YASKAWA GA800 Series, Maintenance & Troubleshooting

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Startup
Procedure
and
T
est
Run
6
6.11 Test Run Checklist
YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting 507
6.11 Test Run Checklist
Examine the items in this checklist and check each item before a test run.
Checked No. Description
1 Correctly install and wire the drive as specified by this manual.
2 Energize the drive.
3 Set the voltage for the power supply in E1-01 [Input AC Supply Voltage] .
Check the applicable items as specified by your control method.
WARNING! Sudden Movement Hazard. Correctly wire the start/stop and safety circuits before you energize the drive. If you
momentarily close a digital input terminal, it can start a drive that is programmed for 3-Wire control and cause serious injury or death
from moving equipment.
Table 6.25 V/f Control [A1-02 = 0] and Closed Loop V/f Control [A1-02 = 1]
Checked No. Description
4
Select the best V/f pattern for your application and motor characteristics.
Example: For a motor with a rated frequency of 60 Hz, set E1-03 = 1 [V/f Pattern Selection = Const Trq, 60Hz base, 60Hz max] as a standard V/f
pattern.
Table 6.26 Closed Loop V/f Control [A1-02 = 1]
Checked No. Description
5
Set F1-01 [Encoder 1 Pulse Count (PPR)] correctly and make sure that encoder pulse counting direction is correct.
6
Set C5-01 [ASR Proportional Gain 1] and C5-02 [ASR Integral Time 1] .
Table 6.27 Open Loop Vector Control [A1-02 = 2] or Closed Loop Vector Control [A1-02 = 3]
Checked No. Description
7
Decouple motor shafts and machines.
8
Refer to the information on the motor nameplate and set this data correctly:
• Motor rated power (kW) to T1-02
• Motor rated voltage (V) to T1-03
• Motor rated current (A) to T1-04
• Motor base frequency (Hz) to T1-05
• Number of motor poles to T1-06
• Motor base speed (min -1 ) to T1-07
9
Do Rotational Auto-Tuning.
Table 6.28 Closed Loop Vector Control [A1-02 = 3]
Checked No. Description
10
Set F1-01 [Encoder 1 Pulse Count (PPR)] and F1-05 [Encoder 1 Rotation Selection] .
11 Set C5-01 [ASR Proportional Gain 1] and C5-02 [ASR Integral Time 1] .
Table 6.29 PM Open Loop Vector Control [A1-02 = 5]
Checked No. Description
12
Set E5-01 through E5-24 [PM Motor Settings] .
Table 6.30 PM Advanced Open Loop Vector [A1-02 = 6]
Checked No. Description
13
Set E5-01 through E5-24 [PM Motor Settings] .
14
Set C5-01 [ASR Proportional Gain 1] and C5-02 [ASR Integral Time 1] .
Table 6.31 PM Closed Loop Vector Control [A1-02 = 7]
Checked No. Description
15
Set E5-01 through E5-24 [PM Motor Settings] .
16
Set C5-01 [ASR Proportional Gain 1] and C5-02 [ASR Integral Time 1] .