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E-3

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General Precautions

• The installation must be suitable and it must be per-

formed only by an experienced technician.

There is a risk of electrical shock or injury.

• Before connecting the machine and starting opera-

tion, make sure that an emergency stop procedure 
has been provided and is working correctly.

There is a risk of injury.

• Do not approach the machine after a momentary 

interruption to the power supply. When power is 
restored, the Machine Controller and the device con-
nected to it may start operation suddenly. Provide 
safety measures in advance to ensure human safety 
when operation restarts.

There is a risk of injury.

• Do not touch anything inside the Machine Controller.

There is a risk of electrical shock.

• Do not remove the front cover, cables, connector, or 

options while power is being supplied.

There is a risk of electrical shock, malfunction, or damage.

• Do not damage, pull on, apply excessive force to, 

place heavy objects on, or pinch the cables.

There is a risk of electrical shock, operational failure of the 
product, or burning.

• Do not attempt to modify the Machine Controller in 

any way.

There is a risk of injury or device damage.

WARNING

Summary of Contents for JEPMC-EXU3001-E

Page 1: ...Unit Machine Controller MP3000 Series INSTRUCTIONS MANUAL NO TOBP C880725 18B Model JEPMC EXU3001 E EXU3002 E To properly use the product read this manual thoroughly and retain for easy reference insp...

Page 2: ...of the information contained herein Moreover because Yaskawa is constantly striving to improve its high quality prod ucts the information contained in this manual is subject to change with out notice...

Page 3: ...eded could possibly result in loss of life or serious injury Indicates precautions that if not heeded could result in relatively serious or minor injury or property damage If not heeded even precautio...

Page 4: ...E 2 The following precautions are for storage transportation installation wiring operation maintenance inspection and disposal These precautions are important and must be observed...

Page 5: ...con nected to it may start operation suddenly Provide safety measures in advance to ensure human safety when operation restarts There is a risk of injury Do not touch anything inside the Machine Contr...

Page 6: ...e subject to excessive dust dirt salt or metallic powder Locations that are subject to water oil or chemicals Locations that are subject to vibration or shock There is a risk of fire electrical shock...

Page 7: ...are kiln dried to a core temperature of 56 C for 30 minutes or more If the electronic products which include stand alone prod ucts and products installed in machines are packed with fumigated wooden m...

Page 8: ...ve dust dirt salt or metallic powder Locations that are subject to water oil or chemicals Locations that are subject to vibration or shock There is a risk of fire electrical shock or device damage Nev...

Page 9: ...other devices There is a risk of fire or malfunction Do not subject the Machine Controller to strong shock There is a risk of malfunction Suitable battery installation must be performed and it must be...

Page 10: ...oltage range There is a risk of device damage Install breakers and other safety measures to provide protection against shorts in external wiring There is a risk of fire Provide sufficient shielding wh...

Page 11: ...ion that may cause injury or device damage Provide emergency stop circuits interlock circuits limit circuits and any other required safety measures in control circuits outside of the Machine Controlle...

Page 12: ...eria Mechanical strength Noise interference Wiring distance Signal voltage Separate the I O signal cables for control circuits from the power cables both inside and outside the control panel to reduce...

Page 13: ...failure or errors caused by external fac tors Shutdown of operation due to Machine Controller detection of an error in self diagnosis and the subsequent turning OFF or holding of output signals Holdin...

Page 14: ...ck injury or device dam age Do not forget to perform the following tasks when you replace the CPU Unit Back up all programs and parameters from the CPU Unit that is being replaced Transfer all saved p...

Page 15: ...ometimes shown without covers or protective guards Always replace the cover or protective guard as specified first and then operate the products in accordance with the manual The illustrations that ar...

Page 16: ...ty period above This warranty does not cover defects caused by the delivered product reaching the end of its service life and replacement of parts that require replacement or that have a limited servi...

Page 17: ...execution of the programs provided by the user or by a third party for use with programmable Yaskawa prod ucts The information described in product catalogs or manu als is provided for the purpose of...

Page 18: ...de safety mea sures to minimize hazards in the event of failure Outdoor use use involving potential chemical contamination or electrical interference or use in conditions or environments not described...

Page 19: ...safety of the actual devices and equipment to be used before using the prod uct Read and understand all use prohibitions and precau tions and operate the Yaskawa product correctly to pre vent acciden...

Page 20: ...14 1 Confirmations Upon Delivery 19 Nameplate 20 2 Installation 21 3 Wiring 23 4 Inspections 24 Daily Inspections 24 Periodic Inspections 25 Replacement Guidelines for Machine Controller Parts 26 5 EM...

Page 21: ...ce of purchase or your Yaskawa representative immedi ately Item Confirmation Method Have you received the correct Machine Controller as ordered Check the model number on the nameplate on the side of t...

Page 22: ...1 Confirmations Upon Delivery E 20 Nameplate Model number Version Serial number 0 106 3 8 4 1 expander...

Page 23: ...the ambient temperature around the Machine Controller does not exceed 55 C If you install Machine Controllers side by side install a cooling fan above them Provide gaps above and below the Machine Con...

Page 24: ...fail in the future if exposed to cor rosive gas Others Do not install the Machine Controller in loca tions that are subject to high temperatures or high humidity or subject to excessive amounts of dus...

Page 25: ...3 Wiring E 23 3 Wiring Refer to the following manual for details on connecting the Machine Controller MP2000 MP3000 Series Machine Controller System Setup Manual Manual No SIEP C880725 00...

Page 26: ...spection Item Description Criteria Correction Installation condition Loosescrews or covers All screws and covers must be secure Tighten the screws Connection conditions Loose termi nal screws Screws m...

Page 27: ...o 12 months Measure the temperature and humidity with a hydrometer and thermom eter and mea sure corrosive gas They must be within specifi cations Remove sources of contamina tion or improve the insta...

Page 28: ...given in the fol lowing table Yaskawa will inspect your Machine Controller and determine if part replacement is required Yaskawa will initialize the settings of all parameters to the default values i...

Page 29: ...d EN 61000 6 4 However the Machine Controller is an electric device that is used as part of a machine or manufacturing equipment Therefore the EMC performance will also depend on the configuration of...

Page 30: ...WARNING 1 Revision Nameplate 5 Addition EMC standard EN 61000 6 4 Back cover Revision Address January 2013 0 Preface Addition Warranty Safety Precautions Addition Precautions on battery installation B...

Page 31: ...uangPu District Shanghai 200003 China Phone 86 21 5385 2200 Fax 86 21 5385 3299 http www yaskawa com cn YASKAWA ELECTRIC CHINA CO LTD BEIJING OFFICE Room 1011 Tower W3 Oriental Plaza No 1 East Chang A...

Page 32: ...Precautions for Korean Radio Waves Act A A...

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