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8

Diagnostics Chart

Condition

Pump Area

Possible Problem

Solution

Poor 
Vacuum

Quiet pump

Dirty oil
Drive coupling or set screw loose
Bent or broken exhaust valve
Pump not oiling
Vanes not functioning

Flush 1 to 3 times
Repair or replace
Repair or replace
Call factory
Call factory

Ultimate of pump 
does not meet 
mfg. spec (when 
read with thermo-
couple gauge)

Pump dropped
Micron gauge malfunction
Poor motor performance
Dirty oil
Air leaks
System leaks
Fitting sealant compound

Call factory
Verify with second gauge
Repair or replace
Flush 1 to 3 times
Repair or replace
Isolate/repair
Repair or replace

Oil Leaks

Exhaust

Oil level high
System vented pressure through 

pump
Pump tipped over

Adjust oil level
Check oil level, add or   

replace oil
Check oil level, add or   

replace oil

Seal

Worn or damaged seal
Motor loose

Replace
Adjust/tighten, check seal

Case

Gasket bolts loose
Oil drain fitting
Gasket damaged

Tighten
Repair or replace
Replace

Pump 
Won’t Start

Motor stalled       
hot/cold

Damaged motor
Damaged pump
Closed intake on pumps
Low voltage
Cold weather cut-out

Repair or replace
Replace/call factory
Open intake fitting
Shorter extension cord
Open intake fitting for 10-15 

sec. to warm up while starting

Poor 
Vacuum

Noisy pump

System leaks
Low oil level
Dirty oil
Worn pump
Air leaks and fittings or gasket 

seals

Repair leaks
Add/replace
Flush 1 to 3 times
Replace module, call factory
Replace/repair

Summary of Contents for 93600

Page 1: ...Maintenance Manual Models 93600 93610 93640 93690 PART 144310 Rev B 5 20 Vacuum Pump BULLET X 99 Washington Street Melrose MA 02176 Phone 781 665 1400 Toll Free 1 800 517 8431 Visit us at www TestEqui...

Page 2: ...d have shipper sign your statement Notify the carrier immediately of the damage to arrange inspection of the pump and packaging The CARRIER ALONE is responsible for handling and settling your claim Ri...

Page 3: ...for easy clean oil fills Elongated sight glass for better oil level monitoring 1 4 x 3 8 x 3 8 intake fittings with integrated check valve Built in cooling fins help pump run cool and increase perfor...

Page 4: ...tage similar to two single stage pumps connected together If air a non condensible remains in the system it collects on the high side reduc ing system efficiency This causes a rise in head pressure Th...

Page 5: ...aminants 8 If an extension cord is needed refer to the below chart for proper sizing 6 Use the 4 in 1 Vacuum Charge Valve Core Tool Part 18975 to remove the Schrader valves from the system and evacuat...

Page 6: ...mp during service Place used oil in a sealable container and dispose properly in accor dance with local regulations STEP 3 Point the arrow toward the desired voltage setting and push the switch back d...

Page 7: ...witch on pump run up to speed before connecting to system Four Most Common Comments on Pump Return Paperwork Your BULLET X Pump features a heavy duty high torque motor for cold weather starting but di...

Page 8: ...e Oil Leaks Exhaust Oil level high System vented pressure through pump Pump tipped over Adjust oil level Check oil level add or replace oil Check oil level add or replace oil Seal Worn or damaged seal...

Page 9: ...per oil Air leaks 1 Caps connections 2 Gaskets O rings 3 Fittings 4 System leak Flush and replace oil Tighten Replace put on oil Replace reseal Isolate pump with blank off Value and repair system leak...

Page 10: ...115 60 230 50hz 93399 3 8 Flare Cap and Strap 93031 Shaft Seal 92941 Bullet Pump Handle 92959 Universal Pump Leg 92961 Bullet Anti Suckback asm 93047 Drive Coupling 95431 8 EU Cord Detachable iec 320...

Page 11: ...rranty period Returns must be prepaid Warranty does not cover use of lithium bromide ammonia or leak stop type products How to Obtain Service Most returned pumps are merely in need of normal field ser...

Page 12: ......

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