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Yeswelder YWM-200, Operator'S Manual

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Yeswelder YWM-200 Operator'S Manual Download Page 2

Congratulations on your new YesWelder product! We at YesWelder create quality products at dis-
counted prices to make welding affordable to everyone. To help us serve you better and for further 
questions, visit www.yeswelder.com. Thank you for your purchase.

Summary of Contents for YWM-200

Page 1: ...YWM 200 IGBT INVERTER MULTI PROCESS WELDER MIG MAG FLUX CORED SPOOL GUN COMPATIBLE MIG STICK LIFT TIG Copyright YesWelder OPERATOR S MANUAL Aug 2023...

Page 2: ...w YesWelder product We at YesWelder create quality products at dis counted prices to make welding affordable to everyone To help us serve you better and for further questions visit www yeswelder com T...

Page 3: ...ATION 12 25 Performance Data Plate And Duty Cycle 12 13 Welding Preparation 13 Welding Wire Selection 14 Gas Selection 14 Set up for MIG GMTW Welding GMTW 14 19 Set up for Flux Cored Wire FCAW Welding...

Page 4: ...your breathing zone and the general area IN A LARGE ROOM OR OUTDOORS natural ventilation may be adequate if you keep your head out of the fumes See be low USE NATURAL DRAFTS or fans to keep the fumes...

Page 5: ...l is spilled wipe it up and do not start engine until fumes have been eliminated 1 d Keep all equipment safety guards covers and devices in position and in good repair Keep hands hair clothing and too...

Page 6: ...form to ANSI Z87 I standards 4 b Use suitable clothing made from durable ame resistant material to protect your skin and that of your helpers from the arc rays 4 c Protect other nearby personnel with...

Page 7: ...the welding area increase the possibility of the welding current passing through lifting chains crane cables or other alternate cir cuits This can create re hazards or overheat lifting chains or cable...

Page 8: ...0mm 445mm 17 65Kg Operating Temperature Range 20 C 50 C 4 F 122 F Storage Temperature Range 20 C 50 C 4 F 122 F TECHNICAL SPECIFICATIONS YWM 200 INSTALLATION 5 Read the entire installation section bef...

Page 9: ...Drive Roller 023 0 30 030 035 on the machine 5 W Knurl Groove Drive Roller 030 035 6 U Knurl Groove Drive Roller 035 045 7 220V 110V Power Plug 8 24KD MIG Gun 9 Graphene Feeding Liner 10 Contact Tips...

Page 10: ...E FEEDER WELDER Keep ammable material away Do not weld on closed containers ARC RAYS can burn eyes and skin Wear eye ear and body protection WARNING Observe all safety information throughout this manu...

Page 11: ...he brass recepta cle 9 Wire Drive Polarity Lead Permits con guring the wire drive to positive or negative polarity by inserting into the positive or negative receptacle Ensure connector is tightly loc...

Page 12: ...the machine to use 8 inch diameter spools The Wing Nut sets the brake friction to prevent the spool from over rotating when the trigger is re leased 18 Wire Drive Components Feeds wire from the wire...

Page 13: ...to ensure the shielding gas ows through the gun Installing The Welding Wire ENSURE GAS AND ELECTRICAL SUPPLIES ARE DISCONNECTED Before proceeding remove the nozzle and the contact tip from the gun WAR...

Page 14: ...nd tighten turn clockwise the pressure adjusting knob until the pressure roller applies enough force on the wire to prevent it from slipping out of the drive assembly NOTE Too much pressure will cause...

Page 15: ...ANGLES AND THAT AT LEAST 1 FROM THE END IS STRAIGHT NO CURVES FAILURE TO FOLLOW THESE INSTRUCTIONS COULD CAUSE DAMAGE TO THE LINER WHEN CHECKING THE CORRECT EXIT OF THE WIRE FROM THE GUN DO NOT BRING...

Page 16: ...n minutes is up or you may experience less than speci ed duty cycle performance CAUTION DO NOT REGULARLY EXCEED THE DUTY CYCLE OR DAMAGE TO THE WELDER CAN RESULT Internal Thermal Protection The key to...

Page 17: ...on Welding Wire Selection Gas Selection Connect the MIG gun into the EURO CONNECT SOCKET Connect the Wire Drive Polarity Lead 9 to the POSITIVE SOCKET Connect the work clamp to the NEGATIVE SOCKET Ens...

Page 18: ...starts release trigger Arc stops When 4T operation is selected press and release trigger Arc starts press and release trigger Arc stops 2 IND inductance adjust the inductance from 10 10 with adjustmen...

Page 19: ...s hot start arc start current range from 0 10 Select Manual MIG to allow separate setting for welding parameters such as the wire feed speed and voltage Choose the material shield gas Fe 75 Argon 25 C...

Page 20: ...ck on Note the tensioner part needs to remove rst and remember to put it back Hold and snip the wire IMPORTANT wire can uncoil quickly without an appropriate holding Put the wire into the groove of th...

Page 21: ...rward movements down the cable assembly all the way through and out the torch end Avoid kinking the liner Kinking the liner will damage it and require replacement 5 Place the tip holder over the end o...

Page 22: ...nd euro connector using long nose pliers Unscrew the inlet guide tube from the wire feeding mechanism Feed the extended graphene liner into the outlet guide tube hole of the machine Euro connector Fee...

Page 23: ...operation 2T 4T When 2T operation is selected press trigger Arc starts release trigger Arc stops When 4T operation is selected press and release trigger Arc starts press and release trigger Arc stops...

Page 24: ...cup Please use the correct size and type of tungsten electrode in your project The small size of tungsten can handle the low welding current The tungsten electrode requires a sharpened tip in direct c...

Page 25: ...rode slightly above the work maintaining the arc while traveling at an even speed To nish the weld break the arc by quickly snapping the electrode away from the workpiece Wait for the weld to cool and...

Page 26: ...current is 50A and the arc force is 2 the actual welding current will be 60A However when the current increases to the maximum allowable value of 200A the welding current won t ascend anymore Hot Star...

Page 27: ...for electrical energy to discharge before removing side panels Consumable Maintenance IT IS VERY IMPORTANT TO MAINTAIN THE CONSUMABLES TO AVOID THE NEED FOR PREMATURE REPLACEMENT OF THE GUN ASSEMBLY...

Page 28: ...act YESWELDER sup port yeswelder com Frequent circuit breaker Trips PROBLEM POSSIBLE CAUSE COURSE OF ACTION Machine is drawing too much amperage due to use of larger size electrode Use a smaller elect...

Page 29: ...Turn the ON OFF SWITCH to the ON position Circuit breaker has been tripped Make sure the circuit breaker has been reset Insuf cient feed drive roller pressure Adjust drive roller pressure Burr on end...

Page 30: ...ian verify the voltage at your outlet If the voltage is appropriate verify that the circuit wiring is suf cient for the circuit breaker size Input power too low Decrease stick out the amount the wire...

Page 31: ...d the tungsten Arc length too long Lower torch so that the tungsten is off of the work piece 5 64 13 64 2 5mm Arc wanders Tungsten incorrect or in poor condition Check that correct type of tungsten is...

Page 32: ...s pure Argon gas and is connected and the torch gas valve is open Set the gas ow between 20 30 CFH ow rate Make sure the torch back cap is tted so that the o ring is inside the torch body Back cap not...

Page 33: ...etely with base metal or a preceeding weld bead Increase amperage Select larger electrode and increase amperage Insuf cient heat input Place stringer bead in proper location at joint during welding Im...

Page 34: ...31 WIRING DIAGRAM...

Page 35: ......

Page 36: ...WE ALWAYS STAND BEHIND IT Toll Free 855 937 4567 www yeswelder com...

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