt Cap M5 x 0 8 x 24mm 13 2 300030114 Bolt Ti Female M6 x 8 x 16 5mm 14 5 300030069 Was...

Page 15: ... 1 300020034 REDUCER FOX 8X22MM 2 300030187 STUD TI FEMALE 8X53MM SOLID 1 300030062 WASHER SS 6 5MM ID 12 5 OD 5M 3 300030069 WASHER SS 8 5MM ID 12 5MM OD 7 300030179 WASHER CUSTOM PIVOT PIN 7075 1 200020098 4x 06 11 bearing rebuild kit 1 300020030 BEARING 3903 2RS DOUBLE ROW 2 300020032 BEARING 398 2RS MAX DBL ROW 6 200020117 4X 06 11 HARDWARE KIT 1 300030110 BOLT TI MALE M6X1 12MM 2 300030077 PI...

Page 16: ...d warranties the bicycle or frameset must be presented to an authorized Yeti dealer together with proof of purchase ū ū The above warranties have been in effect since January 2000 All Yeti frames sold prior to that date had a limited 1 one year warranty on the frameset ū ū No Fault Replacement Policy ū ū Yeti Cycles will make replacement parts available at a minimum charge to the original owner in...

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