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YASKAWA GA800 Series, Technical Reference

The YASKAWA GA800 Series user manual provides detailed instructions for maintenance and troubleshooting of this high-performance product. Download the manual for free from manualshive.com to ensure optimal functionality and longevity of your equipment. Gain access to essential information and guidance for effective operation of the GA800 Series.

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10.7 Drive Derating

448

YASKAWA

SIEPC71061737B GA800 Drive Technical Reference

Model

Rated Current (A)

Heavy Duty Rating (HD)

Parameter C6-01 = 0

Normal Duty Rating (ND)

Parameter C6-01 = 1

2 kHz

5 kHz

8 kHz

10 kHz

12.5 kHz

15 kHz

2 kHz

5 kHz

8 kHz

10 kHz

12.5 kHz

15 kHz

4168

150.0

150.0

123.0

105.0

-

-

168

150.5

124.4

107

-

-

4208

180.0

180.0

147.6

126.0

-

-

208

179.7

137.2

109

-

-

4250

216.0

216.0

177.1

151.2

-

-

250

221.8

179.4

151

-

-

4302

260.0

260.0

213.2

182.0

-

-

296

263.4

214.6

182

-

-

4371

304.0

304.0

249.3

212.8

-

-

371

327.2

261.6

218

-

-

4414

371.0

371.0

304.2

259.7

-

-

389

348

286.3

245

-

-

4477

389.0

324.8

-

-

-

-

453

349

-

-

-

-

4568

453.0

378.3

-

-

-

-

568

437

-

-

-

-

4605

605.0

505.2

-

-

-

-

675

529

-

-

-

-

4720

605.0

505.2

-

-

-

-

675

529

-

-

-

-

Table 10.20 Carrier Frequency and Rated Current Derating (

≥

460 V)

Model

Rated Current (A)

Heavy Duty Rating (HD)

Parameter C6-01 = 0

Normal Duty Rating (ND)

Parameter C6-01 = 1

2 kHz

5 kHz

8 kHz

10 kHz

12.5 kHz

15 kHz

2 kHz

5 kHz

8 kHz

10 kHz

12.5 kHz

15 kHz

4002

2.1

1.9

1.6

1.4

1.1

0.9

2.1

2.0

1.8

1.7

1.5

1.4

4004

3.0

3.0

3.0

2.6

2.0

1.5

3.4

3.2

2.8

2.6

2.3

2.0

4005

4.3

3.9

3.4

3.0

2.6

2.2

4.8

4.6

4.3

4.0

3.8

3.5

4007

6.2

5.6

4.8

4.2

3.5

2.8

6.9

6.3

5.3

4.7

3.9

3.2

4009

8.6

7.9

6.9

6.2

5.4

4.6

7.6

7.0

6.1

5.5

4.8

4.1

4012

9.8

8.9

7.6

6.7

5.6

4.5

11.0

10.0

8.5

7.5

6.2

5.0

4018

14.1

12.9

11.0

9.7

8.2

6.6

15.2

13.9

11.8

10.5

8.8

7.1

4023

18.0

16.4

14.0

12.4

10.4

8.4

21

19.3

16.4

14.6

12.2

9.9

4031

27.2

24.7

21.0

18.5

15.4

12.4

27

24.5

20.9

18.4

15.4

12.3

4038

34.7

31.6

27.0

23.9

20.1

16.2

34

32.5

27.7

24.6

20.6

16.6

4044

34.0

34.0

34.0

30.1

25.3

20.4

40

39.6

34.1

30.5

25.9

21.3

4060

40.0

40.0

40.0

34.8

28.3

21.7

52

46.9

39.2

34.1

27.7

21

4075

52.0

52.0

52.0

46.1

38.6

31.2

65

64.1

54.6

48.3

40.4

33

4089

65.0

65.0

65.0

57.6

48.3

39.0

77

76.6

65.5

58.0

48.7

39

4103

77.0

77.0

77.0

68.2

57.2

46.2

96

96.0

84.1

74.6

62.8

51

4140

96.0

96.0

78.7

67.2

-

-

124

108.7

85.7

70

-

-

4168

124.0

124.0

101.7

86.8

-

-

156

139.8

115.5

99

-

-

4208

156.0

156.0

127.9

109.2

-

-

180

155.5

118.7

94

-

-

4250

180.0

180.0

147.6

126.0

-

-

240

212.9

172.3

145

-

-

4302

240.0

240.0

196.8

168.0

-

-

302

268.8

218.9

186

-

-

4371

302.0

302.0

247.6

211.4

-

-

361

318.5

254.7

212

-

-

4414

361.0

361.0

296.0

252.7

-

-

414

370

303.3

259

-

-

4477

414.0

345.0

-

-

-

-

477

367

-

-

-

-

4568

477.0

397.5

-

-

-

-

515

397

-

-

-

-

4605

515.0

429.2

-

-

-

-

605

473

-

-

-

-

4720

605.0

504.2

-

-

-

-

720

563

-

-

-

-

Summary of Contents for GA800 Series

Page 1: ...GA800 Drive AC Drive for Industrial Applications Technical Reference Catalog Code GA80Uxxxxxxxx 240 V class 1 to 150 HP 480 V class 1 to 600 HP PDF...

Page 2: ...This Page Intentionally Blank 2 YASKAWA SIEPC71061737B GA800 Drive Technical Reference...

Page 3: ...ontrol Methods 26 2 Mechanical Installation 31 2 1 Section Safety 32 2 2 Installation Environment 34 2 3 Installation Position and Distance 35 2 4 Moving the Drive 37 Using the Hanging Brackets to Mov...

Page 4: ...als for MFAI Terminals A1 to A3 103 Set MFAI Terminal A3 to PTC Input 104 Set Output Signals for MFAO Terminals FM AM 104 Switch ON Termination Resistor for MEMOBUS Modbus Communications 105 3 7 Conne...

Page 5: ...ing Up the Drive 149 Check before Energizing the Drive 149 Check after Energizing the Drive 149 Make the Initial Settings 150 4 6 Keypad Operation 151 Home Screen Display Selection 151 Showing the Mon...

Page 6: ...p Vector Control Method 205 Fine Tuning Open Loop Vector Control for PM Motors 206 Advanced Open Loop Vector Control Method for PM 207 Closed Loop Vector Control Method for PM 207 EZ Open Loop Vector...

Page 7: ...Rotates in the Opposite Direction from the Run Command 364 The Motor Rotates in Only One Direction 364 The Motor Is Too Hot 364 The Correct Auto Tuning Mode Is Not Available 365 The Motor Stalls duri...

Page 8: ...ns 429 9 3 WEEE Directive 430 10 Specifications 431 10 1 Section Safety 432 10 2 Drive Duty Modes 433 10 3 Model Specific Specifications 200 V Class 434 10 4 Model Specific Specifications 400 V Class...

Page 9: ...Jump Frequency 505 d4 Frequency Ref Up Down Hold 505 d5 Torque Control 506 d6 Field Weakening Forcing 506 d7 Offset Frequency 507 11 8 E Motor Parameters 508 E1 V f Pattern for Motor 1 508 E2 Motor Pa...

Page 10: ...riveWorksEZ Connection Parameters 1 to 20 Upper Lower 572 11 16 T Motor Tuning 573 T0 Tuning Mode Selection 573 T1 Induction Motor Auto Tuning 573 T2 PM Motor Auto Tuning 574 T3 ASR and Inertia Tuning...

Page 11: ...8 d1 Frequency Reference 738 d2 Reference Limits 744 d3 Jump Frequency 745 d4 Frequency Ref Up Down Hold 746 d5 Torque Control 751 d6 Field Weakening Forcing 756 d7 Offset Frequency 757 12 6 E Motor P...

Page 12: ...n Special Adjustment 949 n1 Hunting Prevention 949 n2 Auto Freq Regulator AFR 951 n3 High Slip Braking HSB and Overexcitation Braking 952 n4 Adv Open Loop Vector Tune 956 n5 Feed Forward Control 959...

Page 13: ...use of this product Failure to obey these precautions can cause serious injury or death or damage to the product or related devices and systems Yaskawa must not be held responsible for any injury or e...

Page 14: ...PM Open Loop Vector Control for Permanent Magnet Motors PM motor Permanent Magnet Synchronous motor generic name for IPM motors and SPM motors SIL Safety Integrity Level SPM motor Surface Permanent Ma...

Page 15: ...e operation Use options and drives only as specified by the instructions The figures in this manual are examples only All figures do not apply to all products included in this manual Yaskawa can chang...

Page 16: ...responsible for modifications of the product made by the user Only let approved personnel install wire maintain examine replace parts and repair the drive If personnel are not approved it can cause se...

Page 17: ...e a drive or connected equipment that has damaged or missing parts You can cause damage to the drive and connected equipment Do not use steam or other disinfectants to fumigate wood for packaging the...

Page 18: ...of authentication measures the encryption of data the installation of antivirus programs etc to protect the product the network its system and the interface against all types of security breaches unau...

Page 19: ...ou are considering the application of this product for special purposes such as machines or systems used for passenger cars medicine airplanes and aerospace nuclear power electric power or undersea re...

Page 20: ...i 3 Warranty Information 20 YASKAWA SIEPC71061737B GA800 Drive Technical Reference...

Page 21: ...21 1 Receiving This chapter gives information about the different drive models and features and how to examine the drive when you receive it 1 1 Section Safety 22 1 2 Catalog Code and Nameplate Check...

Page 22: ...e Technical Reference 1 1 Section Safety DANGER Do not ignore the safety messages in this manual If you ignore the safety messages in this manual it will cause serious injury or death The manufacturer...

Page 23: ...e that you received the correct model If you received a product different than what you ordered or your product has a defect contact Yaskawa or your nearest sales representative Nameplate A Product re...

Page 24: ...he output current for applications that require Higher carrier frequencies Ambient temperature beyond nameplate ratings Drives installed side by side Use C6 01 Normal Heavy Duty Selection to select No...

Page 25: ...utput Current A Maximum Motor Output kW HP Rated Output Current A 4002 0 55 0 75 1 8 0 75 1 2 1 4004 1 1 1 5 3 4 1 5 2 4 1 4005 1 5 2 4 8 2 2 3 5 4 4007 2 2 3 5 5 3 4 7 1 4009 3 0 4 7 2 3 7 5 8 9 4012...

Page 26: ...d other parameters Droop Control 1 No No Sets load torque slip for motors Distributes motor loads Zero Servo Control 1 No No Locks servos without an external position controller to prevent movement ca...

Page 27: ...tance Rotational Stationary and Line to Line Resistance Rotational Stationary and Line to Line Resistance Automatically tunes electrical motor parameters Torque Limits 2 Yes Yes Yes Controls maximum m...

Page 28: ...th speed controller Open Loop Current Vector Control Main Applications General purpose variable speed control for PM motors Applications in which a high level of responsiveness and accurate speed cont...

Page 29: ...increase motor loss and decrease deceleration time Overvoltage Suppression Function 5 Yes Yes Yes Yes Adjusts speed during regeneration to prevent overvoltage Sensorless Zero Speed Control 5 No Yes I...

Page 30: ...1 3 Features and Advantages of Control Methods 30 YASKAWA SIEPC71061737B GA800 Drive Technical Reference...

Page 31: ...or correct installation 2 1 Section Safety 32 2 2 Installation Environment 34 2 3 Installation Position and Distance 35 2 4 Moving the Drive 37 2 5 Remove and Reattach the Keypad 39 2 6 Install the Ke...

Page 32: ...crane or hoist it can cause serious injury or death from falling equipment Before you hang the drive vertically use screws to correctly attach the drive front cover and other drive components If you d...

Page 33: ...can occur in fixed speed machines that are converted to variable speed Too much vibration can cause damage to equipment You can use the drive with an explosion proof motor but the drive is not explos...

Page 34: ...or flammable gas or dust Metal powder oil water or other unwanted materials Radioactive or flammable materials Harmful gas or fluids Salt Direct sunlight Keep wood and other flammable materials away...

Page 35: ...hat there is sufficient space for wiring and airflow to cool the drive A 50 mm 2 in minimum B 30 mm 1 2 in minimum on both sides C 120 mm 4 7 in minimum above and below D Airflow direction Figure 2 2...

Page 36: ...ach drive D 120 mm 4 7 in minimum above and below Figure 2 3 Installation Distances for Multiple Drives Side by Side Note Align the tops of drives that have different dimensions to help when you repla...

Page 37: ...Crush Hazard Before you hang the drive vertically use screws to correctly attach the drive front cover and other drive components If you do not secure the front cover it can fall and cause minor injur...

Page 38: ...the control panel for installation then lower the drive Note When lowering the drive stop before the drive touches the floor then slowly lower it the remaining distance Horizontal Suspension If a hor...

Page 39: ...n and incorrect operation Remove the Keypad 1 Push down the tab on the top of the keypad then pull the keypad forward and remove it from the drive Figure 2 7 Remove the Keypad 2 Pull the keypad connec...

Page 40: ...e Location Use the information in Table 2 1 to install the keypad in the best location for your application Table 2 1 Keypad Installation Method Installation Method Features Necessary Tools and Instal...

Page 41: ...1 Panel Cut Out Dimensions to Attach Outside of Control Panel Table 2 3 Panel Cut out Dimensions mm in W H W1 H1 H2 H3 d 22 0 89 78 3 07 22 0 89 29 1 14 22 0 89 1 0 04 3 6 0 14 2 Remove the keypad and...

Page 42: ...connector Figure 2 14 Connect the Drive and Keypad with the Remote Control Extension Cable Install Inside Control Panel To attach the keypad inside of the control panel you must purchase the installa...

Page 43: ...l Cut out Dimensions mm in W H W1 H1 d 64 0 5 2 52 0 02 130 5 12 45 1 77 105 0 5 4 13 0 02 4 8 0 12 2 Remove the keypad and put the keypad connector in the holder on the front cover Note Insert the en...

Page 44: ...eypad to Mounting Bracket 4 Position the mounting bracket to which the keypad has been attached in the control panel and mount it from the outside using the screws Use the screws supplied with the ins...

Page 45: ...IEPC71061737B GA800 Drive Technical Reference 45 5 Use the remote control extension cable to connect the keypad to the drive A Remote control extension B Communications connector C Drive D Keypad E Ca...

Page 46: ...wer to the equipment and wait for the time specified on the warning label at a minimum The internal capacitor stays charged after the drive is de energized The charge indicator LED extinguishes when t...

Page 47: ...1 33 N m 8 67 lb in to 11 77 lb in Figure 2 23 Reattach the Front Cover 3 Reattach the keypad to the original position Removing Reattaching the Cover Using Procedure B DANGER Electrical Shock Hazard...

Page 48: ...r C Connector holder Figure 2 24 Remove the Terminal Cover Keypad and Keypad Connector 2 Loosen the front cover screws Figure 2 25 Loosen the Front Cover Screws 3 Push on the four tabs found on each s...

Page 49: ...2 Move the front cover until it clicks into position while pushing on the hooks on the left and right sides of the front cover Note Make sure that you do not pinch wires or signal lines between the f...

Page 50: ...nd other peripheral devices then reattach the terminal cover Note Wire the grounding terminals first main circuit terminals next and control circuit terminals last Make sure that you do not pinch wire...

Page 51: ...le 2 6 to find the kit for your drive Contact Yaskawa or your nearest sales representative for more information about UL Type 1 kits Table 2 6 UL Type 1 Kits by Drive Model Model Option Model 2004 200...

Page 52: ...eatsink installations An attachment is necessary to install drive models smaller than 2082 200 V class and 4060 400 V class with the heatsink outside of the panel Note The exterior mounting dimensions...

Page 53: ...W4 H1 H2 H3 H4 H5 A B d1 2004 1 140 5 51 294 11 57 138 5 43 38 1 50 102 4 02 102 4 02 16 0 63 3 0 12 282 11 10 23 0 91 6 0 24 26 1 02 6 0 24 134 5 28 233 9 17 M5 2006 1 140 5 51 294 11 57 138 5 43 38...

Page 54: ...8 0 32 527 20 75 19 5 0 77 8 5 0 34 20 5 0 81 7 5 0 30 248 9 76 487 19 17 M8 2211 264 10 39 543 21 38 186 7 32 149 5 87 190 7 48 220 8 66 29 1 14 8 0 32 527 20 75 19 5 0 77 8 5 0 34 20 5 0 81 7 5 0 30...

Page 55: ...36 8 0 32 436 17 17 20 0 79 8 0 32 20 0 79 6 0 24 239 9 41 396 15 59 M6 4103 255 10 04 450 17 72 166 6 54 114 4 49 170 6 69 210 8 27 34 5 1 36 8 0 32 436 17 17 20 0 79 8 0 32 20 0 79 6 0 24 239 9 41 3...

Page 56: ...s mm in W H D1 D2 W1 W2 W3 W4 W5 W6 H1 H2 H3 H4 H5 A B d1 4477 510 20 08 1140 44 88 260 10 24 220 8 66 450 17 72 404 15 91 18 0 71 12 0 47 179 7 05 225 8 86 1110 43 70 34 1 34 15 0 59 34 1 34 15 0 59...

Page 57: ...5 510 20 08 1140 44 88 260 10 24 220 8 66 450 17 72 404 15 91 18 0 71 12 0 47 179 7 05 225 8 86 1110 43 70 34 1 34 15 0 59 34 1 34 15 0 59 486 19 13 1042 41 02 M12 4720 510 20 08 1140 44 88 260 10 24...

Page 58: ...2 9 Installation Methods 58 YASKAWA SIEPC71061737B GA800 Drive Technical Reference...

Page 59: ...rocedure 86 3 5 Control Circuit Wiring 92 3 6 Control I O Connections 102 3 7 Connect the Drive to a PC 106 3 8 External Interlock 107 3 9 Braking Resistor Installation 108 3 10 Drive Wiring Protectio...

Page 60: ...can cause serious injury or death The leakage current of the drive will be more than 3 5 mA in drive models 4414 to 4720 The drive can cause a residual current with a DC component in the protective ea...

Page 61: ...you must operate the motor outside of its specifications contact the motor manufacturer If you continuously operate oil lubricated motors outside of the manufacturer specifications it can cause damage...

Page 62: ...ence settings can cause serious injury or death from moving equipment WARNING Sudden Movement Hazard Correctly wire the start stop and safety circuits before you energize the drive If you momentarily...

Page 63: ...Electrical Installation 3 3 2 Electrical Installation YASKAWA SIEPC71061737B GA800 Drive Technical Reference 63 Figure 3 1 Standard Drive Connection Diagram...

Page 64: ...PS AC to operate the control circuit while the main circuit power supply is OFF 13 To set the MFDI power supply Sinking Sourcing Mode or internal external power supply install or remove a jumper betw...

Page 65: ...and cause unsatisfactory drive performance Motor and Main Circuit Connections WARNING Electrical Shock Hazard Do not connect terminals R L1 S L2 T L3 U T1 V T2 W T3 1 2 3 B1 or B2 to the ground termin...

Page 66: ...an terminal Figure 3 9 4089 European terminal Figure 3 10 2138 4103 European terminal Figure 3 11 2169 2211 4140 4168 European terminal Figure 3 12 2257 2313 4208 4302 Screw terminal Figure 3 13 2360...

Page 67: ...lation 3 3 3 Main Circuit Wiring YASKAWA SIEPC71061737B GA800 Drive Technical Reference 67 Figure 3 5 Configuration of Main Circuit Terminal Block 2070 2082 Figure 3 6 Configuration of Main Circuit Te...

Page 68: ...WA SIEPC71061737B GA800 Drive Technical Reference Figure 3 7 Configuration of Main Circuit Terminal Block 4060 Figure 3 8 Configuration of Main Circuit Terminal Block 2110 Figure 3 9 Configuration of...

Page 69: ...SIEPC71061737B GA800 Drive Technical Reference 69 Figure 3 10 Configuration of Main Circuit Terminal Block 4089 Figure 3 11 Configuration of Main Circuit Terminal Block 2138 4103 Figure 3 12 Configur...

Page 70: ...Drive Technical Reference Figure 3 13 Configuration of Main Circuit Terminal Block 2257 2313 4208 4302 Figure 3 14 Configuration of Main Circuit Terminal Block 2360 2415 4371 4414 Figure 3 15 Configur...

Page 71: ...s on page 216 for wire gauges and tightening torques as specified by European standards Refer to Wire Gauge and Torque Specifications for UL Listing on page 72 for wire gauges and tightening torques a...

Page 72: ...recommended wire gauges and tightening torques of the main circuit terminals Note The recommended wire gauges are based on drive continuous current ratings with 75 C 167 F 600 V class 2 heat resistant...

Page 73: ...2 3 B1 B2 14 14 10 14 10 10 M4 Slotted 1 5 1 7 13 5 15 10 14 8 M4 Phillips slotted combo 1 2 1 5 10 6 13 3 2012 R L1 S L2 T L3 10 14 6 14 6 10 M4 Slotted 1 5 1 7 13 5 15 U T1 V T2 W T3 12 14 6 14 6 10...

Page 74: ...15 8 10 8 M5 Phillips slotted combo 2 0 2 5 17 7 22 1 2056 R L1 S L2 T L3 3 14 3 8 3 18 M5 Slotted 2 3 2 5 19 8 22 3 U T1 V T2 W T3 4 14 4 10 4 18 M5 Slotted 2 3 2 5 19 8 22 3 1 2 1 14 1 8 1 20 M6 He...

Page 75: ...27 31 4 4 M6 Hex bolt 5 4 6 0 47 8 53 1 2169 R L1 S L2 T L3 4 0 2 250 2 0 250 37 M10 Hex socket cap WAF 8 mm 12 14 107 124 U T1 V T2 W T3 4 0 2 300 3 0 300 37 M10 Hex socket cap WAF 8 mm 12 14 107 12...

Page 76: ...5 310 1 350 2P 4 0 400 2P 300 400 2P M12 Hex self locking nut 35 310 3 3 0 2P 1 0 4 0 2P M12 Hex self locking nut 35 310 1 1 350 M12 Hex bolt slotted 32 40 283 354 2415 R L1 S L2 T L3 250 2P 2 0 300 2...

Page 77: ...2 5 19 8 22 3 B1 B2 14 14 10 14 10 10 M4 Slotted 1 5 1 7 13 5 15 12 14 8 M4 Phillips slotted combo 1 2 1 5 10 6 13 3 4005 R L1 S L2 T L3 14 14 6 14 6 10 M4 Slotted 1 5 1 7 13 5 15 U T1 V T2 W T3 14 14...

Page 78: ...4 10 10 M4 Slotted 1 5 1 7 13 5 15 10 14 8 M5 Phillips slotted combo 2 0 2 5 17 7 22 1 4023 R L1 S L2 T L3 8 14 6 14 6 10 M4 Slotted 1 5 1 7 13 5 15 U T1 V T2 W T3 10 14 6 14 6 10 M4 Slotted 1 5 1 7 1...

Page 79: ...8 22 3 B1 B2 8 14 8 14 8 10 M4 Slotted 1 5 1 7 13 5 15 6 8 4 M6 Phillips slotted combo 5 4 6 0 47 8 53 1 4075 R L1 S L2 T L3 3 14 3 12 3 18 M5 Slotted 2 3 2 5 19 8 22 3 U T1 V T2 W T3 3 14 3 12 3 18 M...

Page 80: ...2 0 28 M8 Hex socket cap WAF 6 mm 8 9 71 80 4 4 1 0 M8 Hex bolt slotted 9 0 11 79 7 97 4 4208 R L1 S L2 T L3 1 0 2P 3 4 0 2P 2 0 4 0 2P M10 Hex self locking nut 20 177 U T1 V T2 W T3 1 0 2P 3 4 0 2P...

Page 81: ...ex self locking nut 35 310 1 1 350 M12 Hex bolt slotted 32 40 283 354 4477 R L1 S L2 T L3 250 4P 2 0 300 4P 250 300 4P M12 Hex self locking nut 35 310 U T1 V T2 W T3 4 0 4P 2 0 300 4P 250 300 4P M12 H...

Page 82: ...se order is incorrect it can cause the motor to run in reverse If the motor accidentally runs in reverse it can cause serious injury or death NOTICE Do not connect phase advancing capacitors LC RC noi...

Page 83: ...drive Do not share the ground wire with other devices such as welding machines or large current electrical equipment Incorrect equipment grounding can cause incorrect operation of drives and equipmen...

Page 84: ...3 3 Main Circuit Wiring 84 YASKAWA SIEPC71061737B GA800 Drive Technical Reference Figure 3 17 Drive Main Circuit Configuration Figure 3 18 Drive Main Circuit Configuration...

Page 85: ...nce 85 Figure 3 19 Drive Main Circuit Configuration Figure 3 20 Drive Main Circuit Configuration Protection of Main Circuit Terminals When you wire the main circuit terminals do not let cable ends go...

Page 86: ...e the covers before measuring for dangerous voltages to make sure that the drive is safe If you do work on the drive when it is energized it will cause serious injury or death from electrical shock Th...

Page 87: ...rew clamp terminal Use applicable tools as specified by the recommended conditions in the product manual If you use power tools to tighten the terminal screws use a low speed setting 300 to 400 r min...

Page 88: ...m 44 3 79 7 in lb 2 3 Slotted Bit SF BIT SL 1 2X6 5 70 PHOENIX CONTACT 3 3 5 N m 26 6 31 0 in lb 2 3 M8 Hex socket cap WAF 6 mm Bit SF BIT HEX 6 50 PHOENIX CONTACT 8 12 N m 70 8 106 2 in lb 2 3 M10 H...

Page 89: ...ent drive models have different wiring cover shapes Only clip the section of the wiring cover that applies to the wired terminal If you clip areas that do not apply to wired terminals the protective e...

Page 90: ...ws Make sure that there are no loose stranded wires or frayed wires after wiring is complete Main Circuit Terminal Block Wiring Procedure Remove the terminal cover before you wire the main circuit ter...

Page 91: ...terminals the drive will not keep its IP20 protective level Tightly hold the cutaway section when you remove pieces of the cutaway section Pieces of the cutaway section can fly out and cause injury M...

Page 92: ...nformation about how to correctly wire the control circuit Control Circuit Connection Diagram Wire the drive control circuit as shown in Figure 3 35 Figure 3 35 Control Circuit Connection Diagram 1 Co...

Page 93: ...nals and only connect the AC terminals according to the product instructions If you connect the AC terminals incorrectly it can cause damage to the drive 6 Do not connect terminals PS and AC inversely...

Page 94: ...tween terminals H1 HC and H2 HC to use the Safe Disable input 24 V 6 mA ON Normal operation OFF Coasting motor Internal impedance 4 7 k OFF Minimum OFF time of 2 ms H2 Safe Disable input 2 HC Safe Dis...

Page 95: ...Pulse Train Output on page 102 for more information FM Analog monitor output 1 Output frequency Select voltage or current output 0 V to 10 V 0 to 100 10 V to 10 V 100 to 100 4 mA to 20 mA receiver re...

Page 96: ...minal Name Function Signal Level Modbus Communication D Communication input output MEMOBUS Modbus communications Use an RS 485 cable to connect the drive Note Set DIP switch S2 to ON to enable the ter...

Page 97: ...le 3 12 Control Circuit Wire Gauges and Tightening Torques Terminal Block Terminal Screw Size Tightening Torque N m in lb Bare Wire Crimp Ferrule Recommended Gauge mm2 AWG Applicable Gauge mm2 AWG Rec...

Page 98: ...ontrol circuit wiring If contact output terminal wiring is adjacent to other control circuit wiring it can cause incorrect operation of the drive and equipment from electrical interference Use a Class...

Page 99: ...rminal screws to the correct tightening torque Connections that are too loose or too tight can cause incorrect operation and damage to the drive Incorrect connections can also cause death or serious i...

Page 100: ...drive to malfunction Tighten all terminal screws to the correct tightening torque Connections that are too loose or too tight can cause incorrect operation and damage to the drive Incorrect connectio...

Page 101: ...inals and Switches Functions Position Switch Terminal Function Default A DIP switch S2 Enables and disables the MEMOBUS Modbus communications termination resistor OFF B Jumper switch S5 FM AM Sets ter...

Page 102: ...erminals The default setting for the drive is internal power supply sinking mode NOTICE Do not close the circuit between terminals SP SN A closed circuit between these terminals will cause damage to t...

Page 103: ...ulse Train Output in Sinking Mode Set Input Signals for MFAI Terminals A1 to A3 Use terminals A1 to A3 to input a voltage or a current signal Set the signal type as shown in Table 3 15 Figure 3 49 Loc...

Page 104: ...in to set DIP switches Set DIP switch S4 to AI to use terminal A3 as an analog input voltage current terminal The default setting for DIP switch S4 is AI Set MFAI Terminal A3 to PTC Input Set terminal...

Page 105: ...10 V 1 10 V to 10 V Current output 2 4 mA to 20 mA Switch ON Termination Resistor for MEMOBUS Modbus Communications When the drive is the last slave in a MEMOBUS Modbus communications set DIP switch S...

Page 106: ...e to a type A USB port on a PC After you connect the drive to the PC you can use Yaskawa DriveWizard Industrial software to monitor drive performance and manage parameter settings A USB 2 0 type A min...

Page 107: ...Drive Ready is OFF and the drive ignores Run commands The drive is de energized During a fault There is problem with the control power supply There is a parameter setting error that will not let the...

Page 108: ...the drive make sure that the braking circuit can dissipate the energy for the set deceleration time To install a dynamic braking option set L8 01 0 3 ERF DB Resistor Protection Disabled WARNING Fire...

Page 109: ...terminal is necessary to connect a braking unit CDBR series to the drive models 2169 2211 4140 or 4168 Do wiring by installing a junction terminal that can connect to wires within the connectable ran...

Page 110: ...is is the applicable wire gauge when you use the same wires for terminal and terminal 3 Table 3 18 400 V Class Drive Model Braking Unit Quantity Drive Terminals Recommended Gauge AWG kcmil Applicable...

Page 111: ...P 3 2 2P Figure 3 63 Applicable Gauge 1 3 4 0 4P 2 4 0 4P Figure 3 64 4 0 4P 2 2 4 0 4P 2 Figure 3 64 1 This is the applicable wire gauge when you use a braking unit other than Yaskawa braking unit CD...

Page 112: ...ers to clip this area Figure 3 61 Cutaway Sections A Cutaway section 1 B Use a diagonal cutting pliers to clip this area Figure 3 62 Cutaway Sections 1 Cut away either of the two portions terminal or...

Page 113: ...ection of the Wiring Cover on page 111 Note Different drive models have different wiring covers Remove only the areas from the wiring cover that apply to the wired terminal If you remove areas that do...

Page 114: ...res through the holes that you cut out of the wiring cover A Wire Figure 3 67 Lead the Wire through the Wiring Cover 4 Crimp the closed loop crimp terminal to the wire 5 Remove the main circuit termin...

Page 115: ...en the screws on the terminal block cover Figure 3 71 Reattach the Wiring Cover 9 Put the terminal cover back in its initial position Connect Braking Units in Parallel To connect two or more braking u...

Page 116: ...rip contacts of the thermal overload relay Figure 3 73 Power Supply Interrupt for Overheat Protection Example WARNING Fire Hazard When you use a braking unit use a thermal relay on the braking resisto...

Page 117: ...GFCIs which are designed to operate with high frequencies Mitsubishi Electric Corporation NV series Schneider Electric NS series You can use a molded case circuit breaker MCCB as a replacement for a G...

Page 118: ...n MC on the input side primary side to prevent damage to the braking resistor braking resistor unit WARNING Fire Hazard When you use a braking unit use a thermal relay on the braking resistors and set...

Page 119: ...motor from one drive you cannot use the electronic thermal protection of the drive Length of the Motor Cables If you use long motor cables with a high carrier frequency the increased leakage current...

Page 120: ...hould use an AC reactor regardless of the conditions of the power supply The main circuit terminal block for the drive and the terminal blocks for the AC reactor and DC Link Choke come in different sh...

Page 121: ...e Device A surge protective device decreases the surge voltage generated when you switch an inductive load near the drive Inductive loads include Magnetic contactors Electromagnetic relays Magnetic va...

Page 122: ...ry side noise filter C Drive D Other controller Note The input side primary side noise filter model is LNFD xx Figure 3 77 Example of Connecting the Noise Filter on the Input Side Primary Side Connect...

Page 123: ...onduits A Power supply B Drive C Shielded motor cable D Motor E Minimum of 30 cm 11 8 in apart F Controller G Signal line Figure 3 79 Prevent Inductive Noise Decrease Radio Frequency Interference The...

Page 124: ...ral devices it can cause serious injury or death 200 V class Use the fuses specified in this document to prepare the drive for use on a circuit that supplies not more than 100 000 RMS and not more tha...

Page 125: ...turer EATON Bussmann Alternate Time Delay Class CC J or T 1 Maximum Amp Rating Maximum SCCR kA 4002 FWH 50B 3 5 100 4004 FWH 50B 7 100 4005 FWH 50B 9 100 4007 FWH 60B 12 100 4009 FWH 60B 15 100 4012 F...

Page 126: ...2070A B84243A6120Z000 1 TDK 2082A B84243A6120Z000 1 TDK 2110A B84243A0120Z000 1 TDK 2138A B84243A6180Z000 1 TDK 2169A B84243A0180Z000 1 TDK 2211A B84743A0300R176 1 TDK 2257A B84743A0300R176 1 TDK 231...

Page 127: ...del EMC Noise Filter Model Quantity Manufacturer 4168A B84243A6180Z000 1 TDK 4208A B84743A0300R176 1 TDK 4250A B84743A0300R176 1 TDK 4302A B84743A0300R176 1 TDK 4371A B84743B0410S176 1 TDK 4414A B8474...

Page 128: ...esistance km wiring distance m motor rated current A 10 3 When the cable between the drive and motor is longer than 50 m 164 ft use parameter C6 02 Carrier Frequency Selection to decrease the carrier...

Page 129: ...ngs 8 Make sure that none of the wires on the terminal block touch other terminals or connections 9 Is the control circuit wiring isolated from main circuit wiring by means of a duct or inside the con...

Page 130: ...an inverter duty motor or vector duty motor with reinforced insulation and windings applicable for use with an AC drive If the motor does not have the correct insulation it can cause a short circuit o...

Page 131: ...n you use a holding brake in OLV PM control release the brake before you start the motor Failure to set the correct timing can cause a decrease in speed Do not use these configurations in applications...

Page 132: ...hree phase motors only If you use capacitors to start the motor it can cause a high frequency current to flow to the capacitors and can damage the capacitors A split phase start or a repulsion start c...

Page 133: ...3 LED Status Ring 141 4 4 Start up Procedures 143 4 5 Items to Check before Starting Up the Drive 149 4 6 Keypad Operation 151 4 7 Automatic Parameter Settings Optimized for Specific Applications App...

Page 134: ...rive is safe If you do work on the drive when it is energized it will cause serious injury or death from electrical shock The drive has internal capacitors that stay charged after you de energize the...

Page 135: ...rating in REMOTE Mode The drive is energized with an active Run command and b1 17 0 Run Command at Power Up Disregard Existing RUN Command B ALM LED Illuminates when the drive detects a fault Flashes...

Page 136: ...Tuning Mode Note Push on the keypad to set the drive to LOCAL Mode before using the keypad to operate the motor J USB Terminal Insertion point for a mini USB cable Uses a USB cable USB standard 2 0 ty...

Page 137: ...FWD or REV flash C Ready The screen will show Rdy when the drive is ready for operation or when the drive is running D Mode display area Shows the name of the current mode or screen E Frequency refer...

Page 138: ...mand and b1 17 0 Run Command at Power Up Disregard Existing RUN Command When b1 03 3 Stopping Method Selection Coast to Stop with Timer the Run command is disabled then enabled during the Run wait tim...

Page 139: ...Startup Procedure and Test Run 4 4 2 Keypad Names and Functions YASKAWA SIEPC71061737B GA800 Drive Technical Reference 139 Keypad Mode and Menu Displays Figure 4 5 Keypad Functions and Display Levels...

Page 140: ...rom an external source while in Programming Mode Set b1 08 0 Disregard RUN while Programming to reject the Run command from an external source while in Programming Mode default Set b1 08 1 Accept RUN...

Page 141: ...t operate For example in Programming Mode or when is flashing C RUN Illuminated The drive is in regular operation Flashing 1 The drive is decelerating to stop The drive received a Run command with a f...

Page 142: ...4 3 LED Status Ring 142 YASKAWA SIEPC71061737B GA800 Drive Technical Reference Figure 4 6 LED Flashing Statuses Figure 4 7 Relation between RUN LED and Drive Operation...

Page 143: ...r your application This section gives information about only the most basic settings Note Refer to the A1 06 section to use an Application Preset to set up the drive Flowchart A Connect and Run the Mo...

Page 144: ...4 4 Start up Procedures 144 YASKAWA SIEPC71061737B GA800 Drive Technical Reference Figure 4 8 Basic Steps before Startup...

Page 145: ...rence 145 Sub Chart A 1 Induction Motor Auto Tuning and Test Run Procedure Figure 4 9 Induction Motor Auto Tuning and Test Run Procedure 1 Be sure to release the holding brake before doing Inertia Tun...

Page 146: ...Note 1 Although Auto Tuning will set parameters for speed control with an encoder set F1 05 PG 1 Rotation Selection before starting Auto Tuning 2 If you replace the encoder do Z Pulse Offset Tuning W...

Page 147: ...Tuning and Test Run Procedure 1 For Yaskawa PM motors SMRA series SSR1 series or SST4 series set E5 01 Motor Code For PM motors from a different manufacturer set E5 01 FFFF 2 Be sure to release the ho...

Page 148: ...A800 Drive Technical Reference Subchart A 3 EZ Open Loop Vector Control Test Run Procedure Subchart A 3 gives the setup procedure to run a PM motor in EZ Open Loop Vector Control Figure 4 11 Procedure...

Page 149: ...e correct sequence to agree with devices and switches without loosened screws Control Circuit Terminal Status Turn OFF the inputs from all devices and switches connected to the drive control circuit t...

Page 150: ...etting the basic parameters to performing Auto Tuning Refer to Set Parameters Using the Setup Wizard on page 179 for more information Note If the keypad does not show the Initial Setup screen Initial...

Page 151: ...Home display selection When o1 40 Home display selection is set to Custom Monitor and there is more than one screen use or to switch between screens JOG Operation Push to illuminate Push and hold JOG...

Page 152: ...e this function Show the Main Menu Push to show the main menu Push HOME to go back to the HOME screen Showing the Monitor This section shows how to show the standard monitors Ux xx 1 Push Home to show...

Page 153: ...t Custom Monitors You can select and register a maximum of 12 monitoring items to regularly show on the keypad This procedure shows how to set the motor speed to Custom Monitor 1 1 Push Home to show t...

Page 154: ...this figure The configuration procedure is complete Show Custom Monitors The procedure in this section shows how to show the registered custom monitors 1 Push Home to show the HOME screen Note The ke...

Page 155: ...onitor 1 and Custom Monitor 2 the screen will show only two monitors Set the Monitors to Show as a Bar Graph The procedure in this section shows how to show the frequency reference monitor as a bar gr...

Page 156: ...wn in this figure The configuration procedure is complete Show Monitors as Bar Graphs The procedure in this section shows how to show a specific monitor as a bar graph You can show a maximum of three...

Page 157: ...sh Home to show the HOME screen Note The keypad will show Home in the top right corner when the HOME screen is active If Home is not shown on push Back to show Home on 2 Push Menu 3 Push or to select...

Page 158: ...or as an analog gauge 1 Push Home to show the HOME screen Note The keypad will show Home in the top right corner when the HOME screen is active If Home is not on push Back to show Home on 2 Push Menu...

Page 159: ...1 Scale Maximum Minimum Value Select Monitor Items to Show as a Trend Plot The procedure in this section shows how to show the frequency reference monitor as a trend plot 1 Push Home to show the HOME...

Page 160: ...t For example to show monitor U1 01 Frequency Reference set it to 101 as shown in this figure 8 Push or to select Trend Plot 1 Scale Minimum Value then push 9 Push or to select the specified digit the...

Page 161: ...value 13 Push to keep the changes 14 Push Back If necessary use the same procedure to set Custom Monitor 2 Set the Time Scale for the Trend Plot Monitor The procedure in this section shows how to set...

Page 162: ...Push Min Max to move between the minimum value and maximum value 7 Push to keep the changes The configuration procedure is complete Show Monitor Items as a Trend Plot The procedure in this section sho...

Page 163: ...ER message flashes while monitoring is paused Change Parameter Setting Values This example shows how to change the setting value for C1 01 Acceleration Time 1 Do the steps in this procedure to set par...

Page 164: ...e screen after you change all the applicable parameters Examine User Custom Parameters The User Custom Parameters show the parameters set in A2 01 to A2 32 User Parameter 1 to User Parameter 32 This l...

Page 165: ...Push Menu 3 Push or to select User Custom Parameters then push 4 Push or to show the parameter to examine 5 To change the parameter settings push or to select the parameter then push 6 Push or to sel...

Page 166: ...the motor before you back up parameters While you back up parameters the drive will not accept Run commands The DriveWorksEZ PC software password is necessary to back up qx xx DriveWorksEZ Parameters...

Page 167: ...ent drives Note Always stop the drive before you start to restore the parameter backups While you verify parameters the drive will not accept Run commands 1 Push Home to show the HOME screen Note When...

Page 168: ...ackup data does not contain the date Information F Backup date Verify Keypad Parameters and Drive Parameters This procedure makes sure that the parameter setting values that you backed up in the keypa...

Page 169: ...ed to the drive Note The keypad shows vFyE Parameters do not Match when the parameter settings backed up in the keypad do not agree with the parameter settings copied to the drive Push one of the keys...

Page 170: ...when the write process is complete Check Modified Parameters This procedure will show all parameters that are not at their default values You can also use this procedure to quickly access and edit ch...

Page 171: ...eference 171 3 Push or to select Modified Param Fault Log then push 4 Push or to select Modified Parameters then push 5 Push 6 Push or to show the parameter to check 7 To re edit a parameter push or s...

Page 172: ...s to Defaults This procedure will set all parameters with changed values to their default settings 1 Push Home to show the HOME screen Note The keypad will show Home in the top right corner when the H...

Page 173: ...codes and dates and times that the faults occurred Note Make sure that you first set the date and time on the keypad if you will monitor the date and time of the faults If the keypad does not have a...

Page 174: ...motor can start suddenly during Auto Tuning and cause serious injury or death WARNING Electrical Shock Hazard During Auto Tuning the motor will receive high voltage when the motor is stopped Do not to...

Page 175: ...ut the necessary Auto Tuning data Example Push or to select the specified digit then push or to change the number Push to save the change and move to the next entry field 7 Follow the messages shown o...

Page 176: ...error or you push before Auto Tuning is complete Auto Tuning will stop and the keypad will show an error code Endx identifies that Auto Tuning was successful with calculation errors Find and repair t...

Page 177: ...and time Note Refer to Replace the Keypad Battery on page 423 for information about the battery installation procedure To set the drive to detect an alarm when the battery is dead or when the clock is...

Page 178: ...tial Setup then push 4 Push or to select Set Date Time and push 5 Push or to select the format of date display then push 6 Push or to select the format of time display then push 7 Push or to select a...

Page 179: ...users follow simple messages on the keypad to set these basic parameters Frequency reference source Input signal level Run command source Duty Rating Motor type Control method Maximum frequency Input...

Page 180: ...the item to set then push 7 For the next steps follow the instructions shown on the keypad until the Parameter Change Confirmation Screen is shown 8 In the parameter change confirmation screen push or...

Page 181: ...ized 1 Push Home to show the HOME screen Note When the drive is in HOME Mode the screen shows Home in the upper right hand corner of the screen If the screen does not show Home for push Back and then...

Page 182: ...D card is inserted in the keypad 2 Push Home to show the HOME screen Note When the drive is in HOME Mode the screen shows Home in the upper right hand corner of the screen If the screen does not show...

Page 183: ...og data 1 Push Home to show the HOME screen Note When the drive is in HOME Mode the screen shows Home in the upper right hand corner of the screen If the screen does not show Home for push Back and th...

Page 184: ...tion shows how to set the sampling time for data logging 1 Push Home to show the HOME screen Note When the drive is in HOME Mode the screen shows Home in the upper right hand corner of the screen If t...

Page 185: ...Turn OFF You can set the backlight of the keypad screen to automatically turn OFF after a set length of time since the last key operation on the keypad The procedure in this section shows how to turn...

Page 186: ...e done changing the value push The procedure to set the backlight to turn OFF automatically is complete Show Information about the Drive The procedure in this section shows how to show the drive model...

Page 187: ...ial Number Write Automatically Backed up Parameters to the Drive You can automatically back up parameters to the keypad connected to the drive and write those parameters to a different drive as specif...

Page 188: ...ration 188 YASKAWA SIEPC71061737B GA800 Drive Technical Reference 2 Push or to select Yes and then push 3 Push or to select Yes and then push The keypad will show the End message when the write proces...

Page 189: ...to check the parameters that were automatically changed by the application preset function Note Make sure that you set A1 03 2220 3330 Initialize Parameters 2 Wire Initialization 3 Wire Initialization...

Page 190: ...ote You cannot change the value set in A1 06 To select an application preset first set A1 03 2220 to initialize parameters and then make a selection to A1 06 If initializing all parameters will cause...

Page 191: ...ating motors that have fixed output characteristics When it is necessary to use motors that have high precision control When you cannot decouple the motor and load but the motor load is less than 30 x...

Page 192: ...s Auto Tuning for Motor Parameters for PM Motor This section gives information about Auto Tuning for PM motors Auto Tuning sets these parameters Motor parameters E1 xx E5 xx Speed feedback detection u...

Page 193: ...To do Auto Tuning input data for the items in Table 4 9 and Table 4 10 that have an x Before starting Auto Tuning prepare the motor test report or record the information on the motor nameplate as a re...

Page 194: ...16 x Encoder Z Pulse Offset for PM Motor T2 17 Degrees 1 Changes when the value set in T2 13 changes Auto Tuning in EZ Open Loop Vector Control Method This section gives information about the Auto Tu...

Page 195: ...ing Deceleration Rate Tuning KEB Tuning Note If you do Control Tuning you cannot set H1 xx 16 Motor 2 Selection Do not do Control Tuning for applications that switch between motor 1 and motor 2 Table...

Page 196: ...n curve for KEB Ride Thru ASR Tuning ASR Tuning estimates the motor load inertia and automatically sets the parameters ASR Tuning also uses the measured load inertia value to do an automatic adjustmen...

Page 197: ...e drive output voltage will not be sufficient and performance will decrease Push on the keypad to cancel Auto Tuning If a Safe Disable input signal is input to the drive during Auto Tuning Auto Tuning...

Page 198: ...motor duty rating you can do Auto Tuning with the motor connected to a load Make sure that the motor magnetic brake is released Make sure that external force from the machine will not cause the motor...

Page 199: ...hock Hazard During Auto Tuning the motor will receive high voltage when the motor is stopped Do not touch the motor until Auto Tuning is complete If you touch a motor that is energized it can cause se...

Page 200: ...No Load Test Run Do these steps for a no load test run 1 Energize the drive or push to show the HOME screen If Home is not shown on push Back to show Home on 2 Push to illuminate the LOCAL REMOTE ind...

Page 201: ...rent is not too high 1 Energize the drive or push Home to show the HOME screen If Home is not shown on push Back to show Home on 2 Set d1 01 Reference 1 to 6 00 Hz 3 Push to illuminate the LOCAL REMOT...

Page 202: ...ction If the volume of the motor excitation sound is too high increase the carrier frequency If hunting or oscillation occur at low or mid range speeds decrease the carrier frequency 1 2 kHz 1 1 to up...

Page 203: ...10 ms and examine the response If hunting or oscillation occur or if the load inertia is too much increase the setting value in increments of 50 ms and examine the response Note Make sure that this p...

Page 204: ...Large initial vibration at start up E1 08 Mid Point AVoltage E1 10 Minimum Output Voltage If torque or speed response are slow increase the setting value If there is large initial vibration at start u...

Page 205: ...2 02 Motor Rated Slip Decouple the motor and machine and do Rotational Auto Tuning If the motor speed is slow increase the value of E2 02 in small increments approximately 0 1 of the default setting v...

Page 206: ...1 8 of a turn at start b2 02 50 b2 03 0 00 s b2 02 Adjust as necessary b2 03 0 5 s n8 55 Motor to Load Inertia Ratio Increase the setting value Note When operating a single motor or with a minimum am...

Page 207: ...nameplate or test report and set E1 xx or E5 xx correctly 1 The best values for a no load operation are different than the best values for actual loading operation Closed Loop Vector Control Method fo...

Page 208: ...g or oscillation occur increase the setting value 0 500 s 0 300 s to 1 000 s 1 The drive cannot find ASR proportional gain or integral time for low speed or high speed C5 07 ASR Gain Switchover Freque...

Page 209: ...5 Set F1 01 Encoder 1 Pulse Count PPR correctly and make sure that encoder pulse counting direction is correct 6 Set C5 01 ASR Proportional Gain 1 and C5 02 ASR Integral Time 1 Table 4 27 Open Loop V...

Page 210: ...requency reference Voltage input Set DIP Switch S1 2 on the drive to V Set H3 09 0 1 Terminal A2 Signal Level Select 0 to 10V Lower Limit at 0 10 to 10 V Bipolar Reference Set H3 10 0 Terminal A2 Func...

Page 211: ...his chapter gives information about how to make the machines and devices that use this product comply with European standards and UL standards 5 1 Section Safety 212 5 2 European Standards 214 5 3 UL...

Page 212: ...pproved personnel install wire maintain examine replace parts and repair the drive If personnel are not approved it can cause serious injury or death Do not wear loose clothing or jewelry when you do...

Page 213: ...ch the drive and circuit boards make sure that you observe correct electrostatic discharge ESD procedures If you do not follow procedures it can cause ESD damage to the drive circuitry Do not break th...

Page 214: ...r must display the CE Mark on the final device containing this product Customers must verify that the final device complies with EU standards EU Declaration of Conformity Go to www yaskawa com and sea...

Page 215: ...rrect before you send a Run command If the drive incorrectly detects the polarity the drive can rotate in the direction opposite of the Run command and cause serious injury or death 2 For circuit prot...

Page 216: ...tative if the recommended wire gauges for the peripheral devices or options are out of the range of the applicable gauges for the drive Three Phase 200 V Class Model Terminals Recommended Gauge mm2 Ap...

Page 217: ...5 4 2 5 4 10 M4 Slotted 1 5 1 7 13 5 15 2 5 4 2 5 10 M4 Phillips slotted combo 1 2 1 5 10 6 13 3 2018 R L1 S L2 T L3 2 5 2 5 10 2 5 10 10 M4 Slotted 1 5 1 7 13 5 15 U T1 V T2 W T3 2 5 2 5 10 2 5 10 10...

Page 218: ...6 10 16 M6 Phillips slotted combo 5 4 6 0 47 8 53 1 2070 R L1 S L2 T L3 35 2 5 35 25 35 20 M6 Hex socket cap WAF 5 mm 5 5 5 45 49 U T1 V T2 W T3 16 2 5 16 16 20 M6 Hex socket cap WAF 5 mm 5 5 5 45 49...

Page 219: ...t cap WAF 6 mm 8 9 71 80 35 25 50 M8 Hex bolt slotted 9 0 11 79 7 97 4 2211 R L1 S L2 T L3 95 50 95 95 37 M10 Hex socket cap WAF 8 mm 12 14 107 124 U T1 V T2 W T3 95 50 95 95 37 M10 Hex socket cap WAF...

Page 220: ...e length of wire shown 3 For wire gauges more than 30 mm2 tighten to a tightening torque of 4 1 N m to 4 5 N m 36 in lb to 40 in lb 4 Install a GFCI with this wire gauge to maintain compliance with IE...

Page 221: ...10 M4 Slotted 1 5 1 7 13 5 15 2 5 4 2 5 10 M4 Phillips slotted combo 1 2 1 5 10 6 13 3 4009 R L1 S L2 T L3 2 5 2 5 10 2 5 10 10 M4 Slotted 1 5 1 7 13 5 15 U T1 V T2 W T3 2 5 2 5 10 2 5 10 10 M4 Slott...

Page 222: ...10 M4 Slotted 1 5 1 7 13 5 15 10 6 16 M6 Phillips slotted combo 5 4 6 0 47 8 53 1 4038 R L1 S L2 T L3 10 2 5 25 10 25 18 M5 Slotted 2 3 2 5 19 8 22 3 U T1 V T2 W T3 6 2 5 16 6 16 18 M5 Slotted 2 3 2 5...

Page 223: ...3 2 5 19 8 22 3 16 16 25 M6 Hex bolt 5 4 6 0 47 8 53 1 4103 R L1 S L2 T L3 35 16 50 50 27 M6 Hex socket cap WAF 5 mm 8 9 71 80 U T1 V T2 W T3 35 16 50 50 27 M6 Hex socket cap WAF 5 mm 8 9 71 80 1 50 2...

Page 224: ...0 Hex self locking nut 20 177 70 70 240 M10 Hex bolt slotted 18 23 159 204 4302 R L1 S L2 T L3 70 2P 25 95 2P 70 95 2P M10 Hex self locking nut 20 177 U T1 V T2 W T3 70 2P 25 95 2P 70 95 2P M10 Hex se...

Page 225: ...elf locking nut 35 310 3 70 4P 35 95 4P 95 4P M12 Hex self locking nut 35 310 95 2P 60 150 M12 Hex bolt slotted 32 40 283 354 4720 R L1 S L2 T L3 120 4P 70 150 4P 150 4P M12 Hex self locking nut 35 31...

Page 226: ...mann 2082 FWH 225A FWH 250A 1 2110 FWH 225A FWH 250A 1 2138 FWH 275A FWH 300A 1 2169 FWH 275A FWH 350A 1 2211 FWH 325A FWH 450A 1 2257 FWH 600A 2313 FWH 800A 2360 FWH 1000A 2415 FWH 1000A 1 Yaskawa re...

Page 227: ...Refer to Table 5 4 and Table 5 5 for the recommended fuses Table 5 4 Recommended Fuse Three Phase 200 V Class Drive Model Fuse Manufacturer Bussmann Model Quantity 2004 FWH 45B 2 2006 FWH 45B 2 2008 F...

Page 228: ...FWH 275A 2 4103 FWH 275A 2 4140 FWH 300A FWH 325A 1 2 4168 FWH 400A FWH 450A 1 2 4208 FWH 500A FWH 600A 1 2 4250 FWH 600A FWH 700A 1 2 4302 FWH 700A FWH 800A 1 2 4371 FWH 800A FWH 1000A 1 2 4414 FWH 1...

Page 229: ...king unit other than Yaskawa braking unit CDBR type 2 This is the wire gauge applicable when you use the same wires for terminal and terminal 3 Table 5 7 400 V Class Drive Model Braking unit Quantity...

Page 230: ...eet conditions in this section to comply with EN 61800 3 2004 A1 2012 Connect an EMC noise filter to the input side primary side that complies with European standards as specified by Yaskawa Refer to...

Page 231: ...Standards Compliance 5 5 2 European Standards YASKAWA SIEPC71061737B GA800 Drive Technical Reference 231 A Braided shield cable B Metal plate C Cable clamp conductive Figure 5 5 Ground the Shield...

Page 232: ...er and Drive Installation Procedure 5 Connect the DC link choke to decrease harmonic distortion Refer to DC Link Chokes on page 234 to select a DC link choke Note To maintain compliance with IEC EN 61...

Page 233: ...Model Quantity Manufacturer 2004A B84743A0008R176 1 TDK 2006A B84743A0008R176 1 TDK 2008A B84743A0017R176 1 TDK 2010A B84743A0017R176 1 TDK 2012A B84743A0017R176 1 TDK 2018A B84743A0033R176 1 TDK 202...

Page 234: ...0S176 1 TDK 4414A B84743B0410S176 1 TDK 4477A B84743A0660S176 1 TDK 4568A B84743A0660S176 1 TDK 4605A B84743A0660S176 1 TDK 4720A B84743A1200S176 1 TDK DC Link Chokes To comply with IEC EN 61000 3 2 i...

Page 235: ...as specified in UL 508C Ambient Temperature Setting Maintain the ambient temperature within the following ranges according to the enclosure type IP20 UL Type 1 10 C to 40 C 14 F to 104 F IP20 UL Open...

Page 236: ...cable tools as specified by the recommended conditions in the product manual If you use power tools to tighten the terminal screws use a low speed setting 300 to 400 r min Failure to obey can cause da...

Page 237: ...Circuit Wire Gauges and Tightening Torques Refer to Three Phase 200 V Class on page 238 and Three Phase 400 V Class on page 242 for the recommended wire gauges and tightening torques of the main circu...

Page 238: ...1 B2 14 14 10 14 10 10 M4 Slotted 1 5 1 7 13 5 15 10 14 8 M4 Phillips slotted combo 1 2 1 5 10 6 13 3 2008 R L1 S L2 T L3 14 14 6 14 6 10 M4 Slotted 1 5 1 7 13 5 15 U T1 V T2 W T3 14 14 6 14 6 10 M4 S...

Page 239: ...1 B2 14 14 10 14 10 10 M4 Slotted 1 5 1 7 13 5 15 10 12 8 M4 Phillips slotted combo 1 2 1 5 10 6 13 3 2030 R L1 S L2 T L3 6 14 6 14 6 10 M4 Slotted 1 5 1 7 13 5 15 U T1 V T2 W T3 8 14 6 14 6 10 M4 Slo...

Page 240: ...0 M4 Slotted 1 5 1 7 13 5 15 6 6 4 M6 Phillips slotted combo 5 4 6 0 47 8 53 1 2110 R L1 S L2 T L3 1 0 6 1 0 6 1 0 27 M6 Hex socket cap WAF 5 mm 8 9 71 80 U T1 V T2 W T3 1 0 6 1 0 6 1 0 27 M6 Hex sock...

Page 241: ...23 159 204 2313 R L1 S L2 T L3 4 0 2P 3 4 0 2P 2 0 4 0 2P M10 Hex self locking nut 20 177 U T1 V T2 W T3 3 0 2P 3 4 0 2P 2 0 4 0 2P M10 Hex self locking nut 20 177 1 250 2P 2 250 2P 4 0 250 2P M10 He...

Page 242: ...8 22 3 B1 B2 14 14 10 14 10 10 M4 Slotted 1 5 1 7 13 5 15 12 14 8 M4 Phillips slotted combo 1 2 1 5 10 6 13 3 4004 R L1 S L2 T L3 14 14 6 14 6 10 M4 Slotted 1 5 1 7 13 5 15 U T1 V T2 W T3 14 14 6 14 6...

Page 243: ...2 14 14 10 14 10 10 M4 Slotted 1 5 1 7 13 5 15 10 14 8 M4 Phillips slotted combo 1 2 1 5 10 6 13 3 4018 R L1 S L2 T L3 10 14 6 14 6 10 M4 Slotted 1 5 1 7 13 5 15 U T1 V T2 W T3 10 14 6 14 6 10 M4 Slot...

Page 244: ...8 22 3 B1 B2 8 14 8 14 8 10 M4 Slotted 1 5 1 7 13 5 15 6 8 4 M6 Phillips slotted combo 5 4 6 0 47 8 53 1 4060 R L1 S L2 T L3 4 14 4 10 4 18 M5 Slotted 2 3 2 5 19 8 22 3 U T1 V T2 W T3 4 14 4 10 4 18 M...

Page 245: ...WAF 6 mm 8 9 71 80 4 4 1 0 M8 Hex bolt slotted 9 0 11 79 7 97 4 4168 R L1 S L2 T L3 4 0 2 250 2 0 250 37 M10 Hex socket cap WAF 8 mm 12 14 107 124 U T1 V T2 W T3 4 0 2 300 3 0 300 37 M10 Hex socket ca...

Page 246: ...cking nut 35 310 1 1 350 M12 Hex bolt slotted 32 40 283 354 4414 R L1 S L2 T L3 300 2P 2 0 300 2P 250 300 2P M12 Hex self locking nut 35 310 U T1 V T2 W T3 300 2P 2 0 300 2P 250 300 2P M12 Hex self lo...

Page 247: ...36 in lb to 40 in lb 4 Terminals and 1 have two screws The Recommended Gauge is the wire gauge for one terminal 5 A junction terminal is necessary to connect a braking resistor unit LKEB series to ter...

Page 248: ...0 38R 5 250 2P S250 38R 5 2360 1 S2 12R X 3 0 2P S3 0 12R 5 250 2P 250 2P S250 12R 5 350 2P LCA350 12 X LCAX350 12 6 2415 1 S2 12R X 3 0 2P S3 0 12R 5 250 2P S250 12R 5 300 2P LCA300 12 X LCAX300 12...

Page 249: ...LCA350 12 X LCAX350 12 6 4414 1 S2 12R X 4 0 2P S4 0 12R 5 300 2P 300 2P LCA300 12 X LCAX300 12 6 400 2P LCA400 12 6 4477 1 0 S1 0 12R X 3 0 4P S3 0 12R 5 4 0 4P 4 0 4P S4 0 12R 5 250 4P S250 12R 5 4...

Page 250: ...0B FWH 100B 2 30 65 2021 FWH 80B FWH 100B 2 35 65 2030 FWH 125B 50 100 2042 FWH 150B 70 100 2056 FWH 200B 90 100 2070 FWH 225A 110 100 2082 FWH 225A FWH 250A 2 125 100 2110 FWH 225A FWH 250A 2 175 100...

Page 251: ...0 100 4302 FWH 700A 500 100 4371 FWH 800A Not applicable 4414 FWH 1000A Not applicable 4477 FWH 1200A Not applicable 4568 FWH 1200A Not applicable 4605 FWH 1400A Not applicable 4720 FWH 1400A Not appl...

Page 252: ...H 100B 1 2 2018 FWH 80B or FWH 100B 1 2 2021 2030 FWH 125B 2 2042 FWH 150B 2 2056 FWH 200B 2 2070 FWH 225A 2 2082 FWH 250A 2 2110 2138 FWH 300A 2 2169 FWH 350A 2 2211 FWH 450A 2 2257 FWH 600A 2 2313 F...

Page 253: ...pply Analog output FM AM AC Uses the LVLC power supply in the drive Pulse train output MP AC Uses the LVLC power supply in the drive Use the UL Listed class 2 power supply for external power supply Pu...

Page 254: ...you do these types of Auto Tuning the drive automatically will set E5 03 to the value input for PM Motor Rated Current PM Motor Parameter Settings PM Stationary Auto Tuning PM StaTun for Stator Resis...

Page 255: ...to connect more than one motor to one drive Figure 5 12 Protection Circuit Configuration to Connect More than One Motor to One Drive NOTICE When you connect more than one motor to one drive or when th...

Page 256: ...ooling Capability Overload Characteristics at 100 motor load This motor is designed to withstand increased temperatures during continuous operation in the low speed range 1 base frequency The motor op...

Page 257: ...ity Overload Characteristics at 100 motor load This motor is designed to operate with commercial line power Operate at a 50 Hz base frequency to maximize the motor cooling ability If the motor operate...

Page 258: ...ive stops the motor in the deceleration time set in C1 09 Fast Stop Time Fault relay output terminal MA MC turns ON and MB MC turns OFF 3 Alarm Only The keypad shows oH3 and operation continues The ou...

Page 259: ...liance 5 5 4 RoHS YASKAWA SIEPC71061737B GA800 Drive Technical Reference 259 5 4 RoHS 5 14 RoHS RoHS 2016 1 26 SJ T 11364 2014 6 6 15 5 18 5 18 Pb Hg Cd Cr VI PBB PBDE SJ T 11364 GB T 26572 GB T 26572...

Page 260: ...product during normal use within this period and will have no serious impact on the environment the human body or property The environment friendly use period for this product is 15 years This period...

Page 261: ...d IEC EN 61508 It also has a safety status monitor to detect safety circuit errors When you install the drive as a component in a system you must make sure that the system complies with the applicable...

Page 262: ...inputs to the devices as specified by the safety requirements If you connect the Safe Disable inputs incorrectly it can cause serious injury or death WARNING Sudden Movement Hazard To use the Safe Dis...

Page 263: ...cts to Multiple Drives To Use the Drive Internal Power Supply An example of connecting Safe Disable contacts is shown in Figure 5 18 From the terminals HC SN of drive 1 supply the power for the Safe D...

Page 264: ...s shown in Figure 5 19 These conditions limit the number of units to connect External power supply capacity Number of MFDIs used Supply current to the external sensors HC Drive 1 SN H1 H2 E G HC Drive...

Page 265: ...acities 2 1 This is when you use a maximum of 150 mA 2 24 V 12 mA is necessary for each drive Use the this formula to calculate the number of units to connect n Number of units to connect Iomax Maximu...

Page 266: ...atus if terminals H1 and H2 are only open for less than 2 ms Going from Safe Torque Off to Usual Operation The safety input will only release when there is no Run command During Stop When the Safe Dis...

Page 267: ...ther is ON Short circuit When you use the Safe disable circuit correctly the keypad will not show SToF If there is damage to the drive the keypad will show SCF Safety Circuit Fault when the drive dete...

Page 268: ...5 6 Safe Disable Input 268 YASKAWA SIEPC71061737B GA800 Drive Technical Reference...

Page 269: ...YASKAWA SIEPC71061737B GA800 Drive Technical Reference 269 6 Network Communications 6 1 Section Safety 270 6 2 Field Bus Network Support 271 6 3 MEMOBUS Modbus Communications 272...

Page 270: ...e Technical Reference 6 1 Section Safety DANGER Do not ignore the safety messages in this manual If you ignore the safety messages in this manual it will cause serious injury or death The manufacturer...

Page 271: ...pport other network communications Available Communication Options Refer to Table 6 1 for the field bus networks that are compatible with the drive Contact Yaskawa or your nearest sales representative...

Page 272: ...ns to make sure that the master uses the correct address numbers A Master PLC B Slave drive Figure 6 1 PLC and Drive Connection Example Communication Specifications Table 6 2 lists the specifications...

Page 273: ...ddress H5 02 Communication Speed Selection H5 03 Communication Parity Selection H5 04 Stopping Method after Com Error H5 05 Comm Fault Detection Select H5 06 Drive Transmit Wait Time H5 09 CE Detectio...

Page 274: ...trol Select the external command that sets the frequency references and motor run stop with MEMOBUS Modbus communications Use the information in Table 6 3 to set the parameters as specified by the app...

Page 275: ...essage If the drive receives command type 2 or command type 3 messages in the minimum wait time it will trigger a communications error or the drive will ignore the command Figure 6 5 Minimum Wait Time...

Page 276: ...10 248 010E Writing to Non Consecutive Holding Registers 14 250 8 8 Communications Data Communications data is a series of data that uses the combination of the communications register number and the...

Page 277: ...holding registers Figure 6 9 shows example messages when the drive reads status signal from the drive of slave 2 the error contents fault contents and frequency references Description Calculation Over...

Page 278: ...g to Multiple Holding Registers You can write the data that you set to the number of holding registers set in function code 10 hex You must configure the number of the holding registers and each 8 hig...

Page 279: ...one command register Table 6 6 uses this register data for the examples The drive for slave 1 is set for Forward run with a frequency reference of 60 00 Hz The setting in H5 25 to H5 28 and the data i...

Page 280: ...r 01 CRC 16 Upper E9 13 Data Qty Upper 00 Lower 6C 14 Lower 02 15 CRC 16 Upper AC 16 Lower D0 Note The number of bytes set in the command message set the data quantity 2 during the command message Reg...

Page 281: ...ex to read data with a maximum of 60 holding registers You must give the holding register number from which to write separately Table 6 8 shows example messages when you write the frequency reference...

Page 282: ...parameter changes until you de energize the drive 0910 This updates the data on the RAM but does not write data to the EEPROM This process saves the parameter changes until you de energize the drive N...

Page 283: ...nal to the reception terminal on the control circuit It then transmits the data sent by the drive and makes sure that the drive can communicate correctly Use this procedure to do Self Diagnostics 1 En...

Page 284: ...ority to the communications option bit 5 Multi function input 2 When the multi function input command is H1 02 41 Reverse Run Command 2 Wire Seq bit 5 is ComCtrl Note When you switch the bit ON as Com...

Page 285: ...MEMOBUS Modbus bit 3 Torque Compensation Input 1 Enables setting values from MEMOBUS Modbus bit 4 Reserved bit 5 PID feedback from the MEMOBUS Modbus 1 Enables PID feedback 15FF Hex from MEMOBUS Modb...

Page 286: ...es the motor in the selected deceleration time When bit 6 is 0 the motor accelerates to the previous frequency reference U1 01 Frequency Reference shows the set frequency reference bit 7 Soft start ou...

Page 287: ...m 16 to 99 decimal DW the day of the week Sunday 00 Monday 01 Tuesday 02 Wednesday 03 Thursday 04 Friday 05 Saturday 06 3006 Date Setting Setting range 101 to 1231 decimal the default value at energiz...

Page 288: ...C are OFF open bit E ComRef status 1 Enabled bit F ComCtrl status 1 Enabled 0021 Fault Description 1 bit 0 oC Overcurrent GF Ground Fault bit 1 ov Overvoltage bit 2 oL2 Drive Overloaded bit 3 oH1 Heat...

Page 289: ...Write to RAM Only bit 7 F Reserved 0023 U1 01 Frequency Reference Note o1 03 Frequency Display Unit Selection sets the units 0024 U1 02 Output Frequency Note o1 03 Frequency Display Unit Selection set...

Page 290: ...bUS Option Communication Error bit B UL3 UL4 Undertorque Detection 1 2 bit C oH3 Motor Overheat PTC Input bit D FbL PID Feedback Loss FbH Excessive PID Feedback bit E Reserved bit F CALL Serial Comm T...

Page 291: ...n option 0 Communication option bit A Run command mode 1 No communication option 0 Communication option bit B During overtorque undertorque 1 2 detection bit C Frequency reference loss 1 Loss bit D Ex...

Page 292: ...details 004B U1 12 Drive Status bit 0 1 During Run bit 1 1 During zero speed bit 2 1 During reverse bit 3 1 During reset signal input bit 4 1 During speed agreement bit 5 1 Drive operation ready bit...

Page 293: ...s in the register AI A3 0003 Hex AO A3 0004 Hex DI A3 0001 Hex DO A3 0002 Hex PG B3 0011 Hex PG F3 0021 Hex PG RT3 0023 Hex PG X3 0012 Hex SI C3 5343 Hex SI EM3 1005 Hex SI EN3 1006 Hex SI ET3 1004 He...

Page 294: ...d bit C oL3 Overtorque Detection 1 bit D oL4 Overtorque Detection 2 bit E rr Dynamic Braking Transistor bit F rH Braking Resistor Overheat 00C1 Fault Description 4 bit 0 EF3 External Fault Terminal S3...

Page 295: ...Z Pulse Fault bit 2 dv2 Z Pulse Noise Fault Detection bit 3 dv3 Inversion Detection bit 4 dv4 Inversion Prevention Detection bit 5 LF2 Output Current Imbalance bit 6 STPo Motor Step Out Detected bit 7...

Page 296: ...9 EF4 External Fault Terminal S4 bit A EF5 External Fault Terminal S5 bit B EF6 External Fault Terminal S6 bit C EF7 External Fault Terminal S7 bit D EF8 External Fault Terminal S8 bit E Reserved bit...

Page 297: ...ss Setting Error bit 2 CyC MECHATROLINK CommCycleSettingErr bit 3 HCA High Current Alarm bit 4 LT 1 Cooling Fan Maintenance Time bit 5 LT 2 Capacitor Maintenance Time bit 6 7 Reserved bit 8 EF1 Extern...

Page 298: ...7 Control Circuit Error bit 2 CPF18 Control Circuit Error bit 3 CPF19 Control Circuit Error bit 4 CPF20 Control Circuit Error bit 5 CPF21 Control Circuit Error bit 6 CPF22 Control Circuit Error bit 7...

Page 299: ...it 7 oFA17 Option Receive Abort Error bit 8 F Reserved 00DA Reserved 00DB oFA3x Description CN5 A bit 0 oFA30 COM ID Error bit 1 oFA31 Type Code Error bit 2 oFA32 SUM Check Error bit 3 oFA33 Option Re...

Page 300: ...bit 1 oFb31 Model Code Error bit 2 oFb32 SUM Check Error bit 3 oFb33 Option Receive Time Over bit 4 oFb34 Memobus Time Over bit 5 oFb35 Drive Receive Time Over bit 6 oFb36 CI Check Error bit 7 oFb37 D...

Page 301: ...C52 Encoder Option Comm Timeout bit 3 oFC53 Encoder Option Comm Data Fault bit 4 oFC54 Encoder Error bit 5 oFC55 Resolver Error bit 6 F Reserved 00E5 Minor Fault Description 9 bit 0 EP24v External Pow...

Page 302: ...ut bit E MFDI terminal S7 input bit F MFDI terminal S8 input 0002 Frequency reference 30000 100 Fault Trace Fault History Contents Table 6 14 lists the fault codes that the commands from monitors U2 x...

Page 303: ...WorksEZ Fault 004A dWF1 EEPROM Memory DWEZ Data Error 004B dWF2 DriveWorksEZ Fault 2 004C dWF3 DriveWorksEZ Fault 3 004E rF Braking Resistor Fault 004F boL BrakingTransistor Overload Fault 0051 LSo LS...

Page 304: ...ng Detection 2 0042 TrPC IGBT Maintenance Time 90 0043 LT 3 SoftChargeBypassRelay MainteTime 0044 LT 4 IGBT Maintenance Time 50 0045 boL Braking Transistor Overload 0049 dWAL DriveWorksEZ Alarm 004A d...

Page 305: ...S Modbus communications When this error occurs the keypad shows a message and the drive continues operation No Response from Slave The slave ignores the command message from the master and will not se...

Page 306: ...6 3 MEMOBUS Modbus Communications 306 YASKAWA SIEPC71061737B GA800 Drive Technical Reference...

Page 307: ...lts Alarms and Errors 310 7 3 List of Fault Minor Fault Alarm and Error Codes 311 7 4 Fault 317 7 5 Minor Faults Alarms 337 7 6 Parameter Setting Errors 347 7 7 Auto Tuning Errors 353 7 8 Backup Funct...

Page 308: ...m If you do not know the cause of the problem contact Yaskawa before you energize the drive or peripheral devices If you do not fix the problem before you operate the drive or peripheral devices it ca...

Page 309: ...out a crane or hoist it can cause serious injury or death NOTICE Damage to Equipment When you touch the drive and circuit boards make sure that you observe correct electrostatic discharge ESD procedur...

Page 310: ...rm code and and ALM ERR on the LED Status Ring flash The drive will continue to operate the motor Some alarms let the user select a motor stopping method If the drive detects a minor fault the termina...

Page 311: ...ing Alarm 337 bUS 0022 Option Communication Error Illuminated Faults 317 CALL 001D Serial Comm Transmission Error Flashing Alarm 338 CE 0014 Modbus Communication Error Flashing Alarm 338 CE 0021 Modbu...

Page 312: ...Terminal S1 Flashing Alarm 340 EF2 003A External Fault Terminal S2 Flashing Alarm 340 EF2 0043 External Fault Terminal S2 Illuminated Faults 322 EF3 0009 External Fault Terminal S3 Flashing Alarm 340...

Page 313: ...Flashing An Auto Tuning Error 356 Er 20 Stator Resistance Error Flashing An Auto Tuning Error 356 Er 21 Z Pulse Correction Error Flashing An Auto Tuning Error 356 Er 25 HighFreq Inject Param Tuning E...

Page 314: ...28 oFC50 oFC55 0351 0356 Option Card Error Occurred at Option Port CN5 C Illuminated Faults 328 oH 0003 Heatsink Overheat Flashing Alarm 343 oH 0009 Heatsink Overheat Illuminated Faults 328 oH1 000A H...

Page 315: ...01A Encoder PG Feedback Loss Illuminated Faults 333 PGoH 002B Encoder PG Hardware Fault Flashing Alarm 345 PGoH 0038 Encoder PG Hardware Fault Illuminated Faults 334 PWEr DWEZ Password Mismatch Backup...

Page 316: ...on 2 Illuminated Faults 336 Uv 0001 DC Bus Undervoltage Flashing Alarm 346 Uv1 0002 DC Bus Undervoltage Illuminated Faults 336 Uv2 0003 Control Power Undervoltage Illuminated Faults 336 Uv3 0004 Soft...

Page 317: ...L8 55 0 Internal DB TransistorProtection Disable The braking transistor in the drive is broken Replace the entire drive Note Do a Fault Reset to clear the fault Code Name Causes Possible Solutions bU...

Page 318: ...ration Times Set the frequency reference to the minimum output frequency and stop the Run command when the drive stops deceleration The drive is trying to ramp to stop a machine that cannot do ramp to...

Page 319: ...in the data written to the EEPROM of the drive Do a Fault Reset to clear the fault Fault trace is not available for this fault Code Name Causes Possible Solutions CPF25 Terminal Board not Connected Th...

Page 320: ...drive incorrectly detected the motor magnetic pole position If the value for U6 57 PolePolarityDeterVal is lower than 819 increase the value set in n8 84 Polarity Detection Current Contact the motor m...

Page 321: ...me Causes Possible Solutions dWF2 DriveWorksEZ Fault 2 There was a fault in the DriveWorksEZ program Examine the DriveWorksEZ program and remove the cause of the fault This is not a drive fault Note D...

Page 322: ...03 20 to 2B is set to MFDI terminal S3 but the terminal is not in use Correctly set the MFDI Note Do a Fault Reset to clear the fault Code Name Causes Possible Solutions EF4 External Fault Terminal S...

Page 323: ...g correctly Examine cooling fan operation Re energize the drive Examine U4 03 Cooling Fan Ope Time and U4 04 Cool Fan Maintenance If the performance life of the cooling fan is expired or if there is d...

Page 324: ...ption and the master drive and remove the cause of the fault Note This fault occurs when the drive is a slave drive in Gateway Mode F6 16 0 and communication is lost from the master Code Name Causes P...

Page 325: ...Name Causes Possible Solutions oC Overcurrent The load is too heavy Measure the current flowing into the motor Replace the drive with a larger capacity model if the current value is more than the dri...

Page 326: ...A1 02 Control Method Selection correctly The motor main circuit cable is too long Replace the drive with a larger capacity model Speed search does not complete at start when you set A1 02 8 EZ Vector...

Page 327: ...Note DO A3 AO A3 PG B3 and PG X3 options can connect to connector CN5 B Use connector CN5 C when connecting only one encoder option card Note Do a Fault Reset to clear the fault Fault trace is not ava...

Page 328: ...Causes Possible Solutions oFC12 to oFC17 Option Card Error Occurred at Option Port CN5 C A fault occurred in the option card 1 De energize the drive 2 Make sure that the option card is correctly conn...

Page 329: ...Minimum Output Voltage Note If the values set in E1 08 and E1 10 are too low the overload tolerance will decrease at low speeds Note When H3 02 H3 10 or H3 06 E MFAI Function Select Motor Temperature...

Page 330: ...citationBraking OEB Gain Set L3 04 4 Stall Prevention during Decel Overexcitation High Flux Set n3 23 0 Overexcitation Braking Operation Disabled The speed search related parameters are set incorrectl...

Page 331: ...01 Torque Detection Selection 1 L5 07 Fault Reset Enable Select Grp1 disables the Auto Restart function Code Name Causes Possible Solutions oL4 Overtorque Detection 2 A fault occurred on the machine E...

Page 332: ...flowing back into the drive Set L3 04 1 Stall Prevention during Decel General Purpose Increase the values set in C1 02 C1 04 C1 06 or C1 08 Deceleration Times Connect a dynamic braking option to the d...

Page 333: ...There is a phase loss in the drive input power Correct errors with the wiring for main circuit drive input power There is loose wiring in the drive input power terminals Tighten the terminal screws t...

Page 334: ...erheat protective function is active The magnitude of the braking load causes the braking resistor overheat alarm NOT the surface temperature If the duty cycle is higher than the braking resistor rati...

Page 335: ...ad Replace the drive and motor with larger capacity models The load inertia is too large Increase the value set in n8 55 The acceleration deceleration times are too short Increase the values set in C1...

Page 336: ...ntact Yaskawa or your nearest sales representative The relay or contactor on the soft charge bypass relay is damaged U4 06 PreChargeRelayMainte shows the performance life of the soft charge bypass rel...

Page 337: ...and keypad Make sure that no device around the keypad uses the same radio bandwidth 2400 MHz to 2480 MHz and prevent radio interference Note The drive detects this error when you use the Bluetooth LC...

Page 338: ...or is not the source of the electrical interference then use a Surge Protective Device if necessary Use only the recommended cables or other shielded line Ground the shield on the controller side or t...

Page 339: ...Deviation Detection Select Code Name Causes Possible Solutions dnE Drive Disabled A terminal set for H1 xx 6A Drive Enable turned OFF Examine the operation sequence Note If the drive detects this err...

Page 340: ...the external fault and remove the cause 2 Clear the external fault input in the MFDI The wiring is incorrect Correctly connect the signal line to MFDI terminal S2 External Fault H1 02 2C to 2F is set...

Page 341: ...supplying power to the drive Examine the main circuit power supply Turn ON the main circuit power supply to run the drive Note Set o2 26 Ext Power 24V Supply Display to enable or disable EP24v detecti...

Page 342: ...for this alarm Code Name Causes Possible Solutions LoG Com Error Abnormal SD card There is not a micro SD in the keypad Put a micro SD card in the keypad The drive is connected to USB The number of lo...

Page 343: ...stor wiring that detects motor temperature is defective Correct wiring errors A fault occurred on the machine Example The machine is locked Examine the machine and remove the cause of the fault The mo...

Page 344: ...n Code Name Causes Possible Solutions ov DC Bus Overvoltage There are surge voltages in the input power supply Connect a DC link choke to the drive Note If you turn the phase advancing capacitors ON a...

Page 345: ...1 36 Encoder 2 PCB Disconnect Detect enable and disable PGoH detection If the drive detects this error it will operate the motor as specified by the stopping method set in F1 02 PG Open Circuit Detect...

Page 346: ...2 Code Name Causes Possible Solutions UL5 Mechanical Weakening Detection 2 The drive detected undertorque as specified by the conditions for mechanical weakening detection set in L6 08 Mechanical Fati...

Page 347: ...ction Input Setting Err The settings for these parameters do not agree F3 10 to F3 25 Terminal D1 to DF Function Selection H1 01 to H1 08 Terminals S1 to S8 Function Selection H7 01 to H7 04 Virtual M...

Page 348: ...ard is connected to the drive Connect an input option card to the drive These settings were entered while H1 xx 2 External Reference 1 2 Selection b1 15 1 Analog Input H3 02 0 Terminal A1 Function Sel...

Page 349: ...ame time H3 02 H3 06 H3 10 H7 30 B PID Feedback H6 01 1 Terminal RP Pulse Train Function PID Feedback Value The following parameters are set at the same time H3 02 H3 06 H3 10 H7 30 C PID Setpoint H6...

Page 350: ...time b5 01 1 2 Enabled Standard Enabled D Feedforward d2 02 0 0 Frequency Reference Lower Limit 0 0 Correct the parameter settings These parameters are set at the same time b5 01 1 2 Enabled Standard...

Page 351: ...ic Energy Backup CPU Power or Kinetic Energy Backup DecelStop Correct the parameter settings Optimal deceleration or overexcitation deceleration 2 is enabled at the same time that torque control is se...

Page 352: ...m M3 M4 Function Selection Inverse output of xx These two parameters are set at the same time H2 66 F Term M5 M6 Secondary Function Not Used H2 03 1xx Term M5 M6 Function Selection Inverse output of x...

Page 353: ...and repair damaged motor wiring If you can uncouple the motor and load remove the motor from the machine and do Rotational Auto Tuning again Code Name Causes Possible Solutions End3 Rated Current Sett...

Page 354: ...r rated current The combination of the motor rated current that was entered during Auto Tuning and E2 03 Motor No Load Current do not match Examine the motor rated current and the no load current Set...

Page 355: ...Causes Possible Solutions Er 09 Acceleration Error The motor did not accelerate for the specified acceleration time 1 Increase the value set in C1 01 Acceleration Time 1 2 Disconnect the machine from...

Page 356: ...t signal frequency and do Inertia Tuning again Correctly set the motor inertia as specified by the motor and do Inertia Tuning again Code Name Causes Possible Solutions Er 17 Reverse Prohibited Error...

Page 357: ...rotation set b1 04 0 and do Z Pulse Offset Tuning The motor vibrates during tuning Increase the values set in n8 03 Pole Position Detection Time and n8 04 Pole Alignment Time Decrease the value set i...

Page 358: ...ame Causes Possible Solutions CPEr Control Mode Mismatch The keypad setting and drive setting for A1 02 Control Method Selection do not agree 1 Set A1 02 on the drive to the same value that is on the...

Page 359: ...uses Possible Solutions vAEr Voltage Class Capacity Mismatch The power supply specifications or drive capacity parameter settings are different between the keypad and the drive 1 Make sure that drive...

Page 360: ...rameters U2 xx Fault Trace to show the fault code and data about the operating status of the drive immediately before the fault occurred 3 Use the information in the Troubleshooting tables to remove t...

Page 361: ...361 Note If the drive receives a Run command from a communication option or control circuit terminal the drive will not reset the fault Remove the Run command then try to clear the fault If you do a f...

Page 362: ...Frequency Reference Command 366 The Motor Speed Is Not Stable When Using a PM Motor 366 There Is Too Much Motor Oscillation and the Rotation Is Irregular 366 Deceleration Takes Longer Than Expected W...

Page 363: ...ectly Set b1 01 Frequency Reference Selection 1 correctly There is defective wiring in the control circuit terminals Correctly wire the drive control circuit terminals View U1 10 Input Terminal Status...

Page 364: ...tion Reverse Enabled The drive did not receive a Reverse run signal and 3 Wire sequence is selected Turn ON the terminals to which H1 xx 0 3 Wire Sequence is set and then enable reverse operation The...

Page 365: ...reference Examine the multi function input terminals to see if a frequency reference signal switch has been set Examine the low gain level set in H3 03 H3 11 H3 07 Terminal A1 A2 A3 Gain Setting if yo...

Page 366: ...re than the specified speed control range Examine the speed control range and adjust the speed The motor is hunting Adjust these parameters to have the largest effect n8 55 Motor to Load Inertia Ratio...

Page 367: ...d Fault Circuit Interrupter GFCI Trips During Run Causes Possible Solutions There is too much leakage current from the drive Increase the GFCI sensitivity or use GFCI with a higher threshold Use C6 02...

Page 368: ...ut Off Causes Possible Solutions DC Injection Braking is too low and the drive cannot decelerate correctly Increase the value set in b2 02 DC Injection Braking Current Increase the value set in b2 04...

Page 369: ...38 0 replace the drive with a high capacity drive The Motor Will Not Restart after a Loss of Power Causes Possible Solutions The drive did not receive a Run command after applying power Examine the se...

Page 370: ...7 10 Troubleshooting Without Fault Display 370 YASKAWA SIEPC71061737B GA800 Drive Technical Reference...

Page 371: ...ation about how to examine and maintain drives in use how to replace cooling fans and other parts and how to store drives 8 1 Section Safety 372 8 2 Inspection 374 8 3 Maintenance 377 8 4 Replace Cool...

Page 372: ...overs are missing Replace covers and shields before you operate the drive Use the drive only as specified by the instructions Some figures in this section include drives without covers or safety shiel...

Page 373: ...e that you observe correct electrostatic discharge ESD procedures If you do not follow procedures it can cause ESD damage to the drive circuitry Use the instructions in this manual to replace the cool...

Page 374: ...Area Inspection Points Corrective Action Checked Motor Examine for unusual oscillation or noise coming from the motor Check the load coupling Measure motor vibration Tighten all loose components Cooli...

Page 375: ...Examine contactors and relays for too much noise during operation Examine coils for signs of too much heat such as melted or broken insulation Check coil voltage for overvoltage or undervoltage condit...

Page 376: ...ticles and dust without touching the components Air Duct Examine air intake exhaust openings and make sure that there are no unwanted materials on the surface Clear blockages and clean air duct as nec...

Page 377: ...specified on the warning label at a minimum The internal capacitor stays charged after the drive is de energized The charge indicator LED extinguishes when the DC bus voltage decreases below 50 Vdc W...

Page 378: ...Name Cause Possible Solutions Digital Outputs Setting Value in H2 xx LT 1 Cooling Fan Maintenance Time The cooling fan is at 90 of its expected performance life Replace the cooling fan then set o4 03...

Page 379: ...erence 379 No Name Function o4 07 Softcharge Relay Maintenance Set Sets as a percentage the value from which to start the count for the soft charge bypass relay maintenance time o4 09 IGBT Maintenance...

Page 380: ...93 4414 3 1 Procedure F 393 4477 4605 2 1 2 Procedure G 400 4720 3 1 2 Procedure H 409 Replace a Fan Procedure A DANGER Electrical Shock Hazard Do not examine connect or disconnect wiring on an energi...

Page 381: ...and right sides of it and pull up A Fan finger guard Figure 8 1 Remove the Fan Finger Guard 2 Pull the cooling fan straight up from the drive Disconnect the power supply connector and remove the fan f...

Page 382: ...8 4 Install the Cooling Fans Note When you install the cooling fan make sure that you do not pinch cables between the cooling fan and the drive 3 Put the cable in the recess of the drive A Front of dr...

Page 383: ...ck The drive has internal capacitors that stay charged after you de energize the drive CAUTION Burn Hazard Do not touch a hot drive heatsink De energize the drive wait for a minimum of 15 minutes then...

Page 384: ...otches on the fan with the pins on the drive and install the cooling fan in the drive A Notch on fan B Alignment pins on drive C Front of drive Figure 8 10 Install the Cooling Fans Note When you insta...

Page 385: ...e time specified on the warning label at a minimum The internal capacitor stays charged after the drive is de energized The charge indicator LED extinguishes when the DC bus voltage decreases below 50...

Page 386: ...of it and pull up A Fan finger guard Figure 8 14 Remove the Fan Finger Guard 2 Pull the cooling fan straight up from the drive Disconnect the power supply connector and remove the fan from the drive...

Page 387: ...of drive Figure 8 17 Install the Cooling Fans Note When you install the cooling fan make sure that you do not pinch cables between the cooling fan and the drive 3 Put the cable in the recess of the d...

Page 388: ...al capacitors that stay charged after you de energize the drive CAUTION Burn Hazard Do not touch a hot drive heatsink De energize the drive wait for a minimum of 15 minutes then make sure that the hea...

Page 389: ...y connector Figure 8 22 Connect the Power Supply Connector 2 Align the notches on the fan with the pins on the drive and install the cooling fan in the drive A Notch on fan B Alignment pins on drive C...

Page 390: ...rnal capacitor stays charged after the drive is de energized The charge indicator LED extinguishes when the DC bus voltage decreases below 50 Vdc When all indicators are OFF remove the covers before m...

Page 391: ...es of it and pull up the back side of the guard A Fan finger guard Figure 8 26 Remove the Fan Finger Guard 2 Pull the cooling fan straight up from the drive Disconnect the power supply connector and r...

Page 392: ...ve and install the cooling fan in the drive A Notch on fan B Alignment pins on drive C Front of drive Figure 8 29 Install the Cooling Fans Note When you install the cooling fan make sure that you do n...

Page 393: ...for the time specified on the warning label at a minimum The internal capacitor stays charged after the drive is de energized The charge indicator LED extinguishes when the DC bus voltage decreases be...

Page 394: ...rd Figure 8 33 Remove the Fan Finger Guard 2 Pull the cooling fan straight up from the drive Disconnect the power supply connector and remove the fan from the drive Note The number of fans is differen...

Page 395: ...e Figure 8 36 Install the Cooling Fans Note When you install the cooling fan make sure that you do not pinch cables between the cooling fan and the drive 3 Put the cable in the recess of the drive A F...

Page 396: ...r guard and click it into place on the drive Figure 8 39 Reattach the Fan Finger Guard 6 Energize the drive and set o4 03 0 Fan Operation Time Setting 0 h to reset the cooling fan operation time Remov...

Page 397: ...B GA800 Drive Technical Reference 397 1 Disconnect the cable from the hook A Fan unit B Hook C Fan cable Figure 8 40 Components 2 Loosen the fan unit screws and slide the fan unit to the right Note To...

Page 398: ...an unit Figure 8 42 Remove the Fan Unit 4 Remove the screws that safety the cooling fan and remove the fan A Cooling fan Figure 8 43 Remove the Cooling Fan Install a Circulation Fan Reverse the remova...

Page 399: ...98 N m to 1 33 N m 8 67 in lb to 11 77 in lb A Cooling fan B Fan unit base C Alignment pin on fan unit base D Circulation fan connector Figure 8 45 Install the Cooling Fan Note When you install the co...

Page 400: ...s before measuring for dangerous voltages to make sure that the drive is safe If you do work on the drive when it is energized it will cause serious injury or death from electrical shock The drive has...

Page 401: ...401 2 Unplug the fan cables from the fan connectors A Fan unit B Fan connector C Fan cable Figure 8 47 Components 3 Loosen the fan unit screws and slide the slide panel to the left Note To remove the...

Page 402: ...e same time Figure 8 49 Remove the Fan Unit 5 Unplug the power supply connector remove the screws that safety the cooling fan and circulation fan and then remove the fans A Cooling fan B Relay connect...

Page 403: ...n the pins on the fan unit base with the notches on the fan and put the fan unit base in the fan unit then use the screws to safety it Tighten the M4 screws to a tightening torque of 0 98 N m to 1 33...

Page 404: ...nitial locations Note Safety the relay cable to the hook A Cooling fan B Cable hook C Relay connector D Circulation fan 4 Put the fan unit back into its initial position 5 Slide the fan unit to the ri...

Page 405: ...t B Fan connector C Fan cable Figure 8 54 Connect Cooling Fan Connectors 7 Reattach the drive cover 8 Energize the drive and set o4 03 0 Fan Operation Time Setting 0 h to reset the cooling fan operati...

Page 406: ...he fan connectors A Fan cable B Circuit board cooling fan unit C Relay connector Figure 8 55 Components 2 Loosen the circuit board cooling fan unit screws and slide the circuit board cooling fan unit...

Page 407: ...on fan unit base Figure 8 58 Remove the Circuit Board Cooling Fan Install the Circuit Board Cooling Fan Reverse the removal procedure to install a cooling fan 1 Align the pins on the fan unit base wit...

Page 408: ...oling fan unit into the specified location and slide it down then use the screws to safety it to the drive Tighten the screws to a tightening torque of 0 98 N m to 1 33 N m 8 67 in lb to 11 77 in lb 3...

Page 409: ...apacitors that stay charged after you de energize the drive CAUTION Burn Hazard Do not touch a hot drive heatsink De energize the drive wait for a minimum of 15 minutes then make sure that the heatsin...

Page 410: ...8 63 Remove the Fan Unit 5 Unplug the power supply connector remove the screws that safety the cooling fan and circulation fan and then remove the fans A Cooling fan B Relay connector C Fan unit base...

Page 411: ...n the fan unit base with the notches on the fan and put the fan unit base in the fan unit then use the screws to safety it Tighten the M4 screws to a tightening torque of 0 98 N m to 1 33 N m 8 67 lb...

Page 412: ...ables in their initial locations Note Safety the relay cable to the hook A Cooling fan B Cable hook C Relay connector D Circulation fan 4 Put the fan unit into the specified location and use screws to...

Page 413: ...ling fan operation time Remove the Circuit Board Cooling Fan Remove the drive cover before you start this procedure CAUTION Crush Hazard Loosen the cover screws Do not fully remove them If you fully r...

Page 414: ...remove the fan A Circuit board cooling fan B Fan unit base C Alignment pin on fan unit base Figure 8 71 Remove the Circuit Board Cooling Fan Install the Circuit Board Cooling Fan Reverse the removal...

Page 415: ...in on fan unit base Figure 8 72 Install the Circuit Board Cooling Fan Note When you install the circuit board cooling fan make sure that you do not pinch cables between the circuit board cooling fan a...

Page 416: ...Reference 3 Connect the fan cable to the fan connector A Fan cable B Circuit board cooling fan unit C Fan connector Figure 8 73 Connect Cooling Fan Connectors 4 Install the drive cover 5 Energize the...

Page 417: ...trical Shock Hazard Only let approved personnel install wire maintain examine replace parts and repair the drive If personnel are not approved it can cause serious injury or death DANGER Electrical Sh...

Page 418: ...licable tools as specified by the recommended conditions in the product manual If you use power tools to tighten the terminal screws use a low speed setting 300 to 400 r min Failure to obey can cause...

Page 419: ...in lb 2 3 M8 Hex socket cap WAF 6 mm Bit SF BIT HEX 6 50 PHOENIX CONTACT 8 12 N m 70 8 106 2 in lb 2 3 M10 Hex socket cap WAF 8 mm Bit SF BIT HEX 8 50 PHOENIX CONTACT 12 14 N m 106 2 123 9 in lb 2 3 1...

Page 420: ...the terminal block opening Note The terminal block openings ship from the factory as fully open Figure 8 81 Loosen Terminal Block Screws 3 Put a wire with prepared ends into the main circuit terminal...

Page 421: ...protective level Be careful when clipping the cutaway section of the wiring cover as the section may fly out in unpredictable directions Make sure that the clipped section does not cause damage to th...

Page 422: ...Terminal Block 3 Install the front cover and the keypad to their initial positions 4 Check o2 04 Drive Model KVA Selection Note When you save parameter information in a keypad that you installed befo...

Page 423: ...ire NOTICE Damage to Equipment The keypad battery stays in use after you de energize the drive When you will keep the drive de energized for long periods of time remove the battery from the keypad Whe...

Page 424: ...SIEPC71061737B GA800 Drive Technical Reference A Battery Figure 8 89 Insert the New Battery 5 Put the battery cover on the keypad and use a slotted screwdriver to turn the battery cover clockwise to...

Page 425: ...Gas Do not keep the drive in locations with corrosive gas For example chemical plants refineries and sewage plants Salt Damage Do not keep the drive in salty locations For example locations near the...

Page 426: ...8 7 Storage Guidelines 426 YASKAWA SIEPC71061737B GA800 Drive Technical Reference...

Page 427: ...YASKAWA SIEPC71061737B GA800 Drive Technical Reference 427 9 Disposal 9 1 Section Safety 428 9 2 Disposal Instructions 429 9 3 WEEE Directive 430...

Page 428: ...sassemble the keypad If the battery explodes it can cause a fire Do not disassemble batteries Do not expose batteries to heat or fire If the battery explodes it can cause a fire Crush Hazard Wear eye...

Page 429: ...Waste 16 02 14 Note Remove the battery and microSD card from the keypad before you discard the drive You cannot recycle the battery Discard used batteries as specified by the battery manufacturer Cust...

Page 430: ...ctive The wheelie bin symbol on this product its manual or its packaging identifies that you must recycle it at the end of its product life You must discard the product at an applicable collection poi...

Page 431: ...10 3 Model Specific Specifications 200 V Class 434 10 4 Model Specific Specifications 400 V Class 436 10 5 Common Drive Specifications 439 10 6 Drive Watt Loss 443 10 7 Drive Derating 446 10 8 Drive E...

Page 432: ...e Technical Reference 10 1 Section Safety DANGER Do not ignore the safety messages in this manual If you ignore the safety messages in this manual it will cause serious injury or death The manufacture...

Page 433: ...nt is the rated output current of HD ND Refer to Table 10 1 for information about the differences between HD and ND ratings Table 10 1 Drive Duty Modes Duty Rating C6 01 Setting Application Default Ca...

Page 434: ...or output is based on 4 pole general purpose 220 V motor ratings The rated output current of the drive output amps must be equal to or more than the motor rated current Table 10 3 Ratings 200 V Class...

Page 435: ...5 180 215 283 346 415 ND 169 211 257 313 360 Power Supply Input Power kVA HD 56 5 68 2 83 1 113 135 164 ND 68 2 83 1 113 135 164 1 The maximum applicable motor output complies with 208 V motor ratings...

Page 436: ...ower kVA at 460 V Input HD 1 3 2 4 3 2 4 6 6 2 7 5 11 15 ND 1 7 3 2 4 6 6 2 7 5 11 15 21 1 The maximum applicable motor output complies with 380 V motor ratings as specified in Annex G of IEC 60947 4...

Page 437: ...Current A at 380 V Input HD AC 105 142 170 207 248 300 373 HD DC 129 174 209 254 304 367 457 ND AC 142 170 207 248 300 373 410 ND DC 174 209 254 304 367 457 502 Rated Input Current A at 460 V Input HD...

Page 438: ...Current A HD 414 477 605 605 ND 477 568 675 720 Power Supply Input Power kVA at 380 V Input HD 327 370 465 ND 370 465 523 Input Power kVA at 460 V Input HD 335 382 429 476 ND 382 429 476 570 1 The ma...

Page 439: ...10 kHz maximum Maximum Output Voltage 200 V Class Three phase 200 V to 240 V 400 V Class Three phase 380 V to 480 V Note The maximum output voltage is proportional to the input voltage Frequency Contr...

Page 440: ...er V f Characteristics Select from 15 pre defined V f patterns or a user set V f pattern Main Control Functions Torque Control Droop Control Speed Torque Control Switching Feed Forward Control Zero Se...

Page 441: ...models 2004 to 2138 and 4002 to 4168 DC Link Choke Built in to models 2110 to 2415 and 4060 to 4720 Table 10 11 Environment Item Specification Area of Use Indoors Power Supply Overvoltage Category II...

Page 442: ...Yaskawa or your nearest sales representative when not grounding the neutral point Vibration 10 Hz to 20 Hz 1 G 9 8 m s2 32 15 ft s2 20 Hz to 55 Hz 2004 to 2211 4002 to 4168 0 6 G 5 9 m s2 19 36 ft s2...

Page 443: ...5 373 518 2082 75 8 179 478 657 2110 88 8 155 563 718 2138 115 8 212 680 892 2169 145 5 275 820 1095 2211 180 5 314 991 1305 2257 215 5 398 1252 1650 2313 283 5 502 1643 2145 2360 346 5 582 1978 2560...

Page 444: ...4009 7 2 8 37 61 98 4012 9 2 8 46 82 128 4018 14 8 8 65 140 205 4023 18 8 73 150 223 4031 24 8 101 211 312 4038 31 8 119 272 391 4044 39 8 148 354 502 4060 45 8 126 389 515 4075 60 8 165 527 692 4089...

Page 445: ...4023 23 4 2 108 185 293 4031 31 2 138 222 360 4038 38 2 145 270 415 4044 44 2 168 335 503 4060 59 6 2 157 444 601 4075 74 9 2 185 527 712 4089 89 2 2 212 665 877 4103 103 2 264 766 1030 4140 140 2 39...

Page 446: ...0 10 4 9 6 8 8 12 11 7 11 10 5 9 9 9 3 2018 14 0 14 0 14 0 12 6 10 8 9 1 17 5 16 1 14 12 6 10 8 9 1 2021 17 5 17 5 17 5 16 1 14 3 12 6 21 19 6 17 16 1 14 3 12 5 2030 25 0 25 0 25 0 23 0 20 5 18 0 30...

Page 447: ...03 8 169 8 313 0 276 2 239 4 202 6 165 8 2360 346 0 328 8 277 0 225 3 173 6 359 6 316 4 273 2 230 0 186 8 2415 415 0 398 4 348 6 298 8 249 0 1 The upper values are for A1 02 6 Control Method Selection...

Page 448: ...0 4005 4 3 3 9 3 4 3 0 2 6 2 2 4 8 4 6 4 3 4 0 3 8 3 5 4007 6 2 5 6 4 8 4 2 3 5 2 8 6 9 6 3 5 3 4 7 3 9 3 2 4009 8 6 7 9 6 9 6 2 5 4 4 6 7 6 7 0 6 1 5 5 4 8 4 1 4012 9 8 8 9 7 6 6 7 5 6 4 5 11 0 10 0...

Page 449: ...5 58 6 45 6 32 7 4103 91 0 91 0 85 8 70 2 54 6 39 0 103 0 100 5 85 2 69 9 54 6 39 3 4140 112 0 105 3 85 1 65 0 44 8 140 0 114 1 88 1 62 0 36 0 4168 150 0 141 0 114 0 87 0 60 0 168 0 141 8 115 6 89 5 6...

Page 450: ...14 0 310 5 477 0 312 6 4568 477 0 357 8 515 0 337 5 4605 515 0 386 3 605 0 406 7 4720 605 0 453 8 720 0 484 0 1 The upper values are for A1 02 6 Control Method Selection AOLV PM The values in parenthe...

Page 451: ...a finless drive A L8 35 0 B L8 35 2 L8 35 3 C L8 35 1 Figure 10 1 Derating Depending on Drive Installation Method Altitude Derating Install the drive in a location that has an altitude of 1000 m 3281...

Page 452: ...efer to manual TOEPC7161779 Table 10 23 Three Phase 200 V Model Reference Page IP20 UL Open Type IP20 UL Type 1 2004 2042 453 463 2056 455 465 2070 2082 456 466 2110 457 467 2138 458 468 2169 2211 459...

Page 453: ...8 9 76 6 0 24 1 6 0 06 5 0 20 M5 3 5 7 72 2012 140 5 51 260 10 24 176 6 93 138 5 43 38 1 50 102 4 02 102 4 02 248 9 76 6 0 24 1 6 0 06 5 0 20 M5 3 5 7 72 2018 140 5 51 260 10 24 211 8 31 138 5 43 73 2...

Page 454: ...5 43 73 2 87 102 4 02 102 4 02 248 9 76 6 0 24 1 6 0 06 5 0 20 M5 3 9 8 60 4009 140 5 51 260 10 24 211 8 31 138 5 43 73 2 87 102 4 02 102 4 02 248 9 76 6 0 24 1 6 0 06 5 0 20 M5 3 9 8 60 4012 140 5 5...

Page 455: ...1 D2 W1 W2 H1 H2 t1 t2 d 2056 180 7 09 300 11 81 202 7 95 134 5 28 68 2 68 140 5 51 140 5 51 284 11 18 8 0 32 1 6 0 06 1 6 0 06 M5 6 13 23 Table 10 28 400 V Class IP20 Model Dimensions mm in Est Weigh...

Page 456: ...7 3 43 192 7 56 192 7 56 335 13 19 8 0 32 2 3 0 09 2 3 0 09 M6 8 5 18 74 2082 220 8 66 350 13 78 227 8 94 140 5 51 87 3 43 192 7 56 192 7 56 335 13 19 8 0 32 2 3 0 09 2 3 0 09 M6 9 0 19 84 Table 10 30...

Page 457: ...t kg lb W H D D1 D2 W1 W2 W5 maxi mum H1 H2 H4 t1 t2 d 2110 240 9 45 400 15 75 280 11 02 166 6 54 114 4 49 195 7 68 186 7 32 12 0 47 375 14 76 17 5 0 69 17 5 0 69 2 3 0 09 2 3 0 09 M6 22 48 50 Table 1...

Page 458: ...11 02 166 6 54 114 4 49 170 6 69 165 6 50 12 0 47 424 16 69 16 0 63 29 1 14 21 0 83 2 3 0 09 2 3 0 09 M6 24 52 91 Table 10 34 400 V Class IP20 Model Dimensions mm in Est Weight kg lb W H D D1 D2 W1 W...

Page 459: ...8 5 1 12 20 5 0 81 2 3 0 09 2 3 0 09 M8 39 85 98 2211 264 10 39 543 21 38 335 13 19 186 7 32 149 5 87 190 7 48 182 7 17 12 0 47 516 20 31 17 5 0 69 28 5 1 12 20 5 0 81 2 3 0 09 2 3 0 09 M8 40 88 18 Ta...

Page 460: ...4 260 10 24 160 6 30 218 8 58 218 8 58 18 0 71 659 25 94 28 1 10 43 5 1 71 28 5 1 12 4 5 0 18 4 5 0 18 M10 67 147 7 Table 10 38 400 V Class IP20 Model Dimensions mm in Est Weight kg lb W H D D1 D2 W1...

Page 461: ...0 44 1 73 30 1 18 4 5 0 18 4 5 0 18 M12 104 229 3 2415 440 17 32 800 31 50 472 18 58 254 10 00 218 8 58 370 14 57 370 14 57 20 0 79 757 29 80 28 1 10 44 1 73 30 1 18 4 5 0 18 4 5 0 18 M12 119 262 3 Ta...

Page 462: ...1093 43 03 25 5 1 00 43 5 1 71 30 5 1 20 4 5 0 18 4 5 0 18 M12 198 436 5 4568 510 20 08 1136 44 72 480 18 90 260 10 24 220 8 66 450 17 72 450 17 72 225 8 86 225 8 86 20 0 79 1093 43 03 25 5 1 00 43 5...

Page 463: ...9 76 6 0 24 40 1 57 1 5 0 06 1 6 0 06 5 0 20 M5 4 1 9 04 2010 140 5 51 300 11 81 176 6 93 138 5 43 38 1 50 102 4 02 102 4 02 260 10 24 248 9 76 6 0 24 40 1 57 1 5 0 06 1 6 0 06 5 0 20 M5 4 1 9 04 2012...

Page 464: ...0 10 24 248 9 76 6 0 24 40 1 57 1 5 0 06 1 6 0 06 5 0 20 M5 4 1 9 04 4007 140 5 51 300 11 81 211 8 31 138 5 43 73 2 87 102 4 02 102 4 02 260 10 24 248 9 76 6 0 24 40 1 57 1 5 0 06 1 6 0 06 5 0 20 M5 4...

Page 465: ...40 13 39 202 7 95 134 5 28 68 2 68 140 5 51 140 5 51 300 11 81 284 11 18 8 0 32 40 1 57 1 5 0 06 1 6 0 06 1 6 0 06 M5 7 15 43 Table 10 45 400 V Class UL Type 1 Model Dimensions mm in Est Weight kg lb...

Page 466: ...50 1 97 1 5 0 06 2 3 0 09 2 3 0 09 M6 9 19 84 2082 220 8 66 435 17 13 227 8 94 140 5 51 87 3 43 192 7 56 192 7 56 350 13 78 335 13 19 8 0 32 85 3 35 1 5 0 06 2 3 0 09 2 3 0 09 M6 10 22 05 Table 10 47...

Page 467: ...2 W3 maxi mum H0 H1 H2 H3 H5 t1 t2 d 2110 244 9 61 500 19 69 280 11 02 166 6 54 114 4 49 195 7 68 186 7 32 10 0 39 400 15 75 375 14 76 17 5 0 69 100 3 94 17 5 0 69 2 3 0 09 2 3 0 09 M6 24 52 91 Table...

Page 468: ...114 4 49 170 6 69 165 6 50 10 0 39 450 17 72 424 16 69 16 0 63 130 5 12 21 0 83 2 3 0 09 2 3 0 09 M6 27 59 52 Table 10 51 400 V Class UL Type 1 Model Dimensions mm in Est Weight kg lb W H D D1 D2 W1 W...

Page 469: ...20 5 0 81 2 3 0 09 2 3 0 09 M8 44 97 00 2211 268 10 55 770 30 31 335 13 19 186 7 32 149 5 87 190 7 48 182 7 17 10 0 39 543 21 38 516 20 31 17 5 0 69 227 8 94 20 5 0 81 2 3 0 09 2 3 0 09 M8 46 101 41 T...

Page 470: ...0 6 30 218 8 58 218 8 58 16 0 63 700 27 56 659 25 94 28 1 10 215 8 46 28 5 1 12 4 5 0 18 4 5 0 18 M10 72 158 73 Table 10 55 400 V Class UL Type 1 Model Dimensions mm in Est Weight kg lb W H D D1 D2 W1...

Page 471: ...218 8 58 370 14 57 370 14 57 18 0 71 800 31 50 757 29 80 28 1 10 245 9 65 30 1 18 4 5 0 18 4 5 0 18 M12 113 249 12 Table 10 57 400 V Class UL Type 1 Model Dimensions mm in Est Weight kg lb W H D D1 D...

Page 472: ...86 1136 44 70 1093 43 03 43 1 71 664 26 14 35 1 37 4 5 0 18 4 5 0 18 M12 207 455 4568 510 20 08 1789 70 43 480 18 90 260 10 23 220 8 66 450 17 72 450 17 72 20 0 79 225 8 86 1136 44 70 1093 43 03 43 1...

Page 473: ...o 4023 473 2056 4031 4038 474 2070 2082 4044 4060 474 2110 4075 475 2138 4089 4103 475 2169 4140 4168 476 2211 476 2257 2313 4208 4302 477 2360 477 2004 to 2042 4002 to 4023 Figure 10 20 Knock Out Dim...

Page 474: ...sions mm in D D1 D2 D3 W W1 d4 d5 2056 4031 4038 67 5 2 66 86 5 3 41 60 2 36 34 1 34 54 2 13 46 5 1 83 35 1 38 44 1 73 2070 2082 4044 4060 Figure 10 22 Knock Out Dimensions Diagram 3 Model 2070 2082 4...

Page 475: ...t Dimensions Diagram 4 Model 2110 4075 Model Dimensions mm in D D1 D2 W W1 d4 d5 2110 4075 112 5 4 43 96 3 78 48 5 1 91 73 2 87 38 1 50 35 1 38 50 1 97 2138 4089 4103 Figure 10 24 Knock Out Dimensions...

Page 476: ...gram 6 Models 2169 4140 and 4168 Model Dimensions mm in D D1 D2 W W1 d4 d5 d6 2169 4140 4168 149 5 87 117 4 61 56 2 20 78 3 07 37 5 1 48 44 1 73 35 1 38 62 2 44 2211 Figure 10 26 Knock Out Dimensions...

Page 477: ...sions Diagram 8 Model 2257 2313 4208 4250 4302 Model Dimensions mm in D D1 D2 D3 W W1 d4 d5 2257 2313 4208 4250 4302 160 6 30 208 4 8 20 166 3 6 55 75 3 2 96 92 8 3 65 27 5 1 08 35 1 38 62 2 44 2360 F...

Page 478: ...the drive Refer to the the GA800 Selection Guide SL GA800 01 for information about available options including Main circuit options Frequency settings and monitor options Keypad options Attachment opt...

Page 479: ...ion Functions 546 11 12 n Special Adjustment 557 11 13 o Keypad Related Settings 565 11 14 q DriveWorksEZ Parameters 571 11 15 r DWEZ Connection 1 20 572 11 16 T Motor Tuning 573 11 17 U Monitors 577...

Page 480: ...e Technical Reference 11 1 Section Safety DANGER Do not ignore the safety messages in this manual If you ignore the safety messages in this manual it will cause serious injury or death The manufacture...

Page 481: ...The parameter is available when operating the drive with Open Loop Vector Control for PM The parameter is available when operating the drive with Advanced Open Loop Vector Control for PM The parameter...

Page 482: ...F2 Analog Input Option F3 Digital Input Option F4 Analog Output Option F5 Digital Output Option F6 Communication Options F7 Ethernet Options H1 Digital Inputs H2 Digital Outputs Parameters Name H3 An...

Page 483: ...Parameter List 11 11 3 Parameter Groups YASKAWA SIEPC71061737B GA800 Drive Technical Reference 483 Parameters Name U6 Operation Status Monitors Parameters Name U8 DriveWorksEZ Monitors...

Page 484: ...0 8 640 A1 03 0103 Initialize Parameters Sets parameters to default values 0 No Initialization 1110 User Initialization 2220 2 Wire Initialization 3330 3 Wire Initialization 0 0 3330 641 A1 04 0104 Pa...

Page 485: ...1 to 32 You can select a maximum of 32 parameters for the drive and set them to parameters A2 01 to A2 32 The User Parameters section of the keypad main menu shows the set parameters You can immediat...

Page 486: ...lock Motor Coasts 2 Operate at Minimum Frequency 3 Operate at Zero Speed 0 0 3 664 b1 06 0185 Digital Input Reading Sets the number of times that the drive reads the sequence input command to prevent...

Page 487: ...SpeedThreshold Sets the frequency to start DC Injection Braking Short Circuit Braking and Zero Servo Note This parameter is available when b1 03 0 Stopping Method Selection Ramp to Stop Determined by...

Page 488: ...Estimation Current Level 1 Sets the level of current that flows to the motor during Speed Estimation Speed Search as a coefficient of the motor rated current Usually it is not necessary to change this...

Page 489: ...tion Induction IM 2 A1 02 8 and E9 01 0 1 Set b3 24 1 If b3 24 2 the drive will detect oPE08 Parameter Selection Error 2 1 2 681 b3 25 01C8 Expert Speed Search Wait Time Sets the length of time the dr...

Page 490: ...4 Timer Function OFF Delay Time Sets the OFF delay time for the timer input 0 0 s 0 0 3000 0 s 685 b4 03 0B30 Expert Terminal M1 M2 ON Delay Time Sets the delay time until the contact is turned ON aft...

Page 491: ...Parameter A1 02 Control Method Selection selects which parameter is the maximum output frequency A1 02 8 EZOLV E1 04 Maximum Output Frequency A1 02 8 E9 02 Maximum Speed 100 0 0 0 100 0 693 b5 07 01A...

Page 492: ...setpoint 0 0 s 0 0 6000 0 s 695 b5 18 01DC b5 19 PID Setpoint Selection Sets the function that enables and disables b5 19 PID Setpoint Value 0 Disabled 1 Enabled 0 0 1 696 b5 19 01DD RUN PID Setpoint...

Page 493: ...r specified in b5 55 PID Feedback Monitor Selection 0 00 10 00 10 00 699 b5 58 to b5 60 1182 1184 RUN PID Setpoints 2 to 4 Sets the PID setpoint when H1 xx 3E or 3F MFDI Function Selection PID Setpoin...

Page 494: ...the drive resumes operation when exiting Sleep Mode 0 00 0 00 600 00 701 b5 95 0B95 EZ Sleep Wake up Mode Sets the wake up mode to use when exiting Sleep Mode 0 Absolute 1 Setpoint Delta 0 0 1 702 b5...

Page 495: ...tion Voltage Limit Sets the voltage limit for Search Operation as a percentage of the motor rated voltage 0 0 100 705 b8 16 01F8 Expert PM E Save Coefficient Ki Sets torque linearity This parameter us...

Page 496: ...ol Disable this to prioritize tracking related to fast load changes and prevent motor stall 0 Priority Drive Response 1 Priority Energy Savings 0 0 1 708 b8 50 0B0D Standby Mode Selection Sets the Sta...

Page 497: ...u do KEB Auto Tuning the drive will automatically set C1 09 If you must not change the Fast Stop time do not do KEB Tuning 10 0 s 0 0 6000 0 s 714 C1 10 0209 Accel Decel Time Setting Units Sets the se...

Page 498: ...l Sets the modulation factor used with C3 18 Output Voltage Limit Level for the output voltage limit operation when C3 05 1 Output Voltage Limit Selection Enabled 100 0 85 0 100 0 720 C3 18 0263 Exper...

Page 499: ...d at the end of acceleration or at the start of deceleration 150 ms 0 10000 ms 723 C4 07 0341 RUN Motor 2 Torque Compensation Gain Sets the gain for motor 2 torque compensation function when using the...

Page 500: ...ral Operation Accel Decel Sets ASR integral operation during acceleration and deceleration 0 Disabled 1 Enabled Note If A1 02 0 Control Method Selection V f you must set H6 01 3 Terminal RP Pulse Trai...

Page 501: ...drive models 0 0001 kgm2 units setting range 0 0001 kgm2 to 6 0000 kgm2 2004 to 2021 4002 to 4012 0 001 kgm2 units setting range 0 001 kgm2 to 60 000 kgm2 2030 to 2211 4018 to 4103 0 01 kgm2 units se...

Page 502: ...et C6 02 F Carrier Frequency Selection User Defined C6 03 to C6 05 to set this parameter Determined by C6 02 1 0 15 0 kHz 735 C6 04 0226 Carrier Frequency Lower Limit Sets the lower limit of the carri...

Page 503: ...86 RUN Reference 7 Sets the frequency reference in the units from o1 03 Frequency Display Unit Selection Note When A1 02 6 7 Control Method Selection AOLV PM CLV PM the drive changes o1 03 1 0 01 100...

Page 504: ...A1 02 6 7 Control Method Selection AOLV PM CLV PM the drive sets o1 03 1 0 01 100 E1 04 6 00 Hz 0 00 590 00 Hz 744 d2 Reference Limits No Hex Name Description Default Range Ref d2 01 0289 Frequency Re...

Page 505: ...03 Up Down 2 Bias Step Frequency 0 00 before you set this parameter 0 Hold when Neither Up Down Closed 1 Reset when Neither Both Closed 0 0 1 749 d4 06 02AD Frequency Ref Bias Up Down 2 Saves the bia...

Page 506: ...1 MFDI Function Selection Torque Control before you set this parameter 0 ms 0 1000 ms 756 d5 08 02B5 Uni directional Speed Limit Bias Sets the direction of the speed limit reference to which Speed Lim...

Page 507: ...ge of the Maximum Output Frequency to add or subtract the set frequency to from the frequency reference Note Parameter A1 02 Control Method Selection selects which parameter is the maximum output freq...

Page 508: ...cy for the V f pattern Determined by A1 02 and E5 01 Determined by A1 02 and E5 01 765 E1 05 0304 Maximum Output Voltage Sets the maximum output voltage for the V f pattern 200 V Class 230 0 V 400 V 4...

Page 509: ...cy and rated current This value is a percentage of Motor Rated Voltage Determined by o2 04 C6 01 0 0 60 0 769 E2 07 0314 Motor Saturation Coefficient 1 Sets the motor iron core saturation coefficient...

Page 510: ...a middle output voltage for the motor 2 V f pattern Set this parameter to adjust the V f pattern for the constant output range Usually it is not necessary to change this parameter 0 0 V 200 V Class 0...

Page 511: ...7 Control Method Selection CLV PM the maximum value is 120 When A1 02 5 6 or 8 OLV PM AOLV PM or EZOLV the maximum value is 48 4 2 120 775 E5 05 032D PM Motor Resistance ohms phase Sets the resistance...

Page 512: ...rated current 254 E9 07 11EA Motor Rated Power Sets the motor rated output in the units from o1 58 Motor Power Unit Selection Determined by E9 02 and o2 04 0 00 650 00 kW 779 E9 08 11EB Motor Pole Cou...

Page 513: ...87 Overspeed Detection Level Sets the detection level of oS Overspeed as a percentage when the maximum output frequency is 100 Note Parameter A1 02 Control Method Selection selects which parameter is...

Page 514: ...Encoder PCB Port Select Sets the drive port to install the motor 2 encoder option card 0 CN5 C 1 CN5 B 1 0 1 785 F1 31 03B0 Encoder 2 Pulse Count PPR Sets the number of output pulses for each motor re...

Page 515: ...038F Analog Input Function Selection Sets the input method for the analog reference used with AI A3 0 3 Independent Channels 1 3 Channels Added Together 0 0 1 788 F2 02 0368 RUN Analog Input Option C...

Page 516: ...n when F3 01 8 Digital Input Function Selection Multi Function Digital Input F 1 19F 793 F3 16 0BE9 Expert Terminal D6 Function Selection Sets the function for terminal D6 of the DI A3 option when F3...

Page 517: ...9 796 F4 05 0395 RUN Terminal V1 Bias Sets the bias of the monitor signal that is sent from terminal V1 When an output for monitoring items is 0 this parameter sets the analog signal output level fro...

Page 518: ...munication Error Selection Sets the method to stop the motor or let the motor continue operating when the drive detects a bUS Option Communication Error 0 Ramp to Stop 1 Coast to Stop 2 Fast Stop 3 Al...

Page 519: ...operation and the number of connected slave drives 0 Disabled 1 Enabled 1 Slave Drives 2 Enabled 2 Slave Drives 3 Enabled 3 Slave Drives 4 Enabled 4 Slave Drives 0 0 to 4 808 F6 20 036B MECHATROLINK...

Page 520: ...32 03CD PROFIBUS DP Data Format Select Sets the data format of PROFIBUS DP communication Restart the drive after you change the parameter setting 0 PPO Type 1 Conventional 2 PPO bit0 3 PPO Enter 4 Con...

Page 521: ...d External Fault when the drive does not receive data from the DeviceNet master 0 Enabled 1 Disabled No Fault Detection 2 Vendor Specific 3 RUN Forward 4 Reverse run 0 0 4 813 F6 55 03C6 DeviceNet Bau...

Page 522: ...t the IP Address Be sure to set a different IP address for each drive on the network Also set parameters F7 01 to F7 12 168 0 255 815 F7 03 03E7 IP Address 3 Sets the third octet of the IP Address for...

Page 523: ...when using the PROFINET communication option card SI EP3 0 Static 2 DHCP When F7 13 0 set parameters F7 01 to F7 12 IPAddress 1 to Gateway Address 4 to set the IP Address Be sure to set a different IP...

Page 524: ...0 1 or 2 will disable the PZD6 PPO output write operation to the MEMOBUS Modbus register 0 820 F7 66 0786 PZD7 Write Sets the MEMOBUS Modbus address for PZD7 PPO output A value of 0 1 or 2 will disabl...

Page 525: ...PZD8 Read Sets the MEMOBUS Modbus address for PZD8 PPO Read A value of 0 will disable the PZD8 PPO Read load operation from the MEMOBUS Modbus register 0 821 F7 78 0792 PZD9 Read Sets the MEMOBUS Modb...

Page 526: ...e second function for MFDI terminal S4 F 1 19F 825 H1 25 0B74 Terminal S5 Function Selection 2 Sets the second function for MFDI terminal S5 F 1 19F 825 H1 26 0B75 Terminal S6 Function Selection 2 Set...

Page 527: ...to display an oH2 Drive Overheat Warning alarm when the input terminal is ON The alarm does not have an effect on drive operation 829 C Analog Terminal Enable Selection Sets the command that enables o...

Page 528: ...ut Sets the command to prevent parameter changes when the terminal is OFF ON Programming Lockout OFF Parameter Write Prohibit 835 1E Reference Sample Hold Sets the command to sample the frequency refe...

Page 529: ...will not operate at the same time as H1 xx 42 43 Run Command FWD REV Command 2 Wire Seq 2 838 42 Run Command 2 Wire Sequence 2 Sets the Run command for 2 wire sequence 2 Set this function and H1 xx 4...

Page 530: ...otor 842 75 Up 2 Command Sets the function to increase the frequency reference bias value to accelerate the motor when the terminal is activated Set this function and H1 xx 76 Down 2 Command together...

Page 531: ...nversely To select the function enter 1xx where the xx is the function setting value Note You cannot use inverse input for all functions Refer to Table 12 55 for more information 846 H2 Digital Output...

Page 532: ...cted in H2 26 Comparator 2 Monitor Selection 0 0 0 0 300 0 851 H2 29 1549 Comparator 2 Hysteresis Sets the hysteresis level for comparator 2 as a percentage of the full scale analog output for the mon...

Page 533: ...4A Expert Terminal M3 M4 Logical Operation Sets the logical operation for the functions set in H2 02 Term M3 M4 Function Selection and H2 63 Term M3 M4 Secondary Function 0 0 8 854 H2 65 1B4B Expert T...

Page 534: ...3 7 CLV CLV PM It also outputs the motor speed status when A1 02 4 and n4 72 1 ON The output frequency is in the range of L4 01 L4 02 and the range of frequency reference L4 02 OFF The output frequen...

Page 535: ...not configured 860 10 Alarm The terminal turns on when the drive detects a minor fault 860 11 Fault Reset Command Active The terminal turns on when the drive receives the Reset command from the contr...

Page 536: ...level is less than the torque value set with L6 05 Torque Detection Level 2 for longer than the time set with L6 06 Torque Detection Time 2 863 1A During reverse The terminal activates when the motor...

Page 537: ...activates during Short Circuit Braking Note When A1 02 8 Control Method Selection EZOLV this function is available when you use a PM motor 867 4C During Fast Stop The terminal activates when the fast...

Page 538: ...Extended Digital Outputs 1 to 8 Sets the digital output for the DriveWorksEZ DO A3 option card Refer to the DriveWorksEZ online manual for more information 870 100 to 1A7 Inverse Outputs of 0 to A7 C...

Page 539: ...erminal A3 Offset Sets the offset level for analog signals input to terminal A3 Usually it is not necessary to change this setting 0 500 500 877 H3 40 0B5C Mbus Reg 15C1h Input Function Sets the MEMOB...

Page 540: ...e maximum output frequency A1 02 8 EZOLV E1 04 Maximum Output Frequency A1 02 8 E9 02 Maximum Speed 880 B PID Feedback Enter the PID feedback value as a percentage of the maximum output frequency Note...

Page 541: ...the analog signal sent from terminal FM at 10 Vor 20 mA as 100 when an output for monitoring items is 0 0 0 999 9 999 9 886 H4 04 0420 Terminal AM Analog Output Select Sets the monitoring number to be...

Page 542: ...ns Note Restart the drive after changing the parameter setting 0 No parity 1 Even parity 2 Odd parity 0 0 2 888 H5 04 0428 Communication Error Stop Method Sets the motor Stopping Method when the drive...

Page 543: ...communications register when responding to the master device 0044H U1 05 0000H FFFFH 891 H5 26 158A RUN Function 5A Register 2 Selection Returns the contents of the specified MEMOBUS Modbus communica...

Page 544: ...tion Set this parameter to 1 to operate the virtual I O function 0 No 1 Yes 0 0 1 896 H7 01 1185 Expert Virtual Multi Function Input 1 Sets the function that enters the virtual input set in H7 10 Virt...

Page 545: ...ert Virtual Analog Input Bias Sets the virtual analog input bias 0 0 999 9 999 9 898 H7 40 1163 Virtual Analog Out Signal Select Sets the signal level of the virtual analog output 0 0 to 100 Absolute...

Page 546: ...nput detection level 0 Ramp to Stop 1 Coast to Stop 2 Fast Stop Use C1 09 1 0 2 258 L1 05 0484 Motor Thermistor Filter Time Sets the primary delay time constant for the PTC input signal entered to the...

Page 547: ...automatically set this value 0 0 s 0 0 6000 0 s 914 L2 07 048B Expert Kinetic Energy Backup Accel Time Sets the acceleration time to return the frequency to the frequency reference before a power loss...

Page 548: ...3 04 0492 Stall Prevention during Decel Sets the method that the drive will use to prevent overvoltage faults when decelerating Note 1 To connect a dynamic braking option braking resistor or braking r...

Page 549: ...1 1000 0 925 L3 26 0455 Expert Additional DC Bus Capacitors Sets the capacity for external main circuit capacitors Usually it is not necessary to change this setting Sets this parameter when you use...

Page 550: ...Frequency Detection 4 Determined by A1 02 Determined by A1 02 927 L4 05 049D Fref Loss Detection Selection Sets the operation when the drive detects a loss of frequency reference 0 Stop 1 Run at L4 0...

Page 551: ...Enabled oL2 oL3 0111 Enabled oL2 oL3 oL4 1000 Enabled oL1 1001 Enabled oL1 oL4 1010 Enabled oL1 oL3 1011 Enabled oL1 oL3 oL4 1100 Enabled oL1 oL2 1101 Enabled oL1 oL2 oL4 1110 Enabled oL1 oL2 oL3 111...

Page 552: ...04A6 Torque Detection Time 2 Sets the detection time for Overtorque Undertorque Detection 2 0 1 s 0 0 10 0 s 935 L6 07 04E5 Torque Detection Filter Time Sets the time constant for a primary filter to...

Page 553: ...bled 1 Enabled 1 0 1 939 L7 35 1B57 Expert Low Freq Regen Torque Limit Lvl Sets the torque limit used during low speed regeneration Usually it is not necessary to change this setting 50 0 0 0 200 0 93...

Page 554: ...isabling this function at low speeds If you frequently operate drives with high output current in low speed ranges it can cause heat stress and decrease the life span of drive IGBTs 0 Disabled No Addi...

Page 555: ...s 1 0 10 0 s 947 L8 54 0474 Expert STPo Id Diff Detection Sets the Id deviation detection function for STPo Motor Step Out Detected 0 Disabled 1 Enabled 1 0 1 947 L8 55 045F Internal DB TransistorProt...

Page 556: ...peed Pull out Amount Sets the average count of LSo Low Speed Motor Step Out detections 10 1 50 times 948 L9 Drive Protection 2 No Hex Name Description Default Range Ref L9 16 11DC Expert FAn1 Detect T...

Page 557: ...ssion function for the DC bus voltage Set n1 13 1 DC Bus Stabilization Control Enabled to enable this parameter 100 0 ms 50 0 500 0 ms 950 n1 15 0BF8 Expert PWM Voltage Offset Calibration Sets the cal...

Page 558: ...ng and during which the motor speed decreases and runs at a stable speed For a set length of time the drive will hold the actual output frequency at the minimum output frequency set in E1 09 1 0 s 0 0...

Page 559: ...n4 65 Flux Estimate Response High Freq n4 66 Flux Estimate Response Low Freq Usually it is not necessary to change this setting 6 00 Hz 0 00 E1 04 setting 957 n4 68 1B88 Speed Estimation Filter Time S...

Page 560: ...ping Gain for Low Frequency Sets the oscillation suppression gain for the low speed range 1 0 0 1 10 0 963 n7 05 3115 Expert Response Gain for Load Changes Sets the response gain related to changes in...

Page 561: ...rt Pole Alignment Time Sets the length of the Polar Attraction Time which is used for Z Pulse Offset Tuning Usually it is not necessary to change this setting 1 5 s 1 5 5 0 s 965 n8 11 054A Observer C...

Page 562: ...nable this parameter The drive automatically calculates this value when High Frequency Injection Auto Tuning completes successfully 250 Hz 0 1000 Hz 968 n8 41 0568 Expert HFI P Gain Sets the response...

Page 563: ...ss 200 0 V 400 V Class 400 0 V 200 V Class 0 0 to 240 0 V 400 V Class 0 0 to 480 0 V 971 n8 63 057E Expert Output Voltage Limit P Gain Sets the proportional gain for output voltage control Usually it...

Page 564: ...5 973 n8 78 05F4 Medium Load Id Current Sets the level of the pull in current for mid range loads 0 200 200 973 n8 79 05FE Pull in Current Deceleration Sets the pull in current that can flow during de...

Page 565: ...e and monitor values 0 No Decimal Places XXXXX 1 One Decimal Places XXXX X 2 Two Decimal Places XXX XX 3 Three Decimal Places XX XXX Determined by o1 03 0 3 978 o1 24 to o1 35 11AD 11B8 RUN Custom Mon...

Page 566: ...n o1 24 Custom Monitor 1 as a trend plot This parameter is only available when using an LCD keypad 100 0 300 0 300 0 981 o1 48 11C8 RUN Trend Plot 1 Scale Maximum Value Sets the horizontal axis maximu...

Page 567: ...d 1 Immediate MOP style 0 0 1 985 o2 06 050A Keypad Disconnect Detection Sets the function that stops the drive if you disconnect the keypad connection cable from the drive or if you damage the cable...

Page 568: ...storage location for drive parameters when you back up and restore parameters This parameter is only available when using an LCD keypad 0 Memory Location 1 1 Memory Location 2 2 Memory Location 3 3 Me...

Page 569: ...format This parameter is only available when using an LCD keypad 0 24 Hour Clock 1 12 Hour Clock 2 12 Hour JP Clock 1 0 2 990 o4 23 1550 RUN Date Format Sets the date display format This parameter is...

Page 570: ...LV PM the default setting is 0 105 000 101 999 995 o5 09 1559 RUN Log Monitor Data 7 Sets the data log monitor This parameter is only available when using an LCD keypad 110 000 101 999 995 o5 10 155A...

Page 571: ...14 q DriveWorksEZ Parameters q1 01 to q8 40 Reserved for DriveWorksEZ No Hex Name Description Default Range q1 01 to q8 40 1600 17E7 Reserved for DriveWorksEZ Refer to DriveWorksEZ Operation Manual Th...

Page 572: ...20 r1 01 to r1 40 DriveWorksEZ Connection Parameters 1 to 20 Upper Lower No Hex Name Description Default Range r1 01 to r1 40 1840 1867 DriveWorksEZ Connection Parameters 1 to 20 Upper Lower DriveWork...

Page 573: ...A of the motor Determined by o2 04 10 to 200 of the drive rated current 998 T1 05 0705 Motor Base Frequency Sets the base frequency Hz of the motor 60 0 Hz 0 0 590 0 Hz 998 T1 06 0706 Number of Motor...

Page 574: ...tor 1 0 1 1001 T2 04 0730 PM Motor Rated Power Uses the units set in o1 58 Motor Power Unit Selection to set the PM motor rated output power Determined by o2 04 C6 01 0 00 650 00 HP 1001 T2 05 0732 PM...

Page 575: ...it is not necessary to change this setting 3 0 Hz 0 1 20 0 Hz 1003 T3 02 0761 Test Signal Amplitude Sets the amplitude of the test signal applied to the motor during Inertia Tuning Usually it is not n...

Page 576: ...lass 230 0 V 400 V 460 0 V 200 V Class 0 0 255 0 V 400 V Class 0 0 510 0 V 1005 T4 07 3136 Motor Rated Current Sets the rated current A of the motor Determined by o2 04 C6 01 10 to 200 of the drive ra...

Page 577: ...tor Speed Shows the actual detected motor speed Parameter o1 03 Keypad Display Unit Selection sets the display units Unit 0 01 Hz 10 V Maximum frequency 10 V to 10 V U1 06 0045 Output Voltage Ref Show...

Page 578: ...etection No signal output available U1 13 004E Terminal A1 Level Shows the signal level of terminal A1 Unit 0 1 10 V 100 10 V to 10 V U1 14 004F Terminal A2 Level Shows the signal level of terminal A2...

Page 579: ...internal output voltage reference Unit 0 1 V 200 V class 10 V 200 Vrms 400 V class 10 V 400 Vrms U2 Fault Trace No Hex Name Description MFAO Signal Level U2 01 0080 Current Fault Shows the fault that...

Page 580: ...nal output available U2 10 0089 Torque Ref Fault Shows the torque reference at the fault that occurred most recently as a percentage of the motor rated torque Use U1 09 Torque Reference to monitor the...

Page 581: ...sDeviation to monitor the actual amount of control axis deviation Unit 0 1 No signal output available U2 20 008E Heatsink Temp Fault Shows the heatsink temperature at the fault that occurred most rece...

Page 582: ...from 0 again Unit 1 10 V 65535 times U4 03 0067 Cooling Fan Ope Time Shows the cumulative operation time of the cooling fans Use parameter o4 03 Fan Operation Time Setting to reset this monitor The m...

Page 583: ...gnal output available U4 13 07CF Peak Hold Current Shows the hold value of the peak value rms for the drive output current Use U4 14 PeakHold Output Freq to show the drive output frequency at the time...

Page 584: ...ed by these rules X External Reference 1 2 Selection H1 xx 2 selection status 1 b1 02 Run Command Selection 1 2 b1 16 Run Command Selection 2 Y Run command source 0 Keypad 1 Control circuit terminal 3...

Page 585: ...input 1 bit 5 Multi function input 2 bit 6 Multi function input 3 bit 7 Multi function input 4 bit 8 Multi function input 5 bit 9 Multi function input 6 bit A Multi function input 7 bit B Multi functi...

Page 586: ...D Unit Selection sets the display units Unit 0 01 10 V Maximum frequency 10 V to 10 V U6 Operation Status Monitors No Hex Name Description MFAO Signal Level U6 01 0051 Iq Secondary Current Shows the v...

Page 587: ...Unit 1 pulse 10 V 65536 U6 20 07D4 UP DOWN 2 Bias Value Shows the bias value used to adjust the frequency reference Unit 0 1 10 V Maximum Frequency U6 21 07D5 Offset Frequency Shows the total value of...

Page 588: ...currently available subnet mask U6 84 1st octet U6 85 2nd octet U6 86 3rd octet U6 87 4th octet No signal output available U6 88 to U6 91 07B8 07B9 07F0 07F1 Online Gateways 1 to 4 Shows the currently...

Page 589: ...vailable U8 13 195C DWEZ Version 3 Displays the software ID No signal output available U8 18 1961 DWEZ Platform Ver Shows the DriveWorksEZ platform version No signal output available U8 21 to U8 25 19...

Page 590: ...0 1000 0 0 1 ms 2 0 2 0 2 0 2 0 2 0 b3 14 Bi directional Speed Search 0 1 1 0 0 0 1 b5 15 PID Sleep Function Start Level 0 0 400 0 0 1 Hz 0 0 0 0 0 0 0 0 0 0 b6 01 Dwell Reference at Start 0 0 400 0 0...

Page 591: ...Mid Point A Frequency 0 0 400 0 4 0 1 Hz 3 0 5 3 0 5 3 0 0 0 E1 08 Mid Point A Voltage 0 0 255 0 6 0 1 V 15 0 5 15 0 5 11 0 0 0 E1 09 Minimum Output Frequency 0 0 400 0 4 0 1 Hz 1 5 5 1 5 5 0 5 0 0 0...

Page 592: ...setting of C6 01 Normal Heavy Duty Selection changes 4 The setting range varies depending on the setting of E5 01 PM Motor Code Selection when A1 02 5 Control Method Selection PM Open Loop Vector 5 Th...

Page 593: ...001 s 0 500 0 500 0 500 C5 06 ASR Delay Time 0 000 0 500 0 001 s 0 016 0 004 0 004 C5 07 ASR Gain Switchover Frequency 0 0 400 0 3 0 1 0 0 0 0 0 0 Hz C6 02 Carrier Frequency Selection 1 F 1 2 2 2 2 d3...

Page 594: ...1 1 1 1 n5 04 Speed Response Frequency 0 00 500 00 0 01 Hz 20 00 50 00 n8 35 Initial Pole Detection Method 0 2 1 0 1 1 n8 51 Pull in Current Acceleration 0 200 1 50 80 o1 03 Frequency Display Unit Se...

Page 595: ...5 23 Motor 2 ASR Proportional Gain 2 P 0 00 300 00 0 01 0 02 20 00 C5 24 Motor 2 ASR Integral Time 2 I 0 000 10 000 0 001 s 0 050 0 500 C5 26 Motor 2 ASR Delay Time 0 000 0 500 0 001 s 0 004 E3 04 Mot...

Page 596: ...ese settings are the same as those for the V f pattern when E1 03 1 Const Trq 60Hz base 60Hz max 2 The default setting varies depending on the setting of E5 01 PM Motor Code Selection 3 This is the va...

Page 597: ...50 0 60 0 50 0 50 0 60 0 60 0 50 0 50 0 60 0 60 0 60 0 60 0 60 0 60 0 1 60 0 60 0 2 2 2 E1 07 Hz 2 5 3 0 3 0 3 0 25 0 25 0 30 0 30 0 2 5 2 5 3 0 3 0 3 0 3 0 3 0 3 0 1 3 0 0 0 E1 08 3 V 13 8 13 8 13 8...

Page 598: ...5 0 5 0 5 0 5 b3 26 Direction Determination Level 1000 1000 1000 1000 1000 1000 1000 1000 b8 03 Energy Saving Filter Time s 0 50 0 50 0 50 0 50 0 50 0 50 0 50 0 50 b8 04 Energy Saving Coefficient Val...

Page 599: ...n 2 2 2 2 2 2 2 2 n1 01 Hunting Prevention Selection 1 1 1 1 1 1 1 1 n1 03 Hunting Prevention Time Constant ms 10 10 10 10 10 10 10 10 n5 02 Motor Inertia Acceleration Time s 0 178 0 142 0 142 0 142 0...

Page 600: ...71 0 399 0 399 0 288 E2 06 E4 06 Motor Leakage Inductance 18 4 19 19 19 6 19 6 18 2 18 2 15 5 E2 10 E4 10 Motor Iron Loss W 77 91 91 112 112 172 172 262 E5 01 PM Motor Code Selection FFFF FFFF FFFF FF...

Page 601: ...C5 17 C5 37 Motor Inertia kgm2 0 037 0 053 0 053 0 076 0 076 0 138 0 138 0 165 C6 02 Carrier Frequency Selection 1 7 1 7 1 7 1 7 E2 01 E4 01 Motor Rated Current FLA A 26 6 39 7 39 7 53 53 65 8 65 8 7...

Page 602: ...Default Drive Model 2110 2138 2169 2211 C6 01 Normal Heavy Duty Selection HD ND HD ND HD ND HD ND 0 1 0 1 0 1 0 1 o2 04 Drive Model KVA Selection Hex 70 72 73 74 E2 11 E4 11 E5 02 Motor Rated Power HP...

Page 603: ...ss W 538 699 699 823 823 852 852 960 E5 01 PM Motor Code Selection FFFF FFFF FFFF FFFF FFFF FFFF FFFF FFFF L2 02 Power Loss Ride Through Time s 2 2 2 2 2 2 2 2 L2 03 Minimum Baseblock Time s 1 1 1 1 1...

Page 604: ...12 C5 17 C5 37 Motor Inertia kgm2 0 49 0 90 0 90 1 10 1 10 1 90 1 90 1 90 C6 02 Carrier Frequency Selection 1 7 1 7 1 7 1 7 E2 01 E4 01 Motor Rated Current FLA A 190 260 260 260 260 260 260 260 E2 02...

Page 605: ...s are for motor 2 400 V Class No 1 Name Unit Default Drive Model 4002 4004 4005 4007 C6 01 Normal Heavy Duty Selection HD ND HD ND HD ND HD ND 0 1 0 1 0 1 0 1 o2 04 Drive Model KVA Selection Hex 92 93...

Page 606: ...tor Iron Loss W 14 26 26 53 53 77 77 105 E5 01 PM Motor Code Selection FFFF FFFF FFFF FFFF FFFF FFFF FFFF FFFF L2 02 Power Loss Ride Through Time s 0 1 0 1 0 2 0 2 0 3 0 3 0 5 0 5 L2 03 Minimum Basebl...

Page 607: ...5 17 C5 37 Motor Inertia kgm2 0 0158 0 0158 0 0158 0 0255 0 026 0 037 0 037 0 053 C6 02 Carrier Frequency Selection 1 7 1 7 1 7 1 7 E2 01 E4 01 Motor Rated Current FLA A 5 7 7 7 9 8 9 8 13 3 13 3 19 9...

Page 608: ...e Model 4031 4038 4044 4060 C6 01 Normal Heavy Duty Selection HD ND HD ND HD ND HD ND 0 1 0 1 0 1 0 1 o2 04 Drive Model KVA Selection Hex 9C 9D 9E 9F E2 11 E4 11 E5 02 Motor Rated Power HP kW 15 11 20...

Page 609: ...ss W 385 440 440 508 508 586 586 750 E5 01 PM Motor Code Selection FFFF FFFF FFFF FFFF FFFF FFFF FFFF FFFF L2 02 Power Loss Ride Through Time s 2 2 2 2 2 2 2 2 L2 03 Minimum Baseblock Time s 0 9 1 1 1...

Page 610: ...Motor Inertia kgm2 0 220 0 273 0 273 0 333 0 333 0 490 0 49 0 90 C6 02 Carrier Frequency Selection 1 7 1 7 1 7 1 7 E2 01 E4 01 Motor Rated Current FLA A 52 3 65 6 65 6 79 7 79 7 95 95 130 E2 02 E4 02...

Page 611: ...it Default Drive Model 4168 4208 4250 4302 C6 01 Normal Heavy Duty Selection HD ND HD ND HD ND HD ND 0 1 0 1 0 1 0 1 o2 04 Drive Model KVA Selection Hex A5 A6 A7 A8 E2 11 E4 11 E5 02 Motor Rated Power...

Page 612: ...0 2150 2150 2350 2350 2850 E5 01 PM Motor Code Selection FFFF FFFF FFFF FFFF FFFF FFFF FFFF FFFF L2 02 Power Loss Ride Through Time s 2 2 2 2 2 2 2 2 L2 03 Minimum Baseblock Time s 1 3 1 5 1 5 1 7 1 7...

Page 613: ...21 76 21 76 21 76 C5 17 C5 37 Motor Inertia kgm2 3 30 3 60 3 60 4 10 4 10 6 50 6 50 11 00 C6 02 Carrier Frequency Selection 1 7 1 7 1 7 1 7 E2 01 E4 01 Motor Rated Current FLA A 270 310 310 370 370 5...

Page 614: ...2 1 Parameters within parentheses are for motor 2 No Name Unit Default Drive Model 4605 4720 C6 01 Normal Heavy Duty Selection HD ND HD ND 0 1 0 1 o2 04 Drive Model KVA Selection Hex AE AF E2 11 E4 11...

Page 615: ...Motor Code Selection FFFF FFFF FFFF FFFF L2 02 Power Loss Ride Through Time s 2 2 2 2 L2 03 Minimum Baseblock Time s 2 1 2 3 2 1 2 3 L2 04 Powerloss V f Recovery Ramp Time s 2 2 2 2 2 2 L2 05 Undervo...

Page 616: ...eak mV rad s mVs rad 0 0 0 0 0 E5 24 PM Back EMF L L Vrms mV rpm mV min 1 62 0 64 1 73 4 69 6 72 2 E1 04 Maximum Output Frequency Hz 120 120 120 120 120 E1 05 Maximum Output Voltage V 200 0 200 0 200...

Page 617: ...50 1750 E5 02 PM Motor Rated Power kW 0 4 0 75 1 5 2 2 3 7 5 5 7 5 11 0 E5 03 PM Motor Rated Current FLA A 1 77 3 13 5 73 8 44 13 96 20 63 28 13 41 4 E5 04 PM Motor Pole Count 6 6 6 6 6 6 6 6 E5 05 PM...

Page 618: ...1 06 Base Frequency Hz 87 5 87 5 87 5 87 5 87 5 87 5 87 5 87 5 E1 09 Minimum Output Frequency Hz 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 C5 17 Motor Inertia kgm2 0 046 0 055 0 064 0 116 0 140 0 259 0 31 0 42...

Page 619: ...400 Capacity kW 15 18 22 30 37 45 55 75 Motor Rotation Speed min 1 1750 1750 1750 1750 1750 1750 1750 1750 E5 02 PM Motor Rated Power kW 15 18 50 22 00 30 00 37 00 45 00 55 00 75 00 E5 03 PM Motor Rat...

Page 620: ...Motor Inertia Acceleration Time s 0 208 0 254 0 243 0 338 n8 49 Heavy Load Id Current 17 0 21 7 10 9 13 2 1 The default setting changes when the setting for o2 04 Drive Model Selection changes Table 1...

Page 621: ...75 0 057 0 041 0 034 0 023 0 015 0 012 E5 06 PM d axis Inductance mH phase mH 3 29 2 53 1 98 1 75 1 48 1 04 0 87 E5 07 PM q axis Inductance mH phase mH 3 84 3 01 2 60 2 17 1 70 1 31 1 10 E5 09 PM Back...

Page 622: ...87 0 085 0 072 0 084 0 096 n8 49 Heavy Load Id Current 6 6 9 2 13 5 12 1 13 7 10 1 12 2 15 5 1 The default setting changes when the setting for o2 04 Drive Model Selection changes Table 11 14 SSR1 Ser...

Page 623: ...E5 24 PM Back EMF L L Vrms mV rpm mV min 1 0 0 0 0 0 0 0 0 E1 04 Maximum Output Frequency Hz 72 5 72 5 72 5 72 5 E1 05 Maximum Output Voltage V 380 0 380 0 380 0 380 0 E1 06 Base Frequency Hz 72 5 72...

Page 624: ...ng value of E5 01 E5 01 PM Motor Code Selection 140E 140F 1410 1412 1413 1414 Voltage Class V 200 200 200 200 200 200 Capacity kW 15 18 22 30 37 45 Motor Rotation Speed min 1 1150 1150 1150 1150 1150...

Page 625: ...380 0 380 0 380 0 380 0 380 0 380 0 E1 06 Base Frequency Hz 57 5 57 5 57 5 57 5 57 5 57 5 57 5 57 5 E1 09 Minimum Output Frequency Hz 2 9 2 9 2 9 2 9 2 9 2 9 2 9 2 9 C5 17 Motor Inertia kgm2 0 0017 0...

Page 626: ...Motor Code Selection 1445 1446 1447 1448 Voltage Class V 400 400 400 400 Capacity kW 55 75 90 110 Motor Rotation Speed min 1 1150 1150 1150 1150 E5 02 PM Motor Rated Power kW 55 00 75 00 90 00 110 00...

Page 627: ...5 87 5 E1 05 Maximum Output Voltage V 190 0 190 0 190 0 190 0 190 0 190 0 190 0 190 0 E1 06 Base Frequency Hz 87 5 87 5 87 5 87 5 87 5 87 5 87 5 87 5 E1 09 Minimum Output Frequency Hz 4 4 4 4 4 4 4 4...

Page 628: ...400 400 400 400 400 400 400 Capacity kW 0 4 0 75 1 5 2 2 3 7 5 5 7 5 11 Motor Rotation Speed min 1 1750 1750 1750 1750 1750 1750 1750 1750 E5 02 PM Motor Rated Power kW 0 4 0 75 1 5 2 2 3 7 5 5 7 5 1...

Page 629: ...ase Frequency Hz 87 5 87 5 87 5 87 5 87 5 87 5 87 5 87 5 E1 09 Minimum Output Frequency Hz 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 C5 17 Motor Inertia kgm2 0 044 0 054 0 063 0 113 0 137 0 252 0 30 0 41 L3 24...

Page 630: ...1450 1450 1450 1450 1450 1450 1450 E5 02 PM Motor Rated Power kW 0 4 0 75 1 5 2 2 3 7 5 5 7 5 11 0 E5 03 PM Motor Rated Current FLA A 1 77 3 33 5 94 9 48 14 17 20 42 27 92 39 6 E5 04 PM Motor Pole Co...

Page 631: ...190 0 E1 06 Base Frequency Hz 72 5 72 5 72 5 72 5 72 5 72 5 72 5 72 5 E1 09 Minimum Output Frequency Hz 3 6 3 6 3 6 3 6 3 6 3 6 3 6 3 6 C5 17 Motor Inertia kgm2 0 054 0 063 0 113 0 137 0 252 0 304 0...

Page 632: ...y kW 15 18 22 30 37 45 55 75 Motor Rotation Speed min 1 1450 1450 1450 1450 1450 1450 1450 1450 E5 02 PM Motor Rated Power kW 15 18 50 22 00 30 00 37 00 45 00 55 00 75 00 E5 03 PM Motor Rated Current...

Page 633: ...ncy Hz 72 5 72 5 72 5 72 5 72 5 72 5 E1 09 Minimum Output Frequency Hz 3 6 3 6 3 6 3 6 3 6 3 6 C5 17 Motor Inertia kgm2 0 82 0 96 1 60 1 95 2 82 3 70 L3 24 1 Motor Accel Time Rated Torque s 0 210 0 20...

Page 634: ...ty kW 15 18 22 30 37 45 55 75 Motor Rotation Speed min 1 1150 1150 1150 1150 1150 1150 1150 1150 E5 02 PM Motor Rated Power kW 15 18 50 22 00 30 00 37 00 45 00 55 00 75 00 E5 03 PM Motor Rated Current...

Page 635: ...380 0 380 0 380 0 380 0 E1 06 Base Frequency Hz 57 5 57 5 57 5 57 5 57 5 57 5 57 5 E1 09 Minimum Output Frequency Hz 2 9 2 9 2 9 2 9 2 9 2 9 2 9 C5 17 Motor Inertia kgm2 0 0022 0 0042 0 0081 0 0133 0...

Page 636: ...400 Capacity kW 55 75 90 110 132 160 200 Motor Rotation Speed min 1 1150 1150 1150 1150 1150 1150 1150 E5 02 PM Motor Rated Power kW 55 00 75 00 90 00 110 00 132 00 160 00 200 00 E5 03 PM Motor Rated...

Page 637: ...8 12 2 A Initialization Parameters 639 12 3 b Application 658 12 4 C Tuning 711 12 5 d References 738 12 6 E Motor Parameters 759 12 7 F Options 780 12 8 H Terminal Functions 822 12 9 L Protection Fun...

Page 638: ...e Technical Reference 12 1 Section Safety DANGER Do not ignore the safety messages in this manual If you ignore the safety messages in this manual it will cause serious injury or death The manufacture...

Page 639: ...ialize the drive the drive will not set this parameter to factory default 0 English 1 Japanese 2 German 3 French 4 Italian 5 Spanish 6 Portuguese 7 Chinese 8 Czech 9 Russian 10 Turkish 11 Polish 12 Gr...

Page 640: ...changed to their default values Sets the control method for the drive application and the motor 0 V f Control Use this control method in these applications and conditions For general variable speed c...

Page 641: ...rol method This control method uses an easier procedure to operate motors with more efficiency Use this control method for derating torque applications For example fans and pumps A1 03 Initialize Para...

Page 642: ...t Initialize Reset Back to Factory Default to initialize communication option card parameters L8 35 Installation Method Selection o2 04 Drive Model KVA Selection o2 24 LED Light Function Selection q1...

Page 643: ...9999 This parameter can lock these parameter settings A1 01 Access Level Selection A1 02 Control Method Selection A1 03 Initialize Parameters A1 06 Application Preset A1 07 DriveWorksEZ Function Selec...

Page 644: ...the settings If you set A2 33 1 User Parameter Auto Selection Enabled Auto Save Recent Parms to set parameters to A2 17 to A2 32 User Parameters 17 to 32 automatically the drive will reset these param...

Page 645: ...rough Select 1 Enabled L3 04 Stall Prevention during Decel 1 Enabled The drive saves the parameters in Table 12 5 as user parameters Table 12 5 Parameters Saved as User Parameters with the Water Suppl...

Page 646: ...Method Selection 0 V f Control b1 04 Reverse Operation Selection 1 Reverse Disabled C6 01 Normal Heavy Duty Selection 1 Normal Duty Rating E1 03 V f Pattern Selection F Custom E1 07 Mid Point A Freque...

Page 647: ...th the HVAC Preset User Parameter No Parameter No Saved Name A2 01 b1 01 Frequency Reference Selection 1 A2 02 b1 02 Run Command Selection 1 A2 03 b1 03 Stopping Method Selection A2 04 b1 04 Reverse O...

Page 648: ...shows examples of parameter settings to use the MFDO terminal M1 M2 as the holding brake open and close signal Table 12 14 Holding Brake Open and Close Signal Setting Example Brake Open and Close Sign...

Page 649: ...lose the holding brake in an emergency if the drive detects a fault Set the sequence to open the holding brake when you enter an increase or decrease command Figure 12 2 Sequence Circuit Configuration...

Page 650: ...he drive to run a PM motor When you use a PM motor recommended by Yaskawa Input the motor code in E5 01 E5 and other related motor parameters will be automatically set to the optimal values When you u...

Page 651: ...ed at the same time unless there is an emergency The holding brake is fully closed The drive terminals for H2 xx 8 or 1B MFDO Function Selection During Baseblock are activated If you open and close th...

Page 652: ...response Increase speed stability C3 02 Slip Compensation Delay Time When speed response is slow decrease the setting value If speed is not stable increase the setting value 200 ms 100 ms to 500 ms I...

Page 653: ...Accel Decel Time Note When decreased operation times are necessary for the application for example with cranes and hoists do not use S curve characteristic times The default setting for C2 04 S Curve...

Page 654: ...ary to disconnect the motor and drive when you stop the elevator fully close the holding brake and disconnect the drive during baseblock that is while the baseblock signal is ON This does not apply fo...

Page 655: ...signal as specified by the load quantity before drive operation until drive operation completes The default setting is 10 V 100 torque Enter a positive polarity during a motoring load and enter a neg...

Page 656: ...audible noise is not necessary Overvoltage Suppression Function The overvoltage suppression function is designed to prevent an overvoltage trip in a situation in which a braking resistor is not used w...

Page 657: ...32 The drive saves these parameters to A2 01 to A2 32 The drive saves a maximum of 32 parameters Note Set A1 01 2 Advanced Level or A1 01 3 Expert Level to register the necessary parameters The drive...

Page 658: ...value on the keypad will flash Examine the setting for the frequency reference input and enter a value E1 09 0 Keypad Use the keypad to enter the frequency reference Use and on the keypad to change t...

Page 659: ...Frequency Bias H3 03 H3 04 Set DIP switch S1 1 to I for current input 0 20 mA H3 01 3 A2 4 mA to 20 mA H3 09 2 H3 10 0 Frequency Bias H3 11 H3 12 Set DIP switch S1 2 to I for current input 0 20 mA H3...

Page 660: ...n command You can use the JOG operation or the FWD REV commands from the keypad Note The on the keypad is on while keypad is the Run command source 1 Digital Input Use the control circuit terminals to...

Page 661: ...Ramp to Stop with V f AOLV CL V f and OLV Control Methods Parameter b2 01 sets the frequency to start DC Injection Braking at stop If the output frequency is less than or equal to the value set in b2...

Page 662: ...he motor coasts to stop for example mechanical loss and inertia Figure 12 13 Coast to Stop Note The drive ignores the Run command for the time set in L2 03 Minimum Baseblock Time when the Stop command...

Page 663: ...the drive detects oC Overcurrent when it uses DC Injection Braking to stop the motor set L2 03 to a high value that will not trigger oC 3 Coast to Stop with Timer When you enter the Stop command or t...

Page 664: ...less than the value set in E1 09 Minimum Output Frequency 0 0 3 0 Operate at Frequency Reference When the frequency reference is less than the value set in E1 09 the drive will continue to operate the...

Page 665: ...uency 3 Operate at Zero Speed The drive performs Zero Speed Control when the frequency reference falls below the value set in E1 09 When you enter the Stop command or when you turn OFF the Run command...

Page 666: ...0 Initialize Parameters 3 Wire Initialization and make sure that b1 17 0 Run Command at Power Up Disregard Existing RUN Command default If you do not correctly set the drive parameters for 3 Wire oper...

Page 667: ...to 6 12 13 32 Multi Step Speed Reference 1 to 4 Jog Reference Selection Forward Jog Reverse Jog b1 14 Phase Order Selection No Hex Name Description Default Range b1 14 01C3 Phase Order Selection Sets...

Page 668: ...rence H3 07 H3 08 Set DIP switch S1 3 to V for voltage input Set DIP switch S4 to AI for analog input 10 10 V H3 05 1 Figure 12 22 Example of Setting the Frequency Reference with a Voltage Signal to T...

Page 669: ...t terminal RP to enter the frequency reference Do this procedure to make sure that the pulse train signal is operating correctly 1 Set b1 15 4 H6 01 0 Terminal RP Pulse Train Function Frequency Refere...

Page 670: ...mand Set this parameter in applications where energizing or de energizing the drive enables the Run command 0 0 1 0 Disregard Existing RUN Command The drive does not start to operate the application w...

Page 671: ...uit Braking functions DC Injection Braking A braking method that injects DC current into the motor windings This function should not be used too frequently because it generates a fair amount of heat i...

Page 672: ...quency is less than or equal to the value set in b2 01 the drive will do Zero Speed Control for the time set in b2 04 Figure 12 26 Zero Speed Control at Stop Note When b2 01 E1 09 the drive will start...

Page 673: ...and n4 72 1 Speed Feedback Mode With Encoder b2 08 Magnetic Flux Compensation Value No Hex Name Description Default Range b2 08 0190 Magnetic Flux Compensation Value Sets how much current the drive i...

Page 674: ...motor rated current 100 0 0 0 200 0 The Short Circuit Braking current cannot be higher than the drive rated current although a higher current level can be set using b2 18 The maximum rated current is...

Page 675: ...6 High Back EMF Detection Level x x b3 54 Search Time b3 55 Current Increment Time b3 56 InverseRotationSearch WaitTime x Note To use Speed Estimation Speed Search with V f Control do Rotational Auto...

Page 676: ...th PM motors If the motor is rotating in reverse you cannot do Speed Search If the drive detects oL1 Motor Overload during Current Detection Speed Search decrease the value set in b3 03 If the drive d...

Page 677: ...2 Current Injection If there is not sufficient residual voltage in the motor the drive does Current Injection The drive injects the quantity of DC current set in b3 06 Speed Estimation Current Level 1...

Page 678: ...Run command Determined by A1 02 0 1 0 Disabled Enter a Run command to start to operate the drive at the minimum output frequency When the Run command is enabled and the Speed Search from Fmax or Fref...

Page 679: ...ng You can do this when the motor coasts at a high speed while the drive estimates the speed during Speed Estimation Speed Search The limit of the output current during speed search is automatically t...

Page 680: ...ction V f OLV EZOLV E9 01 0 Motor Type Selection Induction IM b3 24 1 Speed Search Method Selection Speed Estimation Speed Search The initial value of b3 14 is 0 when you set these parameters A1 02 0...

Page 681: ...methods A1 02 0 2 Control Method Selection V f OLV 2 A1 02 1 CL V f 1 A1 02 8 EZOLV and E9 01 0 Motor Type Selection Induction IM 2 A1 02 8 and E9 01 0 1 Set b3 24 1 If b3 24 2 the drive will detect o...

Page 682: ...ult Range b3 31 0BC0 Expert Spd Search Current Reference Lvl Sets the current level that decreases the output current during Current Detection Speed Search 1 50 1 50 3 50 Set this parameter as a ratio...

Page 683: ...uced voltage supply voltage b3 36 after a Run command is entered The drive will restart the motor when induced voltage supply voltage b3 36 For example if the setting value is 0 83 and the voltage doe...

Page 684: ...ses timers to delay activating and deactivating MFDO terminals Timers prevent sensors and switches from making chattering noise There are two types of timers Timers that set a delay for timer inputs a...

Page 685: ...2 01 turns ON 0 ms 0 65000 ms b4 04 Terminal M1 M2 OFF Delay Time No Hex Name Description Default Range b4 04 0B31 Expert Terminal M1 M2 OFF Delay Time Sets the delay time to deactivate the contact af...

Page 686: ...fset from P control to get to zero deviation I control I control is the integral of the deviation It uses an integral value of the deviation to output the product the controlled output I control helps...

Page 687: ...e PID Setpoint Input Methods for the PID Setpoint Setting Value Multi function analog input terminal A1 Set H3 02 C Terminal A1 Function Selection PID Setpoint Multi function analog input terminal A2...

Page 688: ...e than one of H3 02 H3 06 and H3 10 to 16 the drive will detect oPE07 Analog Input Selection Error PID Control Block Diagram Figure 12 35 PID Block Diagram PID Feedback Loss Detection The PID feedback...

Page 689: ...PID Sleep PID sleep stops drive operation when the PID output or the frequency reference is less than b5 15 PID Sleep Function Start Level This function shuts off drive output after the motor decelera...

Page 690: ...le oscillations Set b5 05 Derivative Time D to a smaller value If you set b5 05 0 00 Derivative Time D disabling D control and it does not stop oscillation then set b5 02 Proportional Gain P to a smal...

Page 691: ...in b5 96 EZ Sleep Wake up Time the drive restarts operation from sleep b5 95 1 EZ Wake up Mode Setpiont Delta When the PID feedback is less than the value set as the PID setpoint value minus b5 94 fo...

Page 692: ...00 to disable P control b5 03 Integral Time I No Hex Name Description Default Range b5 03 01A7 RUN Integral Time I Sets the integral time I that is applied to PID input 1 0 s 0 0 360 0 s Set a short i...

Page 693: ...mary delay time constant for the PID control output Usually it is not necessary to change this setting 0 00 s 0 00 10 00 s Prevents resonance if there is a large quantity of mechanical friction or if...

Page 694: ...O terminal set for a PID Feedback Low activates When the feedback signal is more than the level set in b5 36 PID High Feedback Detection Lvl for longer than the time set in b5 37 PID High Feedback Det...

Page 695: ...Sets the output level that triggers the PID Sleep function Determined by A1 02 0 0 590 0 The drive goes into Sleep mode when the PID output or frequency reference is less than b5 15 for longer than t...

Page 696: ...D Feedback U5 04 PID Setpoint U5 99 PID Setpoint Command 0 0 01Hz units The drive uses 0 01 Hz units 1 0 01 units The drive uses 0 01 units Set the value as a percentage of E1 04 Maximum Output Freque...

Page 697: ...b5 38 PID User Unit Display Scaling No Hex Name Description Default Range b5 38 01FE PID User Unit Display Scaling Sets the value that the drive sets or shows as the PID setpoint when at the maximum o...

Page 698: ...r Limit is Zero When PID output is negative PID output is limited to 0 and drive output is shut off 1 Negative Output Accepted When the PID output is negative the motor will rotate in reverse b5 53 PI...

Page 699: ...hing of MFDI and PID Setpoint Value H1 xx 3E H1 xx 3F PID Setpoint Value OFF OFF No switch ON OFF b5 58 PID Setpoint2 OFF ON b5 59 PID Setpoint3 ON ON b5 60 PID Setpoint4 b5 61 PID Trim Mode Lower Lim...

Page 700: ...PID Differential FB Monitor Bias Sets the bias for the monitor specified in b5 63 PID Differential FB Monitor Sel 0 00 10 00 10 00 b5 66 PID Feedback Monitor Level No Hex Name Description Default Rang...

Page 701: ...me Description Default Range b5 93 0B93 RUN EZ Sleep Time Sets the length of time that the output frequency or motor speed must be less than b5 92 EZ Sleep Level to enter Sleep Mode 5 0 s 0 0 1000 0 s...

Page 702: ...t and stop heavy loads The Dwell function is also enabled when backlash on the machine side causes sudden movement at the start of acceleration and deceleration At the start of acceleration the drive...

Page 703: ...Default Range b6 04 01B9 Dwell Time at Stop Sets the length of time for the drive to hold the output frequency when ramping to stop the motor 0 0 s 0 0 10 0 s b7 Droop Control Droop control automatica...

Page 704: ...y operating the motor at its most efficient level Set b8 01 and the following parameters according to the control mode and the motor Set parameters b8 04 b8 05 and b8 06 when using V f Control or Clos...

Page 705: ...ined by C6 01 E2 11 and o2 04 0 00 655 00 When you use a motor from a different manufacturer increase the setting value in 5 increments to find the minimum value for U1 08 Output Power at light loads...

Page 706: ...this setting 1 00 0 00 3 00 When E5 01 1xxx 2xxx PM Motor Code Selection Yaskawa SSR1 or SST4 series IPM motor the drive automatically calculates the energy saving coefficient Kt and uses that value t...

Page 707: ...22 0B43 Expert PM E Save Search LPF Cutoff Freq Sets the frequency of the filter used to extract the high efficiency phase from search operations Usually it is not necessary to change this setting 10...

Page 708: ...ible that the motor cannot respond correctly to changes in the load 0 Priority Drive Response 1 Priority Energy Savings b8 50 Standby Mode Selection No Hex Name Description Default Range b8 50 0B0D St...

Page 709: ...Servo is enabled the drive will hold the motor in position when the frequency reference increases to more than the value set in b2 01 When Zero Servo is enabled the drive will hold the motor in positi...

Page 710: ...e drive is not responsive or if there is too much deviation from the Zero Servo start point when you increase the load increase this setting If oscillation or hunting occurs decrease this setting Note...

Page 711: ...Acceleration Time 1 0 0 to 6000 0 s C1 02 Deceleration Time 1 C1 03 Acceleration Time 2 C1 04 Deceleration Time 2 C1 05 Acceleration Time 3 C1 06 Deceleration Time 3 C1 07 Acceleration Time 4 C1 08 De...

Page 712: ...2 C1 05 C1 06 ON C1 03 C1 04 C1 07 C1 08 Use Output Frequency Level to Switch Acceleration and Deceleration Times The drive can use output frequency to automatically switch between different accelerat...

Page 713: ...ex Name Description Default Range C1 04 0203 RUN Deceleration Time 2 Sets the length of time to decelerate from maximum output frequency to zero 10 0 s 0 0 6000 0 s Note When C1 10 0 Accel Decel Time...

Page 714: ...nal The Fast Stop operation is will be triggered when by the input of the Fast Stop command is input via the multi function digital input terminal Set H1 xx 15 17 MFDI Function Select Fast Stop N O Fa...

Page 715: ...ion function Table 12 31 Motor and Acceleration and Deceleration Time Combination C1 11 Motor 1 Motor 2 Acceleration Time Deceleration Time Acceleration Time Deceleration Time Less than the setting va...

Page 716: ...Hz Figure 12 49 Example 3 Acceleration Deceleration Rate When C1 14 80 Hz E1 04 60 Hz and the Frequency Reference is 60 Hz Note Figure 12 47 to Figure 12 49 show the accel decel times when C2 01 to C...

Page 717: ...el Sets the S curve acceleration time at completion 0 20 s 0 00 10 00 s C2 03 S Curve Time Start of Decel No Hex Name Description Default Range C2 03 020D S Curve Time Start of Decel Sets the S curve...

Page 718: ...lt Range C3 02 0210 RUN Slip Compensation Delay Time Sets the slip compensation delay time when speed is unstable or when the slip compensation response is too slow Usually it is not necessary to chan...

Page 719: ...ensation function during regenerative operation Slip compensation is enabled at frequencies as low as 2 Hz C3 05 Output Voltage Limit Selection No Hex Name Description Default Range C3 05 0213 Output...

Page 720: ...2 Rated Current E4 02 Motor 2 Rated Slip E4 03 Motor 2 Rated No Load Current Use these settings to adjust this parameter as necessary If the motor speed is slower than the frequency reference increase...

Page 721: ...antity of regeneration can increase immediately In this condition it is necessary to use a dynamic braking option braking resistor or braking resistor unit 0 Disabled The drive will not do Slip compen...

Page 722: ...n the drive rated current during low speed operation When A1 02 2 Open Loop Vector usually it is not necessary to change this setting If you change this parameter in that control method it can decreas...

Page 723: ...sation Gain No Hex Name Description Default Range C4 07 0341 RUN Motor 2 Torque Compensation Gain Sets the gain for motor 2 torque compensation function when using the Motor Switch function 1 00 0 00...

Page 724: ...3 RUN Expert Current Control Gain Current control gain Usually it is not necessary to change this parameter 1 00 0 50 2 50 C5 Auto Speed Regulator ASR The ASR adjusts the output frequency or torque re...

Page 725: ...the output current is less than 50 of the drive rated current If the setting value is higher than 50 decrease C5 03 and increase C5 04 4 Run the motor at maximum speed and increase C5 01 ASR Proportio...

Page 726: ...n C5 07 Note If overshooting occurs when acceleration ends decrease the value set in C5 01 and increase the value set in C5 02 If there is undershoot at stop decrease C5 03 and increase C5 04 Use MFDI...

Page 727: ...delays in response and differences in reference values Adjust ASR Parameters Use Table 12 33 to adjust ASR The table shows the parameters for motor 1 To operate motor 2 set the motor 2 parameters in t...

Page 728: ...C5 01 and C5 03 ASR Proportional Gain 2 by setting H1 xx 77 MFDI Function Selection ASR Gain C5 03 Select You can also use C5 01 and C5 02 as alternatives to C5 03 and C5 04 respectively when the spee...

Page 729: ...nal Gain 1 2 C5 02 and C5 04 ASR Integral Time 1 2 Determined by A1 02 Determined by A1 02 Switching the proportional gain and integral time in the low or high speed range can help operation become st...

Page 730: ...Name Description Default Range C5 21 0356 RUN Motor 2 ASR Proportional Gain 1 Sets the gain to adjust ASR response for motor 2 Determined by E3 01 0 00 300 00 A higher gain provides a higher speed res...

Page 731: ...Output to make sure that ASR is operating at the limit set in this parameter When ASR is operating at the limit correctly set the PG signal and these parameters before you make changes to C5 25 F1 31...

Page 732: ...deceleration set this parameter to 1 Note If you enable integral control overshoot or undershoot can occur when acceleration or deceleration complete If there are problems with overshooting and under...

Page 733: ...e specific vibrational frequency components caused by machine resonance Note Correctly set the value for the notch filter frequency If the frequency value is too low for the speed loop response freque...

Page 734: ...oad tolerance is not necessary Fan Pump Blower Overload Tolerance 150 60 seconds 110 60 seconds Stall Prevent Level during Accel 150 110 Stall Prevent Level during Run 150 110 Carrier Frequency 2 kHz...

Page 735: ...crease the carrier frequency Use Swing PWM Note The default carrier frequency in ND is Swing PWM 1 C6 02 7 with a 2 kHz base You can increase the carrier frequency in Normal Duty mode but this will al...

Page 736: ...y Set C6 02 F Carrier Frequency Selection User Defined C6 03 to C6 05 to set this parameter Determined by C6 02 0 99 Set C6 03 Carrier Frequency Upper Limit C6 04 Carrier Frequency Lower Limit and C6...

Page 737: ...eter Details 12 12 4 C Tuning YASKAWA SIEPC71061737B GA800 Drive Technical Reference 737 Note When A1 02 5 6 7 Control Method Selection OLV PM AOLV PM CLV PM the carrier frequency is as specified in C...

Page 738: ...rce Activate and deactivate the digital input to select the frequency reference to change the motor speed in steps You can use the 16 step frequency reference and one Jog Frequency Reference JOG comma...

Page 739: ...nce 1 2 Reference 2 1 Set H3 06 F Terminal A3 Function Selection Not Used and disables the analog reference 2 Set the value of d1 02 Reference 2 3 Reference 3 1 Set H3 10 F Terminal A2 Function Select...

Page 740: ...requency references Figure 12 60 Time Chart for Multi step Speed Reference JOG Reference d1 01 Reference 1 No Hex Name Description Default Range d1 01 0280 RUN Reference 1 Sets the frequency reference...

Page 741: ...d1 04 Reference 4 No Hex Name Description Default Range d1 04 0283 RUN Reference 4 Sets the frequency reference in the units from o1 03 Frequency Display Unit Selection 0 00 Hz 0 00 590 00 Hz Note Th...

Page 742: ...nge When A1 02 6 7 Control Method Selection AOLV PM CLV PM the drive changes o1 03 1 0 01 100 E1 04 This parameter sets the frequency reference of Multi Step Speed 8 d1 09 Reference 9 No Hex Name Desc...

Page 743: ...requency reference in the units from o1 03 Frequency Display Unit Selection 0 00 Hz 0 00 590 00 Hz Note The upper limit value changes when the E1 04 Maximum Output Frequency and d2 01 Frequency Refere...

Page 744: ...e the Jog frequency reference 6 00 Hz 0 00 590 00 Hz Note The upper limit value changes when the E1 04 Maximum Output Frequency and d2 01 Frequency Reference Upper Limit values change When A1 02 6 7 C...

Page 745: ...an the value set in d2 03 Note When lower limits are set to parameters d2 02 Frequency Reference Lower Limit and d2 03 the drive uses the larger value as the lower limit d3 Jump Frequency The Jump fre...

Page 746: ...Determined by A1 02 d4 Frequency Ref Up Down Hold The d4 parameters set the Frequency Reference Hold function and Up Down and Up Down 2 commands Frequency Reference Hold Function Command This acceler...

Page 747: ...eration Deceleration Ramp Hold When you clear the Run command or de energize the drive it will save the last hold value The drive will use the saved value as the frequency reference when it restarts N...

Page 748: ...reference hold function and the Up Down 2 function configure the Up Down 2 upper limit d4 08 and lower limit d4 09 correctly Remove the Saved Frequency Reference Value The procedure to remove the sav...

Page 749: ...mes to increase or decrease the bias 1 Use Accel Decel Time 4 Use C1 07 Acceleration Time 4 and C1 08 Deceleration Time 4 to increase or decrease the bias d4 05 Up Down 2 Bias Mode Selection No Hex Na...

Page 750: ...76 are activated or deactivated The value of E1 04 Maximum Output Frequency was changed d4 07 Analog Freq Ref Fluctuate Limit No Hex Name Description Default Range d4 07 02AE RUN Analog Freq Ref Fluc...

Page 751: ...lower frequency reference limit Note When you use External Reference 1 2 Selection H1 xx 2 to switch between the Up Down function and an analog input as the reference source the analog value becomes...

Page 752: ...ontrol input signals Table 12 38 The Method for Torque Control Input Signals Configuration Parameter Signal Input Method Parameter Settings Notes Torque Reference Drive analog input terminals A1 A2 A3...

Page 753: ...f Motor Rotation Polarity of the Internal Torque Reference U1 09 Forward run Positive Forward direction Positive Negative Reverse direction Negative Reverse run Positive Reverse direction Negative Neg...

Page 754: ...Control to enable this function When you switch from Speed Control to Torque Control the torque limit becomes the torque reference and the speed reference becomes the speed limit When you switch from...

Page 755: ...ue reference signal to stop oscillation caused by a torque reference signal that is not stable This also helps remove electrical interference from the torque reference signal and helps adjust the resp...

Page 756: ...eference to which Speed Limit Bias d5 05 applies 1 0 1 0 Disabled The drive applies the speed limit bias in the speed limit direction and the opposite direction 1 Enabled The drive applies the speed l...

Page 757: ...6 Field Forcing Limit No Hex Name Description Default Range d6 06 02A5 Field Forcing Limit Sets the limit value for field forcing to increase the motor excitation current reference as a percentage of...

Page 758: ...Offset Frequency 2 Uses H1 xx 45 MFDI Function Select Add Offset Frequency 2 d7 02 as a percentage of the Maximum Output Frequency to add or subtract the set frequency to from the frequency reference...

Page 759: ...ations This pattern is used when the load torque is constant without any rotation speed such as that used for linear conveyor systems 1 VT 60 Hz 2 Const Trq 50Hz base 60Hz max 3 Const Trq 60 Hz base 7...

Page 760: ...rotective functions of the drive will not operate correctly and it can cause damage to the drive Values Related to the Drive Input Voltage The value set in E1 01 is the base value that the drive uses...

Page 761: ...9 4012 4089 HD 2257 2415 4140 4720 ND 2211 2415 4103 4720 1 Const Trq 60Hz base 60Hz max Use this constant torque pattern for general applications This pattern is used when the load torque is constant...

Page 762: ...in the figures are for 200 V class drives Multiply the values by 2 for 400 V class drives HD 2004 2021 4002 4012 ND 2004 2018 4002 4009 HD 2030 2211 4018 4103 ND 2021 2169 4012 4089 HD 2257 2415 4140...

Page 763: ...t Use this pattern when moderate torque is necessary during start up Select this pattern only in these conditions The wiring distance between the drive and motor is 150 m 492 1 ft minimum There is an...

Page 764: ...103 ND 2021 2169 4012 4089 HD 2257 2415 4140 4720 ND 2211 2415 4103 4720 B High Trq 60 Hz 65 Vmin Boost Use this pattern when high torque is necessary during start up Select this pattern only in these...

Page 765: ...0 Hz base 180 Hz max Use this constant output pattern to rotate motors at more than 60 Hz Output voltage is constant when you operate at more than 60 Hz Note The voltage values in the figures are for...

Page 766: ...n C6 01 Normal Heavy Duty Selection and o2 04 Drive Model Selection E1 09 Minimum Output Frequency No Hex Name Description Default Range E1 09 0308 Minimum Output Frequency Sets the minimum output fre...

Page 767: ...following control modes the keypad does not display E2 xx 5 PM Open Loop Vector 6 PM Advanced Open Loop Vector 7 PM Closed Loop Vector 8 EZ Vector Control E2 01 Motor Rated Current FLA No Hex Name Des...

Page 768: ...pole motor recommended by Yaskawa E2 04 Motor Pole Count No Hex Name Description Default Range E2 04 0311 Motor Pole Count Sets the number of motor poles 4 2 120 Note When A1 02 0 1 3 Control Method S...

Page 769: ...icient when it operates with constant output The drive uses this coefficient when it operates the motor in the constant output range E2 09 Motor Mechanical Loss No Hex Name Description Default Range E...

Page 770: ...will trigger oPE10 V f Data Setting Error If E3 11 0 0 Hz the drive will ignore the V f pattern settings When you use A1 03 Initialize Parameters to initialize the drive the drive will reset the manua...

Page 771: ...3 09 031F Motor 2 Minimum Output Frequency Sets the minimum output frequency for the motor 2 V f pattern Determined by E3 01 0 0 E3 04 E3 10 Motor 2 Minimum Output Voltage No Hex Name Description Defa...

Page 772: ...to the best values for the application If you cannot do Auto Tuning set the E4 parameters manually Note E3 xx and E4 xx are available when H1 xx 16 MFDI Function Select Motor 2 Selection E4 01 Motor 2...

Page 773: ...etermined by o2 04 C6 01 0 000 65 000 Note This value is the line to line resistance for motor 2 Do not set this parameter with the per phase resistance The drive automatically calculates this value w...

Page 774: ...orque loss from motor bearing friction There is a large quantity of torque loss in fans and pumps E4 10 Motor 2 Iron Loss No Hex Name Description Default Range E4 10 0340 Motor 2 Iron Loss Sets the mo...

Page 775: ...ally set this parameter the next time you do Auto Tuning PM Motor Parameter Settings PM Stationary Auto Tuning PM Rotational Auto Tuning E5 03 PM Motor Rated Current FLA No Hex Name Description Defaul...

Page 776: ...by Auto Tuning unless it is necessary E5 07 PM q axis Inductance mH phase No Hex Name Description Default Range E5 07 032F PM q axis Inductance mH phase Sets the PM motor q axis inductance 1 00 mH 0...

Page 777: ...these conditions E5 09 0 0 and E5 24 0 0 E5 09 0 0 and E5 24 0 0 E5 25 Polarity Estimation Timeout No Hex Name Description Default Range E5 25 035E Expert Polarity Estimation Timeout Sets the functio...

Page 778: ...o the value of Base Frequency E9 05 Base Voltage No Hex Name Description Default Range E9 05 11E8 Motor Rated Voltage Sets the rated voltage of the motor 200 V Class 230 0 V 400 V 460 0 V 200 V Class...

Page 779: ...utomatically sets this parameter to the value of Motor Rated Slip Note Set E9 01 0 Motor Type Selection Induction IM before you set this parameter E9 10 Motor Line to Line Resistance No Hex Name Descr...

Page 780: ...re that the command references are correct If you set the command reference incorrectly it can cause damage to the drive or serious injury or death WARNING Sudden Movement Hazard Make sure that the ho...

Page 781: ...relay output terminal MA MC turns ON and MB MC turns OFF 1 Coast to Stop The output turns off and the motor coasts to stop Fault relay output terminal MA MC turns ON and MB MC turns OFF 2 Fast Stop Us...

Page 782: ...F1 10 Speed Deviation Detection Level for longer than the time set in F1 11 Speed Deviation Detect DelayTime the drive will detect dEv 0 Ramp to Stop The drive ramps the motor to stop in the decelera...

Page 783: ...will detect oS F1 10 Speed Deviation Detection Level No Hex Name Description Default Range F1 10 0389 Speed Deviation Detection Level Sets the detection level of dEv Speed Deviation as a percentage wh...

Page 784: ...ge F1 17 03AC Deviation 2 Detection Selection Usually it is not necessary to change this setting Sets the number of motor rotations that the drive will detect more than one Z pulse per rotation to det...

Page 785: ...F1 21 03BC Encoder 1 Signal Selection Sets the number of channels for the signal to the encoder option card 0 0 1 0 A Pulse Detection 1 AB Pulse Detection F1 30 Motor 2 Encoder PCB Port Select No Hex...

Page 786: ...gear teeth the drive uses this formula to calculate the motor speed Note When F1 33 0 or F1 34 0 the gear ratio is 1 F1 35 Encoder 2 Pulse Monitor Scaling No Hex Name Description Default Range F1 35 0...

Page 787: ...0 180 These F1 46 dv2 Detection Method Selection settings change the setting units of F1 47 F1 46 0 F1 47 uses electric angles deg F1 46 1 F1 47 uses mechanical angles one motor rotation is equivalent...

Page 788: ...log Input Function Selection No Hex Name Description Default Range F2 01 038F Analog Input Function Selection Sets the input method for the analog reference used with AI A3 0 0 1 Note When the AI A3 c...

Page 789: ...put of 10 Vor a current input of 20 mA is the 100 value for each channel The bias set in F2 03 sets the ratio of the maximum output frequency output as the frequency reference when the addition input...

Page 790: ...ary 12 bit BCD 3 digit input Binary 8 bit BCD 2 digit input You can also use the DI A3 card as an MFDI if the setting of F3 01 is correct WARNING Sudden Movement Hazard Do test runs and examine the dr...

Page 791: ...units 3 BCD 1 Hz units 4 BCD 0 1 Hz units 5 BCD 0 01 Hz units 6 BCD 5 digit 0 01 Hz 7 Binary input The setting unit and setting range vary depending on the value set in F3 03 Digital Input Data Length...

Page 792: ...sheath connection terminal grounded 1 Setting F3 03 2 Digital Input Data Length Select 16 bit enables F3 01 6 Digital Input Function Selection BCD 5 digit 0 01 Hz and a frequency between 0 00 Hz to 3...

Page 793: ...8 Digital Input Function Selection Multi Function Digital Input F 1 19F F3 16 Terminal D6 Function Selection No Hex Name Description Default Range F3 16 0BE9 Expert Terminal D6 Function Selection Sets...

Page 794: ...Default Range F3 23 0BF0 Expert Terminal DD Function Selection Sets the function for terminal DD of the DI A3 option when F3 01 8 Digital Input Function Selection Multi Function Digital Input F 1 19F...

Page 795: ...2 Bias value on the keypad The analog signal equal to 0 of the parameter being set in F4 03 will be output from terminal V2 4 View the monitor connected to terminal V2 and adjust F4 06 F4 01 Terminal...

Page 796: ...rated current the output voltage of terminal V2 is 5 V 50 of 10 V The output current is 200 of the drive rated current when terminal V2 outputs a maximum voltage of 10 V F4 03 Terminal V2 Function Se...

Page 797: ...ault F5 09 1 Binary Output F5 09 2 Programmable F5 01 to F5 08 TB1 M1 M2 Zero speed detection in progress During run Depending on the setting of F5 07 Terminal M1 M2 Function Select M3 M4 During speed...

Page 798: ...tting Range Default F5 01 Terminal P1 PC Function Select 0 192 0 During Run F5 02 Terminal P2 PC Function Select 0 192 1 Zero Speed F5 03 Terminal P3 PC Function Select 0 192 2 Speed Agree 1 F5 04 Ter...

Page 799: ...lection Programmable F5 01 to F5 08 to enable this function 37 0 1A7 F5 07 Terminal M1 M2 Function Select No Hex Name Description Default Range F5 07 039F Terminal M1 M2 Function Select Sets the funct...

Page 800: ...e command reference incorrectly it can cause damage to the drive or serious injury or death Table 12 47 Correspondence Between Communication Protocols and Parameters SI C3 SI T3 SI ET3 SI P3 SI S3 and...

Page 801: ...tions All the options that support the MEMOBUS access function for example PROFIBUS DP PROFINET EtherNet IP EtherCAT etc Number of connected drives Maximum 5 units Communication Specifications MEMOBUS...

Page 802: ...espond to MEMOBUS Modbus communications 4 Set a slave address that is different from other slave devices 5 Enter the same value that you use for the master drive 6 To correctly detect the response tim...

Page 803: ...ng with the slave drive in these conditions Reset the fault to restart communication The slave drive detects CE after H5 09 CE Detection Time is expired Then it operates in as specified with H5 04 Com...

Page 804: ...slave 1 Response has timed out bit 6 Communication Error 1 The drive detected a fault from a slave bit 7 No response from slave 10 consecutive attempts 1 Timeout occurred 10 consecutive times bit 8 C...

Page 805: ...g when the drive detects a bUS Option Communication Error 1 0 5 0 Ramp to Stop The drive ramps the motor to stop in the deceleration time Fault relay output terminal MA MC turns ON and MB MC turns OFF...

Page 806: ...e set in C1 09 Fast Stop Time Fault relay output terminal MA MC turns ON and MB MC turns OFF 3 Alarm Only The keypad shows EF0 and the drive continues operation Note Separately prepare safety protecti...

Page 807: ...ialize the drive this setting will not change F6 10 CC Link Node Address No Hex Name Description Default Range F6 10 03B6 CC Link Node Address Sets the node address for CC Link communication Restart t...

Page 808: ...the number of connected slave drives 0 0 to 4 0 Disabled 1 Enabled 1 Slave Drives 2 Enabled 2 Slave Drives 3 Enabled 3 Slave Drives 4 Enabled 4 Slave Drives F6 20 MECHATROLINK Station Address No Hex...

Page 809: ...s set in F6 23 F6 24 MECHATROLINK Monitor Select F No Hex Name Description Default Range F6 24 036F MECHATROLINK Monitor Select F Sets the MEMOBUS register used for the monitor functions of INV_CTL dr...

Page 810: ...r Mode Selection No Hex Name Description Default Range F6 31 03CC PROFIBUS DP Clear Mode Selection Sets what the drive will do after it receives the Clear Mode command 0 0 1 0 Reset Resets drive setti...

Page 811: ...n Default Range F6 36 03D1 CANopen Communication Speed Sets the CANopen communications speed Restart the drive after you change the parameter setting 6 0 8 0 Auto detection The drive detects the netwo...

Page 812: ...ll cause AEr Station Address Setting Error errors and the MS LED on the option will flash F6 51 DeviceNet Baud Rate No Hex Name Description Default Range F6 51 03C2 DeviceNet Baud Rate Sets the Device...

Page 813: ...t Baud Rate Monitor Sets the function to see the actual DeviceNet communications speed using the keypad This parameter functions as a monitor only 0 0 2 0 125 kbps 1 250 kbps 2 500 kbps F6 56 DeviceNe...

Page 814: ...sing the keypad This parameter functions as a monitor only 63 0 63 F6 64 to F6 67 Dynamic Out Assembly 109 Param1 to 4 No Hex Name Description Default Range F6 64 to F6 67 03DF 03E2 Dynamic Out Assemb...

Page 815: ...Address for the device that is connecting to the network Restart the drive after you change this parameter 1 0 255 Note When F7 13 0 Address Mode at Startup Static Use parameters F7 01 to F7 04 IPAdd...

Page 816: ...ange F7 09 03ED Gateway Address 1 Sets the first octet of the gateway address of the connected network 192 0 255 Note Set this parameter when F7 13 0 Address Mode at Startup Static F7 10 Gateway Addre...

Page 817: ...ess for each drive on the network F7 14 Duplex Mode Selection No Hex Name Description Default Range F7 14 03F2 Duplex Mode Selection Sets the duplex mode setting method 1 0 8 0 Half Half 1 Auto Auto 2...

Page 818: ...03F7 EtherNet IP Torque Scale Factor Sets the scaling factor for the torque monitor in the EtherNet IP Class ID 2AH Object 0 15 15 F7 20 EtherNet IP Power Scaling Factor No Hex Name Description Defaul...

Page 819: ...s as the STW when F7 60 0 1 or 2 0 F7 61 PZD2 Write Frequency Reference No Hex Name Description Default Range F7 61 0781 PZD2 Write Frequency Reference Sets the MEMOBUS Modbus address for PZD2 PPO out...

Page 820: ...D10 Write Sets the MEMOBUS Modbus address for PZD10 PPO output A value of 0 1 or 2 will disable the PZD10 PPO output write operation to the MEMOBUS Modbus register 0 F7 70 PZD1 Read Status Word No Hex...

Page 821: ...oad operation from the MEMOBUS Modbus register 0 F7 77 PZD8 Read No Hex Name Description Default Range F7 77 0791 PZD8 Read Sets the MEMOBUS Modbus address for PZD8 PPO Read A value of 0 will disable...

Page 822: ...xx MFDI Function Select to set the function Table 12 55 MFDI Setting Values Setting Value Function Reference 0 1 3 Wire Sequence 826 1 LOCAL REMOTE Selection 827 2 External Reference 1 2 Selection 827...

Page 823: ...erse input is not available H1 01 Terminal S1 Function Selection No Hex Name Description Default Range H1 01 0438 Terminal S1 Function Selection Sets the function for MFDI terminal S1 40 1 1FF Note Th...

Page 824: ...will operate the function set to H1 01 Terminal S1 Function Selection and the function set to H1 21 at the same time When the setting value is F the function is disabled H1 22 Terminal S2 Function Sel...

Page 825: ...the function set to H1 26 at the same time When the setting value is F the function is disabled H1 27 Terminal S7 Function Select 2 No Hex Name Description Default Range H1 27 0B76 Terminal S7 Functio...

Page 826: ...uence If the 3 wire sequence is set to a terminal that is not MFDI terminals S1 and S2 these terminals will be the input terminals for Forward run Reverse run command The drive will automatically set...

Page 827: ...OCAL Mode and REMOTE Mode ON LOCAL The keypad is the Frequency reference source and Run command source OFF REMOTE The frequency reference and Run command settings are set in b1 01 b1 02 Frequency Refe...

Page 828: ...et in d1 17 The JOG Frequency Reference JOG command overrides Frequency References 1 to 16 d1 01 to d1 16 7 Accel Decel Time Selection 1 Setting Value Function Description 7 Accel Decel Time Selection...

Page 829: ...more information B Overheat Alarm oH2 Setting Value Function Description B Overheat Alarm oH2 Sets the drive to display an oH2 Drive Overheat Warning alarm when the input terminal is ON The alarm does...

Page 830: ...DI Function Select External Reference 1 2 Selection When you enter the UP command the frequency reference increases When you enter the Down command the frequency reference decreases The Up and Down co...

Page 831: ...or Down command for the drive is enabled When only the Run command is enabled the motor does not start When these conditions occur the drive accelerates the motor to the d2 02 setting value when the R...

Page 832: ...and the drive will ignore these frequency references Frequency reference from Keypad b1 01 0 Frequency reference from Analog Input b1 01 1 Frequency reference from Pulse Train Input b1 01 4 12 Forward...

Page 833: ...itions Fully stop the motor Cancel the Run command Cancel the fast stop command Note To use the N C switch to input the fast stop command set 17 Fast Stop N C For details refer to C1 09 Fast Stop Time...

Page 834: ...limit of d1 xx will be 400 when you set these parameters to these values A1 02 2 Control Method Selection OLV E1 04 590 Maximum Output Frequency 590 Hz E3 01 3 Motor 2 Control Mode Selection CLV E3 0...

Page 835: ...Program Lockout OFF Parameter Write Prohibit 1E Reference Sample Hold Setting Value Function Description 1E Reference Sample Hold Sets the command to sample the frequency reference at terminals A1 A2...

Page 836: ...tection Table 12 58 shows the relation between the conditions and the value set to H1 xx Table 12 58 Stopping Methods for External Fault Setting Signal Input Method from Peripheral Devices 1 External...

Page 837: ...rror Invert Setting Value Function Description 35 PID Input Error Invert Sets the command to turn the terminal ON and OFF to switch the PID input level polarity Note Refer to PID control block diagram...

Page 838: ...Run command for 2 wire sequence 1 Set this function and H1 xx 40 Forward Run Command 2 Wire Seq at the same time ON Reverse Run OFF Run Stop Note Turning ON the Forward Run command terminal and the Re...

Page 839: ...ote Refer to d7 Offset Frequency for more information 46 Add Offset Frequency 3 d7 03 Setting Value Function Description 46 Offset Frequency 3 Sets the function to add the offset frequency set in d7 0...

Page 840: ...rt Disabled When the terminal is turned ON for b3 24 2 Speed Search Method Selection Current Detection 2 the drive starts speed search from the frequency reference Note The drive will detect oPE03 Mul...

Page 841: ...Modbus communications Self Diagnostics for the self diagnostics procedure 68 High Slip Braking HSB Activate Setting Value Function Description 68 High Slip Braking Sets the command to use high slip b...

Page 842: ...r to b9 Zero Servo for more information When you use the Zero Servo function keep the Run command ON Zero servo stops the motor and if you turn OFF the Run command it will not have power 75 Up 2 Comma...

Page 843: ...alog input transmission 0 0 0 When the Up 2 Command is active the drive accelerates the motor increases the bias value When the Down 2 Command is active the drive decelerates the motor decreases the b...

Page 844: ...2 Activate N C Setting Value Function Description 7A KEB Ride Thru 2 Activate N C Sets operation of the KEB2 function through the KEB Ride Thru 2 N C ON Normal operation OFF Deceleration during momen...

Page 845: ...t Braking is enabled 7E Reverse Rotation Identifier Setting Value Function Description 7E Reverse Rotation Identifier Sets the rotation direction of the motor when in Simple Closed Loop V f Control me...

Page 846: ...nce 0 During Run 855 1 Zero Speed 855 2 Speed Agree 1 856 3 User Set Speed Agree 1 857 4 Frequency Detection 1 857 5 Frequency Detection 2 858 6 Drive ready 858 7 DC Bus Undervoltage 858 8 During Base...

Page 847: ...ed 870 1 Inverse output is not available 2 You cannot set this parameter on models 2169 to 2415 and 4089 to 4720 Extend MFDO1 to MFDO3 Function Selection You can set MFDO functions to bit 0 to bit 2 M...

Page 848: ...2 01 040B Term M1 M2 Function Selection Sets the function for MFDO terminal M1 M2 0 0 1FF Note Set this parameter to F when the terminal is not being used or to use the terminal in through mode H2 02...

Page 849: ...Sets the address of the MEMOBUS Modbus register output to the MFDO terminal 0001 0001 1FFF Sets the address of the register that is output to Modbus Reg 1 Status Satisfied H2 01 to H2 03 62 and uses...

Page 850: ...ator2 on page 869 H2 22 Comparator 1 Upper Limit No Hex Name Description Default Range H2 22 1542 Comparator 1 Upper Limit Sets the upper limit detection level for comparator 1 when the full scale ana...

Page 851: ...formation on the comparator function refer to 66 Comparator1 on page 869 and 67 Comparator2 on page 869 H2 28 Comparator 2 Upper Limit No Hex Name Description Default Range H2 28 1548 Comparator 2 Upp...

Page 852: ...MC turns OFF 1 Coast to Stop The output turns off and the motor coasts to stop Fault relay output terminal MA MC turns ON and MB MC turns OFF 2 Fast Stop Use C1 09 The drive stops the motor in the de...

Page 853: ...terminal set for Comparator 1 H2 xx 66 H2 37 Comparator 2 Ineffective Time No Hex Name Description Default Range H2 37 159F Comparator 2 Ineffective Time Sets the length of time that CP2 Comparator2 L...

Page 854: ...he terminals assigned to functions by H2 02 Term M3 M4 Function Selection F 0 FF H2 64 Terminal M3 M4 Logical Operation No Hex Name Description Default Range H2 64 1B4A Expert Terminal M3 M4 Logical O...

Page 855: ...to output the logical calculation results from terminal M5 M6 0 1 s 0 0 25 0 s MFDO Setting Value Selects the function configured to a MFDO 0 During Run Setting Value Function Description 0 During Ru...

Page 856: ...Chart ON Output frequency value of E1 09 or b2 01 OFF Output frequency value of E1 09 or b2 01 2 Speed Agree 1 Setting Value Function Description 2 Speed Agree 1 The terminal turns on when the output...

Page 857: ...L4 02 or the range of frequency reference L4 02 Figure 12 92 User Defined Speed Agree 1 Time Chart 4 Frequency Detection 1 Setting Value Function Description 4 Frequency Detection 1 The terminal deac...

Page 858: ...2 or L4 01 Figure 12 94 Frequency Detection 2 Time Chart 6 Drive ready Setting Value Function Description 6 Drive ready The terminal activates when the drive is ready and running The terminal deactiva...

Page 859: ...ertorque or undertorque ON The output current torque is more than the torque value set with L6 02 Torque Detection Level 1 or the level is less than the torque value set with L6 02 for longer than the...

Page 860: ...ications or the communication option 12 Timer Output Setting Value Function Description 12 Timer Output Use this setting when the drive uses the timer function as an output terminal Note Refer to b4 T...

Page 861: ...he output frequency is not in the range of L4 03 L4 04 or the range of frequency reference L4 04 Figure 12 96 Example of User set Speed Agree 2 L4 03 Is Positive 15 Frequency Detection 3 Setting Value...

Page 862: ...ect in one direction The drive outputs the motor speed status if A1 02 3 7 Control Method Selection CLV CLV PM ON The output frequency is higher than the value of L4 03 OFF The output frequency is les...

Page 863: ...more than the torque value set with L6 05 Torque Detection Level 2 or the level is less than the torque value set with L6 05 for longer than the time set with L6 06 Torque Detection Time 2 Note When L...

Page 864: ...unction Description 1F Motor Overload Alarm oL1 The terminal activates when the electronic thermal protection value of the motor overload protective function is a minimum of 90 of the detection level...

Page 865: ...tion 31 During Speed Limit The terminal activates when the speed limit is active The speed limit activates and the terminal activates in these conditions The frequency reference d2 01 Frequency Refere...

Page 866: ...Active Frequency Output Time Chart 38 Drive Enabled Setting Value Function Description 38 Drive Enabled This terminal activates when the H1 xx 6A Drive Enable terminal activates 39 Watt Hour Pulse Out...

Page 867: ...eedback The drive detects FbH Excessive PID Feedback when the PID feedback value b5 36 PID High Feedback Detection Lvl for longer than the time set in b5 37 PID High Feedback Detection Time Note Refer...

Page 868: ...mplete Setting Value Function Description 61 Pole Position Detection Complete The terminal activates when drive receives a Run command and the drive detects the motor magnetic pole position of the PM...

Page 869: ...ues of H2 21 Comparator 1 Lower Limit and H2 22 Comparator 1 Upper Limit for the time set in H2 24 Comparator 1 On Delay Time A H2 24 Comparator 1 On Delay Time B H2 25 Comparator 1 Off Delay Time Fig...

Page 870: ...information A0 to A7 DWEZ Extended Digital Output 1 to 8 Setting Value Function Description A0 to A7 DWEZ Extended Digital Outputs 1 to 8 Sets the digital output for the DriveWorksEZ DO A3 option card...

Page 871: ...Frequency Reference 2 879 4 Output Voltage Bias 879 5 Accel Decel Time Gain 879 6 DC Injection Braking Current 879 7 Torque Detection Level 880 8 Stall Prevent Level During Run 880 9 Output Frequency...

Page 872: ...ct 0 to 10V Lower Limit at 0 When you input a 0 V to 2 V signal the frequency reference will be 0 When you input a 2 V to 10 V signal the frequency reference will be 0 to 100 When H3 01 1 10 to 10V Bi...

Page 873: ...the drive uses this setting as the frequency reference a Forward Run command will run the motor in reverse and a Reverse Run command will run the motor forward The gain and bias settings will cause th...

Page 874: ...erence The voltage signal is 10 Vdc to 10 Vdc This setting enables positive and negative polarity signals When the drive uses this setting as the frequency reference a Forward Run command will run the...

Page 875: ...c to 10 Vdc The minimum input level is limited to 0 so that a negative input signal due to gain and bias settings will be read as 0 1 10 to 10V Bipolar Reference The voltage signal is 10 Vdc to 10 Vdc...

Page 876: ...elay filters on MFAI terminals 0 03 s 0 00 2 00 s Apply the primary delay filter to the analog input to enable an analog input signal without the use of high frequency noise components An analog input...

Page 877: ...erminal A3 Usually it is not necessary to change this setting 0 500 500 Adds the offset value for the analog input value For voltage input this parameter will set the offset when a signal of 0 V is in...

Page 878: ...1 Frequency Reference Selection 1 Analog Input This setting value is the default value for terminals A1 and A2 The frequency reference is the sum of the input values for terminals A1 and A2 when they...

Page 879: ...Setting and H3 07 Terminal A3 Gain Setting The bias for each terminal A1 A2 and A3 is configured independently with H3 04 Terminal A1 Bias Setting H3 12 Terminal A2 Bias Setting and H3 08 Terminal A3...

Page 880: ...alue Function Description 8 Stall Prevent Level During Run Enters a signal to adjust the stall prevention level during run if the drive rated current is 100 Note The Stall Prevent Level During Run is...

Page 881: ...3 the motor stops with the method set in L1 03 If the drive detects oH4 the motor stops with the method set in L1 04 If the drive incorrectly detects motor overheating problems set L1 05 F Not Used Se...

Page 882: ...ated output current for ND The actual output torque is not more than the limits of the drive rated output current when you set the torque limit to a high value If you use drives in applications where...

Page 883: ...ial feedback value if the full scale analog signal 10 Vor 20 mA is 100 The drive uses the deviation between the PID feedback and the differential feedback value signals to calculate the PID input 1F N...

Page 884: ...Vand output current of 20 mA are 100 of the signal level Use jumper switch S5 and H4 07 Terminal FM Signal Level Select or H4 08 Terminal AM Signal Level Select to select the voltage output and curren...

Page 885: ...to terminal AM 3 Show H4 06 Terminal AM Analog Output Bias on the keypad Terminal AM outputs the analog signal when the monitor item that you set in H4 04 is 0 4 Adjust H4 06 while referencing the me...

Page 886: ...9 9 The analog signal output from the AM terminal is a maximum of 10 V or 20 mA Select the signal level with H4 08 Terminal AM Signal Level Select Examples of possible settings When the output current...

Page 887: ...CL V f E2 11 Motor Rated Power A1 02 2 3 4 OLV CLV AOLV E2 11 Motor Rated Power A1 02 5 6 7 OLV PM AOLV PM CLV PM E5 02 PM Motor Rated Power A1 02 8 EZOLV E9 07 Motor Rated Power H5 Memobus Modbus Co...

Page 888: ...unication Error Stop Method No Hex Name Description Default Range H5 04 0428 Communication Error Stop Method Sets the motor Stopping Method when the drive detects CE Modbus Communication Error issues...

Page 889: ...ms 0 65 ms Figure 12 112 Drive Transmit Wait Time H5 09 CE Detection Time No Hex Name Description Default Range H5 09 0435 CE Detection Time Sets the detection time for CE Modbus Communication Error i...

Page 890: ...Hex Name Description Default Range H5 17 11A1 Expert ENTER command response CPU BUSY Sets operation when the EEPROM write command is sent without EEPROM write available Usually it is not necessary to...

Page 891: ...f the specified MEMOBUS Modbus communications register when responding to the master device 0045H U1 06 0000H FFFFH H5 27 Function 5A Register 3 Selection No Hex Name Description Default Range H5 27 1...

Page 892: ...Speed Feedback V F Control Select V f Control method to enable simple encoder feedback Use motor speed feedback for better speed control precision The drive compares the frequency reference to the mo...

Page 893: ...V f Control mode with the Motor Switch function H6 02 Terminal RP Frequency Scaling No Hex Name Description Default Range H6 02 042D RUN Terminal RP Frequency Scaling Sets the frequency of the pulse...

Page 894: ...terminal MP is not used set this parameter to 000 or 031 When you use the pulse train monitor make sure that you connect peripheral devices as specified by these load conditions Incorrect connections...

Page 895: ...t Detect Time to the minimum frequency H6 09 Voltage Phase Sync MP Selection No Hex Name Description Default Range H6 09 156E Voltage Phase Sync MP Selection Set whether to output the pulse synchroniz...

Page 896: ...0 1 0 Disabled 1 Enabled H7 01 Virtual Multi Function Input 1 No Hex Name Description Default Range H7 01 1185 Expert Virtual Multi Function Input 1 Sets the function that enters the virtual input se...

Page 897: ...A6 Expert Virtual Multi Function Output 2 Sets the function for virtual digital output 2 F 0 1A7 H7 13 Virtual Output 2 Delay Time No Hex Name Description Default Range H7 13 11A7 Expert Virtual Outpu...

Page 898: ...ault Range H7 32 1179 RUN Expert Virtual Analog Input Bias Sets the virtual analog input bias 0 0 999 9 999 9 H7 40 Virtual Analog Out Signal Select No Hex Name Description Default Range H7 40 1163 Vi...

Page 899: ...al Reference 899 H7 42 Virtual Analog Output FilterTime No Hex Name Description Default Range H7 42 1165 Virtual Analog Output FilterTime Sets the time constant for a primary filter of the virtual ana...

Page 900: ...cteristics shown in Figure 12 119 for each motor phase Figure 12 119 PTC Thermistor Temperature and Resistance When the PTC input signal input to the drive is more than the overload alarm level the dr...

Page 901: ...tor changes when the speed control range of the motor changes Use an electronic thermal protector that aligns with the permitted load characteristics of the motor to select motor protection The electr...

Page 902: ...ctor This provides motor overheat protection from low speed to high speed across the full speed range Load Tolerance Cooling Capability Overload Characteristics at 100 motor load This motor is designe...

Page 903: ...nt for the electronic thermal protector This provides motor overheat protection from low speed to high speed across the full speed range Load Tolerance Cooling Capability Overload Characteristics at 1...

Page 904: ...ime for the electronic thermal protector of the drive to prevent damage to the motor Usually it is not necessary to change this setting 1 0 min 0 1 5 0 min Set the overload tolerance time to the lengt...

Page 905: ...elay output terminal MA MC turns ON and MB MC turns OFF 1 Coast to Stop The output turns OFF and the motor coasts to stop Fault relay output terminal MA MC turns ON and MB MC turns OFF 2 Fast Stop Use...

Page 906: ...ve will calculate the motor again when the drive is energized again L2 Power Loss Ride Through L2 parameters set the drive operation during momentary power loss and the KEB Ride Thru function method o...

Page 907: ...ives Use the dynamic braking option with System KEB Ride Thru 1 3 System KEB Ride Thru 2 The drive uses the KEB deceleration time set in L2 06 to decelerate and it also monitors the DC bus voltage If...

Page 908: ...without KEB Ride Thru 1 When L2 07 0 00 Kinetic Energy Backup Accel Time 0 00 s the drive accelerates again as specified by the applicable Acceleration Time C1 01 C1 03 C1 05 C1 07 and usual operation...

Page 909: ...bus voltage level When the DC bus voltage is lower than the level set in L2 11 the drive uses the KEB Ride Thru function to continue deceleration When the DC bus voltage is more than the level set in...

Page 910: ...EB Operation when Restoration of Power Occurs while the Control Power Power Supply to the Control Board is Maintained 1 When L2 07 0 00 s the drive accelerates again as specified by the applicable Acc...

Page 911: ...ov occurs increase the setting value If Uv1 occurs decrease the setting value x 2 x 2 L2 07 Kinetic Energy Backup Accel Time Sets the acceleration time to return to the frequency reference value befo...

Page 912: ...will detect Uv1 The drive momentarily turns OFF its output after a power loss If the power returns in the time set to L2 02 the drive will do Speed Search and try to continue operation If the DC bus...

Page 913: ...1 3 to 5 if the control power supply voltage is less than the CPU operation level during KEB Ride Thru it will trigger Uv1 L2 02 Power Loss Ride Through Time No Hex Name Description Default Range L2 0...

Page 914: ...u 1 System KEB Ride Thru 2 and you do KEB Auto Tuning the drive will automatically set this value Sets the deceleration time necessary to decelerate from the frequency reference to 0 Hz when the drive...

Page 915: ...the drive detects a momentary power loss 50 ms 0 25500 ms When you return power while KEB is operating the drive continues KEB operation until the time set in L2 10is expired When the DC bus voltage i...

Page 916: ...n circuit electrical energy and main current voltage from motor regenerative energy is equal to L2 11 DC Bus Vol Setpoint during KEB 2 System KEB Ride Thru 1 The drive does not monitor the DC bus volt...

Page 917: ...e Suppression Function Decreases the regenerative torque limit and increases the output frequency when the DC bus voltage increases to prevent ov This function can drive loads with cyclic regenerative...

Page 918: ...tion Operation is different for different control methods V f Control Open Loop Vector Control or EZ Open Loop Vector Control When the output current is more than the value set in L3 02 Stall Prevent...

Page 919: ...Hex Name Description Default Range L3 02 0490 Stall Prevent Level during Accel Sets the output current level to activate the Stall Prevention function during acceleration as a percentage of the drive...

Page 920: ...cified by the DC bus voltage and does not let high inertia or fast deceleration cause ov Overvoltage faults 0 No The drive decelerates as specified by the deceleration time If the deceleration time is...

Page 921: ...time than when L3 04 0 Note If the overexcitation time is long and you decelerate frequently the drive can detect oL1 Motor Overload faults If the drive detects oL1 decrease the deceleration time or i...

Page 922: ...ve operates with the largest possible output and prevents motor stalling L3 06 Stall Prevent Level during Run No Hex Name Description Default Range L3 06 0494 Stall Prevent Level during Run Sets the o...

Page 923: ...Voltage Adjustment Gain Sets the proportional gain used to control the DC bus voltage Determined by A1 02 0 00 5 00 Set one of these parameters to enable L3 20 L2 29 1 KEB Method Selection Single Dri...

Page 924: ...ant HP Sets the function to automatically decrease the Stall Prevention Level during Run for constant output ranges 0 0 1 0 Use L3 06 for Entire Speed Range The drive uses the level set in L3 06 Stall...

Page 925: ...02 3 7 Control Method Selection CLV CLV PM do Inertia Tuning Parameters are automatically adjusted Manually Adjust Parameters Use this formula to find the load inertia ratio L3 26 Additional DC Bus Ca...

Page 926: ...vention during Accel Current Limit Method to enable this function L3 37 Current Limit P Gain Accel No Hex Name Description Default Range L3 37 11D1 Expert Current Limit P Gain Accel Suppresses current...

Page 927: ...ency Detection 2 L4 02 Speed Agree Detection Width No Hex Name Description Default Range L4 02 049A Speed Agree Detection Width Sets the width to detect speed agree or motor speed Determined by A1 02...

Page 928: ...drive detected the loss 80 0 0 0 100 0 Set L4 05 1 FreqReference Loss Detect Select Run L4 06PrevRef to enable this parameter L4 07 Speed Agree Detection Selection No Hex Name Description Default Ran...

Page 929: ...Restart attempts to 0 in these conditions The drive operates correctly for 10 minutes after a fault restart When you manually clear a fault after the drive triggers protective functions When you re e...

Page 930: ...escription Default Range L5 07 0B2A Fault Reset Enable Select Grp1 Use these 4 digits to set the Auto Restart function for oL1 to oL4 From left to right the digits set oL1 oL2 oL3 and oL4 in order 111...

Page 931: ...tion function to detect these conditions for example Machine belt cuts Unusual operation of the electromagnetic contactor on the drive output side Clogged output side air filters in fans and blowers D...

Page 932: ...s overtorque if the motor current or motor torque is at the detection level set in L6 02 Torque Detection Level 1 for the time set in L6 03 Torque Detection Time 1 Parameter L6 01 Torque Detection Sel...

Page 933: ...ion L6 08 Detection Start Time L6 11 Speed Range Detection Criteria L6 08 Detection Level L6 09 Detection Time L6 10 Overtorque Detection Criteria L6 01 Detection Level L6 02 Detection Time L6 03 L6 0...

Page 934: ...supply the torque detection level To enable this function set H3 xx 7 MFAI Function Select Overtorque Undertorque DetectLvl If you set L6 02 and H3 x 7 the analog input is most important and the driv...

Page 935: ...n V f control drive rated output current 100 value In vector control motor rated torque 100 value 150 0 300 Note Overtorque Undertorque Detection 2 cannot set the detection level for the analog input...

Page 936: ...e detects mechanical weakening The drive will detect UL5 and stop operation L6 09 Mech Fatigue Detect Speed Level No Hex Name Description Default Range L6 09 0469 Mech Fatigue Detect Speed Level Sets...

Page 937: ...s triggered falls and rollbacks can occur because of sudden acceleration stops and stalls of the motor Configuring Settings Use one of these methods to set torque limits Individually set the four torq...

Page 938: ...age of the motor rated torque 200 0 300 Note When you use this method to set the torque limit it enables the lower torque limit Set H3 02 H3 06 or H3 10 10 15 MFAI Function Select Forward Reverse Rege...

Page 939: ...at start 1 0 1 0 Disabled There is torque limit at start without a delay time Use this setting to maximize the response time when sudden acceleration or deceleration at start is necessary 1 Enabled Th...

Page 940: ...r 3 ED installed on the heatsink 0 0 1 0 Disabled Disables braking resistor protection Use this setting for dynamic braking options that are not Yaskawa ERF series braking resistors 1 Enabled Enables...

Page 941: ...1 to H2 03 4D activates When the alarm is not output during deceleration the drive accelerates until it is at the frequency reference that was applicable before the alarm was turned off Figure 12 142...

Page 942: ...9 04B5 Output Ground Fault Detection Sets the function to enable and disable ground fault protection Determined by o2 04 0 1 0 Disabled The drive will not detect ground faults 1 Enabled If there is hi...

Page 943: ...ales representative for consultation before disabling this function at low speeds Frequent operation of drives under conditions of high output current in low speed ranges may shorten the service life...

Page 944: ...re that you do Rotational Auto Tuning and Line to Line Resistance Tuning correctly and then set L8 20 0 d5 01 1 Torque Control Selection Torque Control L3 11 1 Overvoltage Suppression Select Enabled D...

Page 945: ...bient temperature 0 IP20 OpenChassis Enc Ex Heatsink Use this setting to install an IP20 UL Open Type drive or when the heatsink cooling fin is outside of the enclosure panel Make sure that there is 3...

Page 946: ...When operation starts the drive automatically decreases the carrier frequency When the time set in L8 40 is expired the carrier frequency returns to the value set in C6 02 Carrier Frequency Selection...

Page 947: ...DBR units Without an internal braking transistor 1 Protection Enabled Prevents damage to the internal braking transistor when using a braking transistor or optional braking resistors These models have...

Page 948: ...ime the drive will wait to start baseblock after detecting LSo Low Speed Motor Step Out 1 0 s 0 0 10 0 s Set this parameter to 0 0 to disable the function L8 94 Low Speed Pull out Detect Level No Hex...

Page 949: ...ion Default Range n1 02 0581 Expert Hunting Prevention Gain Setting Sets the performance of the hunting prevention function Usually it is not necessary to change this parameter 1 00 0 00 2 50 Adjust t...

Page 950: ...et this parameter to 1 to suppress motor vibrations caused by leakage current when the wiring distance is long n1 13 DC Bus Stabilization Control No Hex Name Description Default Range n1 13 1B59 Exper...

Page 951: ...If you set n1 01 2 and you cannot suppress hunting increase the value set in this parameter in 100 ms increments n1 20 Voltage Calibration Duration No Hex Name Description Default Range n1 20 1588 Ex...

Page 952: ...etting 750 ms 0 2000 ms Adjust this parameter in these conditions If the drive detects ov Overvoltage when acceleration stops under high inertia loads increase the setting value in 50 ms increments If...

Page 953: ...the drive will detect oPE03 Multi Function Input Setting Err Overexcitation Deceleration Overexcitation deceleration quickly decelerates motors without braking resistors This lets you stop a motor mo...

Page 954: ...ct ov DC Bus Overvoltage during high slip braking set this parameter to a low value If the motor current increases during high slip braking decrease the setting value to prevent burn damage in the mot...

Page 955: ...onic signals during overexcitation deceleration 0 0 1 Enable this parameter to set a shorter deceleration time Note If you frequently use overexcitation deceleration on a motor the motor loss will inc...

Page 956: ...61 Low Speed Comp Frequency Level No Hex Name Description Default Range n4 61 1B81 Low Speed Comp Frequency Level Sets a frequency at which the settings n4 60 Motoring Low Speed Comp Gain and n4 62 Re...

Page 957: ...No Hex Name Description Default Range n4 66 1B86 Flux Estimate Response Low Freq Sets the responsiveness of the magnetic flux estimation in low speed ranges where 0 the output frequency which is n4 67...

Page 958: ...1 1B8B Expert Flux Estimation Method Sets the flux estimation method Usually it is not necessary to change this setting 0 0 1 0 Method 1 1 Method 2 n4 72 Speed Feedback Mode No Hex Name Description De...

Page 959: ...erexcitation could occur and overheat the motor n5 Feed Forward Control Feed forward control increases the responsiveness of acceleration and deceleration as specified by the speed reference Increase...

Page 960: ...eed Forward Control Selection No Hex Name Description Default Range n5 01 05B0 Feed Forward Control Selection Sets the feed forward function 0 0 1 0 Disabled 1 Enabled n5 02 Motor Inertia Acceleration...

Page 961: ...lues n5 03 Feed Forward Control Gain No Hex Name Description Default Range n5 03 05B2 Feed Forward Control Gain Sets the ratio between load inertia and motor inertia Inertia Tuning automatically sets...

Page 962: ...justs the motor line to line resistance during run This procedure is applicable for speed values 6 Hz and less It also adjusts the motor resistance value to increase the overload capacity in the low s...

Page 963: ...0 50 0 Hz n7 08 Speed Calculation Gain2 No Hex Name Description Default Range n7 08 3118 Expert Speed Calculation Gain2 Sets the speed calculation gain during a speed search 25 0 Hz 1 0 50 0 Hz Note...

Page 964: ...tance TemperatureCorrection Sets the function to adjust for changes in the motor resistance value caused by changes in the temperature 1 0 to 2 0 Invalid 1 Valid Only 1 time 2 Valid Every time Note Fo...

Page 965: ...rotors Note If the motor oscillates at the time of the polar attraction increase the value in 0 5 s increments If the value is too high the drive can detect oL2 Drive Overloaded n8 04 Pole Alignment T...

Page 966: ...setting 0 0 ms 0 0 100 0 ms n8 25 ACR q Limit PoleEst No Hex Name Description Default Range n8 25 0558 Expert ACR q Limit PoleEst Sets the q axis limit of the current regulator when the drive estimate...

Page 967: ...current 1 High Frequency Injection Injects high frequency to detect the rotor position This setting can cause a loud excitation sound when the motor starts Note When you set this to 1 do High Frequenc...

Page 968: ...mation Usually it is not necessary to change this setting 0 10 s 0 00 9 99 s Note Set n8 35 1 Initial Pole Detection Method High Frequency Injection or n8 57 1 HFI Overlap Selection Enabled to enable...

Page 969: ...t Range n8 49 053C Heavy Load Id Current Sets the d axis current to that the drive will supply to the motor to run it at a constant speed with a heavy load Considers E5 03 PM Motor Rated Current FLA t...

Page 970: ...d Inertia Ratio Sets the ratio between motor inertia and machine inertia 0 0 3 Adjust in the following situations If torque and speed response is unsatisfactory gradually increase the setting from 0 I...

Page 971: ...hen n8 57 0 you cannot set E1 09 Minimum Output Frequency 1 20 of the value of E1 06 Base Frequency 1 Enabled The speed control range changes to 1 100 to give sufficient speed detection at low speeds...

Page 972: ...P Gain No Hex Name Description Default Range n8 69 065D Expert Speed Observer Control P Gain Usually it is not necessary to change this setting Sets the Proportional gain that the drive uses for speed...

Page 973: ...oad Iq Level n8 75 the drive will detect oPE08 Parameter Selection Error The change is linear between n8 74 and n8 75 and the level of the pull in current from n8 48 to n8 78 Medium Load Id Current n8...

Page 974: ...s and finds the polarity of the magnetic poles When A1 02 7 Control Method Selection CLV PM the drive finds the polarity of the magnetic poles only at the first startup Check monitor U6 57 PolePolarit...

Page 975: ...up Restore o3 06 Auto Parameter Backup Selection o3 07 Auto Parameter Backup Interval o4 22 Time Format o4 23 Date Format o4 24 bAT Detection Selection o5 01 Log Start Stop Selection o5 02 Log Samplin...

Page 976: ...Drive Mode For example to show U1 05 Motor Speed set o1 01 105 Note The monitors that you can select are different for different control methods o1 02 Monitor Selection at Power up No Hex Name Descri...

Page 977: ...o1 10 is the value when you remove the decimal point from the maximum output frequency Parameter o1 11 is to the number of digits after the decimal point in the maximum output frequency To display a m...

Page 978: ...Units Decimal Position No Hex Name Description Default Range o1 11 0521 User Units Decimal Position Sets the number of decimal places for frequency reference and monitor values Determined by o1 03 0 3...

Page 979: ...Backlight ON OFF Selection No Hex Name Description Default Range o1 37 11BA RUN LCD Backlight ON OFF Selection Sets the automatic shut off function for the LCD backlight 0 0 1 Note Use o1 36 LCD back...

Page 980: ...s only available when using an LCD keypad 0 0 3 0 Custom Monitor 1 Bar Graph 2 Analog Gauge 3 Trend Plot o1 41 1st Monitor Area Selection No Hex Name Description Default Range o1 41 11C1 RUN 1st Monit...

Page 981: ...as a trend plot This parameter is only available when using an LCD keypad 100 0 300 0 300 0 o1 48 Trend Plot 1 Scale Maximum Value No Hex Name Description Default Range o1 48 11C8 RUN Trend Plot 1 Sc...

Page 982: ...1 as an analog meter This parameter is only available when using an LCD keypad 100 0 0 0 100 0 o1 58 Motor Power Unit Selection No Hex Name Description Default Range o1 58 3125 Motor Power Unit Selec...

Page 983: ...start to run The drive cannot operate because the Run command is not enabled b1 07 1 Accept Existing RUN Command When the Run command is active the drive will start to run immediately when the mode s...

Page 984: ...rectly it will decrease drive performance cause the protection function to operate incorrectly and cause damage to the drive Note When the setting value of o2 04 changes related parameter setting valu...

Page 985: ...the cable while the keypad is the Run command source 1 0 1 This parameter continues to operate if the keypad installed to the drive becomes disconnected This parameter is enabled in these conditions W...

Page 986: ...able Status Ring Keypad LED 1 LED Status Ring Disable 2 Keypad LED Light Disable o2 26 Alarm display at ext 24V power No Hex Name Description Default Range o2 26 1563 Alarm display at ext 24V power Wh...

Page 987: ...Allowed Selection Sets the copy function when o3 01 1 Copy Keypad Function Selection Backup drive keypad 0 0 1 Note When you select Parameter Backup on the keypad menu screen to do the backup functio...

Page 988: ...ange o3 07 0BDF Auto Parameter Backup Interval Sets the interval at which the automatic parameter backup function saves parameters from the drive to the keypad 1 0 3 The drive saves parameter settings...

Page 989: ...ntenance Setting Sets the U4 05 CapacitorMaintenance monitor value 0 0 150 When you replace a drive set o4 05 0 to reset U4 05 When the o4 05 setting changes the count of U4 05 starts again as specifi...

Page 990: ...will not reset U4 10 and U4 11 0 No Reset Keeps the monitor values for U4 10 and U4 11 1 Reset Resets the values of U4 10 and U4 11 After the reset the drive automatically resets o4 12 to 0 o4 13 RUN...

Page 991: ...nd the motor coasts to stop Fault relay output terminal MA MC activates and MB MC deactivates o5 Log Function The data log function saves drive status information as a CSV file in the micro SD memory...

Page 992: ...r of rows changes when the number of selected monitors change First row Drive information Second row Log data information Third row Log data 1 Log data 2 Log data 3 Last row Log data n First Row Drive...

Page 993: ...itor number selected by o5 12 Log Monitor Data 1 23 Monitor number 10 4 Unit code and number of decimal places used for the monitor selected with o5 12 24 to 27 Reserved 4 28 File number 6 Row number...

Page 994: ...Name Description Default Range o5 02 1552 RUN Log Sampling Interval Sets the data log sampling cycle This parameter is only available when using an LCD keypad 100 ms 100 60000 ms o5 03 Log Monitor Dat...

Page 995: ...to log For example to show U1 08 Output Power set o5 07 108 When it is not necessary to set a data log monitor set this parameter to 000 o5 08 Log Monitor Data 6 No Hex Name Description Default Settin...

Page 996: ...er is only available when using an LCD keypad 000 000 101 999 Note Set the U monitor number you want to log For example to display U1 01 Frequency Reference set o5 11 101 When it is not necessary to s...

Page 997: ...vector control may be lower than the base frequency of general purpose motors which is 50 Hz or 60 Hz In such cases this lower frequency is used as the value for E1 06 Base Frequency and E1 04 Maximu...

Page 998: ...motor nameplate is not available enter approximately 90 of the motor rated voltage If the drive input power supply voltage is low enter approximately 90 of the input voltage When the input power supp...

Page 999: ...d Current Set the no load current shown on the motor test report If the motor test report is not available do not change this parameter T1 10 Motor Rated Slip Frequency No Hex Name Description Default...

Page 1000: ...ge value If you do not know the no load voltage do not change from the initial value T1 03 0 85 200 V Class 0 0 255 0 V 400 V Class 0 0 510 0 V Note To get the same qualities as a Yaskawa 1000 series...

Page 1001: ...Motor Rated Power No Hex Name Description Default Range T2 04 0730 PM Motor Rated Power Uses the units set in o1 58 Motor Power Unit Selection to set the PM motor rated output power Determined by o2 0...

Page 1002: ...or q Axis Inductance Sets the q Axis inductance of the motor on a per phase basis Determined by T2 02 0 00 600 00 mH T2 13 Back EMF Units Selection No Hex Name Description Default Range T2 13 0755 Bac...

Page 1003: ...Loop Tuning Selection No Hex Name Description Default Range T3 00 1198 Control Loop Tuning Selection Sets the type of Control Auto Tuning 0 0 3 0 Inertia Tuning 1 ASR Speed Regulator 2 Deceleration Ra...

Page 1004: ...can cause oscillation T4 EZ Tuning Use T4 parameters to input the data necessary for motor parameter Auto Tuning when A1 02 8 Control Method Selection EZ Vector Control These two modes are available T...

Page 1005: ...ss 230 0 V 400 V 460 0 V 200 V Class 0 0 255 0 V 400 V Class 0 0 510 0 V T4 07 Motor Rated Current No Hex Name Description Default Range T4 07 3136 Motor Rated Current Sets the rated current A of the...

Page 1006: ...s 1003 ASR tuning 195 Induction Motor 191 Induction Motor Parameters 997 Inertia Tuning 195 PM Motor Parameters 1000 PM Motors 192 Precautions 197 Precautions to Note before ASR Tuning 199 Precautions...

Page 1007: ...DC Injection Braking Parameter 671 DC link choke Wiring 120 Deceleration time Parameter 711 Unit of measurement setting 714 Delete Delete Backed up Parameters 169 Derating Altitude 451 Ambient Temper...

Page 1008: ...ion Parameter 780 End1 353 End2 353 End3 353 End4 353 End5 353 End6 353 End7 353 End8 354 End9 354 Energy saving control Parameter 704 Enter command 282 EP24v 341 Er 01 354 Er 02 354 Er 03 354 Er 04 3...

Page 1009: ...Motor Auto Tuning 191 Inertia Tuning 195 Precautions 199 Input Phase Detection Protective function 941 Input voltage Parameter 760 Inspection Drive 374 Installation Front cover 46 Keypad 39 Terminal...

Page 1010: ...BUS Modbus Communications Parameter 887 Serial communication terminals 96 microSD card Disposal 429 Insertion slot 135 Mid point B frequency Motor 2 parameters 771 Parameter 766 Mid point B voltage Mo...

Page 1011: ...ameters induction motors 767 Leakage Inductance 769 Line to Line Resistance 768 Motor Iron Loss 769 Motor Iron Core Saturation Coefficient 1 769 Motor Iron Core Saturation Coefficient 2 769 Motor rate...

Page 1012: ...941 PGo Detection time 784 Fault 333 Minor Fault 345 Operation Selection after Detection 781 PGoH Detection level 787 Fault 334 Level detection PG1 785 Level detection PG2 786 Minor Fault 345 Phase O...

Page 1013: ...eration 177 Set time Operation 177 Setup Wizard Operation 179 Short Circuit Braking Parameter 671 Side by side Derating 945 Simple Positioning Stop 751 Slip compensation Parameter 717 Softcharge Relay...

Page 1014: ...Parameter 931 Unit of measurement setting Acceleration and deceleration times 714 Unit selector 982 Up 2 command Parameter 746 751 Up command 830 831 Parameter 746 751 USB port 135 Connecting a PC 106...

Page 1015: ...Date of Publication Revision Number Section Revised Content June 2019 1 All Revision Reviewed and corrected entire documentation 1 2 5 8 10 12 Addition Protection design added along with correspondin...

Page 1016: ...O DO BRASIL LTDA 777 Avenida Piraporinha Diadema S o Paulo 09950 000 Brasil Phone 55 11 3585 1100 http www yaskawa com br In the event that the end user of this product is to be the military and said...

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