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Yeswelder YWM-160, User Manual, Page: 2 / 28

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Yeswelder YWM-160 User Manual Download Page 2

Congratulations on your new YESweIder product! We at YesWeIder create quality products at dis-
counted prices to make welding affordable to everyone. To help us serve you better and for further
questions, visit www.YESwelder.com.

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Summary of Contents for YWM-160

Page 1: ...BT INVERTER MULTI PROCESS WELDER MIG MAG FLUX CORED STICK LIFT TIG YESWELDER h 888 888 MIGISTICVUH OPERATOR S MANUAL YESWELDER Aug 2023 Copyright O YesWelder To help us serve you better go to www yesw...

Page 2: ...w YESweIder product We at YesWeIder create quality products at dis counted prices to make welding affordable to everyone To help us serve you better and for further questions visit www YESwelder com T...

Page 3: ...ATION 12 16 Performance Data Plate And Duty Cycle Internal Thermal Protection Welding Preparation 13 Welding Wire Selection 13 Gas Selection 13 setup for MIG GMAW Flux cored Wire FCAW Welding 14 15 Se...

Page 4: ...breathing zone and the general area IN A LARGE ROOM OR OUTDOORS natural ventilation may be adequate if you keep your head Out Of the fumes See be low USE NATURAL DRAFTS or fans to keep the fumes away...

Page 5: ...ank l_f 2 b 2 c If fuel is spilled wipe it up and do not start engine until fumes have been eliminated Keep all equipment safety guards covers and devices in position and in good repair Keep hands hai...

Page 6: ...ing Welding shield and filter lens should conform to ANSI Z87 I standards Use suitable clothing made from durable flame resistant material to protect your skin and that Of your helpers from the arc ra...

Page 7: ...rom the welding area increase the possibility of the welding current passing through lifting chains crane cables Or Other alternate cir cuits This can create fire hazards or overheat lifting chains or...

Page 8: ...0mm 295mm 390mm TEMPERATURE RANGE nsulat10n Clas Weight 11 5Kg Operating Temperature Range Storage Temperature Range 206C 50dC 40F 122 F 20 C 50 C 40F 1220F Read the entire installation section before...

Page 9: ...Work Clamp 3 Electrode Holder 1 10 160 5 6 4 Contact Tips 2 pieces 5 V Knurl Groove Drive Roller 030 035 on the machine 7 8 6 W Knurl Groove Drive Roller 030 035 7 Gas Hose 8 220v 110V Power Plug 9 M...

Page 10: ...protect the weld until it cools Appropriate shielding gas based on the type of material you are welding can be purchased separately from your local welding gas dis tributor MIG welding is ideal for w...

Page 11: ...Adjustment Permits selecting output current wire feeding speed Available in MIG MAG Manual mode only Press the button gas checking on Smart Manual Selection Button Process Selection Button Allows the...

Page 12: ...le Permits attaching a work lead electrode holder or the wire drive polarity lead to DC negative Turn clockwise to lock it into place Power Switch Turns the power on and Off to the machine Gas Inlet S...

Page 13: ...mately 20 30 CFH cubic ft per hour on the regulator For MIG welding Pull the gun trigger to ensure the shielding gas flows through the gun WARNING Cylinders are highly pressurized Handle with care Ser...

Page 14: ...drive assembly NOTE Too much pressure will cause wire to feeding problems and may burn out the wire feed motor Let go of the wire Remove the nozzle K and contact tip L from the end Ofthe gun assembly...

Page 15: ...imum welding time allowed The balance Of the 10 minute cycle is required for cooling For example a welding machine has a duty cycle rating Of 30 at the rated Output Of 90A_ With that welding machine y...

Page 16: ...y to Read the safety precautions at the front Of this manual Prepare an organized well lit work area Protect the eyes and skin of the operator and bystanders Attach the work clamp to the bare metal to...

Page 17: ...g weld runs Press the Button to choose Manual Smart Mode and rotate the value adjustment knob 1 and 2 to change the parameters as below Trigger the torch control switch to feed wire and start welding...

Page 18: ...INERT GAS 100 ARGON ONLY TURN ON GAS AT THE GAS REGULATOR CHECK FOR GAS FLOW AND ADJUST FLOW RATE AS NEEDED Set the tungsten electrode to stick out approximately 1 4 inch from the end face Of the gas...

Page 19: ...metal Overheat the tung sten electrode or leave spatters sticking to the workpiece surface The table shows current ranges generally recommended for a general purpose type E6013 electrode Set up for St...

Page 20: ...for electrical energy to discharge before removing side panels Consumable Maintenance IT IS VERY IMPORTANT TO MAINTAIN THE CONSUMABLES TO AVOID THE NEED FOR PREMATURE REPLACEMENT OF THE GUN ASSEMBLY M...

Page 21: ...YESWELDER sup port yeswelder com OBSERVE ALL SAFETY GUIDELINES DETAILED THROUGHOUT THIS MANUAL PROBLEM Frequent circuit breaker Trips All LEDs OFF No output power Fan not operating POSSIBLE CAUSE Mac...

Page 22: ...machine ON observe and maintain proper duty cycle OVERHEAT IN DICATOR should turn off after the machine has cooled Check for obstructions blocking air flow and ensure that there are 12 inches of clea...

Page 23: ...the drive pressure Check if wire is in place and replace if necessary Adjust the drive pressure Replace contact tip Replace parts Adjust welding parameters Use 030 0 8mm 035 0 9mm wire Reposition clam...

Page 24: ...se Start current Clean work piece Grind to clean electrode Check connection Replace the gas tank Remove materials like paint grease oil and dirt including mill scale from base metal Remove 25 64 of co...

Page 25: ...flow rate Check secure work clamp Grind to ctean Tungsten Check all connectors and tighten Connect the work clamp directly to the work piece wher ever possible Check the gas cylinder contains pure Arg...

Page 26: ...per joint preparation Improper weld technique Insufficient heat input Excessive heat input 23 COURSE OF ACTION Check and secure work connection Adjust current Adjust current Reduce arc length Use dry...

Page 27: ...SW OP ST RIIS ctn PTC 5P10t J1 OA 240VAC 2 PIN 3 gE RI 17 Rill 10K 00K m 12 m 13 c yo 2PIN 96...

Page 28: ...YESWELDER www yeswelder com WE ALWAYS STAND BEHIND IT Toll Free 855 937 4567...

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