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YASKAWA DO-A3, User & Installation Manual

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Summary of Contents for DO-A3

Page 1: ...manual thoroughly and retain for easy reference inspection and maintenance Ensure the end user receives this manual 製品を安全にお使いいただくために この取扱説明書を必ずお読みください また 本書をお手元に保管していただくとともに 最終的に本製品をご使用になる ユーザー様のお手元に確実に届けられるよう お取り計らい願います COSMOS 140 182 和英併記 新CI MANUAL NO TOBP C730600 79C YASKAWA AC Drive Option 安川インバータ オプション ...

Page 2: ...on of Yaskawa No patent liability is assumed with respect to the use of the information contained herein Moreover because Yaskawa is constantly striving to improve its high quality products the information contained in this manual is subject to change without notice Every precaution has been taken in the preparation of this manual Yaskawa assumes no responsibility for errors or omissions Neither i...

Page 3: ...ion Manual 3 Table of Contents 1 PREFACE AND SAFETY 4 2 OVERVIEW 8 3 RECEIVING 9 4 OPTION COMPONENTS 10 5 INSTALLATION PROCEDURE 11 6 RELATED PARAMETERS 30 7 TROUBLESHOOTING 32 8 EUROPEAN STANDARDS 35 9 SPECIFICATIONS 37 GEM_IO_conditional_E_AO fm 3 ページ ２０１７年７月５日 水曜日 午後５時３３分 ...

Page 4: ... end user YASKAWA offers an express warranty only as to the quality of its products in conforming to standards and specifications published in the manual NO OTHER WARRANTY EXPRESS OR IMPLIED IS OFFERED YASKAWA assumes no liability for any personal injury property damage losses or claims arising from misapplication of its products u Applicable Documentation The following manuals are available for t...

Page 5: ...ption Analog Monitor AO A3 Drive YASKAWA A1000 Series Drive YASKAWA L1000A Series Drive YASKAWA D1000 Series Power Regenerative Converter YASKAWA R1000 Series Power Regenerative Unit YASKAWA U1000 Series Drive YASKAWA U1000L Series Drive YASKAWA AC Drive GA700 YASKAWA AC Drive CR700 YASKAWA AC Drive CH700 YASKAWA AC Drive 1000 Series A1000 L1000A D1000 R1000 U1000 U1000L Digital Operator LCD Opera...

Page 6: ...ding to the instructions described in this manual The diagrams in this manual are provided as examples only and may not pertain to all products covered by this manual The products and specifications described in this manual or the content and presentation of the manual may be changed without notice to improve the product and or the manual Contact a Yaskawa representative or the nearest Yaskawa sal...

Page 7: ...erious injury and will void warranty Yaskawa is not responsible for any modification of the product made by the user Do not modify this product NOTICE Do not expose the drive or the option to halogen group disinfectants Do not pack the drive or the option in fumigated or sterilized wooden materials Do not sterilize the entire package after packing the product Failure to comply could damage electri...

Page 8: ...mpatible Products The option can be used with the products in Table 1 Table 1 Compatible Products Note For Yaskawa customers in the North or South America region If your product is not listed in Table 1 refer to the web page below to confirm this manual is correct for your product The web page provides a list of option manuals by product and a direct link to download a PDF Scan QR code Or refer to...

Page 9: ... for details Contact the distributor where the option was purchased or the Yaskawa sales office immediately about any problems with the option u Option Package Contents u Installation Tools A Phillips screwdriver Phillips screw sizes vary by drive capacity A flat blade screwdriver blade depth 0 4 mm 0 02 in width 2 5 mm 0 1 in A pair of diagonal cutting pliers A small file or medium grit sandpaper...

Page 10: ...nd terminal FE and installation hole 1 1 Connect the provided ground wire during installation Installation on GA700 CR700 and CH700 drives does not require the ground wire 2 Do not adjust the potentiometers on the option The potentiometers are factory set and may change the voltage output characteristics and cause output signal inaccuracy if misadjusted B Installation hole C Option model number E ...

Page 11: ...ages to confirm the drive is safe WARNING Electrical Shock Hazard Do not operate equipment with covers removed Failure to comply could cause death or serious injury The diagrams in this section may include options and drives without covers or safety shields to illustrate details Reinstall covers and shields before operating the drive and run the drive according to the instructions described in thi...

Page 12: ...try Never connect or disconnect the motor from the drive while the drive is outputting voltage Improper equipment sequencing could damage the drive Do not connect or operate any equipment with visible damage or missing parts Failure to comply could further damage the equipment Do not use unshielded wire for control wiring Failure to comply may cause electrical interference resulting in poor system...

Page 13: ... product Refer to Table 2 to check the procedures for installing and wiring options on a drive Table 2 Procedures for Installing and Wiring Options on a Drive Product Series Procedures for Installing and Wiring Options on a Drive Page A1000 Procedure A 14 L1000A Procedure A 14 U1000 Procedure A 14 U1000L Procedure A 14 GA700 Procedure B 21 CR700 Procedure B 21 CH700 Procedure B 21 GEM_IO_condition...

Page 14: ...the manual packaged with the drive 2 Verify that the drive functions normally Refer to Figure 2 for an exploded view of the drive with the option and related components for reference in the installation procedure Figure 2 Figure 2 Drive Components with Option A Insertion point for CN5 G Included screws B Option card H Ground wire C Front cover I Drive grounding terminal FE D Digital operator J Con...

Page 15: ...ized The charge indicator LED will extinguish when the DC bus voltage is below 50 Vdc When all indicators are OFF measure for unsafe voltages to confirm the drive is safe 1 Shut off power to the drive wait the appropriate amount of time for voltage to dissipate then remove the digital operator D and front covers C E Refer to the manual packaged with the drive for details on digital operator and co...

Page 16: ...al 2 Insert the option card B into the CN5 A J CN5 B K or CN5 C L connector on the drive and fasten it into place using one of the included screws G Tighten both screws to 0 5 to 0 6 N m 4 4 to 5 3 in lbs Figure 4 Figure 4 Insert the Option Card J G B K L GEM_IO_conditional_E_AO fm 16 ページ ２０１７年７月５日 水曜日 午後５時３３分 ...

Page 17: ...ighten both screws to 0 5 to 0 6 N m 4 4 to 5 3 in lbs Figure 5 Figure 5 Connect the Ground Wire Note 1 The option package includes three ground wires Use the longest wire to connect the option to CN5 C Use the next longest wire to connect the option to CN5 B Use the shortest wire to connect the option to CN5 A Refer to Option Package Contents on page 9 for more information 2 The drive has only tw...

Page 18: ...equired to ensure that cable shielding does not contact other wiring Insufficient insulation may cause a short circuit and damage the option or drive Figure 6 Figure 6 Prepare Ends of Shielded Cable 5 Wire the customer supplied circuit to the terminal block on the option according to Figure 7 Refer to Figure 17 for the AO A3 Option connection diagram Refer to Table 5 for a detailed description of ...

Page 19: ...k onto the drive Users may also choose to route the option wiring through openings on the front cover of some models Remove the perforated tabs on the left side of the front cover as shown in Figure 8 A to create the necessary openings on these models Refer to the Peripheral Devices Options section of the drive instruction manual for more information Figure 8 Figure 8 Wire Routing Examples A B GEM...

Page 20: ...the drive C E and replace the digital operator D NOTICE Do not pinch cables between the front covers and the drive Failure to comply could cause erroneous operation Figure 9 Figure 9 Replace the Front Covers and Digital Operator 8 Set drive parameters in Table 6 for proper option performance C D E GEM_IO_conditional_E_AO fm 20 ページ ２０１７年７月５日 水曜日 午後５時３３分 ...

Page 21: ...ions to drive terminals according to the manual packaged with the drive 2 Verify that the drive functions normally Refer to Figure 10 for an exploded view of the drive with the option and related components for reference in the installation procedure Figure 10 Figure 10 Drive Components with Option A Insertion point for CN5 connector F LED Status Ring board B AO A3 option G Connector CN5 A C Inclu...

Page 22: ...irm the drive is safe 1 Shut off power to the drive wait the appropriate amount of time for voltage to dissipate confirm all charge indicator LEDs extinguish then remove the front cover D including the keypad E Refer to the manual packaged with the drive for details on cover removal NOTICE Observe proper electrostatic discharge ESD procedures when handling the option drive and circuit boards Failu...

Page 23: ...e temporary placement holes Refer to the manual packaged with the drive for details on removing the LED Status Ring board NOTICE Do not remove the LED Status Ring board cable connector Failure to comply could cause erroneous operation and damage the drive Figure 12 Figure 12 Remove the LED Status Ring Board F Drive front view Temporary placement holes AO GEM_IO_conditional_E_AO fm 23 ページ ２０１７年７月５日...

Page 24: ...e Installing the option card on a GA700 CR700 and CH700 drive requires only two screws and does not require a ground wire The option package ships with three screws and ground wires for installation on other product series Do not use the ground wire or the extra screw 4 Prepare the wire ends as shown in Figure 14 Figure 14 Figure 14 Prepare Ends of Shielded Cable C I H G B A AO Insulation Shield s...

Page 25: ... terminal functions Figure 15 Figure 15 Connect Cable Wiring Option terminal block Preparing wire ends Screwdriver blade size about 5 5 mm 7 32 When not using crimped insulated sleeves Pull back the shielding and lightly twist the end with fingers keeping the ends from fraying Wire crimping ferrule terminals or not soldered ends Loosen the screws and insert the wire into the opening on the termina...

Page 26: ...front cover of the drive D including the keypad E Figure 16 Figure 16 Replace the LED Status Ring Board Front Cover and Keypad F Install the keypad to the drive after replacing the keypad connector and then the keypad connector At that time insert the keypad connector tab into the drive Keypad connector Tab D E AO GEM_IO_conditional_E_AO fm 26 ページ ２０１７年７月５日 水曜日 午後５時３３分 ...

Page 27: ...ing board to route option wiring when using connector CN5 B NOTICE Do not pinch cables between the front cover or the LED Status Ring board and the drive Failure to comply could cause erroneous operation 7 Set drive parameters in Table 6 for proper option performance F Use the open space provided inside the LED Status Ring board to route option wiring AO GEM_IO_conditional_E_AO fm 27 ページ ２０１７年７月５日...

Page 28: ...orques Wire gauge and torque specifications are listed in Table 3 Table 3 Wire Gauges and Tightening Torques 1 Connect the provided ground wire during installation on 1000 series drives Installation on GA700 CR700 and CH700 drives does not require the ground wire Terminal signal Screw Size Tightening Torque N m in lb Bare Cable Ferrule Type Terminals Wire Type Recomm Gauge mm2 Applicable Gauges mm...

Page 29: ... Contact Model L mm in d1 mm in d2 mm in 0 25 24 AWG AI 0 25 6YE 10 5 13 32 0 8 1 32 2 5 64 0 34 22 AWG AI 0 34 6TQ 10 5 13 32 0 8 1 32 2 5 64 0 5 20 AWG AI 0 5 6WH 14 9 16 1 1 3 64 2 5 3 32 Terminal Function Signal Level Description V1 1 Set the functions and output levels for terminals V1 and V2 using drive parameters See the drive Instruction Manual for directions on setting parameters Analog v...

Page 30: ...equals 10 V output Default 100 0 Min 999 9 Max 999 9 F4 03 393 1 Terminal V2 Monitor Selection Sets the monitor signal for output from terminal V2 Default when installed to drive 103 output voltage Default when installed to energy saving unit 000 reserved Range 000 to 999 F4 04 394 RUN Terminal V2 Monitor Gain Sets the gain for voltage output via terminal V2 where 100 equals 10 V output Terminal o...

Page 31: ... analog output With this setting terminal functions as well as V1 and V2 output levels can be set by a PLC via a communication option or MEMOBUS Modbus through mode 2 The drive outputs voltage while this parameter is being adjusted Voltage levels can be adjusted to match the specifications of an external meter GEM_IO_conditional_E_AO fm 31 ページ ２０１７年７月５日 水曜日 午後５時３３分 ...

Page 32: ...g run De energize the drive and plug the option into the drive according to Installation Procedure on page 11 Digital Operator Display Fault Name oFb01 Option Card Fault CN5 B Option is not properly connected Cause Possible Solution Option in drive port CN5 B was changed during run De energize the drive and plug the option into the drive according to Installation Procedure on page 11 Digital Opera...

Page 33: ...perator Display Fault Name oFC02 Option Fault CN5 C Two identical options are connected at the same time Cause Possible Solution Same type of option connected to unit ports CN5 A CN5 B and CN5 C Use only compatible options Option Card 1 When connecting two PG option cards use both CN5 B and CN5 C When connecting only one PG option card use the CN5 C connector 2 Not available for the application wi...

Page 34: ...WA ELECTRIC TOBP C730600 79C YASKAWA AC Drive Option AO A3 Installation Manual n Interface Circuit Figure 17 Figure 18 Output Interface Circuit V1 V2 AC Signal processor AO GEM_IO_conditional_E_AO fm 34 ページ ２０１７年７月５日 水曜日 午後５時３３分 ...

Page 35: ...the CE mark in combination with other devices it is ultimately the responsibility of the user to ensure compliance with CE standards Verify that conditions meet European standards after setting up the device u EMC Guidelines Compliance This option is tested according to European standards EN 61800 3 2004 A1 2012 and complies with EMC guidelines The CE marking is declared based on the harmonized st...

Page 36: ... Figure 21 Option Installation for CE Compliance A Braided shield cable C Cable clamp conductive B Metal panel C B A L1 L2 L3 L1 L2 L3 R CN5 B CN5 C CN5 A CN5 B CN5 C CN5 A S T PG Drive EMC filter PG option DI DO AI AO I O option SI Communication option Encoder I O device Master Cable clamp Enclosure panel Three phase power supply Cable clamp Cable clamp A1 GEM_IO_conditional_E_AO fm 36 ページ ２０１７年７...

Page 37: ...48 Max load current 3 mA Ambient Temperature 10 C to 50 C 14 F to 122 F Humidity 95 RH or lower with no condensation Storage Temperature 20 C to 60 C 4 F to 140 F allowed for short term transport of the product Area of use Indoors and free from Oil mist corrosive gas flammable gas and dust Radioactive materials or flammable materials including wood Harmful gas or fluids Salt Direct sunlight Fallin...

Page 38: ...n Number Section Revised Content July 2017 3 Chapter 2 Addition Note in Table 1 July 2017 2 Back cover Revision Address April 2017 1 All Addition Applicable drive series Revision Reviewed and corrected entire documentation Back cover Revision Address April 2016 First edition MANUAL NO TOBP C730600 79B 1 Published in Japan April 2017 Date of publication Revision number AO GEM_IO_conditional_E_AO fm...

Page 39: ...66 2 017 0799 http www yaskawa co th YASKAWA ELECTRIC CHINA CO LTD 22F One Corporate Avenue No 222 Hubin Road Shanghai 200021 China Phone 86 21 5385 2200 Fax 86 21 5385 3299 http www yaskawa com cn YASKAWA ELECTRIC CHINA CO LTD BEIJING OFFICE Room 1011 Tower W3 Oriental Plaza No 1 East Chang An Ave Dong Cheng District Beijing 100738 China Phone 86 10 8518 4086 Fax 86 10 8518 4082 YASKAWA ELECTRIC ...

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