YASKAWA ZPSA-600-EH1-FR Series Installation Manual Download Page 6

3 Overview

6

YASKAWA

TOEP C720600 11B External Heatsink Installation Kit Installation Manual

DANGER

Electrical Shock Hazard. Do not examine, connect, or disconnect wiring on an energized

drive. Before servicing, disconnect all power to the equipment and wait for the time specified on the warning label
at a minimum. The internal capacitor stays charged after the drive is de-energized. The charge indicator LED
extinguishes when the DC bus voltage decreases below 50 Vdc. When all indicators are OFF, remove the covers
before measuring for dangerous voltages to make sure that the drive is safe. If you do work on the drive when it is
energized, it will cause serious injury or death from electrical shock.

WARNING

Electrical Shock Hazard. Only let approved personnel install, wire, maintain, examine,

replace parts, and repair the drive. If personnel are not approved, it can cause serious injury or death.

WARNING

Sudden Movement Hazard. Tighten the screws to the specified tightening torque.

Incorrect tightening torques can cause damage to equipment and cause serious injury or death from falling
equipment.

CAUTION

Burn Hazard. Do not touch a hot drive heatsink. De-energize the drive, wait for a minimum

of 15 minutes, then make sure that the heatsink is cool before you replace the cooling fans. If you touch a hot
drive heatsink, it can burn you.

NOTICE

Damage to Equipment. When you touch the drive and circuit boards, make sure that you

observe correct electrostatic discharge (ESD) procedures. If you do not follow procedures, it can cause ESD
damage to the drive circuitry.

3

Overview

You can install the drive with the heatsink external to the enclosure panel. This installation
method is

external heatsink installation

. This kit uses brackets to do an external heatsink

installation on IP20/UL Open Type and IP20/UL Type 1 drives. When you use this kit to install
the drive with the heatsink external, the drive will release its heat external to the enclosure
panel. This will let you install the drive in a smaller enclosure panel and prevent too much heat
in the enclosure panel. This manual also tells you how to use the mounting brackets included
with the drive to do an external heatsink installation.

Compatible Products

This installation kit is compatible with these drives:

HV600

FP605

Summary of Contents for ZPSA-600-EH1-FR Series

Page 1: ...ve Option External Heatsink Installation Kit Installation Manual Model ZPSA 600 EH1 FRx To properly use the product read this manual thoroughly and retain for easy reference inspection and maintenance...

Page 2: ...This Page Intentionally Blank 2 YASKAWA TOEP C720600 11B External Heatsink Installation Kit Installation Manual...

Page 3: ...ons 2 11 Drive Mounting Dimensions and Panel Cut out Dimensions 3 12 Drive Mounting Dimensions and Panel Cut out Dimensions 4 13 Drive Mounting Dimensions and Panel Cut out Dimensions 5 14 Drive Mount...

Page 4: ...4 YASKAWA TOEP C720600 11B External Heatsink Installation Kit Installation Manual 6 Related Parameters 39 Revision History 40...

Page 5: ...ntifies a hazard that will cause serious injury or death if you do not prevent it WARNING This signal word identifies a hazard that can cause death or serious injuries if you do not prevent it CAUTION...

Page 6: ...and cause serious injury or death from falling equipment CAUTION Burn Hazard Do not touch a hot drive heatsink De energize the drive wait for a minimum of 15 minutes then make sure that the heatsink...

Page 7: ...mable materials Harmful gas or fluids Salt Direct sunlight Keep wood and other flammable materials away from the drive Altitude 1000 m 3281 ft Maximum Note Derate the output current by 1 for each 100...

Page 8: ...ived the correct model If you have problems with the products contact the distributor where you purchased the products or the Yaskawa sales office immediately Option Package Contents Kit Model Bracket...

Page 9: ...el Cut out Dimensions Ref 2011 2017 4005 4006 4008 4011 4014 1 10 2024 2031 4021 4027 4034 2 11 2046 2059 4040 4052 4065 3 12 2075 2088 2114 4077 4096 4124 4 13 2143 2169 4156 5 14 2211 2273 4180 4240...

Page 10: ...ent 10 YASKAWA TOEP C720600 11B External Heatsink Installation Kit Installation Manual Drive Mounting Dimensions and Panel Cut out Dimensions 1 Figure 5 1 Drive Mounting Dimensions 1 Figure 5 2 Panel...

Page 11: ...ent YASKAWA TOEP C720600 11B External Heatsink Installation Kit Installation Manual 11 Drive Mounting Dimensions and Panel Cut out Dimensions 2 Figure 5 3 Drive Mounting Dimensions 2 Figure 5 4 Panel...

Page 12: ...ent 12 YASKAWA TOEP C720600 11B External Heatsink Installation Kit Installation Manual Drive Mounting Dimensions and Panel Cut out Dimensions 3 Figure 5 5 Drive Mounting Dimensions 3 Figure 5 6 Panel...

Page 13: ...ent YASKAWA TOEP C720600 11B External Heatsink Installation Kit Installation Manual 13 Drive Mounting Dimensions and Panel Cut out Dimensions 4 Figure 5 7 Drive Mounting Dimensions 4 Figure 5 8 Panel...

Page 14: ...ent 14 YASKAWA TOEP C720600 11B External Heatsink Installation Kit Installation Manual Drive Mounting Dimensions and Panel Cut out Dimensions 5 Figure 5 9 Drive Mounting Dimensions 5 Figure 5 10 Panel...

Page 15: ...nt YASKAWA TOEP C720600 11B External Heatsink Installation Kit Installation Manual 15 Drive Mounting Dimensions and Panel Cut out Dimensions 6 Figure 5 11 Drive Mounting Dimensions 6 Figure 5 12 Panel...

Page 16: ...nt 16 YASKAWA TOEP C720600 11B External Heatsink Installation Kit Installation Manual Drive Mounting Dimensions and Panel Cut out Dimensions 7 Figure 5 13 Drive Mounting Dimensions 7 Figure 5 14 Panel...

Page 17: ...Install the Attachment YASKAWA TOEP C720600 11B External Heatsink Installation Kit Installation Manual 17 Drive Mounting Dimensions and Panel Cut out Dimensions 8 Figure 5 15 Drive Mounting Dimensions...

Page 18: ...5 Install the Attachment 18 YASKAWA TOEP C720600 11B External Heatsink Installation Kit Installation Manual Figure 5 16 Panel Cut Out Dimensions 8...

Page 19: ...panel cut a cooling fan replacement opening before you install the drive to make it easier to replace the cooling fan Open the opening only when you replace the cooling fan Refer to Figure 5 17 and F...

Page 20: ...oo much or if you ignore it the drive can fall and cause serious injury or death CAUTION Crush Hazard Tighten terminal cover screws and hold the case safely when you move the drive If the drive or cov...

Page 21: ...cedure Ref 2011 2017 4005 4008 4011 4014 ZPSA 600 EH1 FR1 Procedure A 22 2024 2031 4021 4027 4034 ZPSA 600 EH1 FR2 2046 2059 4040 4052 4065 ZPSA 600 EH1 FR3 Procedure B 25 2075 2088 2114 4077 4096 412...

Page 22: ...rive Mounting Dimensions and Panel Cut out Dimensions on page 9 for more information 1 Remove the mounting bracket from the bottom of the drive Note You will not use the removed screws for installatio...

Page 23: ...l Bracket 1 Bottom of the Drive 3 Use the screws included with the kit to install the bracket 2 to the top of the drive in the position shown in Figure 5 21 Tighten the screws to a correct tightening...

Page 24: ...op protective cover Figure 5 22 Remove the Top Protective Cover 5 Install the drive in the cut opening of the enclosure panel and use screws to safety it to the enclosure panel A Enclosure panel B M5...

Page 25: ...Dimensions on page 9 for more information 1 Remove the mounting bracket from the bottom of the drive Note You will not use the removed screws for installation A Mounting bracket B Screws Figure 5 24 R...

Page 26: ...crews to a correct tightening torque M6 12 pan head screws 3 92 N m to 4 90 N m 34 70 lbf in to 43 37 lbf in A Bracket 2 B M6 12 pan head screws Figure 5 26 Install Bracket 2 Top of the Drive 4 Remove...

Page 27: ...on Manual 27 5 Install the drive in the cut opening of the enclosure panel and use screws to safety it to the enclosure panel A Enclosure panel B M6 screws 1 Figure 5 28 Install the Drive into the Ope...

Page 28: ...Note You will not use the removed screws for installation A Mounting bracket B Screws Figure 5 29 Remove the Mounting Bracket 2 Use the screws included with the kit to install the removed mounting bra...

Page 29: ...11B External Heatsink Installation Kit Installation Manual 29 A Bracket 2 B M6 12 pan head screws Figure 5 31 Install Bracket 2 Top of the Drive 4 Remove the top protective cover A Top protective cove...

Page 30: ...ation Manual 5 Install the drive in the cut opening of the enclosure panel and use screws to safety it to the enclosure panel A Enclosure panel B M6 screws 1 Figure 5 33 Install the Drive into the Ope...

Page 31: ...age 9 for more information 1 Remove the bolts from the bottom of the drive Note Drive models HV60x2211 2273 4180 4240 and FP65x4302 do not have these bolts on the bottom of the drive You will not use...

Page 32: ...M12 30 hex bolts 31 38 N m to 39 23 N m 277 74 lbf in to 347 21 lbf in A M10 20 hex bolts or M12 30 hex bolts B Mounting bracket Figure 5 36 Install the Mounting Bracket Bottom of the Drive 4 Remove...

Page 33: ...Figure 5 39 Tighten the bolts to a correct tightening torque Drive models HV60x2143 to 2273 4156 to 4240 and FP65x4302 M10 20 hex bolts 17 65 N m to 22 56 N m 156 22 lbf in to 199 67 lbf in Drive mod...

Page 34: ...rotective Cover 8 Install the drive in the cut opening of the enclosure panel and use bolts to safety it to the enclosure panel A Enclosure panel B M10 hex bolts or M12 hex bolts 1 Figure 5 41 Install...

Page 35: ...rive Mounting Dimensions and Panel Cut out Dimensions 8 on page 17 for more information 1 Remove the mounting bracket from the bottom of the drive A Mounting bracket Figure 5 42 Remove the Mounting Br...

Page 36: ...bracket from the top of the drive A Mounting bracket Figure 5 44 Remove the Mounting Bracket 4 Change the position of the mounting bracket and install it in the position shown in Figure 5 45 Tighten t...

Page 37: ...11B External Heatsink Installation Kit Installation Manual 37 5 Install the drive in the cut opening of the enclosure panel and use screws to safety it to the enclosure panel Figure 5 46 Install the...

Page 38: ...rive is safe from unsatisfactory environmental conditions Use a gasket that is approximately 2 mm 0 08 in thick and made from CR or an EPDM based rubber sponge Yaskawa recommends these products Gasket...

Page 39: ...sure panel B Sealant C Mounting screws Figure 5 48 Apply Sealant 6 Related Parameters When you install the heatsink cooling fin to the outside of the enclosure panel set L8 35 0 Installation Method Se...

Page 40: ...llation Kit Installation Manual Revision History Date of Publication Revision Number Section Revised Content May 2021 1 All Revision Reviewed and corrected entire documentation Addition Information on...

Page 41: ...YASKAWA TOEP C720600 11B External Heatsink Installation Kit Installation Manual 41...

Page 42: ...nt regulations as stipulated in the Foreign Exchange and Foreign Trade Regulations Therefore be sure to follow all procedures and submit all relevant documentation according to any and all rules regul...

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