YASKAWA Varispeed-616GII Instruction Manual Download | Manualshive

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Summary of Contents for Varispeed-616GII

Page 1: ...ding This manual applies to VS 616GII Model CIMR H18 5G2 H22G2 H30G2 H37G2 H45G2 The VS 616GII Drive is an AC variable speed drive system for high precision variable speed applications It basically co...

Page 2: ...TIONS 25 A2 1 Terminals of Main Circuit 25 A2 2 Terminals of Control Circuit 25 APPENDIX 3 INTERNAL CIRCUIT AND INTERCONNECTION DIAGRAMS 28 A3 1 With Braking Unit and Braking Resistor Unit 28 A3 2 Wit...

Page 3: ...ntiometers of VS 616GII have been adjusted at the factory Do not change their settings unnecessarily Do not make withstand voltage test on any part of the VS 616GII unit because it is electronic equip...

Page 4: ...S 616GII Model CIMR H22G2 with ETL certification Location of the equipment is important to achieve proper performance and normal operating life The VS 616GII units should be installed in areas where t...

Page 5: ...3 3 MOUNTING DIMENSIONS The mounting dimensions for the VS b16GII are given in Fig 3 and Table 1 i Fig 3 Cabinet Mounting Holes Table 1 Cabinet Mounting Dimensions WC for open chasm 40 C for enclosed...

Page 6: ...460 VAC 50 80 Hz L3 T L3 T T3 W p r G E I a 12 S r i MULTI FUNCTION CONTACT OUTPUT e 6 0 C3 SIGNAL DURING RUNNING ISSET AT FACTORY SHIPMENT 16BBBE39 1 CONTACT CAPACITY LESS THAN 1 A FOR x DIGITAL OPER...

Page 7: ...INDEPENDENTLY BY PROGRAMS FOR DETAILS REFER TO PAR 4 7 TERMINAL FUNCTIONS SEOUENCE MULTFHJNCTIUN GONTACT OUTPUT 1 COMMON SIGNAL DURING RUNNING IS SET AT i TERMINAL OV 1 FACTORY SHIPMENT CONTACT CAPAC...

Page 8: ...s from the ones Made by MARCON Electronics IMPORTANT Lead size should be determined considering voltage drop of leads Refer to APPENDIX 10 WIRE SIZE Model CIMR H1 8 5G2 H22G2 H30G2 H37G2 H45G2 VS 616G...

Page 9: ...the signal leads be 50 meters 164 feet or below 4 4 2 Main Circuit Input Output 1 Direction of phase rotation of power Phase rotation of power is available in either direction clockwise and coun terc...

Page 10: ...ds for large current electrical equipment 3 Use ground lead listed in Table 18 page 47 and make the length as short as possible 4 Where several VS 616GII units are used side by side all the units shou...

Page 11: ...ode DRIVE Drive mode Select operation mode PRG Program mode Select constants to be set k J FWD REV In drive mode Select FORWARD or REVERSE MODE In program mode Select system constant Sri _ or control...

Page 12: ...igit to be set and the numeric set with 7o key 3 Depress DSP NTR to store the frequency command value Stored data is maintained when the power is off DSP L 4 Depress 17o while depressing NTR to select...

Page 13: ...ion by frequency command from the external terminal The frequency command specified from the external terminal appears 1 C _I 1_I 1_I 1_I Indicates frequency command is appearing 2 Operation by freque...

Page 14: ...tary Operation continues at a power failure momentary power failure Protection 2nd Operation stalls during Operation will not stall chirinq 05 deceleration deceleration characteristics 3 rd The electr...

Page 15: ...Command Bias 01 00 255 0 0 1 5 Freq Command Upper Limit 1 0 110 100 16 Freq Command Lower Limit 1 0 110 0 1 7 Setting Prohibited Freq 1 0 1 Hz 0 0 40001 1z 0 0 Hz 18 Setting Prohibited Freq 2 0 1 Hz...

Page 16: ...hing digit select the numeric with with and indicate ffn u control constant 8 4 Depress DATA to indicate the internal data of control constant 8 5 Set the required acceleration time by operating and L...

Page 17: ...is set short relative to the load and if the rpm of the decelerating motor is not smooth anti stalling function during deceleration is functioning or if trouble is displayed on the digital operator s...

Page 18: ...ened screws Tighten mounting bolts connec tors etc Loosened connectors Tighten Cooling fins Build up of dust and dirt Blow with a dry compressed air of 4 to Once 6 kg cm 57 to 85 lbs in pressure Year...

Page 19: ...ration continues despite over Alarm torque Eb Blink Both forward run and reverse run Deceleration stop Not stored Alarm commands are closed internally The DC voltage is lower than the UU Low voltage s...

Page 20: ...in step 3 20 Depress F 1 3 OH Depress ap 1 OC Returns to 02 state 2 To indicate the sequence of failure items that occurred before the power was turned off The VS 616GII uses NV RAM to store the sequ...

Page 21: ...s been turned off Therefore when the power is turned on again the operation can begin with the same state as when the power was turned off Display items in drive mode Frequency command from the digita...

Page 22: ...t used Legend of Chart Symbols C Motor wdl not run CHARGE lamp on YES Qaand6i YES Continued to A on page 23 NO The beginning of the chart Rated voltage across terminals R 2 S 1 TP NO YES Decision Yes...

Page 23: ...a Q Q fo1 YES YES Voltage present NO across motor terminals Check wiring between rV ip inverter and motor VoRT betw ee 1 n NO P4 0 N 1 Inverter is faulty j 4M balanced phase voltage differential YES...

Page 24: ...alog refence 0 06 Hz 60 Hz Charac Output Frequency Resolution 001 Hz teristics Overload Capacity 125 for one minute or 150 for one minute Load rate for max applicable motor Frequency Setting Signal 0...

Page 25: ...eset at closed 5 Following sequence control commands available to select 5 step speed setting Master Aux selector Master Aux 6 selector at forward run Mastet Aux selector at reverse run Energy saving...

Page 26: ...ored in the inverter until a fault reset is in put Used to reset fault This is effective when both forward and reverse comand are open 4 Terminals 05 0 and sequence functional terminals The function o...

Page 27: ...he master speed frequency command When the master speed frequency command is set with a voltage connect terminal 13 when set with a current connect terminal 7 Terminal 16 auxiliary frequency command U...

Page 28: ...CCB MC FAULT CONTACT 687 193 1 1 2 OVERLOAD RELAY The sequence to break power TRIP CONTACT supply side b required at overload relay trip contact VS 616GII BRAKING RESISTOR BRAKING UNIT UNIT 11kW C 1 B...

Page 29: ...ponds to the master aux sebctoon contact nput O VS 61IGH C 7 RESET MULTI FUNCTION CONTACT INPUT w 5 POWER SUPPLY FOR SPffD SETIRIG 15V 2OmA 1 Note 3 MASTER FRED COMMAND 1 FAULT CONTACT OUTPUT 3 0 TO 1...

Page 30: ...G2 H22G2 H30G2 JPAC C405 _ ET000938X S XX H37G2 H45G2 indicates the contents of function Use the PC board with Inverter Model CIMR _ Table 12 Inverter Capacity Selection same model or code No as spare...

Page 31: ...que should be selected for Long wiring distance Large voltage drop at start AC reactor connected to input or output of the inverter Use of motor of the rating below the max For details contact Yaskawa...

Page 32: ...stops while STOP LED flashes This stop command is stored in the inverter Therefore to resume operation open both the forward run command and reverse run command of the external terminal 32 Table 13 C...

Page 33: ...when detected is regarded as a fault in power supply and the operation stops after coasting 1st digit 1 When a momentary power failure is within 2 seconds the operation continues if longer than 2 seco...

Page 34: ...OL3 and the operation stops after coasting regarded as trouble and fault contact is output A4 6 Optional Function Selection Sn 07 1 1st and 2nd digits Sets multiples of the output frequency that is o...

Page 35: ...sting stop command Closed 0 Coasti ng stop 7 Speed search Closed 1 Speed search from top freq 8 Speed search Closed 1 Speed search from setting value 9 Energy saving operation Closed 0 Energy saving o...

Page 36: ...quency command Close The auxiliary frequency command is made the frequency command 2 The forward master speed auxiliary switching and the reverse master speed auxiliary switching functions The main sp...

Page 37: ...de Close Only during close the inching operation with control constant 26 Setting to 6 Hz prior to shipment from the factory as the frequency command is carried out The rotating direction is given by...

Page 38: ...ed func tion either 7 or 8 Note functions 7 and 8 cannot be simultaneously selected When 7 is set the speed search begins with the highest set frequency When 8 is set the speed search begins with the...

Page 39: ...on display function When the inverter overheat prediction display command is input the inverter flashes only OH2 on the digital operator s display No other operation is car ried out 11 DC injection br...

Page 40: ...e OPERATION CLOSED RUN STOP OPEN STOP A4 8 Contact Output Selection Function Sri 12 L8 FWD REV SELECTOR OPEN FWD 1CLOSED REV 11 Set the content to be output through external terminals 90 1U0 to consta...

Page 41: ...nverter is measuring momentary power failure time when the mode is selected for operation to continue during momentary power failure The contact is open when the inverter is stopping for a peri od exc...

Page 42: ...To straighten V f pattern When Fe FMIN is set Vc setup is invalidated and the output voltages of FA to F MIN become straight under the conditions of Vc V MIN W L7 H J H V MAX 02 Vc 05 FMIN Fe FA FMAX...

Page 43: ...econd during which DC injection braking is applied at starting by inputting a forward run command or reverse run command When the DC injection braking time is 0 acceleration begins with the minimum ou...

Page 44: ...APPENDIX 5 CONTROL CONSTANTS Cont d Z O H W J W N N Oar W W W ch C c0 E E 0 U U C 7 Q L w eR I I i i i i I 0 a X eR O J Q W Z p I W y N p z z W 29 2 w O 0J 0J U Z H a U UO Za w U 20 MU p z a U O Z...

Page 45: ...frequency and the output frequency N U 2500 Z w d CARRIER cr 380 a Q U 106 694 OUTPUT FREQUENCY Hz 14 Torque compensation gain KT Cn 22 Sets the torque compensation gain in units of 0 1 Fig 18 Carrier...

Page 46: ...03 18 Inching frequency NFJOG Cn 26 Sets inching frequency in units of 0 1 Hz 19 Multispeed run frequency commands 1 and 2 FRKF1 and FREF2 Cn 27 and Cn 28 Sets multispeed run frequency commands in un...

Page 47: ...value indicates the no of poles of motor Digital operator displays the motor synchronous rpm output frequency X 120 Cn 32 However the actual speed will decrease by the amount of slip reduction Fracti...

Page 48: ...Fig 22 Time Chart of Retry Operation at fault The operation procedure for retry operation in case of fault is shown below DRIVE 1 Depress PRG to select the program mode PRG Light off FWD REV 2 Depres...

Page 49: ...is shown below DRIVE DRIVE 1 Depress PRG to select the program mode L 1 PRG ght Off FWD REV 2 Depress MODE to select system constant 3 Select the numeric with and indicate 3n u3 system constant 3 4 D...

Page 50: ...program mode I Light off 2 Depress FWD REV MODE to select system constant 3 Select the numeric with D and indicate FS 03 system constant 3 4 Depress RUN DATA to indicate the internal data of system co...

Page 51: ...to 13 are the same as in par A 6 1 1 Depress DRIVE PRG to select the program mode DRIVE Light off PRG 2 Depress FWD REV M ODE to select system constant FS UP 3 Select the numeric with I Z I and indica...

Page 52: ...o the master aux frequency command terminals TERMINAL FUNCTION MASTER AUX SWITCHING o O TERMINAL O SW1 MULTSPEEDSETTING 4 O O TERMINAL Qs SW2 t4CHING COMMAND a TERMINAL 8 SW3 FORWARD RUWSTOP p TERMINA...

Page 53: ...e highest frequency Cn O1 by operating RESET RESET 10 Depress STOP to temporarily store data 11 Operate steps 7 to 10 to set output frequencies F4 F3 F2 to and in units of 1 Hz respectively 12 Operate...

Page 54: ...F Vo 12V I 20MA for 1 Sampling Duty 50 sec See Sn 07 of Par A4 6 O Frequency monitor Approx 10V 100 OV Inverter frequency output Output Impedance 05 F 1 JOGB CO2 20011 Monitor 73616 0052X Current moni...

Page 55: ...tal signal 3 5 to 5 0 r0j input circuit can I 0 to 1 5 r1 receive the output of the open collector Fig 25 Equivalent Circuit of Digital Signal Input Input Signal Terminal Number Binary BCD Notes 1 2 1...

Page 56: ...as those of JVOP 91 _ flush mounted O Remote interface VOP 94 Interface between remote operator JVOP 92 and Mounted on the front 73041 0904X remote monitor JVOP 93 of inverter units The special opera...

Page 57: ...s RUN DATA key Then all LEDs light 2 CH 02 Checks external terminals Ol to Select CH 02 and depress RUN DATA key Then the state of external terminals to appears Sample display when external terminals...

Page 58: ...OINTAL Z manufactured by NIPPON KEIKINZOKU on the mounting surface of modules This in creases the adhesion of mounting surface and cooling effect 58 Volt ohm Meter Diode Terminals Module Terminals E G...

Page 59: ...6 0 CIMR H30G2 45 G CIMR H37G2 68 E M8 22 38 4 1 CIMR H45G2 82 Main CIMR H18 5G2 34 M4 2 5 5 1410 CIMR H22G2 41 Power cable CIMR H30G2 45 600 V vinyl t sheathed lead CIMR H37G2 68 M3 5 1 25 2 16 14 or...

Page 60: ...iode Main Circuit Fuse Base Drive PC Board Control PC Board Cooling Fan Type QM150DY 2H 160Q2G41 A70P 80 JPAC C263 JPAC C405 _ 4715PS 22T B30 B00 CIMR H18 5G2 Code STR000212 SID000337 F0000768 ETC0079...

Page 61: ...MEMO...

Page 62: ...S A Phone 70B 291 2340 291 2348 Telex OM 270197 YSKW YSNC NBRK Fax 08 498 2430 480 9731 Loo 0180 7341 Lincoln Way Garden Grove CaMlarnia 92841 U 8 l1 Phone 714 8044M1 Telex 230 878988 YASKAWAUS TSTN F...

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