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Chapter 1 Assembly and installation guidelines

Manual VIPA System 300S

1-10

HB140E - IM - RE_353-1DP01 - Rev. 14/47

General data

•

Profile rail 530mm

•

Peripheral modules with recessed labeling

•

Dimensions of the basic enclosure:

1tier width: (WxHxD) in mm: 40x125x120

2tier width: (WxHxD) in mm: 80x125x120

3tier width: (WxHxD) in mm: 120x125x120

•

Wiring by means of spring pressure connections (CageClamps) at the
front connector

•

Core cross-section 0.08...2.5mm

2

or 1.5 mm

2

•

Total isolation of the wiring at module change

•

Potential separation of all modules to the backplane bus

•

Burst/ESD acc. IEC 61000-4-2/IEC 61000-4-4 (up to level 3)

•

Shock resistance acc. IEC 60068-2-6 / IEC 60068-2-27 (1G/12G)

•

Operating temperature: 0 ... +60°C

•

Storage temperature: -25 ... +70°C

•

Relative humidity: 5 ... 95% without condensation

•

Ventilation by means of a fan is not required

Structure/

dimensions

Reliability

Environmental
conditions

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Summary of Contents for VIPA IM 353-1DP01

Page 1: ...VIPA System 300S IM 353 1DP01 Manual HB140E_IM RE_353 1DP01 Rev 14 47 ...

Page 2: ...isions Conformity is indicated by the CE marking affixed to the product Conformity Information For more information regarding CE marking and Declaration of Conformity DoC please contact your local VIPA customer service organization Trademarks VIPA SLIO System 100V System 200V System 300V System 300S System 400V System 500S and Commander Compact are registered trademarks of VIPA Gesellschaft für Vi...

Page 3: ...or Users 1 2 Installation dimensions 1 3 Assembly standard bus 1 4 Cabling 1 6 Installation guidelines 1 7 General data 1 10 Chapter 2 Hardware description 2 1 Properties 2 2 Structure 2 3 Technical Data 2 6 Chapter 3 Deployment 3 1 Basics 3 2 Project engineering 3 11 DP V1 Services 3 14 DP V1 I M data 3 16 PROFIBUS installation guidelines 3 18 Commissioning 3 21 Diagnostic functions 3 23 ...

Page 4: ... this chapter you will find all information required for the installation and the cabling of a process control with the components of the System 300S Besides the dimensions the general technical data of the System 300S will be found Chapter 2 Hardware description Here the hardware components of the IM 353 1DP01 are described The technical data are at the end of the chapter Chapter 3 Deployment IM ...

Page 5: ...des a self contained description of a specific topic The following guides are available in the manual an overall table of contents at the beginning of the manual an overview of the topics for every chapter The manual is available in printed form on paper in electronic form as PDF file Adobe Acrobat Reader Important passages in the text are highlighted by following icons and headings Danger Immedia...

Page 6: ...EX zone The manual must be available to all personnel in the project design department installation department commissioning operation The following conditions must be met before using or commissioning the components described in this manual Hardware modifications to the process control system should only be carried out when the system has been disconnected from power Installation and hardware mod...

Page 7: ...red for the installation and the cabling of a process control with the components of the System 300S Besides the dimensions the general technical data of the System 300S will be found Topic Page Chapter 1 Assembly and installation guidelines 1 1 Safety Information for Users 1 2 Installation dimensions 1 3 Assembly standard bus 1 4 Cabling 1 6 Installation guidelines 1 7 General data 1 10 Overview ...

Page 8: ... can damage components thereby causing the module to become inoperable or unusable Modules that have been damaged by electrostatic discharges can fail after a temperature change mechanical shock or changes in the electrical load Only the consequent implementation of protection devices and meticulous attention to the applicable rules and regulations for handling the respective equipment can prevent...

Page 9: ...sembly and installation guidelines HB140E IM RE_353 1DP01 Rev 14 47 1 3 Installation dimensions 1tier width WxHxD in mm 40 x 125 x 120 65mm 40mm 122 mm 125 mm 125mm 120mm 175mm Dimensions Basic enclosure Dimensions Installation dimensions ...

Page 10: ... delivered together with the peripheral modules Order number A B C VIPA 390 1AB60 160 140 10 VIPA 390 1AE80 482 466 8 3 VIPA 390 1AF30 530 500 15 VIPA 390 1AJ30 830 800 15 VIPA 390 9BC00 2000 Drillings only left 15 Unit pack 10 pieces Measures in mm A B 10 7 57 2 32 5 M6 15 122 C For the communication between the modules the System 300S uses a backplane bus connector Backplane bus connectors are i...

Page 11: ...ctor has to be 10mm2 Stick the power supply to the profile rail and pull it to the left side to the grounding bolt of the profile rail Fix the power supply by screwing Take a backplane bus connector and click it at the CPU from the backside like shown in the picture Stick the CPU to the profile rail right from the power supply and pull it to the power supply Click the CPU downwards and bolt it lik...

Page 12: ...couplers and parts of the CPU gray connectors with CageClamp technology are used You may connect wires with a cross section of 0 08mm2 to 2 5mm2 You can use flexible wires without end case as well as stiff wires 1 2 1 Rectangular opening for screwdriver 2 Round opening for wires 1 2 3 The picture on the left side shows the cabling step by step from top view To conduct a wire you plug a fitting scr...

Page 13: ... without interferencing the environment All System 300S components are developed for the deployment in hard industrial environments and fulfill high demands on the EMC Nevertheless you should project an EMC planning before installing the components and take conceivable interference causes into account Electromagnetic interferences may interfere your control via different ways Fields I O signal con...

Page 14: ... isolation Data lines must be laid isolated Analog lines must be laid isolated When transmitting signals with small amplitudes the one sided laying of the isolation may be favorable Lay the line isolation extensively on an isolation protected earth con ductor rail directly after the cabinet entry and fix the isolation with cable clamps Make sure that the isolation protected earth conductor rail is...

Page 15: ...the isolation one sided Then you only achieve the absorption of the lower frequencies A one sided isolation connection may be convenient if the conduction of a potential compensating line is not possible analog signals some mV res µA are transferred foil isolations static isolations are used With data lines always use metallic or metalized plugs for serial couplings Fix the isolation of the data l...

Page 16: ...means of spring pressure connections CageClamps at the front connector Core cross section 0 08 2 5mm2 or 1 5 mm2 Total isolation of the wiring at module change Potential separation of all modules to the backplane bus Burst ESD acc IEC 61000 4 2 IEC 61000 4 4 up to level 3 Shock resistance acc IEC 60068 2 6 IEC 60068 2 27 1G 12G Operating temperature 0 60 C Storage temperature 25 70 C Relative humi...

Page 17: ...1DP01 Rev 14 47 2 1 Chapter 2 Hardware description Here the hardware components of the IM 353 1DP01 are described The technical data are at the end of the chapter Topic PAge Chapter 2 Hardware description 2 1 Properties 2 2 Structure 2 3 Technical Data 2 6 Overview Content ...

Page 18: ...al modules 3 5A max Supports all PROFIBUS data transfer rates 1 MSAC_C1 connection Read Write with 244Byte data 4Byte DP V1 Header 240Byte user data 3 MSAC_C2 connections Initiale Read Write DataTransport Initiate Abort with each 244Byte data 4Byte DP V1 Header 240Byte user data SF S F1 S F2 S F3 S F4 S F5 S F6 S F7 S F8 VIPA 331 7KF00 AI 8x12Bit X 2 3 4 SM331 VIPA 353 1DP01 IM 353DP X 2 3 4 PW ER...

Page 19: ...Address selector The following components are beneath a flap 3 DC 24V voltage supply 4 RS485 interface VIPA 353 1DP01 IM 353DP X 2 3 4 X1 PW ER RD DE DC24V PB DP X2 1 2 9 9 3 4 1 2 DC 24 V 0 V X1 PB DP X2 5 4 3 2 1 9 8 7 6 n c n c RxD TxD P line B RTS M5V P5V n c RxD TxD N line A n c 1 2 3 4 5 6 7 8 9 IM 353 353 1DP01 Interfaces ...

Page 20: ...t positive self test READY and successful initialization Blinks alternately with ER at wrong configuration of the master project engineering error Blinks simultaneously with ER at wrong parameterization DE Yellow DE Data exchange indicates PROFIBUS communication Address selector 0 1 The address selector allows you to set the PROFIBUS address of the PROFIBUS slave Permissible addresses are 1 to 99 ...

Page 21: ...S and backplane bus are galvanically isolated from each other Attention Please ensure that the polarity is correct when connecting the power supply Via a 9pin RS485 interface you connect the PROFIBUS slave with your PROFIBUS network The pin assignment of this interface is as follows Pin Assignment Bus termination 1 n c 2 n c 3 RxD TxD P Line B 4 RTS 5 M5V 6 P5V 7 n c 8 RxD TxD N Line A 9 n c 3 8 P...

Page 22: ... read out possible Supply voltage display green LED Service Indicator Group error display red LED Channel error display none Hardware configuration Racks max 1 Modules per rack max 29 Number of digital modules max 29 Number of analog modules max 16 Communication Fieldbus PROFIBUS DP to EN 50170 Type of interface RS485 Connector Sub D 9 pin female Topology Linear bus with bus termination at both en...

Page 23: ...of the IM 353 1DP01 at the System 300 You may find here all information about project engineering commissioning and diagnostic Topic Page Chapter 3 Deployment 3 1 Basics 3 2 Project engineering 3 11 DP V1 Services 3 14 DP V1 I M data 3 16 PROFIBUS installation guidelines 3 18 Commissioning 3 21 Diagnostic functions 3 23 Overview Content ...

Page 24: ...S DP is a special protocol intended mainly for automation tasks in a manufacturing environment DP is very fast offers Plug n Play facilities and provides a cost effective alternative to parallel cabling between PLC and remote I O PROFIBUS DP was designed for high speed data commu nication on the sensor actuator level The original version designed DP V0 has been expanded to include version DP V1 of...

Page 25: ...V periphery and the high level master In accordance with the PROFIBUS standards these devices have no bus access rights They are only allowed to acknowledge messages or return messages to a master when this has issued a request Slaves are also referred to as passive participants The master of the class 1 is a central control that exchanges cyclically information with the decentral stations slaves ...

Page 26: ...atically in a predefined and repetitive cycle by the master You assign a slave to a specific master when you define the project You can also define which DP slaves are included and which are excluded from the cyclic exchange of data Data communication between master and slave can be divided into a parameterization a configuration and a data transfer phase Before a DP slave is included in the data ...

Page 27: ...aves all the input data from the modules in the PII and all the output data from the PIQ in the output modules When the data has been saved the PII is transferred into the send buffer and the contents of the receive buffer is transferred into PIQ During a PROFIBUS cycle the master addresses all its slaves according to the sequence defined in the data exchange The data exchange reads and writes dat...

Page 28: ...rval 3ms is located in the GSD file In an average system it is guaranteed that the PROFIBUS data on the bus is updated after a max time of 3ms You can therefore exchange data with the slave at intervals of 3ms Note Starting with release version 6 the RUN LED of a DP V0 slave extinguishes as soon as the Bus cycle lasts longer than the DP cycle This function is de activated at the employment of a DP...

Page 29: ...lave 2 Slave 3 The DPM 1 Master Class 1 has the token and is able to send messages to or retrieve them from slave 1 then slave 2 etc in a fixed sequence until it reaches the last slave of the current list MS0 channel it then passes on the token to the DPM 2 Master Class 2 This master can then use the remaining available time gap of the programmed cycle to set up an acyclic connection to any slave ...

Page 30: ...PROFIBUS coupler Slot_Number 0 addresses the data of the function modules AI 2x12Bit SM 331 IM 353 DP X 2 3 4 VIPA 353 1DP01 DO 16xDC24V SM 322 Module 1 DO 16xDC24V SM 322 Module 2 DI 16xDC24V SM 321 Module 3 Module 4 0 1 2 3 4 Slot_Number from left to right During data transmission 2Byte Output Module 1 2Byte Output Module 2 2Byte Input Module 3 4Byte Input Module 4 Request Response Index 0 255 I...

Page 31: ...acknowledges receipt of an interrupt to the slave Status A status message is transmitted from the slave to the master There is no acknowledgment Data transmission is connection oriented over a MS1 connection This is set up by the DPM 1 and is closely linked to the connection for cyclic data communication It can be used by the master that has parameterized and configured the respective slave Servic...

Page 32: ...ny failures of stations or new devices are detected automatically Every device on the PROFIBUS is identified by an address This address must be an unique number in the bus system between 1 and 99 The address of the VIPA PROFIBUS coupler is set by the addressing switch located on the front of the module The GSD files may be found at www vipa com at the Service part The assignment of the GSD file to...

Page 33: ...nstalled GSD file the following modules are listed at the hardware catalog Module GSD file VIPA 353 1DP01 DP V0 VI0009AF gsd VIPA 353 1DP01 DP V1 VI0109AF gsd Install the appropriate GSD file in your engineering tool For more information see manual of you engineering tool Mount your PROFIBUS system Start your project engineering tool with a new project Configure a master system and create a new PR...

Page 34: ... available 1 Publisher Mode available 00h1 1 00h fix 00h 2 08h fix 08h 3 0Ah fix 0Ah 4 81h fix 81h 5 00h fix 00h 6 00h fix 00h 7 Bit 0 0 Identifier related diagnostic enable 1 Identifier related diagnostic disable Bit 1 0 Module status enable 1 Module status disable Bit 2 0 Channel related diagnostic enable 1 Channel related diagnostic disable Bit 3 0 fix bit 4 0 fix Bit 5 0 V0 Diagnostic interrup...

Page 35: ... 1 0 fix Bit 4 0 V1 Vendor specific interrupt not available 1 V1 Vendor specific interrupt available Bit 5 0 V1 Diagnostic interrupt not available 1 V1 Diagnostic interrupt available Bit 6 0 V1 Hardware interrupt not available 1 V1 Hardware interrupt available Bit 7 0 fix 70h 2 08h fix 08h 3 0Ah fix 0Ah 4 81h fix 81h 5 00h fix 00h 6 00h fix 00h 7 Bit 0 0 Identifier related diagnostic enable 1 Iden...

Page 36: ...ostic address which can be set by properties is used as ID Using the following record set no as Index you get access for reading R res writing W to the listed DP slave elements Index Access Description A0h R Device name as ASCII code VIPA 353 1DP01 A1h R Hardware Version as ASCII code V1 00 A2h R Software Version as ASCII code V1 00 A3h R Serial number of the device as ASCII code e g 000347 30h 30...

Page 37: ... 2 DO 32 AFD8h 4 DIO 8 BFC9h 1 1 DIO 16 BFD2h 2 2 AI2 15C3h 4 AI4 15C4h 8 AI4 fast 11C4h 8 AI8 15C5h 16 AO2 25D8h 4 AO4 25E0h 8 AO8 25E8h 16 AI2 AO2 45DBh 4 4 AI4 AO2 45DCh 8 4 To access the function modules with the Siemens SIMATIC Manager the module address which can be set by properties is used as ID Using the following record set no as Index you get access for reading R res writing W to the li...

Page 38: ...tored during project engineering By means of I M data the modules can online be identified Note Only one DP master may access at one time the I M data The data structure of the I M data corresponds to the specifications of PROFIBUS guideline order no 3 502 version 1 1 from May 2003 I M data Access Preset Explanation Identification data 0 IM_INDEX 65000 MANUFACTURER_ID read 2byte 022Bh 555 Name of ...

Page 39: ...ON read 2byte 0101h Information about the version of the I M data 0101h version 1 1 IM_SUPPORTED read 2byte 001Fh Information about available I M Data IM_INDEX 650000 65004 Maintenance data 1 IM_INDEX 65001 TAG_FUNCTION read write 32byte Clear module ID inside the system TAG_LOCATION read write 22byte Location of installation of the module Maintenance data 2 IM_INDEX 65002 INSTALLATION_DATE read w...

Page 40: ...d rate As transfer medium PROFIBUS uses an isolated twisted pair cable based upon the RS485 interface The RS485 interface is working with voltage differences Though it is less irritable from influences than a voltage or a current interface You are able to configure the network as well linear as in a tree structure Max 32 participants per segment are permitted Within a segment the members are linea...

Page 41: ... The PROFIBUS line has to be terminated with its ripple resistor Please make sure to terminate the last participants on the bus at both ends by activating the terminating resistor In PROFIBUS all participants are wired parallel For that purpose the bus cable must be feed through Via the order number VIPA 972 0DP10 you may order the bus connector EasyConn This is a bus connector with switchable ter...

Page 42: ...terminating resistor 1 last bus participant further participants Attention The terminating resistor is only effective if the connector is installed at a bus participant and the bus participant is connected to a power supply Note A complete description of installation and deployment of the terminating resistors is delivered with the connector Loosen the screw Lift contact cover Insert both wires in...

Page 43: ...5A PROFIBUS and backplane bus are galvanically separated from each other Configure your PROFIBUS master in your master system You can use the WinNCS of VIPA for this purpose ore the Siemens hardware configurator At the PROFIBUS slave modules you set the PROFIBUS address that you assigned at project engineering Depending on the deployed master there are different possibilities to transfer your proj...

Page 44: ...t communication errors at the backplane bus the PROFIBUS slave switches into STOP and boots again after app 2 seconds As soon as the test has been completed positive the RD LED blinks Power On Project data conform with real build up Para meterization error DP slave receives project data from DP master ER LED on PW LED on Initialization DP slave sets outputs to 0 and takes over the defined Profibus...

Page 45: ...s of the fact that with employment in a system 300 with a hardware interrupt at DP V0 the OB 82 and with DP V1 the OB 40 is called The system also stores diagnostic messages like the states Ready res DataExchange that are not passed on to the master With every status change between Ready and DataExchange the PROFIBUS slave stores the diagnostic RAM content in a Flash ROM and writes it back to the ...

Page 46: ...he structure of the slave standard diagnostic data is to find in the standard papers of the PROFIBUS User Organization The slave standard diagnostic data have the following structure Standard diagnostic Byte Bit 7 Bit 0 0 Bit 0 Bit is always at 0 Bit 1 slave is not yet ready for exchange data Bit 2 Configuration data does not correspond to actual configuration Bit 3 External slave diagnostic avail...

Page 47: ... Bit 3 Entry for module on slot 4 Bit 4 Entry for module on slot 5 Bit 5 Entry for module on slot 6 Bit 6 Entry for module on slot 7 Bit 7 Entry for module on slot 8 X 2 Bit 0 Entry for module on slot 9 Bit 1 Entry for module on slot 10 Bit 2 Entry for module on slot 11 Bit 3 Entry for module on slot 12 Bit 4 Entry for module on slot 13 Bit 5 Entry for module on slot 14 Bit 6 Entry for module on s...

Page 48: ...dule slot 6 Bit 5 4 Module status module slot 7 Bit 7 6 Module status module slot 8 X 6 Bit 1 0 Module status module slot 9 Bit 3 2 Module status module slot 10 Bit 5 4 Module status module slot 11 Bit 7 6 Module status module slot 12 X 7 Bit 1 0 Module status module slot 13 Bit 3 2 Module status module slot 14 Bit 5 4 Module status module slot 15 Bit 7 6 Module status module slot 16 X 8 Bit 1 0 M...

Page 49: ...t 4 0 Error messages to PROFIBUS standard 00001 Short circuit 00010 Undervoltage Supply voltage 00011 Overvoltage Supply voltage 00100 Output Module is overloaded 00101 Temperature rise output Module 00110 Open circuit sensors or actors 00111 Upper limit violation 01000 Lower limit violation 01001 Error Load voltage at the output Sensor supply Hardware error in the Module Error messages manufactur...

Page 50: ...te are module specific and are described with the according module If there is a diagnostic event for channel group 0 of a module there may be a module error as well as a channel error The entry is made in this case even if you have not enabled the diagnostic for channel channel group 0 of a module The interrupt section is structured as follows Interrupt status Byte x x 3 Byte Bit 7 Bit 0 x Bit 5 ...

Page 51: ...sing Bit 6 Module is not parameterized Bit 7 Parameter assignment error x 5 Bit 3 0 Module class 1111 Digital module 0101 Analog module 1000 FM 1100 CP Bit 4 Channel information available Bit 5 User information available Bit 6 0 fix Bit 7 0 fix x 6 Bit 0 Memory or coding key analog module is missing Bit 1 Communication error Bit 2 Operating mode 0 RUN 1 STOP Bit 3 Cycle time monitoring addressed B...

Page 52: ... in outputs 76h Counter x 9 Length of the channel related diagnostic x 10 Number of channels per module x 11 Position channel with diagnostic event x 12 Diagnostic event on the channel channel group 0 Assignment see module description x 13 Diagnostic event on the channel channel group 1 Assignment see module description x 19 Diagnostic event on the channel channel group 7 Assignment see module des...

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