YASKAWA GA800 Series, Maintenance & Troubleshooting

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2.5 Minor Faults/Alarms
120 YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting
Code Name Causes Possible Solutions
The motor has overheated. • Check the load level, acceleration/deceleration time, and motor
start/stop frequency (cycle time).
• Decrease the load.
•
Increase the values set in C1-01 to C1-08 [Acceleration/
Deceleration Times] .
• Set E2-01 [Motor Rated Current (FLA)] correctly to the value
specified by the motor nameplate.
• Make sure that the motor cooling system is operating correctly,
and repair or replace it if it is damaged.
• Adjust E1-04 to E1-10 [V/f Pattern Parameters] . For motor 2,
adjust E3-04 to E3-10 . Decrease the values set in E1-08 [Mid
Point A Voltage] and E1-10 [Minimum Output Voltage] .
Note:
If the values set in E1-08 and E1-10 are too low, the overload
tolerance will decrease at low speeds.
Note:
• When H3-02, H3-10, or H3-06 = E [MFAI Function Selection = Motor Temperature (PTC Input)] , the drive detects this fault if the motor overheat signal entered to an analog
input terminal A1, A2, or A3 is more than the alarm detection level.
•
If the drive detects this error, the terminal set to H2-01 to H2-03 = 10 [MFDO Function Select = Alarm] will activate.
•
If the drive detects this error, it will operate the motor as specified by the stopping method set in L1-03 [Motor Thermistor oH Alarm Select] .
Code Name Causes Possible Solutions
oL3 Overtorque 1 A fault occurred on the machine.
Example: The machine is locked.
Examine the machine and remove the cause of the fault.
The parameters are incorrect for the load. Adjust L6-02 [Torque Detection Level 1] and L6-03 [Torque
Detection Time 1] settings.
Note:
• The drive detects this fault if the drive output current is more than the level set in L6-02 for longer than L6-03 .
• If the drive detects this error, the terminal assigned to H2-01 to H2-03 = 10 [MFDO Function Select = Alarm] will be ON.
• Set the conditions that trigger the minor fault using L6-01 [Torque Detection Selection 1] .
Code Name Causes Possible Solutions
oL4 Overtorque 2
A fault occurred on the machine.
Example: The machine is locked.
Examine the machine and remove the cause of the fault.
The parameters are incorrect for the load. Adjust L6-05 [Torque Detection Level 2] and L6-06 [Torque
Detection Time 2] settings.
Note:
•
The drive detects this error if the drive output current is more than the level set in L6-05 for longer than L6-06 .
•
If the drive detects this error, the terminal assigned to H2-01 to H2-03 = 10 [MFDO Function Select = Alarm] will be ON.
•
Set the conditions that trigger the minor fault using L6-04 [Torque Detection Selection 2] .
Code Name Causes Possible Solutions
oL5 Mechanical Weakening Detection 1 The drive detected overtorque as specified by the
conditions for mechanical weakening detection set in
L6-08 [Mechanical Fatigue Detect Select] .
Do a deterioration diagnostic test on the machine side.
Note:
•
If the drive detects this error, the terminal assigned to H2-01 to H2-03 = 10 [MFDO Function Select = Alarm] will be ON.
• If the drive detects this minor fault, it will operate the motor as specified by the Stopping Method set in L6-08 .
Code Name Causes Possible Solutions
oS Overspeed
There is overshoot. • Decrease C5-01 [ASR Proportional Gain 1] and increase C5-02
[ASR Integral Time 1] .
• Use H6-02 to H6-05 [Pulse Train Input Setting Parameters] to
adjust the pulse train gain.
There is an incorrect number of PG pulses set in the
drive. Set H6-02 [Terminal RP Frequency Scaling] to the pulse train
frequency during 100% reference (maximum motor rotation speed).
The oS detection level is set incorrectly. Adjust F1-08 [Overspeed Detection Level] and F1-09 [Overspeed
Detection Delay Time] .
Note:
•
The drive detects this error if the motor speed is more than the value set in F1-08 for longer than F1-09 .
•
If the drive detects this error, the terminal set to H2-01 to H2-03 = 10 [MFDO Function Select = Alarm] will activate.
•
If the drive detects this error, it will operate the motor as specified by the stopping method set in F1-03 [Overspeed Detection Selection] .