YASKAWA CPCR-MR08C Bulletin Download

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Summary of Contents for CPCR-MR08C

Page 1: ...pair services USA 1 888 932 9183 Canada 1 905 829 2505 Emergency After hours 1 416 624 0386 Servicing USA and Canada Scroll down to view your document Over 100 years cumulative experience 24 hour rush...

Page 2: ...BULLETIN _ I qPmvnpAnk I I I _ JL I iVV I IVI qL DC SERVOMOTOR CONTROLI ER FOR SPEED CONTROL TYPE CPCR MR01C TO MRggc V YASKAWA...

Page 3: ...speed precise positioning 10 m or less High level servo characteristics Frequency response DC to 100 Hz SERVOPCAK TYPES CPCR MR01C TO MR07C POWER THERMAL SINGLE PHASE TRANSFORMER AC MAGNETIC _ _ I1_1...

Page 4: ...IDE 57 3 7 APPLICATION 38 7 1 DYNAMICS FORMULA FOR 3 8 OPTIONAL COMPONENTS 39 ELECTRIC FORCE 57 7 2 SERVOMOTOR SELECTION GUIDE 58 INDEX Subject Section No Page A Allowable Frequency of Operation 1 4 2...

Page 5: ...RA03 5 4 54 S SELECTION GUIDE 7 57 Selection of Cable Size 4 2 1 44 SERVOMOTOR CHARACTERISTICS FOR SERVOPACK 1 4 9 Servomotor Frequency 1 4 3 12 SERVOMOTOR RATINGS FOR SERVOPACK 1 3 8 SERVOMOTOR SELEC...

Page 6: ...ed reference voltage other than t 6 V 1 Make sure that the power voltage is limited to less than 220 V 10 242 V For voltages higher than 220 to 242 V use a step down trans Type Designation former to r...

Page 7: ...of this speed 7 Type CPCR MR _ C is limited in its regenerative control capability and change to the rated speed is the respective speed regulation due to therefore its load inertia is limited At a co...

Page 8: ...ervopack at the ambient temperature starts to operate 5000 5000 1000 100 5OO ALLOWABLE 100_ ALLOWABLE10 __ _ CONDUCTION CONDUCTION _ _ 50_ TIME s 50 _ TIME s _ l HOT ST 10 _ 1 ___ _OVERLOAD DETECT ON...

Page 9: ...50 60 LOAD CURRENT A LOAD CURRENT A e Type CPCR MR15C g Type CPCR MR55C 5O00 1000500 1000 500 t _ _ COLD STAF ALLOWABLE 100 ALLOWABLE 100 k _ CONDUCTION CONDUCTION TIME s 50 _ TIME s 50 OVERLOAD DETEC...

Page 10: ...4 655 10 486 12 1 27 4000 3000 MR15CW M MR22C UGCMED 22AA 2 09 1750 11 456 30 38 16 1 456 2350 2000 MR 22CW UGCMEM 22GC 2 09 1750 11 456 29 106 17 2 369 2400 2000 UGHMED 20AA 1 90 1000 18 159 49 16 6...

Page 11: ...is restricted by the servomotor and Servopack and both the _ _ I conditions must be considered for satisfactory MOTOR a op eration ARMATURE TIME CURRENT I tr lt I I t i Allowable Frequency of Operatio...

Page 12: ...on c Combination of Type CPCR MR22C c Combination of Type CPCR MR22C H and TypeUGCMED 22 andTypeUGHMED 20 varies depending on the load condi tions motor running time and the 200 II_l III I I 2OO_ _ _...

Page 13: ...to JM the frequency is half of the value in the figure JM the frequency is half of the value in the figure When JL is twice of JM the frequency is one third When JL is twice of JM the frequency is on...

Page 14: ...otor J Series or Hi CupMotor i i i Y i I r 6 4 2 10 2 4 6 Fig 1 13 Timing Chart of _ IINPUT VOLTAGE V Meter Armature Current and Speed i 1 5o0 _ 1 _1000 100G MOTOR 10 _ Ip 300 SPEED 3000 _ SPEED N r r...

Page 15: ...6AA RH 35 5 5HV 10mH8A UGHMED 06GG RH 35 6 2HV MR08C J UGJMED 60MA RH 35 TT UGCMED 15AA MR15C W UGCMEM 15GC RH 35 11 5HV MR15C P PMES 20 RHP 15 8 3F 25HP 10B UGHMED 12AA RH 35 10 5HV 2 k X3056 HI 15Es...

Page 16: ...PREVENTION 13 IRVS EXTERNAL BASE OFFWITH TERMS 4 CURRENT LIMIT 5 6 OR TERMS 5 7 OPEN 1 I FWD SEE PAR 3 3 1 SEE PAR 3 3 3 I 4CR 3mA 1Tr TO4Tr i _ _ DRIVE 2 CN CIRCUIT I o v i OFF OV OC DETECTION EXTERN...

Page 17: ...A OVERTRAVEL PREVENTION 13 BASE OFF WITH i _ RVS EXTERNAL TERMS 5 6OR CURRENT LIMIT TERMS 5 7 OPEN 144 SEE PAR 3 3 3 I FWD SEE PAR 3 3 1 4CR 3mA 1TrTO4Tr DRIVE 2 CN o CIRCUIT 0 V EXTERNAL BASE OFF i 0...

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Page 20: ...2 2 INTERNAL BLOCK DIAGRAM Cont d...

Page 21: ...provide the rated speed at voltages 4 2 to 4 10 V other than _ _ Auxiliary Input the _ t 6 V rated reference voltage Overtravel Base off at Reverse side base off with open across _ and _ _ _ Reverse R...

Page 22: ...the Forward Running Used with a limit switch Overtravel Base off at Reverse side base off when shortcircuiting across _ and _ _ Z the Reverse Running Used with a limit switch U is at 0 V Proportional...

Page 23: ...l 1 2 Table 2 7 Thermal Overload Relay Terminals PMES 11TG D027 Cannon Connector C D Thermal Overload Relay Terminal Arrangement UGMMEM Cannon Connector C D Type UGPMEN 1 _ __7 PMES RHP 15 2 UGCMEM E...

Page 24: ...be 0V circuit power types CPCR MR01C to MR07C while power is applied If motor is started or u2 v2input types CPCR MR08C to MR99C r t stopped power on or off while applying speed input reference volta...

Page 25: ...an alarm signalof regenerative unit DC TACHOMETER For details referto Par 3 8 2 0v GENERATOR Regenerative Unit 2 MC PROTECTION 3 SUP DEVICE Fig 3 2 Power Sequence Example for the Combination of Types...

Page 26: ...LY _o_ MC i v _ _ SERVOPACK _ _oo _owc _c_ _ i _ Y 4 10 OR 1 TYPES SERVOMOTOR iicPc o c ii TRANS I I _pv2 1100 FORMER L__ _ i i 1FU 1Ry ft _ DCTACHOMETER GENERATOR I F _ _ 1 1 t _ SPEED REFERENCE REG...

Page 27: ...to Servopack use reference voltage is given to terminals _ and the range of 0 to _ 12 V _ or to terminals _ and _ When the Servo The method for giving speed reference voltage pack built in control po...

Page 28: ...xternal Current Limiting Reference Circuit Current can be limited from the outside as well as withinServopack The external current limit is used for the follow a When Multiple rotation Type Wire ing c...

Page 29: ...sitioning and I aria CPCR MR02C l 30A CPCR MR05C 30 CPCR MR02cj_CPCR MR01C_Y_ _2OA C 30 _ after completion of positioning has been left for 25 25 CPC_M_CjI X quite a long time the positioned point may...

Page 30: ...longer than the time needed for motor stop Fig 3 14 P Drive Reference Timing Table 3 1 Overtravel Preventive Circuit CPCR MR01 C oMR07C CPCR MR08 to MR99C to Closed across terminals _ and _ _ Open acr...

Page 31: ...rd Type CPCR Trouble _ only andType andType Protecting Function _ JESP PT JUSP RG Type M Ri _ CL TG Trouble Detection Detects broken or short ed wiring or reverse connection in TG circuit Overcurrent...

Page 32: ...pe CPCR MR08C to MR07C JESP PT to MR09C Control power is supplied CPCR MR01C to MR07C Green 100 VAC _ 10 single phase across terminals _ CPCR MR08C to MR99C 200 VAC _10 single O O Power Supply phase a...

Page 33: ...ce type JESP PT Table 3 4 The types CPCR MR01C to MR07C refer to Par 3 8 2 signal is used to detect overload of the motor The connecting load must have input impedance of 10 kt2 or greater Normally op...

Page 34: ...verload relay operates Servopack See Fig 1 2 a to h For Minertia Motor J series the thermoguard Servopack operates at an early time for frequent may be contained in the motor as an optional In start a...

Page 35: ...ise This is an effective action for R F I However readjustment may be required Fig 3 20 Noise Treatment Example i Noise Filter Installation Table 3 5 The power supply to peripherals also needs noise f...

Page 36: ...ee Par 4 2 2 MR 08C 16kVA 5A MR15C 3 0kVA 9A 3 Grounding when Multiple Servopacks are used MR22C 40 kVA 12A When Servoapck types CPCR MR 7 C are housed in the same control panel ground them as shown 3...

Page 37: ...RMAL OVERLOAD same symbol terminals 1 FU RELAY 1THR transformerand SERVOPACK _2 SERVO I 2 SERVOPACK MOTOR I LEAD LENGTH TYPE I For TG terminal symbols I IO METERS OR LESS CPCR MR01C see Table 2 4 _ I...

Page 38: ..._ r SERVOPACKII l i _ I_ TYPES iI 11 I SERVO CPCR MR08C B9 _ MOTOR LEAD LENGTH TO MR55C I _ II 10 METERS OR LESS I 35 _ _ b 1 1 J I i i _IHX irl L liRX _ I _ _ JMO RFRAME SPEED o OUND REFERENCE il _1O...

Page 39: ...T 10 METERS OR LESS _ _ I ir T t T 7 _ _7 I_ p lll _ 17 GROUNDING H _F1FXi L if I f ___ i1 _ J_ i i J rAT _E1 RX I P ilIRX_ _ J_ l I i I j K J l _ s_ T 7 MOTOR FRAME J OI 0 I GROUND NG _ _ 0 12v j __...

Page 40: ...ting the speed 2 Input the external base off after a delay of one reference to 0 V relay from the time the motor has stopped POWER SUPPLY I _1 THREEPHASE _ rl_t _ _lr l _ _ _ _1 DCM _ _ I SERVOPACK DC...

Page 41: ...transformer is o B x 3P required In this case contact your Yaskawa _ UGMMEM 50 c_ UGMMEM 1A representative _ UGMMKR 2A QHY60W 2 0 x 2P SRCE0 4 Bx4P 3 8 OPTIONAL COMPONENTS 3 7 3 Use of Servomotor with...

Page 42: ...tions Overvoltage Prevents troubles due to excessive regenerative power due to large Detection load inertia Overload Prevents troubles due to excessive overload of SERVOPCAK Detection When the protect...

Page 43: ...ig 3 30 Connection of SERVOPACK Types CPCR MR01C to MR07C with a Servomotor and Peripherals 4 Precautions in Use 47 5 5 MM LONG CABLE NEVER TUG_ I TO BE POSITIVELY a Installation STRONGLY _ TYPE JESP...

Page 44: ...en The protecting circuit continues to function unless the protection device is reset For resetting the protecting circuit locate the cause of trouble i Specifications and take a proper action Table 3...

Page 45: ...perature Components having low heat resistance should not be installed wound resistor for regeneration within 150 mm of the resistor unit Action Check the power transistor and the resistor If any trou...

Page 46: ...IT TOP v VERTICAL _ HORIZONTAL _1 _ TERMINALS _ M Ur_ r _ MOUNTING _ _X L _ _ _ _ CONTROL PRINTED r_l_rr_ COOUNGA R MA NC RCO T WALL ill WALL TERMINALS L_ _ _ 11 111 I I BOTTOM SERVOPACK TYPE CPCR MR...

Page 47: ...15C MR22C MR55C MR75C MR99C DC SyrnbolL _ _ MR08CW MR15CW MR22CW MR55CW 20 at 26 at 26 at 35 at 50 at AC Power Supply O 5 9 12 3 7kW 5 5kW 6kW 9 9kW 9 9 kW AC Control Circuit Power Supply 90 0 3 o DC...

Page 48: ...CK Types CPCR MR08C to MR99C SERVOPACK Cable Size mm_ Circuit Terminals mma _ pc a r_al_ Type MR08C MR15C MR22C MR55C MR75C MR99C Syrnbo C _ MR08CW MR15CW MR22CW MR55CW AC Power Supply _ _ _ 2 0 or mo...

Page 49: ...l line in separate ducts do not run them in the same duct or in Type CPCR MR08C to MR75C a bundle The resistorunit type JUSP R00 is not used because type CPCR MR C incorporates the regen 2 The signal...

Page 50: ...TER 184 TERMIr OF MAI CIRCUIT 170 __ M4 SC t 10P 210 MAX APPROXWEIGHT 6 3kg 2 Type CPCR MR07C EXTERNAL TERMINALS NAMEPLATE OF CONTROL CIRCUIT M4 SCREW 16P CONTROL BOARD SERVOPACK J J i _ I I I 41 1 r...

Page 51: ...NTROL BOARD _1 i I a I I h I t I I r d L 1 _ I I I i I i r r r____ r T _ _ i v _ P _1 _ I I I I 1 gl j I __j L j L__ MA 3NETIC 0CONTACTOR _ Iiii I1 1 II _1 1 MC i i i _t I J_ I 14 lI I _ L U __J 170 2...

Page 52: ...t t I _ I J I I 1 I r F T _ r I I I L I i o L 3 LI _ J I _ _ 1 __ I _ I ffl _ I _ I It f F I I I I I I p I Ua II f f Ir I Z ia4 r I i I 1 r I _11 L_ _J____J 11 II t i i r I _1_ II 4Jlt I i F J 4 170 1...

Page 53: ...I i i I i I i I I I I i r f__j L_ I k PACKING b _ _ r J 7 r t L_ _ L J I 4 AGNET 010 J MO 00 T_TOR _ I I 140 1219 254MAX 170 255 MAX t EXTERNAL TERMINALS CONTROLLER LOWER SECTION OF MAIN CIRCUIT M4 SC...

Page 54: ...I I II I I I I I I I I II I I I II q Jr ILl L _t J II PACKING I_ MA GNETIC CONTACTOR t _ Ill i c u__ r __ I_ _ I Jr s T r t ILA BY_Y Y Y _ _ _ AIR OUTLET I I I t V_ J I IL ___ _ _7 1 40 217 300 MAX 17...

Page 55: ...I l _ iHol _ _ _ _ _ _ COOLING FAN I I I _ i s _LA B I 11 11 11 11 1 _IP kw_ _ 1 AIR 50 250 _ 50 5 350 _ 5 260 MAX EXTERNAL TERMINALS J EXTERNAL TERMINALS OF CONTROL CIRCUIT _ OF MAIN CIRCUIT M4 SCREW...

Page 56: ...85 173 125 215 175 10 M3 27 30 PANEL CPT8589 300 130 117 g0 140 95 7 M3 6 2 _ s _ TYPE 25HP _ Drilling Plan 30 __ _ _ _ 7 5 D _ CPT8630 500 130 117 90 165 120 7 M3 9 5 2 5DIA HOLE HOLE 37 5 I 24 MULTI...

Page 57: ...___C has a spare fuse as the standard accessary If the fuse is blown off it should be replaced by one of the same speci ROD fication Table 4 5 shows the types and capacities 4 5 8 DIA MTG HOLES of al...

Page 58: ...13 MR05C M UGMMEM 25 CPCR MR07C UGCMED 08AA UGCMEM 08GC MR08CW UG HMED 06AA CPCR M R08C MR08CL _ UGHMEM 06AA MR08C H MR08CWL UGHMED 06GG UGJMED 60MA MR08C J UGCMED 15AA UGCMEM 15GC PMES 20 MR1 5C P U...

Page 59: ...of solid cylinder kg _ O m O m p Density kg m a Optimum Linear Motion Body JK M D z _ Reduction Equivalent Inertia _ M kg REDUCTION RATIO1 Ro Ratio N T 94 ta Optimum Reduction Ratio Ro gM Nt _ _ T 94...

Page 60: ...g Speed Vt 15 1500 r min Load shaft speed Nt PB 0 0_ Motor shaft speed NM N_ R 1500 2 3000 r min 3 Load Torque 9 8 ff M PB _ 9 8 0 2 100 0 01 0 195 N m TL 21rR 7 27r X2X0 8 4 Load Inertia Linear motio...

Page 61: ...porary Selected Servomotor _ Required starting torque Tp 2 yr NM JM F JL TL 2 rr 3000 0 567 1 942 X 10 4 60 ta 60 X 0 1 0 195 0 983 N m Instantaneous max torque Usable Required braking torque Tp 2 rr...

Page 62: ...Office 7341 Lincoln Way Garden Grove California 92641 U S A Phone 714 894 5911 Telex 230 678396 YASKAWAUS TSTN Fax 714 894 3258 New Jersey Office 30 Two Bridges Road Fairfield New Jersey 07006 US A P...

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