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exceeded voltage, the machine will be damaged, so please kindly note as below: 

(1). Ensure GoodAiriness

During the working, the machine will generate high temperature and it needs help from fan to cool the 
machine. So users please make sure the ventilation inlet is not stuck or covered. Meanwhile, keep the objects 
around the machine in a distance of no less than 0.3m. Keeping airiness helps to lower the temperature more 
quickly and ensures a longer service life of the machine. 
(2). 

Current Overloading Prohibited 

Close attention should be paid to the permissible loading current(the available duty cycle) to ensure the 
welding current being under maximum permissible current. Current overloading shortens service life of a 
machine greatly, or even damages the machine. 
(3). 

Voltage Overloading Prohibited 

For the power supply voltage, please refer to the “Main Parameter Table”. Under normal circumstances, the 
auto-compensation circuit in the machine will help to keep the welding current within permissible range. 
Voltage overload damages the machine, so preventive measures are needed. 
(4). Earth cable connects to the ground. There is a mark near the earth screw on the back panel. Before using 
the machine, please choose a wire (cross sectional area above 6 mm

2

) to connect the earth screw to ground 

to avoid electricity leakage accident and release static electricity. 
(5). No overload of the standard rated duty cycle. When it overloads the standard, the machine will stop 
working due to overheat inside of machine. After stopping and resting for some time, the machine can be 
started to work again. 

8.Maintenance 

1). Below operation should be done by a professional operator with electrical engineering & safe knowledge 
and ability qualify certificate. Before opening the machine, please make sure the machine input power wire 
unconnected to power supply. 
2). Check junction circuit inside of welding machine on time, make sure all the junction right, stable connector 
(especially on plug connector or component). If anyone is rust or loose, please get rid of the rust or oxide film 
by sand paper, and reconnect it and make the connection fastened up. 
3). Don’t be close to electron component (such as fan) inside of machine by hand, hair, and other tools when 
the machine is energized. 
4). Get rid of the dust with dry compressed clean air general. If machine work under dense smoke & pollution 
air, please get rid of the dust every day. The compressed pressure should be in the workable level to avoid 
component damage. 
5). Try best to keep the water & water vapor from inside of machine. If the water come into inside of machine, 
please kindly dry the machine immediately. Then, please test insulation situation of welding machine 
(including each connections or between connections and shell.) firstly, if ok, please continue to work. 
6). Check all the cover of welding cable general. Any wear out, please bind up or change it. 
7). Please keep the welding machine in original package in dry place during long time no using. 

9. Fault and repair 

In order to optimize the machine’s function and ensure a safe working condition, maintenance and 
troubleshooting is critical. When performing maintenance and troubleshooting, please focus on and check the 
following parts and points: welding torch, wear of spare parts in the wire feeding device, deformation and gas 

Summary of Contents for MIG PRO-200

Page 1: ...IGBT INVERTER CO2 MIG WELDING MACHINE PRODUCT MODEL MIG PRO 200 MIG PRO 250 USER MANUAL READ THE MANUAL CAREFULLY BEFORE INSTALLATION USE MAINTENANCE ...

Page 2: ...ension of Welding Wire 8 Ⅵ Setup of CO2 Flow 8 7 Attention 8 Ⅰ Work Environment 8 Ⅱ Safe tips 8 8 Maintenance 9 9 Fault and repair 10 Ⅰ Welding Power Supply 10 Ⅱ Welding Torch 10 Ⅲ Wire Feeder 11 Ⅳ Power Output Cable 11 PROMISE We make a solemn promise The machine is produced under Chinese International quality standard accord with IEC60974 1 International safety standard The design technology of ...

Page 3: ...s People in or near the working area should be protected under welding helmet other protection equipment Fire or explosion hazard may be caused by misoperation Welding fire flame may cause fire please keep the inflammable substance far from workpiece and keep fire safety Make sure fire extinguisher nearby with a professional fire worker here who can be skillful with fire extinguisher Don t weld th...

Page 4: ...logy current mode control Reliable quality and stable performance Closed circuit feedback with constant voltage output Good resistance to voltage fluctuation 15 Electric reactor control stable welding process with little splash deep welding pool and beautiful welding seam Slow wire feeding for arc start and tip ball removing after welding ensure high success rate of arc start Suitable for welding ...

Page 5: ... FLOW TIME S 1 0 5 1 0 5 1 0 5 1 0 5 WIRE FEEDING SPEED M MIN 2 0 15 2 0 15 2 0 15 2 0 15 DIAMETER OF COIL MM 200 200 200 200 EARTH CABLE MM2 2 5 2 5 2 5 2 5 DIAMETER OF WELDING WIRE MM 0 8 1 0 0 8 1 0 0 8 1 0 0 8 1 0 WELDING THICKNESS MM 0 8 0 8 0 8 0 8 WEIGHT KG 12 5 12 5 14 14 MEASUREMENT MM 530X295X400 530X295X400 530X295X400 530X295X400 INSULATION CLASS F F F F PROTECTION CLASS IP23 IP23 IP23...

Page 6: ... with welding wire to the shaft of wire feeder Lock the wire spool with the spool holder 2 Choose a suitable contact tip according to the size of welding wire 3 Undo the screw of the of wire pressure wheel and lead the wire into the groove of wire driving wheels via the wire guide tube Adjust the pressure wheel to ensure no slippage of wire occurs But too much pressure would cause deformation of w...

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Page 9: ... by the diameter of welding wire mode of droplet transfer and requirement of welding efficiency Regarding the setup of current and voltage for general welding please consult the form below Regarding the different welding requirement please refer to the Zoom Table of Welding Parameter Ⅲ Welding Parameter List For Low carbon Steel Welding diameter MM Recommended welding current A Recommended welding...

Page 10: ...n in the actual welding operation Ⅵ Setup of CO2 Flow The CO2 flow is rated to the gas protection effect Besides the gas protection of inside fillet welding is better than that of outside fillet welding So a lower gas flow shall be chosen For specific digits please consult the form below Choice of CO2 Flow Welding Mode Thin Wire CO2 Shield Thick Wire CO2 Shield Thick Wire High Current CO2 Shield C...

Page 11: ...ne can be started to work again 8 Maintenance 1 Below operation should be done by a professional operator with electrical engineering safe knowledge and ability qualify certificate Before opening the machine please make sure the machine input power wire unconnected to power supply 2 Check junction circuit inside of welding machine on time make sure all the junction right stable connector especiall...

Page 12: ...f connectors 2 Check the looseness of the shelf and other fastened parts Location Inspection Keypoints Remark Nozzle 1 Whether it is installed firmly or the front end is deformed It leads to bubbles 2 Whether it is attached with some splashes It leads to burning of the welding torch Application of anti spattering agent is recommended Contact Tip 1 Whether it is installed firmly Cause of the damage...

Page 13: ...the groove center of wire feeding wheel by eyes The inconsistence of them may cause welding wire powder and instable arc Wire Driving Wheel 1 Check the consistence of the actual diameter of welding wire and the nominal diameter of wire feeding wheel 1 It causes wire power jam of wire feeding tube and instable arc 2 Check the jam of the groove of the wire feeding wheel 2 replace it if unusual pheno...

Page 14: ...connection of input terminal of the welding power supply 4 Whether the insulation layer is wore out damaged or nude Ground Cable 1 Check the circuit break and connection of the earth cable of welding power supply 2 Check the circuit break and connection of the earth cable of workpiece To avoid power leakage and ensure safety general inspection must be performed ...

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