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YASKAWA GA800 Series Maintenance & Troubleshooting Download Page 148

3.1 Section Safety

148

YASKAWA

TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting

3.1

Section Safety

DANGER

Do not ignore the safety messages in this manual.

If you ignore the safety messages in this manual, it will cause serious injury or death. The manufacturer is not
responsible for injuries or damage to equipment.

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Summary of Contents for GA800 Series

Page 1: ...AC Drive for Industrial Applications Maintenance Troubleshooting Catalog Code GA80Uxxxxxxxx Three Phase 200 V Class 1 to 150 HP Three Phase 400 V Class 1 to 600 HP 6 Phase 12 Pulse 400 V Class 75 to...

Page 2: ...This Page Intentionally Blank 2 YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance Troubleshooting...

Page 3: ...ble Parts 25 Part Replacement Guidelines 25 Monitors that Display the Lifespan of Drive Components 26 Alarm Outputs for Maintenance Monitors 26 Related Parameters 26 1 4 Replace Cooling Fans and Circu...

Page 4: ...peed Is Not Stable When Using a PM Motor 143 There Is Too Much Motor Oscillation and the Rotation Is Irregular 143 Deceleration Takes Longer Than Expected When Dynamic Braking Is Enabled 143 There Is...

Page 5: ...Motor 2 Parameters 180 E5 PM Motor Settings 181 E9 Motor Setting 181 3 9 F Options 183 F1 Encoder Option Setup 183 F2 Analog Input Option 185 F3 Digital Input Option 186 F4 Analog Output Option 187 F...

Page 6: ...17 U Monitors 256 U1 Operation Status Monitors 256 U2 Fault Trace 258 U3 Fault History 261 U4 Maintenance Monitors 262 U5 PID Monitors 266 U6 Operation Status Monitors 266 U8 DriveWorksEZ Monitors 26...

Page 7: ...55 Wire Selection 356 Main Circuit Terminal and Motor Wiring 369 Protection of Main Circuit Terminals 374 6 Phase 12 Pulse Rectification 374 5 4 Main Circuit Terminal Block Wiring Procedure 377 Wire t...

Page 8: ...st 425 5 18 Motor Application Precautions 427 Precautions for Existing Standard Motors 427 Precautions for PM Motors 428 Precautions for Specialized Motors 428 Notes on the Power Transmission Mechanis...

Page 9: ...pecific Applications Application Presets 487 6 8 Auto Tuning 489 Auto Tuning for Induction Motors 489 Auto Tuning for Motor Parameters for PM Motor 490 Auto Tuning in EZ Open Loop Vector Control Metho...

Page 10: ...rent Values 526 Derating Depending on Ambient Temperature 531 Altitude Derating 533 7 9 Drive Exterior and Mounting Dimensions 534 Drive Models and Exterior and Mounting Dimensions 534 IP00 IP20 UL Op...

Page 11: ...ecautions for the use of this product Failure to obey these precautions can cause serious injury or death or damage to the product or related devices and systems Yaskawa must not be held responsible f...

Page 12: ...rt Before You Call Please have the following information available Model and spec number of the unit Serial Number Failure Information fault and alarm codes descriptions Application which the product...

Page 13: ...er Association DeviceNet is a registered trademark of Open DeviceNet Vendor Association Inc ODVA EtherCAT is a registered trademark of Beckhoff Automation GmbH EtherNet IP is a registered trademark of...

Page 14: ...of the drive Replace covers and shields before operation Use options and drives only as specified by the instructions The figures in this manual are examples only All figures do not apply to all prod...

Page 15: ...not responsible for modifications of the product made by the user Only let approved personnel install wire maintain examine replace parts and repair the drive If personnel are not approved it can caus...

Page 16: ...erate a drive or connected equipment that has damaged or missing parts You can cause damage to the drive and connected equipment Do not use steam or other disinfectants to fumigate wood for packaging...

Page 17: ...ion of authentication measures the encryption of data the installation of antivirus programs etc to protect the product the network its system and the interface against all types of security breaches...

Page 18: ...i 2 Using the Product Safely 18 YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance Troubleshooting...

Page 19: ...information about how to examine and maintain drives in use how to replace cooling fans and other parts and how to store drives 1 1 Section Safety 20 1 2 Inspection 22 1 3 Maintenance 25 1 4 Replace...

Page 20: ...ields before you operate the drive Use the drive only as specified by the instructions Some figures in this section include drives without covers or safety shields to more clearly show the inside of t...

Page 21: ...it can burn you NOTICE Damage to Equipment When you touch the drive and circuit boards make sure that you observe correct electrostatic discharge ESD procedures If you do not follow procedures it can...

Page 22: ...on Area Inspection Points Corrective Action Checked Motor Examine for unusual oscillation or noise coming from the motor Check the load coupling Measure motor vibration Tighten all loose components Co...

Page 23: ...on from too much heat If there is discoloration in the option check to make sure that the wiring is not damaged A small quantity of discoloration is not a problem Electrolytic Capacitor Examine for le...

Page 24: ...ive Action Checked General Make sure that the keypad shows the data correctly Examine for dust or other unwanted material that collected on components in the area Make sure that the expected lifespan...

Page 25: ...Cooling fan circulation fan Keypad Note Make sure that you use a keypad that has a flash number of 1004 or later Keypads that have a flash number of 1003 or earlier will not show characters correctly...

Page 26: ...ble Solutions MFDO Setting Value in H2 xx LT 1 Cooling Fan Maintenance Time The cooling fan is at 90 of its expected performance life Replace the cooling fan then set o4 03 0 Fan Operation Time Settin...

Page 27: ...bleshooting 27 No Name Function o4 07 Softcharge Relay Maintenance Set Sets as a percentage the value from which to start the count for the soft charge bypass relay maintenance time o4 09 IGBT Mainten...

Page 28: ...1 Procedure A 28 4018 4023 2 Procedure B 30 4031 4060 2 Procedure C 33 4075 4168 T103 T168 2 Procedure D 35 4208 4302 T208 T302 2 Procedure E 37 4371 T371 2 1 Procedure F 40 4414 T414 3 1 Procedure F...

Page 29: ...left and right sides of it and pull up A Fan finger guard Figure 1 1 Remove the Fan Finger Guard 2 Pull the cooling fan straight up from the drive Disconnect the relay connector and remove the fan fr...

Page 30: ...ect or disconnect wiring on an energized drive Before servicing disconnect all power to the equipment and wait for the time specified on the warning label at a minimum The internal capacitor stays cha...

Page 31: ...de of the fan finger guard and pull up A Fan finger guard Figure 1 7 Remove the Fan Finger Guard 2 Pull the cooling fans straight up from the drive Disconnect the relay connectors and remove the fans...

Page 32: ...drive Figure 1 10 Install the Cooling Fans 3 Put the cables in the recess of the drive A Front of drive B Space for cables 1 Figure 1 11 Put the Cables and Connectors in the Drive Recess 1 Make sure...

Page 33: ...F remove the covers before measuring for dangerous voltages to make sure that the drive is safe If you do work on the drive when it is energized it will cause serious injury or death from electrical s...

Page 34: ...16 Connect the Relay Connectors 2 Align the notches on the fans with the pins on the drive and install the cooling fans in the drive A Notch on fan B Alignment pins on drive C Front of drive Figure 1...

Page 35: ...e covers before measuring for dangerous voltages to make sure that the drive is safe If you do work on the drive when it is energized it will cause serious injury or death from electrical shock CAUTIO...

Page 36: ...removal procedure for fan installation 1 Connect the relay connectors between the drive and cooling fans Figure 1 22 Connect the Relay Connectors 2 Align the notches on the fans with the pins on the d...

Page 37: ...servicing disconnect all power to the equipment and wait for the time specified on the warning label at a minimum The internal capacitor stays charged after the drive is de energized The charge indica...

Page 38: ...the back side of the guard A Fan finger guard Figure 1 26 Remove the Fan Finger Guard 2 Pull the cooling fans straight up from the drive Disconnect the relay connectors and remove the fans from the d...

Page 39: ...C Front of drive Figure 1 29 Install the Cooling Fans 3 Put the cables and connectors in the recess of the drive A Front of drive B Space for cables 1 Figure 1 30 Put the Cables and Connectors in the...

Page 40: ...gerous voltages to make sure that the drive is safe If you do work on the drive when it is energized it will cause serious injury or death from electrical shock CAUTION Burn Hazard Do not touch a hot...

Page 41: ...lation Reverse the removal procedure for fan installation 1 Connect the relay connectors between the drive and cooling fans Figure 1 35 Connect the Relay Connectors 2 Align the notches on the fans wit...

Page 42: ...nd Connectors in the Drive Recess 1 Make sure that the cables and connectors are in the correct space 4 Hold the fan finger guards at an angle and put the connector tabs on the fan finger guards into...

Page 43: ...Time Setting 0 h to reset the fan operation time Circulation Fan Removal Remove the drive cover before you start this procedure CAUTION Crush Hazard Loosen the cover screws Do not fully remove them I...

Page 44: ...s Figure 1 41 Slide the Fan Unit 3 Disconnect the relay connector and remove the fan unit Figure 1 42 Remove the Fan Unit 4 Remove the screws that safety the circulation fan and remove the fan A Circu...

Page 45: ...fan unit base then use the screws to safety it Tighten the screws to a correct tightening torque 0 98 N m to 1 33 N m 8 67 lbf in to 11 77 lbf in A Circulation fan B Fan unit base C Alignment pin on...

Page 46: ...when the DC bus voltage decreases below 50 Vdc When all indicators are OFF remove the covers before measuring for dangerous voltages to make sure that the drive is safe If you do work on the drive wh...

Page 47: ...the fan connectors A Fan unit B Fan connectors C Fan cable Figure 1 49 Remove the Fan Cable 3 Loosen the screws that safety the fan unit and slide the slide panel to the left Note To remove the fan u...

Page 48: ...he same time Figure 1 51 Remove the Fan Unit 5 Unplug the relay connectors remove the screws that safety the cooling fans and circulation fan and then remove the fans A Cooling fans B Relay connectors...

Page 49: ...pins on the fan unit base with the notches on the fans and put the fans in the fan unit base then use the screws to safety them Tighten the screws to a correct tightening torque 0 98 N m to 1 33 N m...

Page 50: ...55 Put the Cables and Connectors in the Drive Recess 4 Put the fan unit into the specified location Figure 1 56 Install the Fan Unit 5 Slide the fan unit to the right and use the screws to safety it t...

Page 51: ...nnectors A Fan unit B Fan connectors C Fan cable Figure 1 58 Connect Cooling Fan Connectors 7 Install the drive cover 8 Energize the drive and set o4 03 0 Fan Operation Time Setting 0 h to reset the f...

Page 52: ...ectors A Fan connectors B Fan cables C Circuit board cooling fan units Figure 1 59 Unplug the Fan Cables 2 Loosen the screws that safety the circuit board cooling fan unit and slide the circuit board...

Page 53: ...e fan unit base with the notch on the fan and put the circuit board cooling fan in the fan unit then use the screws to safety the circuit board cooling fan to the fan unit base Tighten the screws to a...

Page 54: ...warning label at a minimum The internal capacitor stays charged after the drive is de energized The charge indicator LED extinguishes when the DC bus voltage decreases below 50 Vdc When all indicators...

Page 55: ...ve them If you fully remove the cover screws the terminal cover can fall and cause moderate injury 2 Unplug the fan cables from the fan connectors A Fan unit B Fan connectors C Fan cable Figure 1 66 U...

Page 56: ...e 1 68 Remove the Fan Unit 5 Unplug the relay connector remove the screws that safety the cooling fans and circulation fan and then remove the fans A Cooling fans B Relay connectors C Fan unit base D...

Page 57: ...pins on the fan unit base with the notches on the fans and put the fans in the fan unit base then use the screws to safety them Tighten the screws to a correct tightening torque 0 98 N m to 1 33 N m...

Page 58: ...72 Put the Cables and Connectors in the Drive Recess 4 Put the fan unit into the specified location and use screws to safety it to the drive Tighten the screws to a correct tightening torque Screws in...

Page 59: ...ration time Circuit Board Cooling Fan Removal Remove the drive cover before you start this procedure CAUTION Crush Hazard Loosen the cover screws Do not fully remove them If you fully remove the cover...

Page 60: ...rd cooling fans and remove the fans A Circuit board cooling fan B Fan unit base Figure 1 78 Remove the Circuit Board Cooling Fans Circuit Board Cooling Fan Installation Reverse the removal procedure t...

Page 61: ...se C Alignment pin on fan unit base Figure 1 79 Install the Circuit Board Cooling Fan 2 Put the circuit board cooling fan unit into the specified location and use screws to safety it to the drive Tigh...

Page 62: ...Fans and Circulation Fans 62 YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance Troubleshooting 4 Install the drive cover 5 Energize the drive and set o4 03 0 Fan Operation Time Setting 0 h to reset the...

Page 63: ...dc When all indicators are OFF remove the covers before measuring for dangerous voltages to make sure that the drive is safe If you do work on the drive when it is energized it will cause serious inju...

Page 64: ...y can cause damage to the terminal screws If you damage a terminal screw contact Yaskawa or your nearest sales representative Figure 1 83 Permitted Angle Put the bit all the way into the hex socket to...

Page 65: ...31 0 lbf in 2 3 M8 Bit SF BIT HEX 6 50 PHOENIX CONTACT 8 12 N m 70 8 106 2 lbf in 2 3 M10 Bit SF BIT HEX 8 50 PHOENIX CONTACT 12 14 N m 106 2 123 9 lbf in 2 3 1 When wiring drive models 2056 4089 and...

Page 66: ...uit terminal block screws to fully open the terminal block opening Note The terminal block openings ship from the factory as fully open Figure 1 89 Loosen Terminal Block Screws 3 Put wires with prepar...

Page 67: ...terminal If you clip areas that do not apply to wired terminals the protective enclosure will not keep its IP20 protective level Be careful when clipping the cutaway section of the wiring cover as the...

Page 68: ...erminal block Tighten the screws to a correct tightening torque M3 screws 0 5 N m to 0 6 N m 4 4 lbf in to 5 3 lbf in Figure 1 95 Safety the Terminal Block 3 Install the front cover and the keypad to...

Page 69: ...a fire NOTICE Damage to Equipment The keypad battery stays in use after you de energize the drive When you will keep the drive de energized for long periods of time remove the battery from the keypad...

Page 70: ...YAIGA8001B GA800 Drive Maintenance Troubleshooting A Battery Figure 1 97 Insert the New Battery 5 Put the battery cover on the keypad and use a slotted screwdriver to turn the battery cover clockwise...

Page 71: ...ive Gas Do not keep the drive in locations with corrosive gas For example chemical plants refineries and sewage plants Salt Damage Do not keep the drive in salty locations For example locations near t...

Page 72: ...1 7 Storage Guidelines 72 YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance Troubleshooting...

Page 73: ...r Faults Alarms and Errors 76 2 3 List of Fault Minor Fault Alarm and Error Codes 77 2 4 Fault 83 2 5 Minor Faults Alarms 113 2 6 Parameter Setting Errors 124 2 7 Auto Tuning Errors 130 2 8 Backup Fun...

Page 74: ...problem contact Yaskawa before you energize the drive or peripheral devices If you do not fix the problem before you operate the drive or peripheral devices it can cause serious injury or death Only l...

Page 75: ...without a crane or hoist it can cause serious injury or death NOTICE Damage to Equipment When you touch the drive and circuit boards make sure that you observe correct electrostatic discharge ESD proc...

Page 76: ...alarm code and and ALM ERR on the LED Status Ring flash The drive will continue to operate the motor Some alarms let the user select a motor stopping method If the drive detects a minor fault the term...

Page 77: ...Option Communication Error Illuminated Fault 83 bUSy Busy Not an alarm 114 CALL 001D Serial Comm Transmission Error Flashing Alarm 114 CE 0014 Modbus Communication Error Flashing Alarm 114 CE 0021 Mod...

Page 78: ...Command Input Error Flashing Alarm 116 EF0 001A Option Card External Fault Flashing Alarm 116 EF0 0027 Option Card External Fault Illuminated Fault 91 EF1 0042 External Fault Terminal S1 Illuminated F...

Page 79: ...tion Error Flashing Auto Tuning Error 133 Er 16 Inertia ID Error Flashing Auto Tuning Error 133 Er 17 Reverse Prohibited Error Flashing Auto Tuning Error 133 Er 18 Back EMF Error Flashing Auto Tuning...

Page 80: ...213 oFb17 0218 Option Card Connection Error CN5 B Illuminated Fault 101 102 oFC00 0301 Option Not Compatible with Port Illuminated Fault 102 oFC01 0302 Option Fault Connection Error Illuminated Fault...

Page 81: ...Fault 107 oS 0010 Overspeed Flashing Alarm 120 oS 0018 Overspeed Illuminated Fault 107 ov 0002 Overvoltage Flashing Alarm 121 ov 0008 Overvoltage Illuminated Fault 108 ovEr Too Many Parameters Change...

Page 82: ...ated Fault 111 UL4 001F Undertorque Detection 2 Flashing Alarm 123 UL4 002A Undertorque Detection 2 Illuminated Fault 111 UL5 003E Mechanical Weakening Detection 2 Flashing Alarm 123 UL5 0045 Mechanic...

Page 83: ...verter Set L8 55 0 Internal DB TransistorProtection Disable The braking transistor in the drive is broken Replace the entire drive Note Do a Fault Reset to clear the fault Code Name Causes Possible So...

Page 84: ...eleration Times Set the frequency reference to the minimum output frequency and stop the Run command when the drive stops deceleration The drive is trying to ramp to stop a machine that cannot do ramp...

Page 85: ...s replace the control board or the drive For information about replacing the control board contact Yaskawa or your nearest sales representative Note Do a Fault Reset to clear the fault Fault trace is...

Page 86: ...ntact Yaskawa or your nearest sales representative Note Do a Fault Reset to clear the fault Fault trace is not available for these faults Code Name Causes Possible Solutions CPF13 Control Circuit Erro...

Page 87: ...ct Yaskawa or your nearest sales representative Note Do a Fault Reset to clear the fault Fault trace is not available for these faults Code Name Causes Possible Solutions CPF22 Control Circuit Error A...

Page 88: ...ntact Yaskawa or your nearest sales representative Note Do a Fault Reset to clear the fault Fault trace is not available for these faults Code Name Causes Possible Solutions CPF31 Control Circuit Erro...

Page 89: ...ame Causes Possible Solutions CPF39 Control Circuit Error A drive hardware problem occurred Re energize the drive If the fault stays replace the control board or the drive For information about replac...

Page 90: ...tly detected the motor magnetic pole position When U6 57 PolePolarityDeterVal 819 increase n8 84 Polarity Detection Current Consult the motor manufacturer for information about maximum setting values...

Page 91: ...e Name Causes Possible Solutions dWF2 DriveWorksEZ Fault 2 There was a fault in the DriveWorksEZ program Examine the DriveWorksEZ program and remove the cause of the fault This is not a drive fault No...

Page 92: ...H1 03 20 to 2B is set to MFDI terminal S3 but the terminal is not in use Correctly set the MFDI Note Do a Fault Reset to clear the fault Code Name Causes Possible Solutions EF4 External Fault Termina...

Page 93: ...g correctly Examine circulation fan operation Re energize the drive Examine U4 03 Cooling Fan Ope Time and U4 04 Cool Fan Maintenance If there is damage to the circulation fan or if the performance li...

Page 94: ...current on the output side of the drive Do a Fault Reset to clear the fault L5 08 Fault Reset Enable Select Grp2 disables the Auto Restart function Code Name Causes Possible Solutions HLCE High Level...

Page 95: ...is a protective function that stops the motor and stops the reverse run if a motor without a motor code incorrectly detects the initial polarity To quickly detect motor reversal decrease the values s...

Page 96: ...pecified by the PM motor For specialized motors refer to the motor test report and set E5 xx PM Motor Settings correctly If the drive detects the fault at start or in the low speed range 10 or less an...

Page 97: ...that the option card is correctly connected to the connector 3 If the problem continues replace the option card Note Do a Fault Reset to clear the fault Code Name Causes Possible Solutions oFA06 Opti...

Page 98: ...that the option card is correctly connected to the connector 3 If the problem continues replace the option card Note Do a Fault Reset to clear the fault Code Name Causes Possible Solutions oFA17 Opti...

Page 99: ...ption card is correctly connected to the connector 3 If the problem continues replace the option card Note Do a Fault Reset to clear the fault Code Name Causes Possible Solutions oFA37 Drive Receive T...

Page 100: ...o clear the fault Fault trace is not available for these faults Code Name Causes Possible Solutions oFb01 Option Fault Connection Error The option card connected to connector CN5 B was changed during...

Page 101: ...ion card is correctly connected to the connector 3 If the problem continues replace the option card Note Do a Fault Reset to clear the fault Code Name Causes Possible Solutions oFb13 Drive Receive Fra...

Page 102: ...ergize the drive 2 Make sure that the option card is correctly connected to the connector 3 If the problem continues replace the option card Note Do a Fault Reset to clear the fault Code Name Causes P...

Page 103: ...rd Note Do a Fault Reset to clear the fault Code Name Causes Possible Solutions oFC14 Drive Receive Abort Error A fault occurred in the option card 1 De energize the drive 2 Make sure that the option...

Page 104: ...t The load is too heavy Measure the output current Decrease the load Decrease the value set in C6 02 Carrier Frequency Selection The internal cooling fan of the drive stopped 1 Use the procedures in t...

Page 105: ...8 Mid Point A Voltage and E1 10 Minimum Output Voltage Note If the values set in E1 08 and E1 10 are too low the overload tolerance will decrease at low speeds Note When H3 02 H3 10 or H3 06 E MFAI Fu...

Page 106: ...ine the acceleration deceleration times and the motor start stop frequencies cycle times Increase the values set in C1 01 to C1 08 Acceleration Deceleration Times The V f pattern does not fit the moto...

Page 107: ...eset to clear the fault If the drive detects this fault it will operate the motor as specified by the Stopping Method set in L6 08 Code Name Causes Possible Solutions oL7 High Slip Braking Overload Th...

Page 108: ...charging the main circuit capacitor of the drive through the power supply 1 Examine the motor main circuit cable terminals and motor terminal box and then remove ground faults 2 Re energize the drive...

Page 109: ...put power stable Set L8 05 0 Input Phase Loss Protection Sel Disabled The main circuit capacitors have become unserviceable Examine the capacitor maintenance time in monitor U4 05 CapacitorMaintenance...

Page 110: ...mic Braking Transistor Fault The drive control circuit is damaged There is a malfunction in the internal braking transistor of the drive Re energize the drive If the fault stays replace the control bo...

Page 111: ...lue set in the torque limit is too small Adjust torque limit related parameters L7 01 to L7 04 The load torque is too large Decrease the load torque Noise interference along the encoder cable Isolate...

Page 112: ...ard contact Yaskawa or your nearest sales representative Note The drive detects this error if the DC bus voltage decreases below the level set in L2 05 Undervoltage Detection Lvl Uv1 while the drive i...

Page 113: ...blet and keypad Make sure that no device around the keypad uses the same radio bandwidth 2400 MHz to 2480 MHz and prevent radio interference Note The drive detects this error when you use the Bluetoot...

Page 114: ...Communication Error The communications cable wiring is incorrect Correct wiring errors There is a short circuit in the communications cable or the communications cable is not connected Repair short c...

Page 115: ...set in C1 01 to C1 08 Acceleration Deceleration Time The dEv detection level settings are incorrect Adjust F1 10 Speed Deviation Detection Level and F1 11 Speed Deviation Detect DelayTime The load is...

Page 116: ...ng method for this fault in F6 03 Comm External Fault EF0 Select Code Name Causes Possible Solutions EF1 External Fault Terminal S1 MFDI terminal S1 caused an external fault through an external device...

Page 117: ...ect the signal line to MFDI terminal S7 External Fault H1 07 2C to 2F is set to MFDI terminal S7 but the terminal is not in use Correctly set the MFDI Note If the drive detects this error the terminal...

Page 118: ...d acceleration time Increase the values set in C1 01 C1 03 C1 05 or C1 07 Acceleration Times until you get the necessary torque Increase the values set in C2 01 to C2 04 S Curve Characteristics until...

Page 119: ...aintenance Notification will be ON Code Name Causes Possible Solutions oH Heatsink Overheat The ambient temperature is high and the heatsink temperature is more than the L8 02 Overheat Alarm Level Mea...

Page 120: ...ault using L6 01 Torque Detection Selection 1 Code Name Causes Possible Solutions oL4 Overtorque 2 A fault occurred on the machine Example The machine is locked Examine the machine and remove the caus...

Page 121: ...ves The detection level is approximately 820 V for 400 V class drives If the drive detects this error the terminal set to H2 01 to H2 03 10 MFDO Function Select Alarm will activate Code Name Causes Po...

Page 122: ...stics Note If detected the terminal assigned to H2 01 to H2 03 10 MFDO Function Select Alarm will be ON Code Name Causes Possible Solutions STo Safe Torque OFF Safe Disable inputs H1 HC and H2 HC are...

Page 123: ...O Function Select Alarm will be ON If the drive detects this error it will operate the motor as specified by the Stopping Method set in L6 08 Code Name Causes Possible Solutions Uv Undervoltage The dr...

Page 124: ...Input Setting Err The settings for these parameters do not agree F3 10 to F3 25 Terminal D1 to DF Function Selection H1 01 to H1 08 Terminals S1 to S8 Function Selection H7 01 to H7 04 Virtual Multi F...

Page 125: ...B No option card is connected to the drive Connect an input option card to the drive These settings were entered while H1 xx 2 External Reference 1 2 Selection b1 15 1 Analog Input H3 02 0 Terminal A1...

Page 126: ...n energize the drive main circuit power supply Code Name Causes Possible Solutions oPE07 Analog Input Selection Error The settings for H3 02 H3 06 and H3 10 MFAI Function Select and H7 30 Virtual Anal...

Page 127: ...nt Magnet PM Synchronous Reluctance SynRM b3 24 2 Speed Search Method Selection Current Detection 2 When E9 01 1 or 2 set b3 24 1 Speed Estimation Code Name Causes Possible Solutions oPE09 PID Control...

Page 128: ...parameter settings After a momentary power loss drive operation will enable KEB when torque control is selected d5 01 1 or H1 xx 71 L2 01 3 4 5 Power Loss Ride Through Select Kinetic Energy Backup L2...

Page 129: ...H2 02 1xx Term M3 M4 Function Selection Inverse output of xx These two parameters are set at the same time H2 66 F Term M5 M6 Secondary Function Not Used H2 03 1xx Term M5 M6 Function Selection Invers...

Page 130: ...epair damaged motor wiring If you can uncouple the motor and load remove the motor from the machine and do Rotational Auto Tuning again Code Name Causes Possible Solutions End3 Rated Current Setting A...

Page 131: ...ull in and n8 57 0 Disabled Do not change the settings unless necessary Code Name Causes Possible Solutions Er 01 Motor Data Error The motor nameplate data entered during Auto Tuning is incorrect Make...

Page 132: ...amine and repair the motor wiring If the motor and machine are connected during Rotational Auto Tuning decouple the motor from the machinery Rotational Auto Tuning was done with a load that was more t...

Page 133: ...o Inertia Tuning If the error continues decrease the test signal frequency and do Inertia Tuning again Code Name Causes Possible Solutions Er 16 Inertia ID Error The inertia found by the drive was too...

Page 134: ...chine prevents reverse rotation disconnect the motor from the machinery set b1 04 0 Reverse Enabled then do Z Pulse Offset Tuning When tuning is complete set b1 04 1 Reverse Disabled If the machine do...

Page 135: ...any key on the keypad to clear an error Code Name Causes Possible Solutions CPyE Error Writing Data Parameter restore did not end correctly Restore the parameters Code Name Causes Possible Solutions C...

Page 136: ...s or drive capacity parameter settings are different between the keypad and the drive 1 Make sure that drive model and the value set in o2 04 Drive Model KVA Selection agree 2 Restore the parameters C...

Page 137: ...ut 2 Use monitor parameters U2 xx Fault Trace to show the fault code and data about the operating status of the drive immediately before the fault occurred 3 Use the information in the Troubleshooting...

Page 138: ...ote If the drive receives a Run command from a communication option or control circuit terminal the drive will not reset the fault Remove the Run command then try to clear the fault If you do a fault...

Page 139: ...ferent than the Controller Frequency Reference Command 143 The Motor Is Not Stable When Using a PM Motor 143 There Is Too Much Motor Oscillation and the Rotation Is Irregular 143 Deceleration Takes Lo...

Page 140: ...01 Frequency Reference Selection 1 correctly There is defective wiring in the control circuit terminals Correctly wire the drive control circuit terminals View U1 10 Input Terminal Status for input te...

Page 141: ...ration Selection Reverse Enabled The drive did not receive a Reverse run signal and 3 Wire sequence is selected Activate the terminals to which H1 xx 0 3 Wire Sequence is set and then enable reverse o...

Page 142: ...ence Examine the multi function input terminals to see if a frequency reference signal switch has been set Examine the low gain level set in H3 03 H3 11 H3 07 Terminal A1 A2 A3 Gain Setting if you use...

Page 143: ...l is active The Motor Speed Is Not Stable When Using a PM Motor Causes Possible Solutions E5 01 PM Motor Code Selection is set incorrectly Refer to Motor Performance Fine Tuning in the technical manua...

Page 144: ...ise filter to the input side of the drive power supply Connect a noise filter to the output side of the drive Isolate the control circuit wiring from the main circuit wiring Use a metal cable gland to...

Page 145: ...value at 0 Set the input level for the values relative to each other Reverse drive output frequency and speed detection When output frequency increases the sensor detects a speed decrease Set b5 09 1...

Page 146: ...aking an Audible Noise Causes Possible Solutions 100 of the rated output current of the drive was exceeded while operating at low speeds If the sound is coming from the motor set L8 38 0 Carrier Frequ...

Page 147: ...al Functions 197 3 11 L Protection Functions 225 3 12 n Special Adjustment 235 3 13 o Keypad Related Settings 243 3 14 q DriveWorksEZ Parameters 250 3 15 r DWEZ Connection 1 20 251 3 16 T Motor Tuning...

Page 148: ...intenance Troubleshooting 3 1 Section Safety DANGER Do not ignore the safety messages in this manual If you ignore the safety messages in this manual it will cause serious injury or death The manufact...

Page 149: ...ol The parameter is available when operating the drive with Open Loop Vector Control for PM The parameter is available when operating the drive with Advanced Open Loop Vector Control for PM The parame...

Page 150: ...der F2 Analog Input Option F3 Digital Input Option F4 Analog Output Option F5 Digital Output Option F6 Communication Options F7 Ethernet Options H1 Digital Inputs H2 Digital Outputs Parameters Name H3...

Page 151: ...Parameter List 3 3 3 Parameter Groups YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance Troubleshooting 151 Parameters Name U6 Operation Status Monitors Parameters Name U8 DriveWorksEZ Monitors...

Page 152: ...trol 2 0 8 A1 03 0103 Initialize Parameters Sets parameters to default values 0 No Initialization 1110 User Initialization 2220 2 Wire Initialization 3330 3 Wire Initialization 0 0 3330 A1 04 0104 Pas...

Page 153: ...Parameter 7 Sets the parameter number to be shown for number 7 of the User Custom Parameters under the main menu You can select a maximum of 32 parameters for the drive and set them to parameters A2 0...

Page 154: ...ion Disabled Manual Entry Required E2 01 Determined by A1 06 A2 22 011B User Parameter 22 Sets the parameter number to be shown for number 22 of the User Custom Parameters under the main menu You can...

Page 155: ...Selection Disabled Manual Entry Required Determined by A1 06 A2 31 0124 User Parameter 31 Sets the parameter number to be shown for number 31 of the User Custom Parameters under the main menu You can...

Page 156: ...otor Coasts 2 Operate at Minimum Frequency 3 Operate at Zero Speed 0 0 3 b1 06 0185 Digital Input Reading Sets the number of times that the drive reads the sequence input command to prevent malfunctio...

Page 157: ...cription Default Range b2 01 0189 DC Injection Zero SpeedThreshold Sets the frequency to start DC Injection Braking Short Circuit Braking or Zero Servo near the end of a stop ramp Note This parameter...

Page 158: ...n Current Level 1 Sets the level of current that flows to the motor during Speed Estimation Speed Search as a coefficient of the motor rated current Usually it is not necessary to change this setting...

Page 159: ...to 4302 T103 to T302 1 2360 2415 4371 to 4720 T371 to T720 2 E9 01 1 2 Permanent Magnet PM Synchronous Reluctance SynRM 1 When you set A1 02 8 and E9 01 1 or 2 also set b3 24 1 If b3 24 2 the drive wi...

Page 160: ...lation when A1 02 5 7 OLV PM CLV PM 5 0 20 0 20 0 b4 Timer Function No Hex Name Description Default Range b4 01 01A3 Timer Function ON Delay Time Sets the ON delay time for the timer input 0 0 s 0 0 3...

Page 161: ...Output Frequency A1 02 8 E9 02 Maximum Speed 100 0 0 0 100 0 b5 07 01AB RUN PID Offset Adjustment Sets the offset for the PID control output as a percentage of the Maximum Output Frequency Note Param...

Page 162: ...Enabled 0 00 0 00 100 00 b5 20 01E2 PID Unit Selection Sets the number of digits to set and show the PID setpoint 0 0 01Hz units 1 0 01 units 2 rev min 3 User Units 1 0 3 b5 34 019F RUN PID Output Low...

Page 163: ...02 8 EZOLV E1 04 Maximum Output Frequency A1 02 8 E9 02 Maximum Speed 0 00 0 00 100 00 b5 59 1183 RUN PID Setpoints 3 Sets the PID setpoint when H1 xx 3E or 3F MFDI Function Select PID Setpoint Selec...

Page 164: ...Sleep Mode 5 0 s 0 0 1000 0 s b5 94 0B94 RUN EZ Sleep Wake up Level Sets the level at which the drive resumes operation when exiting Sleep Mode 0 00 0 00 600 00 b5 95 0B95 EZ Sleep Wake up Mode Sets...

Page 165: ...Voltage Limit Sets the voltage limit for Search Operation as a percentage of the motor rated voltage 0 0 100 b8 16 01F8 Expert PM E Save Coefficient Ki Sets torque linearity This parameter uses the Ki...

Page 166: ...l Disable this to prioritize tracking related to fast load changes and prevent motor stall 0 Priority Drive Response 1 Priority Energy Savings 0 0 1 b8 50 0B0D Standby Mode Selection Sets the Standby...

Page 167: ...do KEB Auto Tuning the drive will automatically set C1 09 If you must not change the Fast Stop time do not do KEB Tuning 10 0 s 0 0 6000 0 s C1 10 0209 Accel Decel Time Setting Units Sets the setting...

Page 168: ...t Vout Modulation Limit Max Level Sets the modulation factor used with C3 18 Output Voltage Limit Level for the output voltage limit operation when C3 05 1 Output Voltage Limit Selection Enabled 100 0...

Page 169: ...he end of acceleration or at the start of deceleration 150 ms 0 10000 ms C4 07 0341 RUN Motor 2 Torque Compensation Gain Sets the gain for motor 2 torque compensation function when using the Motor Swi...

Page 170: ...ation Accel Decel Sets ASR integral operation during acceleration and deceleration 0 Disabled 1 Enabled Note If A1 02 0 Control Method Selection V f you must set H6 01 3 Terminal RP Pulse Train Functi...

Page 171: ...0001 kgm2 units setting range 0 0001 kgm2 to 6 0000 kgm2 2004 to 2021 4002 to 4012 0 001 kgm2 units setting range 0 001 kgm2 to 60 000 kgm2 2030 to 2211 4018 to 4103 T103 0 01 kgm2 units setting range...

Page 172: ...ier frequency Set C6 02 F Carrier Frequency Selection User Defined C6 03 to C6 05 to set this parameter Determined by C6 02 1 0 15 0 kHz C6 04 0226 Carrier Frequency Lower Limit Sets the lower limit o...

Page 173: ...6 RUN Reference 7 Sets the frequency reference in the units from o1 03 Frequency Display Unit Selection Note When A1 02 6 7 Control Method Selection AOLV PM CLV PM the drive changes o1 03 1 0 01 100 E...

Page 174: ...A1 02 6 7 Control Method Selection AOLV PM CLV PM the drive sets o1 03 1 0 01 100 E1 04 6 00 Hz 0 00 590 00 Hz d2 Reference Limits No Hex Name Description Default Range d2 01 0289 Frequency Reference...

Page 175: ...Down 2 Bias Step Frequency 0 00 before you set this parameter 0 Hold when Neither Up Down Closed 1 Reset when Neither Both Closed 0 0 1 d4 06 02AD Frequency Ref Bias Up Down 2 Saves the bias value fro...

Page 176: ...MFDI Function Selection Torque Control before you set this parameter 0 ms 0 1000 ms d5 08 02B5 Uni directional Speed Limit Bias Sets the direction of the speed limit reference to which Speed Limit Bi...

Page 177: ...ntage of the Maximum Output Frequency to add or subtract the set frequency to from the frequency reference Note Parameter A1 02 Control Method Selection selects which parameter is the maximum output f...

Page 178: ...m output frequency for the V f pattern Determined by A1 02 and E5 01 Determined by A1 02 and E5 01 E1 05 0304 Maximum Output Voltage Sets the maximum output voltage for the V f pattern 200 V Class 230...

Page 179: ...tion coefficient at 75 of the magnetic flux 0 75 E2 07 0 75 E2 09 0316 Expert Motor Mechanical Loss Sets the mechanical loss of the motor It is set as a percentage of E2 11 Motor Rated Power Usually i...

Page 180: ...g at the rated frequency and the no load voltage Determined by o2 04 C6 01 Less than 0 E4 01 E4 04 0324 Motor 2 Motor Poles Sets the number of poles for motor 2 4 2 120 E4 05 0325 Motor 2 Line to Line...

Page 181: ...al polarity estimation Usually it is not necessary to change this setting 0 Disabled 1 Enabled 0 0 1 E9 Motor Setting No Hex Name Description Default Range E9 01 11E4 Motor Type Selection Sets the typ...

Page 182: ...e Count Sets the number of motor poles 4 2 to 120 E9 09 11EC Motor Rated Slip Sets the motor rated slip 0 000 Hz 0 000 20 000 Hz E9 10 11ED Motor Line to Line Resistance Sets the line to line resistan...

Page 183: ...rspeed Detection Level Sets the detection level of oS Overspeed as a percentage when the maximum output frequency is 100 Note Parameter A1 02 Control Method Selection selects which parameter is the ma...

Page 184: ...2 Encoder PCB Port Select Sets the drive port to install the motor 2 encoder option card 0 CN5 C 1 CN5 B 1 0 1 F1 31 03B0 Encoder 2 Pulse Count PPR Sets the number of output pulses for each motor revo...

Page 185: ...tion Default Range F2 01 038F Analog Input Function Selection Sets the input method for the analog reference used with AI A3 0 3 Independent Channels 1 3 Channels Added Together 0 0 1 F2 02 0368 RUN A...

Page 186: ...ion when F3 01 8 Digital Input Function Selection Multi Function Digital Input F 1 19F F3 16 0BE9 Expert Terminal D6 Function Selection Sets the function for terminal D6 of the DI A3 option when F3 01...

Page 187: ...9 9 F4 05 0395 RUN Terminal V1 Bias Sets the bias of the monitor signal that is sent from terminal V1 When an output for monitoring items is 0 this parameter sets the analog signal output level from t...

Page 188: ...n Error Selection Sets the method to stop the motor or let the motor continue operating when the drive detects bUS Option Communication Error 0 Ramp to Stop 1 Coast to Stop 2 Fast Stop Use C1 09 3 Ala...

Page 189: ...eration and the number of connected slave drives 0 Disabled 1 Enabled 1 Slave Drives 2 Enabled 2 Slave Drives 3 Enabled 3 Slave Drives 4 Enabled 4 Slave Drives 0 0 to 4 F6 20 036B MECHATROLINK Station...

Page 190: ...32 03CD PROFIBUS DP Data Format Select Sets the data format of PROFIBUS DP communication Restart the drive after you change the parameter setting 0 PPO Type 1 Conventional 2 PPO bit0 3 PPO Enter 4 Co...

Page 191: ...External Fault when the drive does not receive data from the DeviceNet master 0 Enabled 1 Disabled No Fault Detection 2 Vendor Specific 3 RUN Forward 4 Reverse run 0 0 4 F6 55 03C6 DeviceNet Baud Rat...

Page 192: ...e drive after you change this parameter Note When F7 13 0 Address Mode at Startup Static Use parameters F7 01 to F7 04 IPAddress 1 to 4 to set the IP Address Be sure to set a different IP address for...

Page 193: ...ress of the connected network Note Set this parameter when F7 13 0 Address Mode at Startup Static 168 0 255 F7 11 03EF Gateway Address 3 Sets the third octet of the gateway address of the connected ne...

Page 194: ...Output Assembly 116 when you use an Ethernet IP option The drive writes the values from Output Assembly 116 to the MEMOBUS Modbus address register that is stored for each parameter The drive will not...

Page 195: ...e sent to Input Assembly 166 is not defined When you use a ProfiNet option set this parameter to set to configurable input 5 0 F7 38 037A Dynamic In Param 6 for CommCard Sets Input Assembly 166 when y...

Page 196: ...the MEMOBUS Modbus register 0 F7 73 078D PZD4 Read When you use a Profibus option sets the MEMOBUS Modbus address for PZD4 PPO input A value of 0 will disable the PZD4 PPO input load operation from t...

Page 197: ...n 2 Sets the second function for MFDI terminal S4 F 1 19F H1 25 0B74 Terminal S5 Function Selection 2 Sets the second function for MFDI terminal S5 F 1 19F H1 26 0B75 Terminal S6 Function Selection 2...

Page 198: ...how an oH2 External Overheat H1 XX B alarm when the input terminal is ON The alarm does not have an effect on drive operation C Analog Terminal Enable Selection Sets the command that enables or disabl...

Page 199: ...lected deceleration time Fault relay output terminal MA MC will turn ON and MB MC will turn OFF The drive always detects external faults whether the drive is stopped or running 22 External Fault NO Ru...

Page 200: ...l Sx and the output terminal set for Alarm H2 01 to H2 03 10 activates The drive continues operation Stopped drives will not detect external faults 30 PID Integrator Reset Sets the command to reset an...

Page 201: ...l Method Selection EZOLV this function is available with a PM motor 61 Speed Search from Fmax Sets the function to use an external reference to start speed search although b3 01 0 Speed Search Selecti...

Page 202: ...7C Short Circuit Braking N O Sets operation of Short Circuit Braking N O ON Short Circuit Braking is enabled OFF Normal operation Note When A1 02 8 Control Method Selection EZOLV this function is ava...

Page 203: ...activates retains the output frequency that was stored in the drive at the time of the pause and restarts motor operation 10B Overheat Alarm oH2 Sets the drive to display an oH2 Drive Overheat Warning...

Page 204: ...ID soft starter function ON Enabled OFF Disable 135 PID Input Error Invert Sets the command to turn the terminal ON and OFF to switch the PID input level polarity 13E PID Setpoint Selection 1 Set this...

Page 205: ...rates by increasing the frequency reference bias value Set Up 2 Command and Down 2 Command together Note When you use the functions set the optimal bias limit values with d4 08 and d4 09 Up Down 2 Bia...

Page 206: ...Register 2 Bit Select Sets the bit of the MEMOBUS Modbus register output to the MFDO terminal 0000 0000 FFFF H2 20 1540 Comparator 1 Monitor Selection Sets the monitor number for comparator 1 Set the...

Page 207: ...Digital Output Only 4 0 4 H2 36 159E Comparator 1 Ineffective Time Sets the length of time that CP1 Comparator1 Limit Fault is disabled 0 0 s 0 0 1000 0 s H2 37 159F Comparator 2 Ineffective Time Set...

Page 208: ...voltage ON Drive is running OFF Drive is stopping 1 Zero Speed The terminal activates when the output frequency E1 09 Minimum Output Frequency or b2 01 DC Injection Zero SpeedThreshold Note Parameter...

Page 209: ...trol circuit power supply is at the voltage set in L2 05 Undervoltage Detection Lvl Uv1 or less The terminal also activates when there is a fault with the DC bus voltage ON The DC bus voltage L2 05 OF...

Page 210: ...es the terminal stays activated until the output frequency is at the value of L4 03 L4 04 Note The detection level set in L4 03 is a signed value The drive will only detect in one direction The drive...

Page 211: ...n the drive is stopped 33 Zero Servo Complete The terminal activates when positioning in the range set with b9 02 Zero Servo Completion Window completes after sending the Zero Servo command 37 During...

Page 212: ...s an external 24V power supply between terminals PS AC ON The external 24V power supply is supplying power OFF The external 24V power supply is not supplying power 6A Data Logger Error The terminal ac...

Page 213: ...ee Detection Level L4 02 Speed Agree Detection Width and in the range of the frequency reference L4 02 Note The detection function operates in the two motor rotation directions The drive uses the L4 0...

Page 214: ...ates when the output frequency is in the range of the frequency reference L4 04 Speed Agree Detection Width Note The drive uses the motor speed as the reference in CLVand CLV PM ON The output frequenc...

Page 215: ...arm Level 121 Safe Torque OFF The terminal deactivates safety stop state when the safety circuit and safety diagnosis circuit are operating correctly and when terminals H1 HC and H2 HC are OFF Open ON...

Page 216: ...rns on regarding the MEMOBUS register address configured with H2 08 163 Modbus Reg 2 Status Satisfied The terminal deactivates when the bit specified by H2 10 turns on regarding the MEMOBUS register a...

Page 217: ...EZ online manual for more information H3 Analog Inputs No Hex Name Description Default Range H3 01 0410 Terminal A1 Signal Level Select Sets the input signal level for MFAI terminal A1 0 0 10V Lower L...

Page 218: ...or analog signals input to terminal A3 Usually it is not necessary to change this setting 0 500 500 H3 40 0B5C Mbus Reg 15C1h Input Function Sets the MEMOBUS AI1 function F 4 2F H3 41 0B5F Mbus Reg 15...

Page 219: ...ency A1 02 8 E9 02 Maximum Speed B PID Feedback Enter the PID feedback value as a percentage of the maximum output frequency Note Parameter A1 02 Control Method Selection selects which parameter is th...

Page 220: ...as 100 when an output for monitoring items is 0 0 0 999 9 999 9 H4 04 0420 Terminal AM Analog Output Select Sets the monitoring number to be output from the MFAO terminal AM Set the x xx part of the...

Page 221: ...rity used for MEMOBUS Modbus communications Note Re energize the drive or set H5 20 1 Communication Parameters Reload Reload Now after you change the parameter setting 0 No parity 1 Even parity 2 Odd...

Page 222: ...tions register when responding to the master device 0044H U1 05 0000H FFFFH H5 26 158A RUN Function 5A Register 2 Selection Returns the contents of the specified MEMOBUS Modbus communications register...

Page 223: ...unction that enters the virtual input set in H7 10 Virtual Multi Function Output 1 Note 1B Programming Lockout and 11B Inverse Input of 1B are not available F 1 19F H7 02 1186 Expert Virtual Multi Fun...

Page 224: ...99 9 999 9 H7 40 1163 Virtual Analog Out Signal Select Sets the signal level of the virtual analog output 0 0 to 100 Absolute Value 1 100 to 100 2 0 to 100 Lower Limit at 0 0 0 2 H7 41 1164 Virtual An...

Page 225: ...t Fault PTC Input detection level 0 Ramp to Stop 1 Coast to Stop 2 Fast Stop Use C1 09 1 0 2 L1 05 0484 Motor Thermistor Filter Time Sets the primary delay time constant for the PTC input signal enter...

Page 226: ...you do KEB Auto Tuning the drive will automatically set this value 0 0 s 0 0 6000 0 s L2 07 048B Expert Kinetic Energy Backup Accel Time Sets the acceleration time to return the frequency to the freq...

Page 227: ...492 Stall Prevention during Decel Sets the method that the drive will use to prevent overvoltage faults when decelerating Note 1 To connect a dynamic braking option braking resistor or braking resisto...

Page 228: ...0 0 L3 26 0455 Expert Additional DC Bus Capacitors Sets the capacity for external main circuit capacitors Usually it is not necessary to change this setting Sets this parameter when you use the KEB Ri...

Page 229: ...ation when the drive detects a loss of frequency reference 0 Stop 1 Run at L4 06 x Last Reference 0 0 1 L4 06 04C2 Frequency Reference Loss of Ref Sets the frequency reference as a percentage to conti...

Page 230: ...nabled GF 0010 Enabled oH1 0011 Enabled oH1 GF 0100 Enabled ov 0101 Enabled ov GF 0110 Enabled ov oH1 0111 Enabled ov oH1 GF 1000 Enabled Uv1 1001 Enabled Uv1 GF 1010 Enabled Uv1 oH1 1011 Enabled Uv1...

Page 231: ...nical deterioration detection function as a percentage of the Maximum Output Frequency Note Parameter A1 02 Control Method Selection selects which parameter is the maximum output frequency A1 02 8 EZO...

Page 232: ...19 3 0 4 L8 05 04B1 Input Phase Loss Protection Sel Sets the function to enable and disable input phase loss detection Note The default setting and setting range is different for different models 200...

Page 233: ...ct Sets operation after the drive detects a CF fault when A1 02 4 Control Method Selection Advanced Open Loop Vector 0 Disabled 1 CF STPo Detection Enabled 2 CF ALM Stop 1 0 2 L8 27 04DD Overcurrent D...

Page 234: ...on Retry Counts Sets the number of times the acceleration stall prevention function can operate until speeds agree before the drive detects an STPo Motor Step Out Detected 10 1 10 times L8 90 0175 Exp...

Page 235: ...c Gain Sets the gain for the hunting prevention function This parameter functions best with a high carrier frequency Usually it is not necessary to change this parameter Determined by o2 04 0 00 2 50...

Page 236: ...n 0 Disabled 1 Enabled Only when Rotating FWD 2 Enabled Only when Rotating REV 0 0 2 n4 Adv Open Loop Vector Tune No Hex Name Description Default Range n4 60 1B80 Motoring Low Speed Comp Gain Sets a c...

Page 237: ...restart mode to Without Encoder Mode or the With Encoder Mode when an encoder is disconnected 0 Without Encoder 1 With Encoder 0 0 1 n4 74 1B8E Limit of Flux Loop Sets the control level for flux loop...

Page 238: ...311B Expert Drv Mode Switch Hysteresis Band Usually it is not necessary to change this setting Sets the hysteresis level for Switching Speed set in n7 10 Pull in Current Switching Speed When the speed...

Page 239: ...ole Usually it is not necessary to change this setting 0 0 150 n8 26 0559 Expert ACR d Gain PoleEst Sets the proportional gain for current regulator d axis control when the drive estimates the initial...

Page 240: ...n8 48 053B Pull in Light Load Id Current Sets the d axis current that flows to the motor during run at constant speed as a percentage where E5 03 PM Motor Rated Current FLA 100 30 0 200 n8 49 053C He...

Page 241: ...hange this setting 0 0 s 0 0 100 0 s n8 71 065F Expert Speed Observer Control D Gain Set the speed estimator differential gain It is available when n8 72 1 Speed Estimation Method Select Method 2 Usua...

Page 242: ...00 Note The drive automatically calculates this value when High Frequency Injection Auto Tuning completes successfully 100 0 150 n8 94 012D Expert Flux Position Estimation Method Sets the criteria tha...

Page 243: ...plays of bar graph analog meter and waveform 101 0 101 999 o1 25 11AE RUN Custom Monitor 2 You can select a maximum of 12 monitors as user monitors and set them to parameters o1 24 to o1 35 This param...

Page 244: ...eter is only available with an LCD keypad 0 No 1 Yes 1 0 1 o1 40 11BD RUN Home Screen Display Selection Sets the monitor display mode for the Home screen This parameter is only available with an LCD k...

Page 245: ...ed to display the monitor set in o1 24 Custom Monitor 1 as an analog gauge This parameter is only available with an LCD keypad 0 Area o1 56 o1 56 1 Area 0 o1 56 1 0 1 o1 56 11EF RUN Analog Gauge Area...

Page 246: ...m Display at Ext 24V Power When you connect a backup external 24 V power supply this parameter sets the function to trigger an alarm when the main circuit power supply voltage decreases Note The drive...

Page 247: ...me 0 0 1 o4 03 050E Fan Operation Time Setting Sets the value from which to start the cumulative drive cooling fan operation time in 10 hour units 0 h 0 9999 h o4 05 051D Capacitor Maintenance Setting...

Page 248: ...able when using an LCD keypad 103 000 101 999 o5 06 1556 RUN Log Monitor Data 4 Sets the data log monitor This parameter is only available when using an LCD keypad 107 000 101 999 o5 07 1557 RUN Log M...

Page 249: ...g Monitor Data 9 Sets the data log monitor This parameter is only available when using an LCD keypad 000 000 101 999 o5 12 155C RUN Log Monitor Data 10 Sets the data log monitor This parameter is only...

Page 250: ...riveWorksEZ Parameters q1 01 to qx xx Reserved for DriveWorksEZ No Hex Name Description Default Range q1 01 to qx xx 1600 xxxx Reserved for DriveWorksEZ These parameters are reserved for use with Driv...

Page 251: ...nnection 1 20 r1 01 to r1 40 DriveWorksEZ Connection Parameters 1 to 20 Upper Lower No Hex Name Description Default Range r1 01 to r1 40 1840 1867 DriveWorksEZ Connection Parameters 1 to 20 Upper Lowe...

Page 252: ...A of the motor Determined by o2 04 10 to 200 of the drive rated current T1 05 0705 Motor Base Frequency Sets the base frequency Hz of the motor 60 0 Hz 0 0 590 0 Hz T1 06 0706 Number of Motor Poles Se...

Page 253: ...Selection to set the PM motor rated output power Determined by o2 04 C6 01 0 00 650 00 HP T2 05 0732 PM Motor Rated Voltage Sets the rated voltage V of the motor 200 V Class 230 0 V 400 V Class 460 0...

Page 254: ...ertia of the motor This value uses the test signal response to calculate the load inertia Note The display units for the default setting and setting range are different for different models 0 0001 kgm...

Page 255: ...0 V T4 07 3136 Motor Rated Current Sets the rated current A of the motor Determined by o2 04 C6 01 10 to 200 of the drive rated current T4 08 3137 Motor Rated Capacity Sets the motor rated power in th...

Page 256: ...044 Motor Speed Shows the detected motor speed Parameter o1 03 Keypad Display Unit Selection sets the display units Unit 0 01 Hz 10 V Maximum frequency 0 V to 10 V U1 06 0045 Output Voltage Ref Shows...

Page 257: ...t detection No signal output available U1 13 004E Terminal A1 Level Shows the signal level of terminal A1 Unit 0 1 10 V 100 0 V to 10 V U1 14 004F Terminal A2 Level Shows the signal level of terminal...

Page 258: ...nal output voltage reference Unit 0 1 V 200 V Class 10 V 200 Vrms 400 V Class 10 V 400 Vrms U2 Fault Trace No Hex Name Description MFAO Signal Level U2 01 0080 Current Fault Shows the fault that the d...

Page 259: ...he output power Unit 0 1 kW No signal output available U2 10 0089 Torque Ref Fault Shows the torque reference at the fault that occurred most recently as a percentage of the motor rated torque Use U1...

Page 260: ...urrent of the motor at the fault that occurred most recently Use U6 02 Id ExcitationCurrent to monitor the d Axis current of the motor Unit 0 1 No signal output available U2 19 07E4 ControlDeviation F...

Page 261: ...t recent fault occurred Note The drive saves this cumulative operation time to two types of registers at the same time for the MEMOBUS Modbus communications Unit 1 h No signal output available U3 12 0...

Page 262: ...and Counter Initialize to reset this monitor The maximum value that the monitor will show is 65535 After this value is more than 65535 the drive automatically resets it and starts to count from 0 agai...

Page 263: ...att hour value for the drive Unit 1 MWh Note Monitor U4 11 shows the upper 5 digits and U4 10 kWh Lower 4 Digits shows the lower 4 digits Example for 12345678 9 kWh U4 10 678 9 kWh U4 11 12345 MWh No...

Page 264: ...s the Run command source as XY nn as specified by these rules X External Reference 1 2 Selection H1 xx 2 selection status 1 b1 02 Run Command Selection 1 2 b1 16 Run Command Selection 2 Y Run command...

Page 265: ...function input 1 bit 5 Multi function input 2 bit 6 Multi function input 3 bit 7 Multi function input 4 bit 8 Multi function input 5 bit 9 Multi function input 6 bit A Multi function input 7 bit B Mul...

Page 266: ...20 PID Unit Selection sets the display units Unit 0 01 10 V Maximum frequency 0 V to 10 V U6 Operation Status Monitors No Hex Name Description MFAO Signal Level U6 01 0051 Iq Secondary Current Shows t...

Page 267: ...ion PG2 Unit 1 pulse 10 V 65536 U6 20 07D4 UP DOWN 2 Bias Value Shows the bias value used to adjust the frequency reference Unit 0 1 10 V Maximum Frequency U6 21 07D5 Offset Frequency Shows the total...

Page 268: ...6 88 07B8 Online Gateway 1 Shows the currently available Gateway address 1st octet No signal output available U6 89 07B9 Online Gateway 2 Shows the currently available Gateway address 2nd octet No sig...

Page 269: ...Shows the software ID No signal output available U8 18 1961 DWEZ Platform Ver Shows the DriveWorksEZ platform version No signal output available U8 21 1964 DWEZ Monitor 21 Shows DWEZ Monitor 21 Displa...

Page 270: ...ows DWEZ Monitor 54 Unit The number of decimal points shown is set with Q2 43 10 V 100 U8 55 1986 DWEZ Monitor 55 Shows DWEZ Monitor 55 Unit The number of decimal points shown is set with Q2 44 10 V 1...

Page 271: ...te DI15 bit 7 Remote DI16 No signal output available U8 63 198E RemoteDO Monitor 0 7bit Shows the operation status of Remote DO1 to DO8 as 1 ON and 0 OFF If Remote DO1 and DO2 are ON for example the m...

Page 272: ...1 ms 2 0 2 0 2 0 2 0 2 0 b3 14 Bi directional Speed Search 0 1 1 0 0 0 1 b5 15 PID Sleep Function Start Level 0 0 400 0 0 1 Hz 0 0 0 0 0 0 0 0 0 0 b6 01 Dwell Reference at Start 0 0 400 0 0 1 Hz 0 0...

Page 273: ...oint A Frequency 0 0 590 0 7 0 1 Hz 3 0 5 3 0 5 3 0 0 0 E1 08 Mid Point A Voltage 0 0 255 0 6 0 1 V 15 0 5 15 0 5 11 0 0 0 E1 09 Minimum Output Frequency 0 0 590 0 4 0 1 Hz 1 5 5 1 5 5 0 5 0 0 0 0 E1...

Page 274: ...tor 2 00 A1 02 3 4 Closed Loop Vector Advanced Open Loop Vector 0 05 3 The default setting changes when C6 01 Normal Heavy Duty Selection changes 4 The maximum value changes when A1 02 changes When A1...

Page 275: ...0 1 0 0 C3 02 Slip Compensation Delay Time 0 10000 1 ms 200 C4 01 Torque Compensation Gain 0 00 2 50 0 01 0 00 0 00 C4 02 Torque Compensation Delay Time 0 60000 1 ms 100 200 C5 01 ASR Proportional Ga...

Page 276: ...cel 0 0 100 0 0 1 L4 01 Speed Agree Detection Level 0 0 590 0 10 0 1 0 0 Hz 0 0 0 0 0 0 Hz L4 02 Speed Agree Detection Width 0 0 20 0 4 0 1 2 0 Hz 4 0 4 0 2 0 Hz L4 03 Speed Agree Detection Level 590...

Page 277: ...drives Double the value for 400 V class drives 8 The default setting changes when E9 01 Motor Type Selection changes E9 01 0 Induction IM 1 E9 01 1 2 Permanent Magnet PM Synchronous Reluctance SynRM...

Page 278: ...otor 2 ASR Proportional Gain 2 P 0 00 300 00 0 01 0 02 20 00 C5 24 Motor 2 ASR Integral Time 2 I 0 000 10 000 0 001 s 0 050 0 500 C5 26 Motor 2 ASR Delay Time 0 000 0 500 0 001 s 0 004 E3 04 Motor 2 M...

Page 279: ...0 0 25 0 57 5 1 3 10 4 6 60 0 230 0 60 0 30 0 40 3 1 5 9 2 7 60 0 230 0 60 0 30 0 57 5 1 5 10 4 8 50 0 230 0 50 0 2 5 21 9 1 3 12 7 9 50 0 230 0 50 0 2 5 27 6 1 3 15 0 A 60 0 230 0 60 0 3 0 21 9 1 5 1...

Page 280: ...50 0 2 5 20 7 1 3 10 4 9 50 0 230 0 50 0 2 5 26 5 1 3 12 7 A 60 0 230 0 60 0 3 0 20 7 1 5 10 4 B 60 0 230 0 60 0 3 0 26 5 1 5 15 0 C 90 0 230 0 60 0 3 0 16 1 1 5 8 1 D 120 0 230 0 60 0 3 0 16 1 1 5 8...

Page 281: ...1 5 6 9 8 50 0 230 0 50 0 2 5 17 3 1 3 8 1 9 50 0 230 0 50 0 2 5 23 0 1 3 10 4 A 60 0 230 0 60 0 3 0 17 3 1 5 8 1 B 60 0 230 0 60 0 3 0 23 0 1 5 12 7 C 90 0 230 0 60 0 3 0 13 8 1 5 6 9 D 120 0 230 0 6...

Page 282: ...5 0 5 0 5 b3 26 Direction Determination Level 1000 1000 1000 1000 1000 1000 1000 1000 b8 03 Energy Saving Filter Time s 0 50 0 50 0 50 0 50 0 50 0 50 0 50 0 50 b8 04 Energy Saving Coefficient Value 2...

Page 283: ...ction 2 2 2 2 2 2 2 2 n1 01 Hunting Prevention Selection 1 1 1 1 1 1 1 1 n1 03 Hunting Prevention Time Constant ms 10 10 10 10 10 10 10 10 n1 16 Hunting Prevention High Fc Gain 0 50 0 50 0 50 0 50 0 5...

Page 284: ...rrent A 3 3 7 3 7 4 5 4 5 5 1 5 1 8 E2 05 E4 05 Motor Line to Line Resistance 1 601 1 034 1 034 0 771 0 771 0 399 0 399 0 288 E2 06 E4 06 Motor Leakage Inductance 18 4 19 19 19 6 19 6 18 2 18 2 15 5 E...

Page 285: ...15 15 18 5 18 5 22 b3 04 V f Gain during Speed Search 100 100 100 100 100 100 100 100 b3 06 Speed Estimation Current Level 1 0 5 0 5 0 5 0 5 0 5 0 5 0 5 0 5 b3 08 Speed Estimation ACR P Gain 0 5 0 5 0...

Page 286: ...s 0 175 0 265 0 265 0 244 0 244 0 317 0 317 0 355 L8 02 Overheat Alarm Level C 110 110 115 115 120 120 133 130 L8 09 Output Ground Fault Detection 1 1 1 1 1 1 1 1 L8 38 Carrier Frequency Reduction 2...

Page 287: ...7 E2 01 E4 01 Motor Rated Current FLA A 77 2 105 105 131 131 160 160 190 E2 02 E4 02 Motor Rated Slip Hz 1 7 1 8 1 8 1 33 1 33 1 6 1 6 1 43 E2 03 E4 03 Motor No Load Current A 18 5 21 9 21 9 38 2 38 2...

Page 288: ...C6 01 Normal Heavy Duty Selection HD ND HD ND HD ND HD ND 0 1 0 1 0 1 0 1 o2 04 Drive Model KVA Selection Hex 0075 0076 0077 0078 E2 11 E4 11 Motor Rated Power kW 55 75 75 90 90 110 110 110 b3 04 V f...

Page 289: ...16 FFFF FFFF FFFF FFFF L2 02 Power Loss Ride Through Time s 2 2 2 2 2 2 2 2 L2 03 Minimum Baseblock Time s 1 3 1 5 1 5 1 5 1 5 1 7 1 7 1 7 L2 04 Powerloss V f Recovery Ramp Time s 1 1 1 1 1 1 1 1 L2 0...

Page 290: ...4 Energy Saving Coefficient Value 576 4 447 4 447 4 338 8 338 8 313 6 313 6 265 7 C5 17 C5 37 Motor Inertia kgm2 0 0015 0 0028 0 0028 0 0068 0 0068 0 0088 0 0088 0 0158 C6 02 Carrier Frequency Selecti...

Page 291: ...tion High Fc Gain 0 50 0 50 0 50 0 50 0 50 0 50 0 50 0 50 n5 02 Motor Inertia Acceleration Time s 0 178 0 142 0 142 0 166 0 166 0 145 0 145 0 145 1 Parameters within parentheses are for motor 2 No 1 N...

Page 292: ...15 5 15 5 19 6 E2 10 E4 10 Motor Iron Loss W 105 130 130 193 193 263 263 385 E5 01 PM Motor Code Selection FFFF FFFF 1238 1238 123A 123A 123B 123B L2 02 Power Loss Ride Through Time s 0 5 0 5 0 5 0 5...

Page 293: ...8 103 58 92 54 C5 17 C5 37 Motor Inertia kgm2 0 053 0 076 0 076 0 138 0 138 0 165 0 165 0 220 C6 02 Carrier Frequency Selection 1 7 1 7 1 7 1 7 E2 01 E4 01 Motor Rated Current FLA A 19 9 26 5 26 5 32...

Page 294: ...0 355 0 323 1 Parameters within parentheses are for motor 2 No 1 Name Unit Default Drive Model 4075 4089 4103 4140 C6 01 Normal Heavy Duty Selection HD ND HD ND HD ND HD ND 0 1 0 1 0 1 0 1 o2 04 Drive...

Page 295: ...750 925 925 1125 1125 1260 1260 1600 E5 01 PM Motor Code Selection 1242 1242 1243 1243 1244 1244 1245 1245 L2 02 Power Loss Ride Through Time s 2 2 2 2 2 2 2 2 L2 03 Minimum Baseblock Time s 1 1 1 1...

Page 296: ...32 79 32 79 30 13 C5 17 C5 37 Motor Inertia kgm2 0 90 1 10 1 10 1 90 1 90 2 10 2 10 3 30 C6 02 Carrier Frequency Selection 1 7 1 7 1 7 1 7 E2 01 E4 01 Motor Rated Current FLA A 130 156 156 190 190 22...

Page 297: ...646 0 673 0 673 0 777 1 Parameters within parentheses are for motor 2 No 1 Name Unit Default Drive Model 4371 4414 4477 4568 C6 01 Normal Heavy Duty Selection HD ND HD ND HD ND HD ND 0 1 0 1 0 1 0 1...

Page 298: ...0 3200 3700 3700 4700 4700 4700 E5 01 PM Motor Code Selection 124A 124A 124A 124A 124A 124A 124A 124A L2 02 Power Loss Ride Through Time s 2 2 2 2 2 2 2 2 L2 03 Minimum Baseblock Time s 1 8 1 9 1 9 2...

Page 299: ...00 11 00 12 00 C6 02 Carrier Frequency Selection 1 7 1 7 E2 01 E4 01 Motor Rated Current FLA A 500 650 500 650 E2 02 E4 02 Motor Rated Slip Hz 1 25 1 1 25 1 E2 03 E4 03 Motor No Load Current A 130 13...

Page 300: ...kW 60 45 75 55 75 55 100 75 100 75 125 90 125 90 150 110 b3 04 V f Gain during Speed Search 100 80 80 60 60 60 60 60 b3 06 Speed Estimation Current Level 1 0 5 0 5 0 5 0 7 0 7 0 7 0 7 0 7 b3 08 Speed...

Page 301: ...s 2 2 2 2 2 2 2 2 L2 03 Minimum Baseblock Time s 1 2 1 2 1 2 1 3 1 3 1 5 1 5 1 7 L2 04 Powerloss V f Recovery Ramp Time s 0 6 1 1 1 1 1 1 1 L2 05 Undervoltage Detection Lvl Uv1 380 380 380 380 380 38...

Page 302: ...13 30 57 30 57 27 13 C5 17 C5 37 Motor Inertia kgm2 1 90 2 10 2 10 3 30 3 30 3 60 3 60 4 10 C6 02 Carrier Frequency Selection 1 7 1 7 1 7 1 7 E2 01 E4 01 Motor Rated Current FLA A 190 223 223 270 270...

Page 303: ...0 777 0 864 0 864 0 91 1 Parameters within parentheses are for motor 2 No 1 Name Unit Default Drive Model T477 T568 T605 T720 C6 01 Normal Heavy Duty Selection HD ND HD ND HD ND HD ND 0 1 0 1 0 1 0 1...

Page 304: ...4700 4700 4700 5560 4700 5560 E5 01 PM Motor Code Selection 124A 124A 124A 124A FFFF FFFF FFFF FFFF L2 02 Power Loss Ride Through Time s 2 2 2 2 2 2 2 2 L2 03 Minimum Baseblock Time s 2 2 1 2 1 2 1 2...

Page 305: ...stall the drive 4 1 Section Safety 306 4 2 Installation Environment 308 4 3 Installation Position and Clearances 309 4 4 Moving the Drive 311 4 5 Drive Watt Loss 313 4 6 Remove and Reattach the Keypad...

Page 306: ...te a crane or hoist it can cause serious injury or death from falling equipment Before you hang the drive vertically use screws to correctly attach the drive front cover and other drive components If...

Page 307: ...ation can occur in fixed speed machines that are converted to variable speed Too much vibration can cause damage to equipment You can use the drive with an explosion proof motor but the drive is not e...

Page 308: ...ive or flammable gas or dust Metal powder oil water or other unwanted materials Radioactive or flammable materials Harmful gas or fluids Salt Direct sunlight Keep wood and other flammable materials aw...

Page 309: ...space for wiring and airflow to cool the drive A 50 mm 2 in minimum B 30 mm 1 2 in minimum on each side C 120 mm 4 7 in minimum above and below D Airflow direction Figure 4 2 Installation Clearances f...

Page 310: ...um between each drive D 120 mm 4 7 in minimum above and below Figure 4 3 Installation Clearances for More than One Drive Side by Side Note Align the tops of drives that have different dimensions to he...

Page 311: ...rd Before you hang the drive vertically use screws to correctly attach the drive front cover and other drive components If you do not secure the front cover it can fall and cause minor injury WARNING...

Page 312: ...pare the control panel for installation then lower the drive Note When lowering the drive stop before the drive touches the floor then slowly lower it the remaining distance Horizontal Suspension If a...

Page 313: ...60 8 145 373 518 2082 75 8 179 478 657 2110 88 8 155 563 718 2138 115 8 212 680 892 2169 145 5 275 820 1095 2211 180 5 314 991 1305 2257 215 5 398 1252 1650 2313 283 5 502 1643 2145 2360 346 5 582 197...

Page 314: ...45 93 4009 7 2 8 37 61 98 4012 9 2 8 46 82 128 4018 14 8 8 65 140 205 4023 18 8 73 150 223 4031 24 8 101 211 312 4038 31 8 119 272 391 4044 39 8 148 354 502 4060 45 8 126 389 515 4075 60 8 165 527 69...

Page 315: ...1348 1922 4208 208 2 493 1465 1958 4250 250 2 686 1738 2424 4302 296 2 817 2257 3074 4371 371 2 1022 2553 3575 4414 389 2 873 2422 3295 4477 453 2 1183 3329 4512 4568 568 2 1429 3989 5418 4605 675 2 1...

Page 316: ...requency kHz Interior Unit Loss W Cooling Fin Loss W Total Loss W T103 103 2 223 725 948 T140 140 2 320 1053 1373 T168 168 2 389 1164 1553 T208 208 2 434 1406 1840 T250 250 2 594 1646 2240 T302 296 2...

Page 317: ...ection and incorrect operation Remove the Keypad 1 Push down the tab on the top of the keypad then pull the keypad forward and remove it from the drive Figure 4 7 Remove the Keypad 2 Pull the keypad c...

Page 318: ...ypad from a Remote Location Use the information in Table 4 7 to install the keypad in the best location for your application Table 4 7 Keypad Installation Method Installation Method Features Necessary...

Page 319: ...al Face Mount Enclosure Panel Cut Out Dimensions Table 4 9 Panel Cut Out Dimensions mm in W H W1 H1 H2 H3 d 22 0 89 78 3 07 22 0 89 29 1 14 22 0 89 1 0 04 3 6 0 14 2 Remove the keypad and put the keyp...

Page 320: ...Keypad E Cable connector Figure 4 14 Connecting the Drive and Keypad with the Extension Cable Mount to the Inside of Control Panel Installation support sets A or B sold separately are necessary for In...

Page 321: ...sions mm in W H W1 H1 d 64 0 5 2 52 0 02 130 5 12 45 1 77 105 0 5 4 13 0 02 4 8 0 12 2 Remove the keypad and put the keypad connector in the holder on the front cover Note Insert the end of the keypad...

Page 322: ...ounting Bracket 4 Put the mounting bracket that has the attached keypad in the control panel and use the screws to attach it from the outside Use the screws included with the installation support set...

Page 323: ...vice YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance Troubleshooting 323 5 Use the extension cable to connect the drive to the keypad A Extension cable B Communications connector C Drive D Keypad E Cab...

Page 324: ...on an energized drive Before servicing disconnect all power to the equipment and wait for the time specified on the warning label at a minimum The internal capacitor stays charged after the drive is d...

Page 325: ...e screws to a tightening torque of 0 98 N m to 1 33 N m 8 67 lbf in to 11 77 lbf in Figure 4 23 Install the Front Cover 3 Reattach the keypad to the original position Removing Reattaching the Cover Us...

Page 326: ...nector C Connector holder Figure 4 24 Remove the Terminal Cover Keypad and Keypad Connector 2 Loosen the front cover screws Figure 4 25 Loosen the Front Cover Screws 3 Push on the four tabs found on e...

Page 327: ...over 2 Move the front cover until it clicks into position while pushing on the hooks on the left and right sides of the front cover Note Make sure that you do not pinch wires or signal lines between t...

Page 328: ...e and other peripheral devices then reattach the terminal cover Note Wire the grounding terminals first main circuit terminals next and control circuit terminals last Make sure that you do not pinch w...

Page 329: ...rent UL Type 1 kits Refer to Table 4 12 to find the kit for your drive Contact Yaskawa or your nearest sales representative for more information about UL Type 1 kits Table 4 12 UL Type 1 Kits by Drive...

Page 330: ...ternal heatsink installations An attachment is necessary to install drive models smaller than 2082 200 V class and 4060 400 V class with the heatsink outside of the panel Note The exterior mounting di...

Page 331: ...2 W3 W4 H1 H2 H3 H4 H5 A B d1 2004 1 140 5 51 294 11 57 138 5 43 38 1 50 102 4 02 102 4 02 16 0 63 3 0 12 282 11 10 23 0 91 6 0 24 26 1 02 6 0 24 134 5 28 233 9 17 M5 2006 1 140 5 51 294 11 57 138 5 4...

Page 332: ...527 20 75 19 5 0 77 8 5 0 34 20 5 0 81 7 5 0 30 248 9 76 487 19 17 M8 2211 264 10 39 543 21 38 186 7 32 149 5 87 190 7 48 220 8 66 29 1 14 8 0 32 527 20 75 19 5 0 77 8 5 0 34 20 5 0 81 7 5 0 30 248 9...

Page 333: ...0 0 79 8 0 32 20 0 79 6 0 24 239 9 41 396 15 59 M6 4103 T103 255 10 04 450 17 72 166 6 54 114 4 49 170 6 69 210 8 27 34 5 1 36 8 0 32 436 17 17 20 0 79 8 0 32 20 0 79 6 0 24 239 9 41 396 15 59 M6 4140...

Page 334: ...ensions mm in W H D1 D2 W1 W2 W3 W4 W5 W6 H1 H2 H3 H4 H5 A B d1 4477 T477 510 20 08 1136 44 72 260 10 24 220 8 66 450 17 72 404 15 91 18 0 71 12 0 47 179 7 05 225 8 86 1110 43 70 34 1 34 15 0 59 34 1...

Page 335: ...5 510 20 08 1136 44 72 260 10 24 220 8 66 450 17 72 404 15 91 18 0 71 12 0 47 179 7 05 225 8 86 1110 43 70 34 1 34 15 0 59 34 1 34 15 0 59 486 19 13 1042 41 02 M12 4720 T720 510 20 08 1136 44 72 260 1...

Page 336: ...4 10 Installation Methods 336 YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance Troubleshooting...

Page 337: ...edure 377 5 5 Control Circuit Wiring 384 5 6 Control I O Connections 396 5 7 Connect the Drive to a PC 400 5 8 External Interlock 401 5 9 Braking Resistor Installation 402 5 10 Drive Wiring Protection...

Page 338: ...that you must wire the power supply to automatically de energize when the protective ground wire disconnects You can also connect a protective ground wire that has a minimum cross sectional area of 1...

Page 339: ...and circuit boards make sure that you observe correct electrostatic discharge ESD procedures If you do not follow procedures it can cause ESD damage to the drive circuitry Select a motor that is compa...

Page 340: ...rent rating of standard motors for a given motor power Make sure that the rated output current of the drive is equal to or more than the current rating of the motor If the motor wire length is longer...

Page 341: ...et the MFDI parameters before you close control circuit switches Incorrect Run Stop circuit sequence settings can cause serious injury or death from moving equipment WARNING Sudden Movement Hazard Cor...

Page 342: ...agram 1 Set the wiring sequence to de energize the drive with the fault relay output If the drive outputs a fault during fault restart when you use the fault restart function set L5 02 1 Fault Contact...

Page 343: ...inking Sourcing Mode or internal external power supply install or remove a jumper between terminals SC SP or SC SN depending on the application NOTICE Damage to Equipment Do not close the circuit betw...

Page 344: ...ical Installation 344 YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance Troubleshooting Standard Connection Diagram for 6 Phase 12 Pulse Drives Figure 5 2 Standard Drive Connection Diagram 6 Phase 12 Pul...

Page 345: ...terminals SC SN at the same time it will cause damage to the drive Sinking Mode Internal power supply Install the jumper to close the circuit between terminals SC SP NOTICE Damage to Equipment Do not...

Page 346: ...e Soldered wire connections can become loose over time and cause unsatisfactory drive performance Motor and Main Circuit Connections WARNING Electrical Shock Hazard Do not connect terminals R L1 S L2...

Page 347: ...rives Configuration of Main Circuit Terminal Block Use Table 5 1 to find the correct main circuit terminal block figure for your drive Table 5 1 Configuration of Main Circuit Terminal Block Model Shap...

Page 348: ...inal Figure 5 17 T103 European terminal Figure 5 18 T140 T168 European terminal Figure 5 19 T208 T302 Screw terminal Figure 5 20 T371 T414 Screw terminal Figure 5 21 T477 T720 Screw terminal Figure 5...

Page 349: ...n 5 5 3 Main Circuit Wiring YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance Troubleshooting 349 Figure 5 7 Configuration of Main Circuit Terminal Block 2070 2082 Figure 5 8 Configuration of Main Circui...

Page 350: ...EPYAIGA8001B GA800 Drive Maintenance Troubleshooting Figure 5 9 Configuration of Main Circuit Terminal Block 4060 Figure 5 10 Configuration of Main Circuit Terminal Block 2110 Figure 5 11 Configuratio...

Page 351: ...Terminal Block 4089 Figure 5 13 Configuration of Main Circuit Terminal Block 2138 4103 Note The terminals are different for different models 2169 2211 You cannot use terminal B2 Terminal symbol displ...

Page 352: ...e Maintenance Troubleshooting Figure 5 15 Configuration of Main Circuit Terminal Block 2257 2313 4208 4302 Figure 5 16 Configuration of Main Circuit Terminal Block 2360 2415 4371 4414 Figure 5 17 Conf...

Page 353: ...5 5 3 Main Circuit Wiring YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance Troubleshooting 353 Figure 5 18 Configuration of Main Circuit Terminal Block T103 Figure 5 19 Configuration of Main Circuit Te...

Page 354: ...cuit Wiring 354 YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance Troubleshooting Figure 5 20 Configuration of Main Circuit Terminal Block T208 T302 Figure 5 21 Configuration of Main Circuit Terminal Blo...

Page 355: ...L3 U T1 Drive output To connect a motor V T2 W T3 B1 Braking resistor connection To connect a braking resistor or braking resistor unit B2 2 DC power supply input 1 and DC reactor connection 1 and 2 T...

Page 356: ...5 mA in drive models 2xxxB 2xxxC 4002B to 4371B 4002C to 4371C with built in EMC filter turned ON 4414 to 4720 T414 to T720 If you do not obey the standards and regulations it can cause serious injur...

Page 357: ...e Use terminals 1 2 3 B1 and B2 to connect a peripheral option such as a DC link choke or a braking resistor Do not connect other items to these terminals Refer to the instruction manual for each devi...

Page 358: ...8 22 3 B1 B2 14 14 10 2 5 6 0 14 10 2 5 6 0 10 M4 1 5 1 7 13 5 15 10 14 8 2 5 10 M4 1 2 1 5 10 6 13 3 2012 R L1 S L2 T L3 10 14 6 2 5 16 14 6 2 5 16 10 M4 1 5 1 7 13 5 15 U T1 V T2 W T3 12 14 6 2 5 16...

Page 359: ...2 5 25 14 3 2 5 25 18 M5 2 3 2 5 19 8 22 3 B1 B2 10 14 10 2 5 6 0 14 10 2 5 6 0 10 M4 1 5 1 7 13 5 15 8 10 8 6 0 10 M5 2 0 2 5 17 7 22 1 2056 R L1 S L2 T L3 3 14 3 2 5 25 8 3 10 25 18 M5 2 3 2 5 19 8...

Page 360: ...B2 3 14 3 2 5 25 10 3 6 0 25 21 M6 3 3 5 27 31 4 4 25 M6 5 4 6 0 47 8 53 1 2169 R L1 S L2 T L3 4 0 2 250 35 120 2 0 250 70 120 37 M10 12 14 107 124 U T1 V T2 W T3 4 0 2 300 35 150 3 0 300 95 150 37 M1...

Page 361: ...150 2P 250 300 2P 120 150 2P M12 35 310 1 350 2P 4 0 400 2P 95 185 2P 300 400 2P 150 185 2P M12 35 310 3 3 0 2P 1 0 4 0 2P 50 95 2P M12 35 310 1 1 350 50 150 M12 32 40 283 354 2415 R L1 S L2 T L3 250...

Page 362: ...3 2 5 19 8 22 3 B1 B2 14 14 10 2 5 6 0 14 10 2 5 6 0 10 M4 1 5 1 7 13 5 15 12 14 8 2 5 10 M4 1 2 1 5 10 6 13 3 4005 R L1 S L2 T L3 14 14 6 2 5 16 14 6 2 5 16 10 M4 1 5 1 7 13 5 15 U T1 V T2 W T3 14 1...

Page 363: ...2 5 25 18 M5 2 3 2 5 19 8 22 3 B1 B2 14 14 10 2 5 6 0 14 10 2 5 6 0 10 M4 1 5 1 7 13 5 15 10 14 8 2 5 10 M5 2 0 2 5 17 7 22 1 4023 R L1 S L2 T L3 8 14 6 2 5 16 14 6 2 5 16 10 M4 1 5 1 7 13 5 15 U T1...

Page 364: ...0 25 18 M5 2 3 2 5 19 8 22 3 B1 B2 8 14 8 2 5 10 14 8 2 5 10 10 M4 1 5 1 7 13 5 15 6 8 4 10 25 M6 5 4 6 0 47 8 53 1 4075 R L1 S L2 T L3 3 14 3 2 5 25 12 3 4 0 25 18 M5 2 3 2 5 19 8 22 3 U T1 V T2 W T3...

Page 365: ...8 M6 8 9 71 80 B1 B2 5 1 0 4 2 0 25 70 1 2 0 50 70 28 M8 8 9 71 80 4 4 1 0 25 50 M8 9 0 11 79 7 97 4 4208 R L1 S L2 T L3 1 0 2P 3 4 0 2P 25 95 2P 2 0 4 0 2P 70 95 2P M10 20 177 U T1 V T2 W T3 1 0 2P 3...

Page 366: ...4 0 2P 1 4 0 2P 50 95 2P M12 35 310 1 1 350 35 185 M12 32 40 283 354 4477 R L1 S L2 T L3 250 4P 2 0 300 4P 70 150 4P 250 300 4P 120 150 4P M12 35 310 U T1 V T2 W T3 4 0 4P 2 0 300 4P 70 150 4P 250 30...

Page 367: ...o screws The Recommended Gauge is the wire gauge for one terminal 5 A junction terminal is necessary to connect a braking resistor unit LKEB series to terminals B1 and B2 6 Phase 12 Pulse 400 V Class...

Page 368: ...5 185 M10 18 23 159 204 T371 R L1 S L2 T L3 R1 L11 S1 L21 T1 L31 250 1P 2 3 0 300 95 150 M12 35 310 U T1 V T2 W T3 250 2P 3 0 300 95 150 M12 35 310 3 3 0 2P 1 300 50 150 M12 35 310 1 1 350 50 185 M12...

Page 369: ...tally runs in reverse it can cause serious injury or death NOTICE Do not connect phase advancing capacitors LC RC noise filters or leakage breakers GFCI to the motor circuit If you connect these devic...

Page 370: ...400 V class ground to 10 or less If you touch electrical equipment that is not grounded it can cause serious injury or death Note Only use the drive grounding wire to ground the drive Do not share the...

Page 371: ...01B GA800 Drive Maintenance Troubleshooting 371 Model Figure 2004 2082 4002 4044 Figure 5 24 2110 2138 4060 4168 Figure 5 25 2169 2415 4208 4414 Figure 5 26 4477 4720 Figure 5 27 T103 T168 Figure 5 28...

Page 372: ...5 3 Main Circuit Wiring 372 YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance Troubleshooting Figure 5 25 Drive Main Circuit Configuration 2 Figure 5 26 Drive Main Circuit Configuration 3...

Page 373: ...rical Installation 5 5 3 Main Circuit Wiring YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance Troubleshooting 373 Figure 5 27 Drive Main Circuit Configuration 4 Figure 5 28 Drive Main Circuit Configurat...

Page 374: ...ou wire the main circuit terminals do not let cable ends go near terminals or the drive If you use crimped terminals make sure that you also use insulation caps 6 Phase 12 Pulse Rectification Installi...

Page 375: ...former 2 Refer to local codes for correct branch circuit protection BCP on the primary side of the 6 Phase 12 Pulse transformer 3 You can install a dynamic braking resistor to terminals and 3 on model...

Page 376: ...protection B Input reactor optional C Fuse D Delta to Wye transformer E Balancing reactor F Braking resistor optional G CDBR braking unit optional H Motor Figure 5 32 Main Circuit Terminal Connection...

Page 377: ...connections Remove the insulation from the connection wires to the wire stripping lengths shown in the manual Do not use bent or crushed wires Remove the damaged end of the wire before you use it Inco...

Page 378: ...that they do not come out of the terminals Remove the correct section of the wiring cover to make wiring easier Do not let strain on the wiring cause damage Use a strain relief near the wiring to rele...

Page 379: ...When wiring drive models 2056 4089 and smaller select the correct tools for the wire gauge 2 Use 6 35 mm 0 25 in bit socket holder 3 Use a torque wrench that can apply this torque measurement range Ma...

Page 380: ...the wiring cover that applies to the wired terminal If you clip areas that do not apply to wired terminals the protective enclosure will not keep its IP20 protective level Tightly hold the cutaway se...

Page 381: ...ghten and loosen the terminal block screws Make sure that there are no loose stranded wires or frayed wires after wiring is complete Main Circuit Terminal Block Wiring Procedure Remove the terminal co...

Page 382: ...iring Cover Note Different drive models have different wiring cover shapes Clip only the areas from the wiring cover that apply to the wired terminal If you clip areas that do not apply to wired termi...

Page 383: ...ance Troubleshooting 383 6 Attach the wiring cover and terminal block cover to their initial positions and tighten the screws on the terminal block cover Note 6 Phase 12 pulse drives models Txxx do no...

Page 384: ...es information about how to correctly wire the control circuit Control Circuit Connection Diagram Wire the drive control circuit as shown in Figure 5 47 Figure 5 47 Control Circuit Connection Diagram...

Page 385: ...5 Do not ground the control circuit terminals AC or connect them to the drive chassis NOTICE Do not ground the AC control circuit terminals and only connect the AC terminals according to the product...

Page 386: ...Safe Disable Input H1 Safe Disable input 1 Remove the jumper between terminals H1 HC and H2 HC to use the Safe Disable input 24 V 6 mA ON Normal operation OFF Coasting motor Internal impedance 4 7 k...

Page 387: ...er to Pulse Train Output page 396 for more information FM Analog monitor output 1 Output frequency Select voltage or current output 0 V to 10 V 0 to 100 10 V to 10 V 100 to 100 4 mA to 20 mA Receiver...

Page 388: ...y output terminals set for H2 xx E Fault are different for different drive software versions 3 Pulse Train Input Pulse train input operates the same as when the main circuit power supply is ON Pulse t...

Page 389: ...G 09015 and later the Analog Output option AO A3 can output the analog signals Note The PRG column on the nameplate on the right side of the drive identifies the software version You can also use U1 2...

Page 390: ...n RS 485 cable to connect the drive Note Set DIP switch S2 to ON to enable the termination resistor in the last drive in a MEMOBUS Modbus network RS 485 MEMOBUS Modbus communication protocol Maximum 1...

Page 391: ...iable Table 5 13 Control Circuit Wire Gauges and Tightening Torques Terminal Block Terminal Screw Size Tightening Torque N m lbf in Bare Wire Crimp Ferrule Recomm Gauge mm2 AWG Applicable Gauge mm2 AW...

Page 392: ...M6 from other control circuit wiring If contact output terminal wiring is adjacent to other control circuit wiring it can cause incorrect operation of the drive and equipment from electrical interfere...

Page 393: ...rminal screws to the correct tightening torque Connections that are too loose or too tight can cause incorrect operation and damage to the drive Incorrect connections can also cause death or serious i...

Page 394: ...too loose or too tight can cause incorrect operation and damage to the drive Incorrect connections can also cause death or serious injury from fire Refer to Figure 5 58 for information to prepare ter...

Page 395: ...bles the MEMOBUS Modbus communications termination resistor OFF B Jumper Switch S5 FM AM Sets terminals FM and AM to voltage or current output FM V voltage output AM V voltage output C DIP switch S1 1...

Page 396: ...or the drive is internal power supply sinking mode NOTICE Damage to Equipment Do not close the circuit between terminals SP SN If you close the circuits between terminals SC SP and terminals SC SN at...

Page 397: ...se Pulse Train Output in Sinking Mode Set Input Signals for MFAI Terminals A1 to A3 Use terminals A1 to A3 to input a voltage or a current signal Set the signal type as shown in Table 5 16 Figure 5 63...

Page 398: ...0 8 mm 0 03 in to set DIP switches Set DIP switch S4 to AI to use terminal A3 as an analog input voltage current terminal The default setting for DIP switch S4 is AI Set MFAI Terminal A3 to PTC Input...

Page 399: ...to 10 V 1 10 V to 10 V Current output 2 4 mA to 20 mA Switch ON Termination Resistor for MEMOBUS Modbus Communications When the drive is the last slave in a MEMOBUS Modbus communications set DIP swit...

Page 400: ...drive to a type A USB port on a PC After you connect the drive to the PC you can use Yaskawa DriveWizard Industrial software to monitor drive performance and manage parameter settings A USB 2 0 type A...

Page 401: ...tions Drive Ready is OFF and the drive ignores Run commands The drive is de energized During a fault There is problem with the control power supply There is a parameter setting error that will not let...

Page 402: ...run the drive make sure that the braking circuit can dissipate the energy for the set deceleration time To install a dynamic braking option set L8 01 0 3 ERF DB Resistor Protection Disabled WARNING F...

Page 403: ...nal is necessary to connect a braking unit CDBR series to drive models 2169 2211 4140 4168 T140 and T168 To wire the braking unit install a junction terminal that can connect to wires in the range spe...

Page 404: ...ype 2 This is the applicable wire gauge when you use the same wires for terminals and 3 Table 5 19 400 V Class Drive Model Braking Unit Qty Drive Terminals Recomm Gauge AWG kcmil Applicable Gauge AWG...

Page 405: ...wires for terminals and 3 Table 5 20 6 Phase 12 Pulse 400 V Class Drive Model Braking Unit Qty Drive Terminals Recomm Gauge AWG kcmil Applicable Gauge AWG kcmil T103 CDBR 4045D 1 Specified Wire Gauge...

Page 406: ...pliers to clip this area Figure 5 74 Cutaway Sections A Cutaway sections B Use a diagonal cutting pliers to clip this area Figure 5 75 Cutaway Sections A Cutaway section 1 B Use a diagonal cutting pl...

Page 407: ...ect the braking unit CDBR type to the drive 1 Remove the screws on the terminal block cover and pull the terminal block cover away from the terminal block Pull the wiring cover away from the drive to...

Page 408: ...not cause damage to the wires If you use wires that are not specified by Yaskawa the protective enclosure could lose its IP20 protective level although the wiring cover is correct Contact Yaskawa or y...

Page 409: ...rminal Block Nut 6 Wire the closed loop crimp terminal to the main circuit terminal block Figure 5 83 Connect the Wire 7 Tighten the nut to the specified torque Figure 5 84 Tighten the Terminal Block...

Page 410: ...parallel refer to Figure 5 86 for wiring and connector selections Braking units have connectors to select master or slave On the first braking unit select the master side On the second unit and all su...

Page 411: ...pt for Overheat Protection Example WARNING Fire Hazard When you use a braking unit use a thermal relay on the braking resistors and set a fault contact output for the braking resistor unit to disconne...

Page 412: ...ch are designed to operate with high frequencies Mitsubishi Electric Corporation NV series Schneider Electric NS series You can use a molded case circuit breaker MCCB as a replacement for a GFCI that...

Page 413: ...hermal relay on the braking resistors and set a fault contact output for the braking resistor unit to disconnect drive main power through an input contactor Incorrect braking circuit protection can ca...

Page 414: ...h of the Motor Cables If you use long motor cables with a high carrier frequency the increased leakage current can cause nuisance tripping of the thermal relay To prevent this decrease the carrier fre...

Page 415: ...cuit terminal block for the drive and the terminal blocks for the AC reactor and DC Link Choke come in different shapes The drive has a European style terminal block and the AC reactor and DC Link Cho...

Page 416: ...A surge protective device decreases the surge voltage generated when you switch an inductive load near the drive Inductive loads include Magnetic contactors Electromagnetic relays Magnetic valves Sole...

Page 417: ...utput side of the drive decreases inductive noise and radio frequency interference Figure 5 92 shows an example of noise filter wiring NOTICE Do not connect phase advancing capacitors LC RC noise filt...

Page 418: ...e Radio Frequency Interference The drive input lines and output lines generate radio frequency interference Use noise filters on input and output sides and install the drive in a steel box to decrease...

Page 419: ...applications that frequently approach 150 overload Smaller semiconductor fuses than what is listed of the same manufacturer and series are permitted however this can cause fuses to clear prematurely...

Page 420: ...10 FWH 45B 15 15 15 4195 2012 FWH 50B or FWH 80B 20 20 20 4195 2018 FWH 80B or FWH 100B 30 35 30 4195 2021 FWH 80B or FWH 100B 35 40 35 4195 2030 FWH 100B or FWH 125B 50 60 50 4195 2042 FWH 150B 70 80...

Page 421: ...r FWH 150B 50 60 50 4195 4038 FWH 200B 60 75 60 4195 4044 FWH 200B 70 80 70 4195 4060 FWH 225A 100 110 100 4195 4075 FWH 250A 125 150 125 10121 4089 FWH 250A or FWH 275A 150 175 150 10121 4103 FWH 250...

Page 422: ...00 Drive Maintenance Troubleshooting Drive Model Semiconductor Protection Fuse Manufacturer EATON Bussmann T250 FWH 300A T302 FWH 350A T371 FWH 400A T414 FWH 450A Drive Model Semiconductor Protection...

Page 423: ...743A0060R176 1 TDK 2056A B84243A6083Z000 1 TDK 2070A B84243A6120Z000 1 TDK 2082A B84243A6120Z000 1 TDK 2110A B84243A0120Z000 1 TDK 2138A B84243A6180Z000 1 TDK 2169A B84243A0180Z000 1 TDK 2211A B84743A...

Page 424: ...1 TDK 4568A B84743A0660S176 1 TDK 4605A B84743A0660S176 1 TDK 4720A B84743A1200S176 1 TDK Table 5 26 External EMC Noise Filter for 6 Phase 12 Pulse 400 V Class Model EMC Noise Filter Model Qty Manufa...

Page 425: ...oltage V 0 02 3 wire resistance km wiring distance m motor rated current A 10 3 When the cable between the drive and motor is longer than 50 m 164 ft use parameter C6 02 Carrier Frequency Selection to...

Page 426: ...sure that none of the wires on the terminal block touch other terminals or connections 9 Make sure that you isolate the control circuit wiring from main circuit wiring in the control panel or in a du...

Page 427: ...motor NOTICE Use an inverter duty motor or vector duty motor with reinforced insulation and windings applicable for use with an AC drive If the motor does not have the correct insulation it can cause...

Page 428: ...holding brake in OLV PM control release the brake before you start the motor If you do not set the correct timing it can decrease the speed Do not use these configurations in applications with heavy...

Page 429: ...is for use with three phase motors only If you use capacitors to start the motor it can cause a high frequency current to flow to the capacitors and can damage the capacitors A split phase start or a...

Page 430: ...5 18 Motor Application Precautions 430 YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance Troubleshooting...

Page 431: ...433 6 3 LED Status Ring 439 6 4 Start up Procedures 441 6 5 Items to Check before Starting Up the Drive 447 6 6 Keypad Operation 449 6 7 Automatic Parameter Settings Optimized for Specific Applicatio...

Page 432: ...s injury or death from electrical shock WARNING Electrical Shock Hazard Do not operate the drive when covers are missing Replace covers and shields before you operate the drive Use the drive only as s...

Page 433: ...d while the drive is operating in REMOTE Mode The drive is energized with an active Run command and b1 17 0 Run Command at Power Up Disregard Existing RUN Command B ALM LED Illuminates when the drive...

Page 434: ...you use the keypad to operate the motor push on the keypad to set the drive to LOCAL Mode J USB Terminal For factory adjustment K RJ 45 Connector Connects to the drive using an RJ 45 8 pin straight th...

Page 435: ...ration FWD or REV flash C Ready The screen will show Rdy when the drive is ready for operation or when the drive is running D Mode display area Shows the name of the current mode or screen E Frequency...

Page 436: ...un command and b1 17 0 Run Command at Power Up Disregard Existing RUN Command When b1 03 3 Stopping Method Selection Coast to Stop with Timer the Run command is disabled then enabled during the Run wa...

Page 437: ...p Procedure and Test Run 6 6 2 Keypad Components and Functions YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance Troubleshooting 437 Keypad Mode and Menu Displays Figure 6 5 Keypad Functions and Display...

Page 438: ...mming Mode Set b1 08 0 Disregard RUN while Programming to reject the Run command from an external source while in Programming Mode default Set b1 08 1 Accept RUN while Programming to accept the Run co...

Page 439: ...annot operate For example in Programming Mode or when is flashing C RUN Illuminated The drive is in regular operation Flashing 1 The drive is decelerating to stop The drive received a Run command with...

Page 440: ...6 3 LED Status Ring 440 YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance Troubleshooting Figure 6 6 LED Flashing Statuses Figure 6 7 Relation between RUN LED and Drive Operation...

Page 441: ...d for your application This section gives information about only the most basic settings Note Refer to the A1 06 section to use an Application Preset to set up the drive Flowchart A Connect and Run th...

Page 442: ...6 4 Start up Procedures 442 YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance Troubleshooting Figure 6 8 Basic Steps before Startup...

Page 443: ...t Run 6 6 4 Start up Procedures YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance Troubleshooting 443 Sub Chart A 1 Induction Motor Auto Tuning and Test Run Procedure Figure 6 9 Induction Motor Auto Tuni...

Page 444: ...nertia Tuning 3 In ASR Tuning the drive will automatically tune Feed Forward control and KEB Ride Thru 2 parameters Sub Chart A 2 PM Motor Auto Tuning and Test Run Procedure Sub Chart A 2 gives the ba...

Page 445: ...uto Tuning and Test Run Procedure 1 For Yaskawa PM motors SMRA series SSR1 series or SST4 series set E5 01 Motor Code For PM motors from a different manufacturer set E5 01 FFFF 2 Be sure to release th...

Page 446: ...Drive Maintenance Troubleshooting Subchart A 3 EZ Open Loop Vector Control Test Run Procedure Subchart A 3 gives the setup procedure to run a PM motor in EZ Open Loop Vector Control Figure 6 11 Proce...

Page 447: ...Control Circuit Terminal Status Turn OFF the inputs from all devices and switches connected to the drive control circuit terminals Connection between Machinery and Motor Disengage all couplings and b...

Page 448: ...ing the Setup Wizard on page 477 for more information Note If the keypad does not show the Initial Setup screen select Initial Setup from the Main Menu to show the Initial Setup screen 1 Make the init...

Page 449: ...at the screen shows change the setting for o1 40 Home display selection When o1 40 0 Home Screen Display Selection Custom Monitor and there is more than one screen use or to switch between screens JOG...

Page 450: ...e or you must set the keypad as the Run command source REMOTE to use this function Show the Main Menu Push to show the main menu Push HOME to go back to the HOME screen Show the Monitor This section s...

Page 451: ...e Set Custom Monitors You can select and register a maximum of 12 monitoring items to regularly show on the keypad This procedure shows how to set the motor speed to Custom Monitor 1 1 Push Home to sh...

Page 452: ...own in this figure The configuration procedure is complete Show Custom Monitors The procedure in this section shows how to show the registered custom monitors 1 Push Home to show the HOME screen Note...

Page 453: ...ustom Monitor 1 and Custom Monitor 2 the screen will show only two monitors Set the Monitors to Show as a Bar Graph The procedure in this section shows how to show the frequency reference monitor as a...

Page 454: ...configuration procedure is complete Show Monitors as Bar Graphs The procedure in this section shows how to show a specific monitor as a bar graph You can show a maximum of three 1 Push Home to show t...

Page 455: ...monitor as an analog gauge 1 Push Home to show the HOME screen Note The keypad will Home in the top right corner when the HOME screen is active If Home is not shown on push Back to show Home on 2 Push...

Page 456: ...nitor as an analog gauge 1 Push Home to show the HOME screen Note The keypad will Home in the top right corner when the HOME screen is active If Home is not shown on push Back to show Home on 2 Push M...

Page 457: ...d Plot 1 Scale Maximum Minimum Value Select Monitor Items to Show as a Trend Plot The procedure in this section shows how to show the frequency reference monitor as a trend plot 1 Push Home to show th...

Page 458: ...output For example to show monitor U1 01 Frequency Reference set it to 101 as shown in this figure 8 Push or to select Trend Plot 1 Scale Minimum Value then push 9 Push or to select the specified dig...

Page 459: ...um value 13 Push to keep the changes 14 Push Back If necessary use the same procedure to set Custom Monitor 2 Set the Time Scale for the Trend Plot Monitor The procedure in this section shows how to s...

Page 460: ...efault Push Min Max to move between the minimum value and maximum value 7 Push to keep the changes The configuration procedure is complete Show Monitor Items as a Trend Plot The procedure in this sect...

Page 461: ...ENTER message flashes while you pause monitoring Change Parameter Setting Values This example shows how to change the setting value for C1 01 Acceleration Time 1 Do the steps in this procedure to set...

Page 462: ...een after you change all the applicable parameters Examine User Custom Parameters The User Custom Parameters show the parameters set in A2 01 to A2 32 User Parameter 1 to User Parameter 32 This lets u...

Page 463: ...h Menu 3 Push or to select User Custom Parameters then push 4 Push or to show the parameter to examine 5 To re edit a parameter push or select the parameter to edit then push 6 Push or to select the d...

Page 464: ...other drives Note Stop the motor before you back up parameters The drive will not accept a Run command while it makes a backup The DriveWorksEZ PC software password is necessary to back up qx xx Driv...

Page 465: ...fferent drives Note Always stop the drive before you start to restore the parameter backups While you verify parameters the drive will not accept Run commands 1 Push Home to show the HOME screen Note...

Page 466: ...E Backup data does not contain the date Information F Backup date Verify Keypad Parameters and Drive Parameters This procedure makes sure that the parameter setting values that you backed up in the k...

Page 467: ...copied to the drive Note The keypad shows vFyE Parameters do not Match when the parameter settings backed up in the keypad do not agree with the parameter settings copied to the drive Push one of the...

Page 468: ...sage when the write process is complete Check Modified Parameters This procedure will show all parameters that are not at their default values This is very useful when you replace a drive This lets yo...

Page 469: ...bleshooting 469 3 Push or to select Modified Param Fault Log then push 4 Push or to select Modified Parameters then push 5 Push 6 Push or to show the parameter to examine 7 To re edit a parameter push...

Page 470: ...eters to Defaults This procedure will set all parameters with changed values to their default settings 1 Push Home to show the HOME screen Note The keypad will show Home in the top right corner when t...

Page 471: ...maximum of 10 fault codes and dates and times that the faults occurred Note To monitor the date and time of faults you must first set the date and time on the keypad If the keypad does not have a clo...

Page 472: ...d motor can start suddenly during Auto Tuning and cause serious injury or death WARNING Electrical Shock Hazard During Auto Tuning the motor will receive high voltage when the motor is stopped Do not...

Page 473: ...input the necessary Auto Tuning data Example Push or to select the specified digit then push or to change the number Push to save the change and move to the next entry field 7 Follow the messages sho...

Page 474: ...s an error or you push before Auto Tuning is complete Auto Tuning will stop and the keypad will show an error code Endx identifies that Auto Tuning was successful with calculation errors Find and repa...

Page 475: ...time Note Refer to Replace the Keypad Battery on page 69 for information about the battery installation procedure To set the drive to detect an alarm when the battery is dead or when the clock is not...

Page 476: ...elect Initial Setup then push 4 Push or to select Set Date Time and push 5 Push or to select the format of date display then push 6 Push or to select the format of time display then push 7 Push or to...

Page 477: ...ts users follow simple messages on the keypad to set these basic parameters Frequency Reference Source Input signal level Run command source Duty Rating Motor type Control Method Selection Maximum fre...

Page 478: ...ect the item to set then push 7 For the next steps follow the instructions shown on the keypad until the Parameter Change Confirmation Screen is shown 8 In the parameter change confirmation screen pus...

Page 479: ...nergized 1 Push Home to show the HOME screen Note When the drive is in HOME Mode the screen shows Home in the upper right hand corner of the screen If the screen does not show Home for push Back and t...

Page 480: ...ure that a microSD card is inserted in the keypad 2 Push Home to show the HOME screen Note When the drive is in HOME Mode the screen shows Home in the upper right hand corner of the screen If Home is...

Page 481: ...to log data 1 Push Home to show the HOME screen Note When the drive is in HOME Mode the screen shows Home in the upper right hand corner of the screen If the screen does not show Home for push Back an...

Page 482: ...section shows how to set the sampling time for data logging 1 Push Home to show the HOME screen Note When the drive is in HOME Mode the screen shows Home in the upper right hand corner of the screen...

Page 483: ...ally Turn OFF You can set the backlight of the keypad screen to automatically turn OFF after a set length of time since the last key operation on the keypad The procedure in this section shows how to...

Page 484: ...you are done changing the value push The procedure to set the backlight to turn OFF automatically is complete Show Information about the Drive The procedure in this section shows how to show the driv...

Page 485: ...matically Backed up Parameters to the Drive You can automatically back up parameters to the keypad connected to the drive and write those parameters to a drive from the same drive series as specified...

Page 486: ...6 6 Keypad Operation 486 YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance Troubleshooting 3 Push or to select Yes then push The keypad will show the End message when the write process is complete...

Page 487: ...enu to check the parameters that were automatically changed by the application preset function Note Make sure that you set A1 03 2220 3330 Initialize Parameters 2 Wire Initialization 3 Wire Initializa...

Page 488: ...te Note You cannot change the value set in A1 06 To select an application preset first set A1 03 2220 to initialize parameters and then make a selection to A1 06 If initializing all parameters will ca...

Page 489: ...operating motors that have fixed output characteristics When it is necessary to use motors that have high precision control When you cannot decouple the motor and load but the motor load is less than...

Page 490: ...odels Auto Tuning for Motor Parameters for PM Motor This section gives information about Auto Tuning for PM motors Auto Tuning sets these parameters Motor parameters E1 xx E5 xx Speed feedback detecti...

Page 491: ...ing To do Auto Tuning input data for the items in Table 6 9 and Table 6 10 that have an x Before starting Auto Tuning prepare the motor test report or record the information on the motor nameplate as...

Page 492: ...R T2 16 x Encoder Z Pulse Offset for PM Motor T2 17 Degrees 1 Changes when the value set in T2 13 changes Auto Tuning in EZ Open Loop Vector Control Method This section gives information about the Aut...

Page 493: ...Tuning Deceleration Rate Tuning KEB Tuning Note If you do Control Tuning you cannot set H1 xx 16 Motor 2 Selection Do not do Control Tuning for applications that switch between motor 1 and motor 2 Ta...

Page 494: ...ation curve for KEB Ride Thru ASR Tuning ASR Tuning estimates the motor load inertia and automatically sets the parameters ASR Tuning also uses the measured load inertia value to do an automatic adjus...

Page 495: ...or at more than 90 of base speed where high torque precision is necessary If the input power supply is equal to the motor rated voltage the drive output voltage will not be sufficient and performance...

Page 496: ...connected to a load that is more than 30 of the motor duty rating the drive will not correctly calculate the motor parameters and the motor can operate incorrectly When the load is 30 or less of the...

Page 497: ...al Shock Hazard During Auto Tuning the motor will receive high voltage when the motor is stopped Do not touch the motor until Auto Tuning is complete If you touch a motor that is energized it can caus...

Page 498: ...Do a No Load Test Run Do these steps for a no load test run 1 Energize the drive or push to show the HOME screen If Home is not shown on push Back to show Home on 2 Push to illuminate the LOCAL REMOTE...

Page 499: ...Current is not too high 1 Energize the drive or push Home to show the HOME screen If Home is not shown on push Back to show Home on 2 Set d1 01 Reference 1 to 6 00 Hz 3 Push to illuminate the LOCAL R...

Page 500: ...lection If the volume of the motor excitation sound is too high increase the carrier frequency If hunting or oscillation occur at low or mid range speeds decrease the carrier frequency 1 2 kHz 1 1 to...

Page 501: ...s of 10 ms and examine the response If hunting or oscillation occur or if the load inertia is too much increase the setting value in increments of 50 ms and examine the response Note Make sure that th...

Page 502: ...low Large initial vibration at start up E1 08 Mid Point AVoltage E1 10 Minimum Output Voltage If torque or speed response are slow increase the setting value If there is large initial vibration at sta...

Page 503: ...he volume of the motor excitation sound is too high C6 02 Carrier Frequency Selection If the volume of the motor excitation sound is too high increase the carrier frequency 1 2 kHz 1 1 to upper limit...

Page 504: ...arameter Number Possible Solutions Default Recommended Setting Unsatisfactory motor performance E1 xx parameters E5 xx parameters Check the settings for E1 06 E1 04 Base Frequency Maximum Output Frequ...

Page 505: ...alue lower than the actual input voltage 200 0 V 400 0 V 1 The default setting changes when the settings for E5 01 Motor Code Selection and o2 04 Drive Model KVA Selection change Advanced Open Loop Ve...

Page 506: ...eport and set E1 xx or E5 xx correctly 1 The best values for a no load operation are different than the best values for actual loading operation EZ Open Loop Vector Control Method Table 6 24 Parameter...

Page 507: ...tion 5 Set F1 01 Encoder 1 Pulse Count PPR correctly and make sure that encoder pulse counting direction is correct 6 Set C5 01 ASR Proportional Gain 1 and C5 02 ASR Integral Time 1 Table 6 27 Open Lo...

Page 508: ...he frequency reference Voltage input Set DIP Switch S1 2 on the drive to V Set H3 09 0 1 Terminal A2 Signal Level Select 0 to 10V Lower Limit at 0 10 to 10 V Bipolar Reference Set H3 10 0 Terminal A2...

Page 509: ...fications 200 V Class 512 7 4 Model Specific Specifications 400 V Class 514 7 5 Model Specific Specifications 6 Phase 12 Pulse 400 V Class 517 7 6 Drive Specifications 518 7 7 Drive Watt Loss 522 7 8...

Page 510: ...intenance Troubleshooting 7 1 Section Safety DANGER Do not ignore the safety messages in this manual If you ignore the safety messages in this manual it will cause serious injury or death The manufact...

Page 511: ...le 7 1 Drive Duty Modes Duty Rating C6 01 Setting Application Default Carrier Frequency Overload Tolerance oL2 Drive Overload Heavy Duty Rating HD 0 Extruder Conveyor Constant torque or high overload...

Page 512: ...motor output is based on 4 pole general purpose 220 V motor ratings The rated output current of the drive output amps must be equal to or more than the motor rated current Table 7 3 Rating 200 V Class...

Page 513: ...145 180 215 283 346 415 ND 169 211 257 313 360 Power Supply Input Power kVA HD 56 5 68 2 83 1 113 135 164 ND 68 2 83 1 113 135 164 1 The maximum applicable motor output complies with 208 V motor rati...

Page 514: ...t 460 V Input HD 1 3 1 7 3 2 4 6 6 2 7 5 11 15 ND 1 7 3 2 4 6 6 2 7 5 11 15 21 1 The maximum applicable motor output complies with 380 V motor ratings as specified in Annex G of IEC 60947 4 1 The rate...

Page 515: ...170 207 248 300 373 HD DC 129 174 209 254 304 367 457 ND AC 142 170 207 248 300 373 410 ND DC 174 209 254 304 367 457 502 Rated Input Current A at 460 V Input HD AC 86 9 118 141 171 232 289 346 HD DC...

Page 516: ...HD 414 477 605 605 ND 477 568 675 720 460 V HD 414 477 515 605 ND 477 515 605 720 Power Supply Input Power kVA 460 V HD 327 370 465 ND 370 465 523 460 V HD 335 382 429 476 ND 382 429 476 570 1 The max...

Page 517: ...icable motor output complies with 460 V motor ratings as specified in NEC Table 430 250 The rated output current of the drive output amps must be equal to or more than the motor rated current Table 7...

Page 518: ...ues to 5 kHz maximum Maximum Output Voltage 200 V Class Three phase 200 V to 240 V 400 V Class Three phase 380 V to 480 V Note The maximum output voltage is proportional to the input voltage Frequency...

Page 519: ...ad from the rated speed to zero Motor characteristics can change the actual specifications Motor characteristics change the continuous regenerative torque and short time average deceleration torque fo...

Page 520: ...luminates when DC bus voltage is more than 50 V Braking Transistor Models 2004 to 2138 and 4002 to 4168 have a braking transistor DC Link Choke Models 2110 to 2415 and 4060 to 4720 have a DC link chok...

Page 521: ...sentative if you will not ground the neutral point Vibration 10 Hz to 20 Hz 1 G 9 8 m s2 32 15 ft s2 20 Hz to 55 Hz 2004 to 2211 4002 to 4168 T103 to T168 0 6 G 5 9 m s2 19 36 ft s2 2257 to 2415 4208...

Page 522: ...518 2082 75 8 179 478 657 2110 88 8 155 563 718 2138 115 8 212 680 892 2169 145 5 275 820 1095 2211 180 5 314 991 1305 2257 215 5 398 1252 1650 2313 283 5 502 1643 2145 2360 346 5 582 1978 2560 2415 4...

Page 523: ...5 5 8 48 45 93 4009 7 2 8 37 61 98 4012 9 2 8 46 82 128 4018 14 8 8 65 140 205 4023 18 8 73 150 223 4031 24 8 101 211 312 4038 31 8 119 272 391 4044 39 8 148 354 502 4060 45 8 126 389 515 4075 60 8 16...

Page 524: ...8 208 2 493 1465 1958 4250 250 2 686 1738 2424 4302 296 2 817 2257 3074 4371 371 2 1022 2553 3575 4414 389 2 873 2422 3295 4477 453 2 1183 3329 4512 4568 568 2 1429 3989 5418 4605 675 2 1526 4572 6098...

Page 525: ...Carrier Frequency kHz Interior Unit Loss W Cooling Fin Loss W Total Loss W T103 103 2 223 725 948 T140 140 2 320 1053 1373 T168 168 2 389 1164 1553 T208 208 2 434 1406 1840 T250 250 2 594 1646 2240 T3...

Page 526: ...7 21 Carrier Frequency and Rated Current Derating When A1 02 0 1 2 3 5 7 8 Model Rated Current A Heavy Duty Rating HD1 C6 01 0 Normal Duty Rating ND1 C6 01 1 2 kHz 5 kHz 8 kHz 10 kHz 12 5 kHz 15 kHz 2...

Page 527: ...44 5 114 3 257 197 2 137 3 97 4 2313 283 0 254 7 203 8 169 8 313 257 8 202 6 165 8 2360 346 0 302 9 225 3 173 6 360 294 8 230 0 186 8 2415 415 0 373 5 298 8 249 0 Table 7 23 Carrier Frequency and Rate...

Page 528: ...4007 5 5 5 5 5 5 4 9 4 1 3 2 7 1 6 5 5 5 4 8 4 0 3 2 4009 7 2 7 2 7 2 6 5 5 6 4 8 8 9 8 2 7 2 6 5 5 6 4 8 4012 9 2 9 2 9 2 8 1 6 8 5 4 11 9 10 8 9 2 8 1 6 7 5 4 4018 14 8 14 8 14 8 13 1 11 0 8 9 17 5...

Page 529: ...1 0 91 0 70 2 54 6 35 1 103 92 8 69 9 54 6 35 5 4140 112 0 95 2 65 0 44 8 140 101 1 62 0 36 4168 150 0 127 5 87 0 60 0 168 128 7 89 5 63 4208 180 0 153 0 104 4 72 0 208 144 3 80 6 38 4250 216 0 183 6...

Page 530: ...260 0 244 4 197 6 150 8 104 0 302 0 252 2 202 3 152 5 102 6 4371 304 0 285 8 231 0 176 3 121 6 371 0 305 3 239 7 174 0 108 3 4414 371 0 348 7 282 0 215 2 148 4 414 0 348 6 282 8 216 9 151 1 4477 414 0...

Page 531: ...ted Current A Heavy Duty Rating HD1 C6 01 0 Normal Duty Rating ND1 C6 01 1 2 kHz 4 kHz 6 kHz 8 kHz 10 kHz 12 kHz 2 kHz 4 kHz 6 kHz 8 kHz 10 kHz 12 kHz T103 91 0 91 0 85 8 70 2 54 6 39 0 103 0 100 5 85...

Page 532: ...correct value when the drive is shipped Side by Side installation Change the value only in these conditions When you install a UL Type 1 kit on an IP20 UL Open Type drive to convert the drive to an I...

Page 533: ...for each 100 m 328 ft to install the drive in altitudes between 1000 to 4000 m 3281 to 13123 ft It is not necessary to derate the rated voltage in these conditions Installing the drive at 2000 m 6562...

Page 534: ...Class Model Ref IP20 UL Open Type IP20 UL Type 1 2004 2042 535 544 2056 536 545 2070 2082 537 546 2110 538 547 2138 539 548 2169 2211 540 549 2257 2313 541 550 2360 542 551 2415 542 Table 7 31 Three...

Page 535: ...0 24 1 6 0 06 5 0 20 M5 3 5 7 72 2012 140 5 51 260 10 24 176 6 93 138 5 43 38 1 50 102 4 02 102 4 02 248 9 76 6 0 24 1 6 0 06 5 0 20 M5 3 5 7 72 2018 140 5 51 260 10 24 211 8 31 138 5 43 73 2 87 102 4...

Page 536: ...140 5 51 260 10 24 211 8 31 138 5 43 73 2 87 102 4 02 102 4 02 248 9 76 6 0 24 1 6 0 06 5 0 20 M5 4 2 9 26 4023 140 5 51 260 10 24 211 8 31 138 5 43 73 2 87 102 4 02 102 4 02 248 9 76 6 0 24 1 6 0 06...

Page 537: ...7 3 43 192 7 56 192 7 56 335 13 19 8 0 32 2 3 0 09 2 3 0 09 M6 8 5 18 74 2082 220 8 66 350 13 78 227 8 94 140 5 51 87 3 43 192 7 56 192 7 56 335 13 19 8 0 32 2 3 0 09 2 3 0 09 M6 9 0 19 84 Table 7 38...

Page 538: ...D2 W1 W2 W5 Maxi mum H1 H2 H4 t1 t2 d 2110 240 9 45 400 15 75 280 11 02 166 6 54 114 4 49 195 7 68 186 7 32 12 0 47 375 14 76 17 5 0 69 17 5 0 69 2 3 0 09 2 3 0 09 M6 22 48 50 Table 7 40 400 V Class I...

Page 539: ...UL Open Type Model Dimensions mm in Est Weight kg lb W H D D1 D2 W1 W2 W5 Maxi mum H1 H2 H3 H4 t1 t2 d 4089 255 10 04 450 17 72 280 11 02 166 6 54 114 4 49 170 6 69 165 6 50 12 0 47 424 16 69 16 0 63...

Page 540: ...ype Model Dimensions mm in Est Weight kg lb W H D D1 D2 W1 W2 W5 Maxi mum H1 H2 H3 H4 t1 t2 d 4140 264 10 39 543 21 38 335 13 19 186 7 32 149 5 87 190 7 48 182 7 17 12 0 47 516 20 31 17 5 0 69 28 5 1...

Page 541: ...160 6 30 218 8 58 218 8 58 18 0 71 659 25 94 28 1 10 43 5 1 71 28 5 1 12 4 5 0 18 4 5 0 18 M10 71 156 5 4250 312 12 28 700 27 56 420 16 54 260 10 24 160 6 30 218 8 58 218 8 58 18 0 71 659 25 94 28 1 1...

Page 542: ...ype Model Dimensions mm in Est Weight kg lb W H D D1 D2 W1 W2 W5 Maxi mum H1 H2 H3 H4 t1 t2 d 4371 440 17 32 800 31 50 472 18 58 254 10 00 218 8 58 370 14 57 370 14 57 20 0 79 757 29 80 28 1 10 44 1 7...

Page 543: ...7 456 3 4720 510 20 08 1136 44 72 480 18 90 260 10 24 220 8 66 450 17 72 450 17 72 225 8 86 225 8 86 20 0 79 1093 43 03 25 5 1 00 43 5 1 71 30 5 1 20 4 5 0 18 4 5 0 18 M12 205 451 9 Table 7 54 6 Phase...

Page 544: ...1 5 0 06 1 6 0 06 5 0 20 M5 4 1 9 04 2010 140 5 51 300 11 81 176 6 93 138 5 43 38 1 50 102 4 02 102 4 02 260 10 24 248 9 76 6 0 24 40 1 57 1 5 0 06 1 6 0 06 5 0 20 M5 4 1 9 04 2012 140 5 51 300 11 81...

Page 545: ...0 10 24 248 9 76 6 0 24 40 1 57 1 5 0 06 1 6 0 06 5 0 20 M5 4 5 9 92 4009 140 5 51 300 11 81 211 8 31 138 5 43 73 2 87 102 4 02 102 4 02 260 10 24 248 9 76 6 0 24 40 1 57 1 5 0 06 1 6 0 06 5 0 20 M5 4...

Page 546: ...IP20 UL Type 1 Model Dimensions mm in Est Weight kg lb W H D D1 D2 W1 W2 H0 H1 H2 H3 H4 t1 t2 d 2070 220 8 66 400 15 75 227 8 94 140 5 51 87 3 43 192 7 56 192 7 56 350 13 78 335 13 19 8 0 32 50 1 97...

Page 547: ...mum H0 H1 H2 H3 H5 t1 t2 d 2110 244 9 61 500 19 69 280 11 02 166 6 54 114 4 49 195 7 68 186 7 32 10 0 39 400 15 75 375 14 76 17 5 0 69 100 3 94 17 5 0 69 2 3 0 09 2 3 0 09 M6 24 52 91 Table 7 62 400...

Page 548: ...170 6 69 165 6 50 10 0 39 450 17 72 424 16 69 16 0 63 130 5 12 21 0 83 2 3 0 09 2 3 0 09 M6 27 59 52 Table 7 64 400 V Class IP20 UL Type 1 Model Dimensions mm in Est Weight kg lb W H D D1 D2 W1 W2 W3...

Page 549: ...2 3 0 09 2 3 0 09 M8 44 97 00 2211 268 10 55 770 30 31 335 13 19 186 7 32 149 5 87 190 7 48 182 7 17 10 0 39 543 21 38 516 20 31 17 5 0 69 227 8 94 20 5 0 81 2 3 0 09 2 3 0 09 M8 46 101 41 Table 7 66...

Page 550: ...160 6 30 218 8 58 218 8 58 16 0 63 700 27 56 659 25 94 28 1 10 215 8 46 28 5 1 12 4 5 0 18 4 5 0 18 M10 72 158 73 Table 7 68 400 V Class UL Type 1 Model Dimensions mm in Est Weight kg lb W H D D1 D2...

Page 551: ...H0 H1 H2 H3 H5 t1 t2 d 2360 444 17 48 1045 41 14 472 18 58 254 10 00 218 8 58 370 14 57 370 14 57 18 0 71 800 31 50 757 29 80 28 1 10 245 9 65 30 1 18 4 5 0 18 4 5 0 18 M12 113 249 12 Table 7 70 400...

Page 552: ...552 2056 4031 4038 553 2070 2082 4044 4060 553 2110 4075 554 2138 4089 4103 554 2169 4140 4168 555 2211 555 2257 2313 4208 4302 556 2360 4371 556 2004 to 2042 4002 to 4023 Figure 7 19 Knock Out Dimens...

Page 553: ...8 Model Dimensions mm in D D1 D2 D3 W W1 d4 d5 2056 4031 4038 67 5 2 66 86 5 3 41 60 2 36 34 1 34 54 2 13 46 5 1 83 35 1 38 44 1 73 2070 2082 4044 4060 Figure 7 21 Knock Out Dimensions Diagram 3 Model...

Page 554: ...ensions Diagram 4 Model 2110 4075 Model Dimensions mm in D D1 D2 W W1 d4 d5 2110 4075 112 5 4 43 96 3 78 48 5 1 91 73 2 87 38 1 50 35 1 38 50 1 97 2138 4089 4103 Figure 7 23 Knock Out Dimensions Diagr...

Page 555: ...mensions Diagram 6 Models 2169 4140 and 4168 Model Dimensions mm in D D1 D2 W W1 d4 d5 d6 2169 4140 4168 149 5 87 117 4 61 56 2 20 78 3 07 37 5 1 48 44 1 73 35 1 38 62 2 44 2211 Figure 7 25 Knock Out...

Page 556: ...m 8 Model 2257 2313 4208 4250 4302 Model Dimensions mm in D D1 D2 D3 W W1 d4 d5 2257 2313 4208 4250 4302 160 6 30 208 4 8 20 166 3 6 55 75 3 2 96 92 8 3 65 27 5 1 08 35 1 38 62 2 44 2360 4371 Figure 7...

Page 557: ...peripheral devices and options for the drive Refer to the GA800 Selection Guide SL GA800 01 for information about available options including Main Circuit Options Frequency Settings and Monitor Optio...

Page 558: ...Auto Tuning Error 76 130 B Backlight Timing of shut off 483 Backup Parameters drive to keypad 464 Bar graph Monitors 453 Basic operation Get started 441 bAT Fault 83 Minor Fault 113 Battery Replacemen...

Page 559: ...rior and Mounting Dimensions IP20 UL Open Type 535 538 Exterior and Mounting Dimensions IP20 UL Type 1 544 549 551 Exterior Dimension Diagram IP20 539 543 Exterior Dimensions Diagram IP20 552 556 Exte...

Page 560: ...lt 93 Minor Fault 117 FbL Fault 94 Minor Fault 118 Fine tuning 500 Finless Derating 532 Frequency reference Making changes using keypad 449 Fuse rating 419 G Getting set up 441 GF 94 Ground Drive 369...

Page 561: ...alog gauge 455 Display bar graph 453 Display procedure 450 Set custom monitors 451 Show custom monitors 452 Start stop data logging 480 Trend Plot Display 456 Motor Change direction of motor rotation...

Page 562: ...t settings 470 Verify keypad and drive 466 Parameter Setting Errors 76 124 PASS 121 PC Connection procedure 400 PE1 109 PE2 109 Peripheral Devices 557 PF 109 121 PGo Fault 109 Minor Fault 122 PGoH Fau...

Page 563: ...ine tuning 500 Procedure 441 Procedure for no load test run 498 Procedure for test run with actual load 498 Thermal overload relay Connection 413 Tightening torque Control circuit terminals 391 Main c...

Page 564: ...hooting Revision History Date of Publication Revision Number Section Revised Content August 2021 1 All Updated entire documentation to align with SIEPC71061737 C 2 Chapter 5 Added Short Circuit Protec...

Page 565: ...YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance Troubleshooting 565...

Page 566: ...er 1 16 1 Kaigan Minatoku Tokyo 105 6891 Japan Phone 81 3 5402 4502 Fax 81 3 5402 4580 www yaskawa co jp YASKAWA EL TRICO DO BRASIL LTDA 777 Avenida Piraporinha Diadema S o Paulo 09950 000 Brasil Phon...

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