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For YASKAWA’s inverter motor with PG, PG is installed at the opposite drive
end. Then, phase A lags phase B by a phase angle of 90

_

at motor forward run.

(Motor runs CCW as viewed from PG.) Therefore, when using this motor or
similar motors, connect phases A and B to the option card after replacing phase
output. The pulse monitor on this option shows phase A leading phase B by a
phase angle of 90

_

.

Make sure the followings when wiring.

S

To prevent noise, use shielded wire and separate from heavy current circuits
(200VAC or greater) or relay drive circuits. (Wire length to the PG connec-
tor must be 50m or shorter.)

S

Connect both ends of the unused wire of the shielded wire to the 0V termi-
nal.

S

Connect the grounding lead wire (E) to pin 12 of the control board of the
inverter.

S

Applicable wire sizes for terminal block TA1 and TA2 are shown below.
[Terminal: MKDS1 series manufactured by Phoenix Contact GmbH &
Co.]

[mm

2

]

AWG

I [A]

VAC [V]

Thin twisted wire

1

16

12

125

Solid wire

1.5

16

12

125

UL

22

16

10

300

CSA

28

16

10

300

CSA

28

16

10

150

Terminal block TA1,TA2 side

Connecting wire end

5.5 mm

Notes on selecting cables

Too thick a cable applies pressure to the option card and may lead to failure.
Too thin a cable may lead to imperfect contact or a break in the wire.

NOTE

Summary of Contents for PG-X2

Page 1: ...TROLLER CARD PG X2 INSTRUCTIONS YASKAWA MANUAL NO TOE C736 40 4 VARISPEED 616G5 OPTION CARD Upon receipt of the product and prior to initial operation read these instructions thoroughly and retain them for future reference ...

Page 2: ...scribed in CAUTION may result in a vital accident in some situations In either case follow these important items These are steps to be taken to insure proper operation and to avoid malfunctions etc CAUTION S The option card uses a C MOS IC chip It may break if touched by bare fingers because of static electricity Be careful when handling S When removing the option card from the inverter for transp...

Page 3: ...22 output PG S Phase A and phase B pulse 2 phase pulse inputs for vector control S Maximum input frequencyrange 50 to 300kHz S Pulse monitor output RS 422 output Terminal TA3 for connecting shielded sheath Terminal block TA1 Terminal block TA2 Spacer mounting hole 3 2mm dia Variable resistor for adjusting 5V power Spacer mounting hole 3 2mm dia Connector to inverter control board 4CN Spacer mounti...

Page 4: ... code number 1 Inspection after Delivery CAUTION S Verify that ordered products have been delivered Installation of a wrong device may lead to injury or damage Thoughthe products have undergone rigorous inspection before shipping check the following for safety S Check the name written on the product to verify that ordered products have been delivered S Check for damage caused during transportation...

Page 5: ... and projections as shown in the detailed side view first at location a and then at b and precisely place the card on the option A connector Insert the spacer mounted at 2 above into the PG X2 spacer mounting hole See part A of the side view Verify that 4CN is precisely aligned to PG X2 Gently push the card until it clicks Spacer mounting hole Top Option A Option C Control board Option D 4CN Optio...

Page 6: ...utputs Pulse A Pulse A Pulse B Pulse Z Forward rotation Grounding lead wire L1 R L2 S L3 T U T1 V T2 W T3 Pulse B Output Power supply for PG From PG X2 TA1 1 2 0V 12V 200mA max TA2 3 2 0V 5V 200mA max DO NOT use the both supplies at the same time PG speed controller card PG X2 Pulse A Pulse B Pulse Z Fig 4 Interconnection diagram ...

Page 7: ... and other power cables S Use a shielded wire to connect to the PG Connect the wire as shown in Fig 5 to prevent interference by noise The wire must be 100m or shorter Shielded Sheath Armor To inverter shielded sheath terminal TA3 Insulate these parts with insulating tape Never connect Fig 5 Shielded wire termination NOTE ...

Page 8: ...pulse 7 SG Common terminal TA3 Shielded sheath connection terminal For two phase pulse input from PG input 90 lead pulse to A pulse side and 90 delay pulse to B pulse side during forward run PG signal output The PG signal output phases A and B may vary according to installation loca tion on the motor Refer to Fig 4 for correct wiring In general motor forward direction is counterclockwise CCW as vi...

Page 9: ...relay drive circuits Wire length to the PG connec tor must be 50m or shorter S Connect both ends of the unused wire of the shielded wire to the 0V termi nal S Connect the grounding lead wire E to pin 12 of the control board of the inverter S Applicable wire sizes for terminal block TA1 and TA2 are shown below Terminal MKDS1 series manufactured by Phoenix Contact GmbH Co mm2 AWG I A VAC V Thin twis...

Page 10: ...r min at max frequency output 60 PG constant p rev If the PG power capacity is 200mA or greater provide a separate power supply If momentary power loss ride through function is necessary provide backup capacitor or take other necessary measures PG power supply Backupcapacitormomentary power loss recovery Signal 0V12V Fig 6 Connection example with PG when using separate power supply ...

Page 11: ...isabled 1 Enabled f PG Overspd Level F1 08 PG overspeed detection level 0 to 120 115 f f PG Overspd Time F1 09 PG overspeed detection delay time 0 to 2 0s 0 0s 1 f f PG Deviate Level F1 10 Excessive speed deviation detection level 0 to 50 10 f f PG Deviate Time F1 11 Excessive speed deviation detection delay time 0 to 2 0s 0 5s f f PG Gear Teeth 1 F1 12 Number of PG gear teeth 1 0 to 1000 0 f PG G...

Page 12: ...ORPORATION 4F No 49 Wu Kong 6 Rd Wu Ku Industrial Park Taipei Taiwan Phone 886 2 2298 3676 Fax 886 2 2298 3677 YASKAWA ELECTRIC HK COMPANY LIMITED Rm 2909 10 Hong Kong Plaza 186 191 Connaught Road West Hong Kong Phone 852 2803 2385 Fax 852 2547 5773 BEIJING OFFICE Room No 301 Office Building of Beijing International Club 21 Jianguomenwai Avenue Beijing 100020 China Phone 86 10 6532 1850 Fax 86 10 ...

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