YASKAWA MP3300iec Hardware Manual Download

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Machine Controller

Hardware Manual

MANUAL NO: YAI-SIA-IEC-7

To properly use the product, read this manual
thoroughly and retain for easy reference, inspection,
and maintenance. Ensure the end user receives this manual.

Type: MP3300iec

YASKAWA MP3300iec

Summary of Contents for MP3300iec

Page 1: ...ware Manual MANUAL NO YAI SIA IEC 7 To properly use the product read this manual thoroughly and retain for easy reference inspection and maintenance Ensure the end user receives this manual Type MP330...

Page 2: ......

Page 3: ...n Module LIO 06 Module 63 23 Option Module 218IF Y1 73 24 Terminal Block Kit CBK U MP2A xx 75 25 Terminal Block Kit CBK U MP2B xx 76 26 Terminal Block Kit CBK U MP2C xx 77 27 Cable Shielding Segregati...

Page 4: ...4 YASKAWA America Inc MP3300iec Hardware Manual YAI SIA IEC 7...

Page 5: ...owing table The Basic Modules are typically connected as shown in the following examples Unit Name Primary Function CPU Module Stores the module definitions and programs and interprets the programs Th...

Page 6: ...r unused slot HUB MotionWorks IEC version 3 0 0 or higher Optional Modules Communications Modules MECHATROLINK III Cable SERVOPACK with MECHATROLINK III Communications I O Module with MECHATROLINK III...

Page 7: ...JAPMC IO2305 E Digital Multi Function I O Module LIO 06 JAPMC CM2301 E Ethernet RS232C Communication 218IF Y1 MECHATROLINK Network JEPMC MT2000 E HUB MECHATROLINK III NETWORK 8 SLAVE PORTS JEPMC MT20...

Page 8: ...uired power to the Modules There are three models of Base Units a one slot model a three slot model and an eight slot model This section shows the appearance and part names of the Base Unit and descri...

Page 9: ...Connector Model 734 302 Pin Assignments Power Connector Connect the power supply to this connector Figure 3 Figure 3 RLYOUT Connector Model 734 302 Pin Assignments No Signal Label Description 1 OUT No...

Page 10: ...II 1 circuit with 2 ports USB USB 2 0 Type A host 1 port Compatible devices USB storage Indicators and Displays Seven segment display Status indicators USB status indicator MECHATROLINK III status ind...

Page 11: ...s MECHATROLINK III Ethernet and USB MECHATROLINK III Connectors Figure 5 illustrates connectors used to connect MECHATROLINK III communications devices Figure 5 Figure 5 MECHATROLINK III Connectors Et...

Page 12: ...onnect a USB memory device Figure 7 Figure 7 USB Connector NOTICE Equipment Hazard Before removing the USB memory device press the STOP SAVE switch and wait until the USB status indicator goes out If...

Page 13: ...erating Altitude 2 000 m max Mechanical Operating Conditions Vibration Resistance Conforms to JIS B 3502 Continuous vibration 5 to 9 Hz with single amplitude of 1 75 mm 9 to 150 Hz with fixed accelera...

Page 14: ...tion Do not mount the Machine Controller on top of any device that generates a significant amount of heat Do not subject the Machine Controller to direct sunlight Control Panels with Forced air Coolin...

Page 15: ...ed input output 1 5 A max at rated input output 3 0 A max at rated input output Inrush Current 40 A 10 ms max 30 A 10 ms max 40 A 10 ms max Allowable Power Loss Time 1 ms 20 ms Rated Voltage 5 15 V 5...

Page 16: ...mb Drive SW Description STOP When ON prevents PLC from running E INIT When ON overrides Ethernet configuration according to Table 5 INIT When ON the controller uses the fixed default configuration CNF...

Page 17: ...sum the seven segment display outputs bOOt ERROR IP Address If the TEST switch is ON then the seven segment display outputs the IP address Firmware update During programming the seven segment display...

Page 18: ...or the USB memory device is ready to be removed Lit USB memory device inserted A USB memory device is inserted Flashing Accessing USB memory The USB memory is being accessed Indicator Name Color Stat...

Page 19: ...the ON position and power up the controller Wait for the RDY LED to come on and the controller will now have the new auto configuration Note Controllers with an existing saved configuration cannot be...

Page 20: ...d Stations 62 stations Message Relaying Not Supported C2 Messages Not Supported Retries Supported 0 to 4 retries Asynchronous Setting of High speed Scan Cycle and Communications Cycle Not supported An...

Page 21: ...r a single MECHATROLINK III port is used as shown in Figure 9 or two CPU Unit MECHATROLINK III ports are used as shown in Figure 10 these are called cascaded connections Figure 9 Figure 9 Cascaded Con...

Page 22: ...slave stations through Hub Modules Each port on a Hub Module connects to only one slave station You can also connect one additional Hub Module to the first Hub Module Note 1 Terminating resistors are...

Page 23: ...cascaded and star network topologies Note 1 Do not connect more than 32 stations to a single CPU Unit port including the Hub Modules 2 The maximum number of stations that you can connect with a mixed...

Page 24: ...VC32 are reset Operation automatically changes to synchronized when communications are restored MECHATROLINK communications continue for all other Modules Changing the MECHATROLINK Communications Cycl...

Page 25: ...nected to the controller Model Details SGDV 21 V Series AC Servo amplifiers for rotary motors SGDV E21 V Series Mini AC Servo amplifiers for rotary motors SGDV H21A V Series 200 VAC Large Capacity AC...

Page 26: ...Circuit closed RDY indicator not lit Circuit open Contact Ratings RLY OUT Connector Connection Cable To connect the RLY OUT connector use a cable with a wire size of AWG 28 to AWG 14 0 08 to 2 0 mm2...

Page 27: ...following are examples of Ethernet network connections via 10Base Tx cable Connector Name Number of Pins Connector Model Module Side Cable Side Manufacturer Ethernet 8 RJ 45 CAT5 Socket RJ 45 CAT5 Pl...

Page 28: ...onnecting to a Switching HUB Cable Length between Node HUB 100m or less 100 m or less Cable Length between HUBs 100m or less 100 m or less Number of HUBs between Nodes Up to four Unlimited Hub or Swit...

Page 29: ...d from other cable systems such as the main circuit or power lines 2 Communication system Ethernet Communicate data to a remote device through TCP IP communication If necessary increase the number of...

Page 30: ...10 to 10V 0 to 10V 0 to 20 mA Number of Channels 8 4 connector 2 Number of Channels to be Used Any number from 1 to 8 Isolation Between channels Not isolated Between input connector and system power s...

Page 31: ...tatus when Lit Status when not Lit RUN Green Normal operation Operation stopped no access from CPU Connector Name of Pins Connector Model Module Side Cable Side Manufacturer CN1 CN2 26 10226 52A3PL Co...

Page 32: ...y Red V1 V5 V1 V5 Voltage input 1 5 2 Gray Black G1V G5V G1 G5 Ground 1 5 Orange Red G1A G5A 3 Orange Black A1 A5 A1 A5 Current input 1 5 14 Yellow Red DP1 DP5 MDP1 MDP5 Mode switching terminal 1 5 16...

Page 33: ...20 Gray Red DP3 DP7 MDP3 MDP7 Mode switching terminal 3 7 22 White Black DN3 DN7 MDN3 MDN7 Mode switching terminal 3 7 10 Orange Red V4 V8 V4 V8 Voltage input 4 8 11 Orange Black GV4 GV8 G4 G8 Ground...

Page 34: ...Converter 5V 0V 15V 15V 0V D A Converter Internal circuit 5V Photocoupler Voltage input Current input Mode 10 12 25 23 GND CH8 11 Multiplexer Ground Voltage input Current input Mode 4 6 19 17 GND CH2...

Page 35: ...ring distance varies between the AI 01 module and each external device Ground the cable shield between an external device and the relay terminal block on the external device side DC DC Converter 5V 0V...

Page 36: ...utput Number of Channels 4 Isolation Between channels Not isolated Between output connector and system power supply Photocoupler isolation Analog Output Range 10V 0 to 10V Resolution 16 bit 31276 to 3...

Page 37: ...odule Side Cable Side Manufacturer Analog Output Connector CN1 20 10220 52A3PL Connector 10126 3000VE Shell 10326 52A0 008 Screw locking or 10326 52F0 008 One touch locking Sumitomo 3M Corporation Mod...

Page 38: ...Connection Example DANGER Use the AO 01 standard cable JEPMC W6090 for the connection to the external device Use the junction terminal block because the distance between the external devices and the...

Page 39: ...put Format Transistor open collector sink mode output Isolation Method Photocoupler Output Voltage 24VDC 19 2 to 28 8V Output Current 100 mA Max Leakage Current When OFF 0 1 mA Max ON Time OFF Time ON...

Page 40: ...locking or 10350 52F0 008 One touch locking Sumitomo 3M Corporation Name Model Length External Appearance JEPMC W6060 oo Cables for DO 01 Modules JEPMC W6060 05 0 5 m JEPMC W6060 10 1 0 m JEPMC W6060...

Page 41: ...l output 18 50 16 Orange DO_20 52 Digital output 20 52 17 Gray DO_22 54 Digital output 22 54 18 White 0V_3 7 Common ground 3 7 19 Yellow 24V_4 8 24V power supply 4 8 20 Pink DO_24 58 Digital output 24...

Page 42: ...on ground 3 7 39 Yellow DO_17 49 Digital output 17 49 40 Pink DO_19 51 Digital output 19 51 41 Orange Continuous DO_21 53 Digital output 21 53 42 Gray Continuous DO_23 55 Digital output 23 55 43 White...

Page 43: ...input The following diagram gives an outline of the LIO 01 Module functions The only functional difference between the LIO 01 and the LIO 02 is the active state of the output circuits Refer to LIO 01...

Page 44: ...g indicators LD1 to LD8 are lit 3 Digital output indicators When DO00 to DO07 turn ON corresponding indicators LD1 to LD8 are lit 4 Digital output indicators When DO08 to DO15 turn ON corresponding in...

Page 45: ...Max ON Time OFF Time ON 0 5 ms Max OFF 0 5 ms Max Number of Commons 8 points DI_COM0 DI_00 to DI_07 DI_COM1 DI_08 to DI_15 Other Functions DI_01 is shared with position registration latch If DI_01 is...

Page 46: ...ch a fuse externally to each output if circuit protection is required Error Detection Blown fuse detection Other Functions DO_01 is shared with encoder position detection Item Specifications Number of...

Page 47: ...ow Red DO_11 O Output 11 A10 Pink Red DO_09 O Output 9 A11 Orange Red DO_07 O Output 7 A12 Gray Red DO_05 O Output 5 A13 White Red DO_03 O Output 3 A14 Yellow Red DO_01 O Output 1 A15 Pink Red DI_15 I...

Page 48: ...Black DO_02 O Output 2 B14 Yellow Black DO_00 O Output 0 B15 Pink Black DI_14 I Input 14 B16 Orange Black DI_12 I Input 12 B17 Gray Black DI_10 I Input 10 B18 White Black DI_08 I Input 8 B19 Yellow Bl...

Page 49: ...input or phase Z pulse Latch input or phase Z pulse Digital input Digital input Digital output External input signals External input signals External output signals Phase B 24 VDC 24 VDC Fuse blown de...

Page 50: ...DI_06 DI_07 DI_00 A23 B22 A22 B21 A21 B20 A20 B19 A19 24 VDC Digital input R R External input signals DI_COM1 DI_09 DI_10 DI_11 DI_12 DI_13 DI_14 DI_15 DI_08 B23 B18 A18 B17 A17 B16 A16 B15 A15 24 VDC...

Page 51: ...are 32 digital inputs DI and 32 digital outputs DO sink mode outputs for the digital I O function Indicators The following table shows the status of LIO 04 05 Module LED indicators Indicator Name Indi...

Page 52: ...icators When DI_00 to DI_07 turn ON corresponding indicators LD1 to LD8 are lit 2 Digital input indicators When DI_08 to DI_15 turn ON corresponding indicators LD1 to LD8 are lit 3 Digital output indi...

Page 53: ...mode source mode input Isolation Method Photocoupler PS2805 4 Input Voltage 24VDC 19 2 to 28 8V Input Current 4 1 mA typ ON Voltage Current 15VDC min 2 0 mA min OFF Voltage Current 5VDC min 1 0 mA mi...

Page 54: ...ON 0 5 ms Max OFF 1 ms Max Number of Commons 1 per 8 outputs Protection Circuit The fuses are not for circuit protection They are for fire protection at output shorts Attach a fuse externally to each...

Page 55: ...23 25 DICOM_1 DI_02 DI_06 DI_08 DI_12 N C DO_02 24V_1 DO_06 DO_08 N C DO_12 N C 26 28 30 32 34 36 38 40 42 44 46 48 50 N C DI_03 DI_07 DI_09 DI_13 N C DO_03 N C DO_07 DO_09 OV_2 DO_13 OV_2 27 29 31 3...

Page 56: ...Digital input 1 17 shared with interrupt input 28 White DI_03 19 I I Digital input 3 19 29 Yellow DI_05 21 I I Digital input 5 21 30 Pink DI_07 23 I I Digital input 7 23 31 Orange N C 32 Gray DI_09 25...

Page 57: ...I_02 DI_06 DI_08 DI_12 N C DO_02 24V_1 DO_06 DO_08 N C DO_12 N C 26 28 30 32 34 36 38 40 42 44 46 48 50 N C DI_03 DI_07 DI_09 DI_13 N C DO_03 24V_1 DO_07 DO_09 OV_2 DO_13 N C 27 29 31 33 35 37 39 41 4...

Page 58: ...7 28 White DI_03 19 I I Digital input 3 19 29 Yellow DI_05 21 I I Digital input 5 21 30 Pink DI_07 23 I I Digital input 7 23 31 Orange N C 32 Gray DI_09 25 I I Digital input 9 25 33 White DI_11 27 I I...

Page 59: ...MC IO2303 5V 24 VDC Input 0 Input 1 Input 6 Input 7 24 VDC 6 7 32 10 35 1 2 27 5 30 CN1 connector pin No Com mon 1 Com mon 2 Input 8 Input 9 Input 14 Input 15 Internal circuit 5 6 k Photocoupler R R P...

Page 60: ...nput 17 Input 22 Input 23 24 VDC 6 7 32 10 35 1 2 27 5 30 CN2 connector pin No Com mon 3 Com mon 4 Input 24 Input 25 Input 30 Input 31 Internal circuit 5 6 k Photocoupler R R Photocoupler 38 12 13 41...

Page 61: ...nput 0 Input 1 2 27 Input 6 Input 7 5 30 6 7 32 Input 8 Input 9 10 35 Input 14 Input 15 JEPMC IO2304 DC24V 5V 5 6 k Photocoupler Internal circuit R R L L L L L L 15 12 Output 0 37 Output 1 13 Output 2...

Page 62: ...Input 23 5 30 6 7 32 Input 24 Input 25 10 35 Input 30 Input 31 JEPMC IO2304 24 VDC 5V 5 6 kW Photocoupler Internal circuit R R L L L L L L 15 12 Output 16 37 Output 17 13 Output 18 38 24 VDC 41 17 42...

Page 63: ...ector LED Indicators and Switch Settings The ALM light indicates the following conditions Fuse fault ASIC error A phase disconnect B phase disconnect DANGER When converting equipment from the prior ge...

Page 64: ...OFF 0 1mA Max ON OFF Time ON 0 25ms Max OFF 1ms Max Protection Classification Unprotected output Error Detection Blown fuse detection Analog Input Number of Channels 1 Isolation Non isolated Analog I...

Page 65: ...connector wiring DC24V 20 Input Current DC24V 11mA TYP DC12V 12mA TYP DC5V 13mA TYP 4 1mA TYP ON Voltage DC24V 17V Min DC12V 9V Min DC5V 3 9V Min 15V Min OFF Voltage DC24V 1 6V Max DC12V 1 1V Max DC5V...

Page 66: ...Isolation External Power Supply Voltage DC24V 20 Output Current 100mA Max Leak Current at OFF 0 1mA Max ON Time OFF Time ON 0 25ms Max OFF 1ms Max Number of Commons 1 Protection Circuit The fuses are...

Page 67: ...0 0V cannot be assured Item Specification Analog Input Range 10 to 10V Number of Input Channels 1 Isolation Non isolated Maximum Rated Input 15V Input Impedance Approx 20k Resolution 16 bit 31276 to 3...

Page 68: ...ns of the LIO 06 analog output circuit are shown below Analog Output Circuit Connection Example Item Specification Output Range 10 to 10V Number of Output Channels 1 Isolation Non isolated Maximum Per...

Page 69: ...ircuit are shown below Analog Output Value Output Register Value 10 5V 32768 10 0V 31276 5 0V 15638 0 0V 0 5 0V 15638 10 0V 31276 10 5V 32767 Item Specification Number of Encoders 1 channel A B C Phas...

Page 70: ...nector RoHS compatible Mating Connector 10150 3000VE Sumitomo 3M Connector unit 10150 3000PE Sumitomo 3M Connector Unit RoHS compatible 10350 52A0 008 Sumitomo 3M Shell screw lock type 10350 52F0 008...

Page 71: ..._06 Digital Output 6 25 Pink Continuous DO_GND Digital Output Common Ground 26 Orange AO_GND Analog Output Ground 27 Gray AI_GND Analog Input Ground 28 White N C 29 Yellow PB B_Pulse 30 Pink PB B_Puls...

Page 72: ...10V V 10 10V FG External Device 5V 0V Pulse Generator FG L L L L L L L L External Input Signal External Output Signal 26 2 27 4 5 29 30 6 31 10 34 9 35 13 38 14 15 16 17 39 40 41 42 20 45 21 22 23 24...

Page 73: ...ass 85 g Item 218IF Y1 Interface RS 232 D sub 9 Ethernet RJ 45 Transmission distance 15 m 100 M segment 500m in total extension Transmission speed Configurable between 9600 and 57600 bps 10 Mbps Acces...

Page 74: ...b 9pin Socket 17LE 13090 27D2BC FA DDK Engagement connector D sub 9pin Plug 17JE 23090 02 D8B Another DDK Pin layout Number Signal name I O Remarks Number Signal name I O Remarks 1 FG O Protective gro...

Page 75: ...DO_COM Output 0V common A17 DI_11 Input 11 B5 DO_COM Output 0V common B17 DI_10 Input 10 A6 DO_24V Digital output 24V supply A18 DI_09 Input 9 B6 DO_24V Digital output 24V supply B18 DI_08 Input 8 A7...

Page 76: ...output 2 23 DO_12 Digital output 12 DO_28 Digital output 28 DO_04 Digital output 4 24 DO_14 Digital output 14 DO_30 Digital output 30 DO_06 Digital output 6 25 DO_GND Digital output 0V common 26 AO_G...

Page 77: ...OUT52 Output 52 B9 IN19 Input 19 IN51 Input 51 OUT19 Output 19 OUT51 Output 51 A10 IN18 Input 18 IN50 Input 50 OUT18 Output 18 OUT50 Output 50 B10 IN17 Input 17 IN49 Input 49 OUT17 Output 17 OUT49 Out...

Page 78: ...R Shield tied back at terminal block b SMC 3010 Connector Case Terminal Block PROPER Shield connected across terminal block Shields tied back at device a PROPER Shields of field cables grounded at one...

Page 79: ...WA America Inc MP3300iec Hardware Manual YAI SIA IEC 7 79 Revision History The revision dates and the numbers of the revised manuals appear on the bottom of the back cover Date of Publication Revision...

Page 80: ...27 Cable Shielding Segregation and Noise Immunity 80 YASKAWA America Inc MP3300iec Hardware Manual YAI SIA IEC 7...

Page 81: ......

Page 82: ...12F Carlton Bld No 21 HuangHe Road HuangPu District Shanghai 200003 China Phone 86 21 5385 2200 Fax 86 21 5385 3299 YASKAWA ELECTRIC SHANGHAI CO LTD BEIJING OFFICE Room 1011 Tower W3 Oriental Plaza N...

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