YASKAWA DO-A3 Installation Manual Download Page 13

5  Installation Procedure

YASKAWA ELECTRIC

 TOBP 730600 41C 1000-Series Option DO-A3 Installation Manual

 13

Installing the Option

Refer to the instructions below to install the option.

1.

Shut off power to the drive, wait the appropriate amount of time for voltage to 
dissipate, then remove the digital operator (D) and front covers (C, E). Refer to the 

Quick Start Guide packaged with the drive for directions on removing the front 

covers. Cover removal varies depending on drive size.

DANGER!

Electrical Shock Hazard. Disconnect all power to the drive and wait at least the amount of time 

specified on the drive front cover safety label. After all indicators are off, measure the DC bus voltage to 

confirm safe level, and check for unsafe voltages before servicing to prevent electric shock. The internal 

capacitor remains charged even after the power supply is turned off.

NOTICE:

Damage to Equipment. Observe proper electrostatic discharge procedures (ESD) when handling 

the option, drive, and circuit boards. Failure to comply may result in ESD damage to circuitry.

Figure 3  

Figure 3  Remove the Front Covers and Digital Operator

C

D

E

Summary of Contents for DO-A3

Page 1: ...To properly use the product read this manual thoroughly and retain for easy reference inspection and maintenance Ensure the end user receives this manual Installation Manual Digital Output YASKAWA AC...

Page 2: ...prior written permission of Yaskawa No patent liability is assumed with respect to the use of the information contained herein Moreover because Yaskawa is constantly striving to improve its high qual...

Page 3: ...00 Series Option DO A3 Installation Manual 3 Table of Contents 1 PREFACE AND SAFETY 4 2 PRODUCT OVERVIEW 7 3 RECEIVING 8 4 OPTION COMPONENTS 9 5 INSTALLATION PROCEDURE 10 6 RELATED PARAMETERS 22 7 TRO...

Page 4: ...s to the quality of its products in conforming to standards and specifications published in the Yaskawa manual NO OTHER WARRANTY EXPRESS OR IMPLIED IS OFFERED Yaskawa assumes no liability for any pers...

Page 5: ...lure to heed these messages could cause fatal injury or damage products and related equipment and systems Note Indicates supplemental information that is not related to safety messages Drive Yaskawa A...

Page 6: ...new copies of the manual contact a Yaskawa representative or the nearest Yaskawa sales office and provide the manual number shown on the front cover DANGER Heed the safety messages in this manual Fail...

Page 7: ...to expand the number of available digital outputs to monitor drive run status The option has the following features Six photocoupler outputs 48 V 50 mA or less Two relay outputs 250 Vac 1 A or less 3...

Page 8: ...nformation Contact your supplier if you have received the wrong model or the option does not function properly Option Package Contents Tools Required for Installation A Phillips screwdriver M3 metric...

Page 9: ...Blocks TB1 and TB2 Refer to Table 4 on page 21 for details on TB1 and TB2 terminal functions and signal levels A Terminal block TB1 D Terminal block TB2 B Connector CN5 E Model number C Installation...

Page 10: ...NING Electrical Shock Hazard Do not remove the front covers of the drive while the power is on Failure to comply could result in death or serious injury The diagrams in this section may include option...

Page 11: ...ower off while the drive is running or outputting voltage Failure to comply may cause the application to operate incorrectly or damage the drive Do not operate damaged equipment Failure to comply may...

Page 12: ...ck Start Guide packaged with the drive for information on wiring and connecting the drive Figure 2 shows an exploded view of the drive with the option and related components for reference Figure 2 Fig...

Page 13: ...ing on drive size DANGER Electrical Shock Hazard Disconnect all power to the drive and wait at least the amount of time specified on the drive front cover safety label After all indicators are off mea...

Page 14: ...0 41C 1000 Series Option DO A3 Installation Manual 2 Insert the option card B into the CN5 A J CN5 B K or CN5 C L connector located on the drive and fasten it into place using one of the included scre...

Page 15: ...Figure 5 Figure 5 Connect the Ground Wire Note 1 The option package includes three ground wires Use the longest wire when plugging the option into connector CN5 C on the drive side Use the next longe...

Page 16: ...e may cause erroneous operation damage the terminal block or cause a fire NOTICE Heat shrink tubing or electrical tape may be required to ensure that cable shielding does not contact other wiring Insu...

Page 17: ...use stable power supply for the voltage reference source Figure 8 Figure 8 Option Connection Diagram 1 Double check the polarity on the diode when connecting a DC relay 2 Install a surge absorber SA...

Page 18: ...and leave no sharp edges to damage wiring Route the wiring inside the enclosure as shown in Figure 9 B for drives that do not require routing through the front cover Refer to the Peripheral Devices O...

Page 19: ...e the digital operator D Figure 10 Figure 10 Replace the Front Covers and Digital Operator Note Take proper precautions when wiring the option so that the front covers will easily fit back onto the dr...

Page 20: ...rminal Sizes Terminal signal Screw Size Tightening Torque Nxm inxlb Bare Cable Crimp Terminals Wire Type Applicable Gauges mm2 Recomm Gauge mm2 Applicable Gauges mm2 Recomm Gauge mm2 P1 to P6 PC M2 0...

Page 21: ...arameters to determine the function assigned to each output M1 Contact relay output 1 N O output Max voltage and current 250 Vac 1 A 30 Vdc 1 A M2 M3 Contact relay output 2 M4 TB2 P1 Photocoupler outp...

Page 22: ...t F5 09 1 Binary Code Output F5 09 2 Multi Function Output TB1 M1 M2 Zero speed During run Determined by F5 07 M3 M4 Speed agree Alarm excluding bb Determined by F5 08 TB2 P1 PC oC GF Overcurrent Bina...

Page 23: ...tput terminals P1 through P6 1 Default 0 Range 0 to 1A7 F5 02 39A Terminal P2 PC Output Selection Default 1 Range 0 to 1A7 F5 03 39B Terminal P3 PC Output Selection Default 2 Range 0 to 1A7 F5 04 39C...

Page 24: ...e Solution Option at drive port CN5 A was changed during run Turn the power off and check the connectors between the drive and option Digital Operator Display Fault Name oFb01 Option Fault CN5 B Optio...

Page 25: ...wiring under 50 m 164 ft Separate the control wiring to the option main circuit wiring and power lines Interface Circuit Figure 11 Figure 11 Output Interface Circuit Digital Operator Display Fault Nam...

Page 26: ...um allowable voltage current 48 Vdc 50 mA Contact Relay Output 2 outputs independent Maximum allowable voltage current 250 Vac 1 A 30 Vdc 1 A Ambient Temperature 10 C to 50 C 14 F to 122 F Humidity 95...

Page 27: ...ication Revision Number Section Revised Content July 2010 Back cover Revision Address July 2010 Entire Document Edited for procedural clarity and readability Back cover Revision Address July 2009 Chap...

Page 28: ...w Tech Park 556741 Singapore Phone 65 6282 3003 Fax 65 6289 3003 http www yaskawa com sg YASKAWA ELECTRIC SHANGHAI CO LTD No 18 Xizang Zhong Road 17F Harbour Ring Plaza Shanghai 200001 China Phone 86...

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