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OWNER’S MANUAL

3 TON SUPER-DUTY JACK

Item:

BJ-830008

Questions, problems, missing parts? Before returning to your retailer, call our customer service department at

800

1

800

833

, 8 a.m.- 5 p.m., PST, Monday-Friday.

Read carefully and understand all ASSEMBLY AND OPERATION INSTRUCTIONS before operating. Failure

to follow the safety rules and other basic safety precautions may result in serious personal injury.

Version 12162016

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Summary of Contents for BJ-830008

Page 1: ...our retailer call our customer service department at 800 1 800 833 8 a m 5 p m PST Monday Friday Read carefully and understand all ASSEMBLY AND OPERATION INSTRUCTIONS before operating Failure to follow the safety rules and other basic safety precautions may result in serious personal injury Version 12162016 ...

Page 2: ...and visible Do not modify and or use for any application other than that for which this product was designed If you have any questions relative to a particular application DO NOT use the product until you have first contacted the distributor or manufacturer to determine if it can or should be performed on the product For technical questions please call 800 800 833 1 This heavy duty jack has a sing...

Page 3: ...ese instructions Inspect the service jack for proper operation and function Keep instructions readily available for equipment operators Make certain all equipment operators are properly trained understand how to safely and correctly operate the unit Allow unit operation only with all parts in place and operating properly Use only genuine replacement parts Service and maintain the unit only with au...

Page 4: ...hicle while on the jack 6 Lift only on areas of the vehicle as specified by the vehicle manufacturer 7 No alterations shall be made to this product 8 Only attachments and or adapters supplied by the manufacturer shall be used 9 Do not get under or allow anyone under the vehicle until it has been supported by jack stands 10 Center load on saddle prior to lifting 11 Use wheel chocks or other blockin...

Page 5: ...Always securely chock and block stabilize the load to be lifted Never place any part of the body under a raised load without properly chocking and supporting the load Never use the jack on curved or tubular vehicle Bumpers this will result in the vehicle slipping off the jack and falling causing serious injury or death Use a bumper lift to lift most vehicles with curved bumpers or plastic bumpers ...

Page 6: ...Unfasten the screw located in the Handle Socket to insert the assembled handle 5 Line up the square hole located at the bottom of the handle over the square bolt inside the Handle Socket 6 Secure the handle in place by tightening the screw in the Handle Socket Without any vehicle on the jack Cycle the lift up and down several times to insure the hydraulic system is operating properly Perform to th...

Page 7: ...clockwise on full turn to the open position 4 With a flat blade screwdriver unscrew the oil fill plug slightly to purge trapped air from system For RUBBER OIL PLUGS Use caution not to tear or puncture the oil plug 3 Rapidly pump the handle 6 8 times Leave handle in down position to expose oil fill plug 6 Turn release valve clockwise to the closed position 7 Jack is now ready for use Check for prop...

Page 8: ...ON THE OPERATING HANDLE 1 Block the vehicle s wheels for lifting stability Secure the load to prevent inadvertent shifting and movement 2 Position the jack near desired lift point 3 Set the Parking Brake in the vehicle 4 Refer to the vehicle manufacturer owner s manual to locate approved lifting points on the vehicle Position the jack so that the saddle is centered and will contact the load liftin...

Page 9: ...4 Carefully open the Release Valve by slowly turning the handle counter clockwise Do not allow bystanders around the jack or under the load when lowering the jack WARNING WARNING USE EXTREME CAUTION WHEN LOWERING THE JACK THE JACK HANDLE MAY TURN RAPIDLY OPENING THE RELEASE VALVE TOO FAST CAN CAUSE THE JACK TO LOWER RAPIDLY FAILURE TO HEAD THESE WARNINGS COULD CAUSE SERIOUS INJURY OR DEATH 5 After...

Page 10: ...Use a good lubricant on all moving parts For light duty use lubrication once a month For heavy and constant use lubrication recommended every week NEVER USE SANDPAPER OR ABRASIVE MATERIAL ON THESE SURFACES Rust Prevention Check rams and pump plungers on the power unit assemblies daily for any signs of rust or corrosion Without a load lift the equipment as high as it goes and look under and behind ...

Page 11: ...level ground and lower the saddle 3 Remove the oil plug 4 Fill the oil case until oil level is just beneath the lower rim of the oil fill hole 5 Replace oil plug 2 Open release valve by turning handle counter clockwise 2 Remove cover plate 6 Replace coverplate and perform the Air Purge Procedure Cover plate Cover plate ...

Page 12: ...OF LOAD DISPOSE OF HYDRAULIC FLUID IN ACCORDANCE WITH LOCAL REGULATIONS ADDITIONAL LUBRICATION 1 Periodically check the pump piston and ram for signs of rust or corrosion As needed thoroughly wipe with a clean non scratching oil soluble cloth NEVER USE SANDPAPER OR ABRASIVE MATERIAL ON THESE SURFACES 2 When not in use store the jack with pump piston and ram fully retracted ADDITIONAL WARNINGS 6 Po...

Page 13: ...13 ASSEMBLY DIAGRAM ...

Page 14: ...22 C clip Ø28mm 2 23 T830008 4 ASM Rear caster assembly M16 2 24 Socket head cap screw M16X25mm 2 25 Back shaft 1 26 Spring washer M10 4 27 Hex head screw M10X16mm 2 28 Position shaft for handle socket 1 29 T830008 11 Plastic sleeve 2 30 Pan head combination drive machine screw M10X20mm 2 31 Washer M18 2 32 Spring washer M18 2 33 Shoulder bolt M18X65mm 2 34 T830008 2 4 Handle socket screw M10X23 5...

Page 15: ...tems listed with a Part are available for purchase For assistance with the operation or the availability of replacement parts contact our Service arranty W and Department at 1800 800 833 Please have available a copy of your receipt the model number of the product serial number and specific regarding details your question Not all equipment components are available for replacement illustrations prov...

Page 16: ...TM Contact Torin Customer Service directly by telephone 1800 at 800 833 8 00am 5 00pm WST Time Monday Friday Torin Australasia www jacks torin au com Made in China ...

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