YASKAWA SI-P3V Installation Manual Download

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PROFIBUS-DP

YASKAWA AC Drive 1000-Series Option

Installation Manual

Type: SI-P3/V, SI-P3/T

PROFIBUS-DP

通信

安川インバータ

1000

シリーズオプション

取扱説明書

形式

SI-P3/V, SI-P3/T

To properly use the product, read this manual thoroughly and retain
for easy reference, inspection, and maintenance. Ensure the end user
receives this manual.

製品を安全にお使い頂くために，本書を必ずお読みください。
また，本書をお手元に保管していただくとともに，最終的に本製品をご使用になる
ユーザー様のお手元に確実に届けられるよう，お取り計らい願います。

MANUAL NO. TOBP C730600 23C

Summary of Contents for SI-P3V

Page 1: ...0シリーズオプション取扱説明書形式 SI P3 V SI P3 T To properly use the product read this manual thoroughly and retain for easy reference inspection and maintenance Ensure the end user receives this manual 製品を安全にお使い頂くために本書を必ずお読みくださいまた本書をお手元に保管していただくとともに最終的に本製品をご使用になるユーザー様のお手元に確実に届けられるようお取り計らい願います MANUAL NO TOBP C730600 23C ...

Page 2: ...out the prior written permission of Yaskawa No patent liability is assumed with respect to the use of the information contained herein Moreover because Yaskawa is constantly striving to improve its high quality products the information contained in this manual is subject to change without notice Every precaution has been taken in the preparation of this manual Yaskawa assumes no responsibility for...

Page 3: ...tion Manual 3 Table of Contents 1 PREFACE AND SAFETY 4 2 PRODUCT OVERVIEW 10 3 RECEIVING 11 4 PROFIBUS DP OPTION COMPONENTS 12 5 INSTALLATION PROCEDURE 17 6 PROFIBUS DP OPTION DRIVE PARAMETERS 26 7 PROFIBUS DP OPTION DATA AND I O MAPS 28 8 TROUBLESHOOTING 33 9 SPECIFICATIONS 36 ...

Page 4: ...exclusive or sole safety control Without exception all controls should be designed to detect faults dynamically and fail safely under all circumstances All systems or equipment designed to incorporate a product manufactured by Yaskawa must be supplied to the end user with appropriate warnings and instructions as to the safe use and operation of that part Any warnings provided by Yaskawa must be pr...

Page 5: ...k Read this manual first The installation manual is packaged with the PROFIBUS DP Option and contains a basic overview of wiring settings functions and fault diagnoses Yaskawa AC Drive 1000 Series Option PROFIBUS DP Technical Manual Manual No SIEPC73060023 The technical manual contains detailed information and command registers To obtain the technical manual access these sites U S http www yaskawa...

Page 6: ...ries PROFIBUS DP Option Yaskawa AC Drive 1000 Series Option PROFIBUS DP SI P3 V SI P3 T STOP Hz Hz A V Freq Reference FWD REV Sel Output Freq Output Current Selected Monitor Monitor Verify SetUpGuide Parameter Set Auto Tuning V1000 Risque de décharge électrique Lire le manuel avant l installation Attendre 5 minutes après la coupure de l alimentation pour permettre la décharge des condensateurs Pou...

Page 7: ... unit must be installed according to this manual and local codes The following conventions are used to indicate safety messages in this manual Failure to heed these messages could result in serious or possibly even fatal injury or damage to the products or to related equipment and systems DANGER Indicates a hazardous situation which if not avoided will result in death or serious injury WARNING Ind...

Page 8: ...When ordering a new copy of the manual due to damage or loss contact your Yaskawa representative or the nearest Yaskawa sales office and provide the manual number shown on the front cover DANGER Heed the safety messages in this manual Failure to comply will result in death or serious injury The operating company is responsible for any injuries or equipment damage resulting from failure to heed the...

Page 9: ...apres la coupure de l alimentation pour permettre la decharge des condensateurs Pour repondre aux exigences s assurer que le neutre soit relie a la terre pour la serie 400V WARNING Read manual before installing Wait 5 minutes for capacitor discharge after disconnecting power supply To conform to ޓ requirements make sure to ground the supply neutral for 400V class Risk of electric shock Risque de d...

Page 10: ...S DP protocol PROFIBUS DP is included into the European Fieldbus Standard EN 50170 The network is primarily used in process and factory automation By installing the PROFIBUS DP Option to a drive it is possible to do the following from a PROFIBUS DP master device operate the drive monitor the operation status of the drive change parameter settings Applicable Models The PROFIBUS DP Option can be use...

Page 11: ...ate see Figure 2 If you receive the wrong model or the PROFIBUS DP Option does not function properly contact your supplier Contents and Packaging Table 2 Contents of Package Tool Requirements Note Tools required to prepare PROFIBUS cables for wiring are not listed in this manual Description Option Unit Ground Cables Warning Labels Installation Manual This book _ Quantity 1 4 1 1 A Phillips screwdr...

Page 12: ... Cables are not connected to the PROFIBUS DP Option and are packaged separately in the box H Nameplate B LED BF red I Function Earth cable connection FE C Option cover J Mounting clip D LED ERR red K Cable 1 E LED RUN green L Through hole for cable F PROFIBUS DP PCB M Communication cable connector 9 pin D SUB G Attachment screw hole for option cover N Option board connector N J G F J I K L PROFIBU...

Page 13: ...SKAWA ELECTRIC TOBP C730600 23C 1000 Series Option SI P3 V SI P3 T Installation Manual 13 Dimensions The installed PROFIBUS DP Option adds 27 mm 1 06 in to the total depth of the drive Figure 3 Figure 3 Figure 3 Dimensions 27 mm 1 06 in ...

Page 14: ...Figure 4 Communication connector location Table 3 Communication connector 9 pin D SUB PROFIBUS Connector Pin Signal Description 1 Shield Connected to the metal shell no direct FG connection 2 3 RxD TxD P Receive Transmit data line B red 4 CNTR P Control signal for repeaters direction control 5 DGND Data ground reference voltage to VP 6 VP Power supply output for bus termination for termination res...

Page 15: ...ors to parameter F6 30 on the drive side OFF Normal operation Drive and PROFIBUS DP Option are properly connected COMM Communication Status Green ON Communication connected Normal send receive between PROFIBUS DP Option and PROFIBUS DP master OFF No data exchange There is a problem establishing communication between PROFIBUS DP Option and the PROFIBUS DP master BF PROFIBUS DP Error Red ON Waiting ...

Page 16: ...ive and PROFIBUS DP Option Incorrect node address Cycle power to the drive If the LED status does not change replace the PROFIBUS DP Option Check the node address setting in the drive parameter F6 10 Waiting for data from the master device Waiting for data from the master device Set_Parm_Message or Chk_Cfg_Message Check the network settings in the master Make sure the master device is operating no...

Page 17: ...ltage is below 50 Vdc WARNING Electrical Shock Hazard Do not remove option board cover while the power is on Failure to comply could result in death or serious injury The diagrams in this section may include option units and drives without covers or safety shields to show details Be sure to reinstall covers or shields before operating any devices The option board should be used according to the in...

Page 18: ...amaged equipment Failure to comply may cause further damage to the equipment Do not connect or operate any equipment with visible damage or missing parts Do not use unshielded cable for control wiring Failure to comply may cause electrical interference resulting in poor system performance Use shielded twisted pair wires and ground the shield to the ground terminal of the drive Properly connect all...

Page 19: ...Use only the input side cable entry when connecting both ends of the network If the connector is reversed then communication will not be possible between devices Most connectors have arrows indicating the input and output sides Terminating resistors are shown in Figure 6 can only be used for baud rates below 1 5 Mbps 1 5 Mbps and higher baud rates require termination with resistors as shown in Fig...

Page 20: ...7 Cable Termination of the PROFIBUS DP Option Cable to EN50170 pin numbers for a 9 pin D sub connector Bus termination ON incoming and outgoing cables not connected Bus termination OFF incoming and outgoing cables connected Outgoing Cable Incoming Cable 9 pin D sub Connector O O O ON OFF Switch Bus termination 390 Ω B Data line DGND pin 5 RxD TxD N pin 8 RxD TxD P pin 3 VP pin 6 A Data line 220 Ω ...

Page 21: ...r installation 1 Switch off the power supply to the drive DANGER Electrical Shock Hazard Do not connect or disconnect wiring while the power is on Failure to comply will result in death or serious injury Before installing the PROFIBUS DP Option disconnect all power to the drive The internal capacitor remains charged even after the power supply is turned off The charge indicator LED will extinguish...

Page 22: ...g on drive size Figure 10 Figure 10 Ground Cable Note Cover removal for certain larger models with a Terminal Cover Single Phase 200 V Class CIMR V BA0006 to BA0018 CIMR T BV0006 to BV0018 Three Phase 200 V Class CIMR V 2A0008 to 2A0069 CIMR T 2V0008 to 2V0069 Three Phase 400 V Class All models Remove the terminal cover before removing the bottom cover to install the PROFIBUS DP Option Replace the...

Page 23: ...OFIBUS DP Option 6 Connect the ground cable from the drive ground terminal to the PROFIBUS DP Option ground When wiring the PROFIBUS DP Option pass the ground cable through the inside of the drive bottom cover then pass the ground cable into the through hole at the front of the PROFIBUS DP Option Figure 13 Figure 13 Ground Cable Connection Tabs should line up Tabs should line up Ground cable Drive...

Page 24: ... over the English and French warnings on the front of the Profibus DP Option Communication Cable Specifications To ensure proper performance Yaskawa recommends using PROFIBUS DP dedicated cables that fulfill the specifications in Table 6 For more information on cables refer to the PROFIBUS DP website at http www profibus com Cable Requirements Table 6 Communication Cable Requirements Condition Spe...

Page 25: ...Cable Length GSD Files For easy network implementation of drives equipped with a PROFIBUS DP Option a GSD file can be obtained from U S http www yaskawa com Europe http www yaskawa eu com Japan http www e mechatronics com Other areas Contact a Yaskawa representative Communication speed kbps Distance per segment m Communication speed kbps Distance per segment m 9 6 1200 500 400 19 2 1200 1500 200 4...

Page 26: ...tions with the PROFIBUS DP Option 0 Ramp to Stop 1 Coast to Stop 2 Fast Stop 3 Alarm Only 2 Default 1 Range 0 to 3 F6 02 External Fault Detection Conditions EF0 Sets the condition for external fault detection EF0 0 Always detected 1 Detected only during operation Default 0 Range 0 1 F6 03 Stopping Method for External Fault from Communication Option Board Determines drive response for external faul...

Page 27: ...To control the frequency reference of the drive via the PROFIBUS DP network set b1 01 to 3 2 If F6 03 is set to 3 then the drive will continue to operate when an EF0 fault is detected Take proper safety measures such as installing an emergency stop switch 3 Software versions 1012 and later have F6 07 and F6 08 both set to 1 4 All node addresses must be unique Node addresses 0 1 and 2 are typically...

Page 28: ...FIBUS DP communications the drive Run Stop and Frequency Reference commands are typically transferred to the drive within 2 ms after being received by the option MEMOBUS Modbus Message MEMOBUS Modbus message data is transferred to the drive using MEMOBUS Modbus messages All drive parameters and data can be accessed through MEMOBUS Modbus Because the data in this message type is transferred to the ...

Page 29: ... 3 Motor Speed Low Byte 1 4 Reserved 4 Output Current High Byte 2 5 5 Output Current Low Byte 2 Output Master Device to Drive Input Drive to Master Device Byte Description Byte Description 0 Operation Command High Byte 0 Drive Status High Byte 1 Operation Command Low Byte 1 Drive Status Low Byte 2 Frequency Reference High Byte 2 Motor Speed High Byte 3 3 Frequency Reference Low Byte 3 Motor Speed ...

Page 30: ... Byte 27 MEMOBUS Modbus Data 4 Low Byte 28 Reserved 28 Reserved 29 29 30 30 31 Handshaking Register 31 Handshaking Register 1 To select drive analog output channel for communications set H4 01 Multi Function Analog Output Terminal AM to 000 through mode 2 Drive digital output ON OFF during communications set H2 01 Terminal MA MB and MC Function Selection relay H2 02 Terminal P1 Function Selection ...

Page 31: ...tion Command Low Byte 1 Drive Status Low Byte 2 Frequency Reference High Byte 2 Motor Speed High Byte 1 3 Frequency Reference Low Byte 3 Motor Speed Low Byte 1 4 MEMOBUS Modbus Function Code 4 MEMOBUS Modbus Function Code 5 MEMOBUS Modbus Starting Register Address High Byte 5 MEMOBUS Modbus Starting Register Address High Byte 6 MEMOBUS Modbus Starting Register Address Low Byte 6 MEMOBUS Modbus Sta...

Page 32: ...e formats All PPO Types have the registers STW ZSW HSW and HIW These registers are not mapped directly to drive registers PPO type 1 8 octets PKW 4 octets PZD PPO type 2 8 octets PKW 12 octets PZD PPO type 3 4 octets PZD PPO type 4 12 octets PZD PPO type 5 8 octets PKW 20 octets PZD PPO TYPE 5 Octet String 28 PPO TYPE 4 Octet String 12 PPO TYPE 3 Octet String 4 PPO TYPE 2 Octet String 20 PKW Param...

Page 33: ... Has the controller CPU stopped Did a momentary power loss interrupt communications Table 12 Fault Display and Possible Solutions LED Operator Display Fault Name bUS PROFIBUS DP Option Communication Error After establishing initial communication the connection was lost Only detected when the run command or frequency reference is assigned to the option b1 03 3 or b1 02 3 Cause Possible Solution Mas...

Page 34: ...y connected Cause Possible Solution Non compatible option connected to the drive Connect an option that is compatible with the drive LED Operator Display Fault Name oFA01 PROFIBUS DP Option Fault Port A PROFIBUS DP Option is not properly connected Cause Possible Solution Problem with the connectors between the drive and PROFIBUS DP Option Turn the power off and check the connectors between the dri...

Page 35: ...by PROFIBUS DP and a conventional data format is used and the operation command bit F is set to 1 a PPO type data format is used the the control word STW bit 3 is set to 0 Set either of the bits depending on which data format is used No output LED Operator Display Minor Fault Name CALL Serial Communication Transmission Error Communication has not yet been established Cause Possible Solution Minor ...

Page 36: ...outputs 16 bytes MEMOBUS Modbus message inputs 16 bytes outputs 16 bytes Extended data 2 High speed I O data inputs 4 bytes outputs 4 bytes MEMOBUS Modbus message inputs 8 bytes outputs 8 bytes Basic data High speed I O data inputs 6 bytes outputs 6 bytes Connector 9 pin D SUB connector 4 40 UNC thread Communications Speed 9 6 kbps to 12 Mbps Ambient Temperature 10 C to 50 C Humidity Up to 95 RH n...

Page 37: ... SI P3 T added along with corresponding data December 2010 Front cover Revision Format Back cover Revision Address format June 2010 Back cover Revision Address September 2008 All Revision Reviewed and corrected entire document Chapter 6 Addition Parameter F6 07 and F6 08 Chapter 8 Addition Fault oFA30 to oFA43 Minor Faults and Alarms CALL January 2008 Back cover Revision Address May 2007 First Edi...

Page 38: ...Road HuangPu District Shanghai 200003 China Phone 86 21 5385 2200 Fax 86 21 5385 3299 http www yaskawa com cn YASKAWA ELECTRIC CHINA CO LTD BEIJING OFFICE Room 1011 Tower W3 Oriental Plaza No 1 East Chang An Ave Dong Cheng District Beijing 100738 China Phone 86 10 8518 4086 Fax 86 10 8518 4082 YASKAWA ELECTRIC TAIWAN CORPORATION 9F 16 Nanking E Rd Sec 3 Taipei 104 Taiwan Phone 886 2 2502 5003 Fax ...

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