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5 Replace Cooling Fans and Circulation Fans

YASKAWA

TOEP C730600 0FC Fan Replacement Procedure

25

1.

Connect the relay connectors between the drive and cooling fans, and attach the
protective tubes.

A - Protective tubes

Figure 5.29 Connect the Relay Connectors

2.

Align the notches on the fans with the pins on the drive and install the cooling fans in the
drive.

A - Notch on fan

B - Alignment pins on drive

C - Front of drive

Figure 5.30 Install the Cooling Fans

3.

Put the cables and connectors in the recess of the drive.

A - Front of drive

B - Recess for cables and connectors

*1

Figure 5.31 Put the Cables and Connectors in the Drive Recess

*1

Make sure that the cables and connectors are in the correct space.

Summary of Contents for CIPR-FP6 Series

Page 1: ...MANUAL NO TOEP C730600 0FC YASKAWA AC Drive Fan Replacement Procedure Applicable Drive Model CIPR HV6xxxxxxxxxx CIPR FP6xxxxxxxxxx To properly use the product read this manual...

Page 2: ...This Page Intentionally Blank 2 YASKAWA TOEP C730600 0FC Fan Replacement Procedure...

Page 3: ...lation 14 Fan Replacement Procedure B 16 Fan Removal 17 Fan Installation 17 Circulation Fan Removal 19 Circulation Fan Installation 21 Fan Replacement Procedure C 24 Fan Removal 24 Fan Installation 24...

Page 4: ...llation 50 Fan Replacement Procedure H 53 Fan Removal 53 Fan Installation 56 Circuit Board Cooling Fan Removal 61 Circuit Board Cooling Fan Installation 63 Fan Replacement Procedure I 65 Fan Removal 6...

Page 5: ...is safe If you do work on the drive when it is energized it will cause serious injury or death from electrical shock DANGER Electrical Shock Hazard Disconnect all power to the drive and wait for the...

Page 6: ...ment Procedure Reference 4005 4008 2011 2031 4011 4034 1 Procedure A 8 2046 2059 4040 4052 1 Procedure B 16 4065 1 1 2075 2114 4077 4124 2 Procedure C 24 2143 2273 4156 4240 2 Procedure D 30 4302 2 1...

Page 7: ...s and Circulation Fans for IP20 UL Open Type and IP20 UL Type 1 Drives Model Cooling Fan Circulation Fan Circuit Board Cooling Fan Replacement Procedure Reference 4005 4008 2011 2031 4011 4034 1 Proce...

Page 8: ...replace all the fans to increase product life If you install the fans incorrectly it can cause damage to the drive Fan Replacement Procedure A DANGER Electrical Shock Hazard Do not examine connect or...

Page 9: ...he fan finger guard from the drive A Fan finger guard Figure 5 1 Remove the Fan Finger Guard 2 Pull the cooling fan straight up from the drive Remove the protective tube on the relay connector and dis...

Page 10: ...y Connector 2 Align the notches on the fan with the pin on the drive and install the cooling fan in the drive Note The positions of notch on the fan and alignment pin on the drive are different for di...

Page 11: ...n drive C Front of drive Figure 5 5 Install the Cooling Fan Drive Models 2024 2031 4021 to 4034 3 Put the cable and connector in the recess of the drive A Front of drive B Recess for cable and connect...

Page 12: ...7 Install the Fan Finger Guard 5 Push the tab on the back side of the fan finger guard and click it into place on the drive Figure 5 8 Install the Fan Finger Guard 6 Energize the drive and set o4 03...

Page 13: ...Hazard Loosen the cover screws Do not fully remove them If you fully remove the cover screws the terminal cover can fall and cause moderate injury 1 Disconnect the connector and remove the fan cable...

Page 14: ...e fan forward to remove it from the drive A Circulation fan Figure 5 10 Remove the Circulation Fan Circulation Fan Installation Note Use this procedure only when you use one of these drive models 2024...

Page 15: ...Fans YASKAWA TOEP C730600 0FC Fan Replacement Procedure 15 1 Put the side of the fan nearest to the top of the drive in first and push it until the tabs click into position A Circulation fan B Tabs F...

Page 16: ...d The charge indicator LED extinguishes when the DC bus voltage decreases below 50 Vdc When all indicators are OFF remove the covers before measuring for dangerous voltages to make sure that the drive...

Page 17: ...e fan finger guard from the drive A Fan finger guard Figure 5 13 Remove the Fan Finger Guard 2 Pull the cooling fan straight up from the drive Remove the protective tube on the relay connector and dis...

Page 18: ...the Relay Connector 2 Align the notch on the fan with the pin on the drive and install the cooling fan in the drive A Notch on fan B Alignment pin on drive C Front of drive Figure 5 16 Install the Co...

Page 19: ...nstall the Fan Finger Guard 5 Push the tab on the back side of the fan finger guard and click it into place on the drive Figure 5 19 Install the Fan Finger Guard 6 Energize the drive and set o4 03 0 F...

Page 20: ...sen the cover screws Do not fully remove them If you fully remove the cover screws the terminal cover can fall and cause moderate injury 1 Remove the fan cable from the hooks A Circulation fan B Hooks...

Page 21: ...an forward to remove it from the drive A Circulation fan Figure 5 22 Remove the Circulation Fan Circulation Fan Installation Note Use this procedure only when you use one of these drive models 4065xF...

Page 22: ...the pin on the drive and install the fan in the drive A Notch on fan B Circulation fan C Alignment pin on drive Figure 5 23 Install the Circulation Fan 2 Put the side of the fan nearest to the top of...

Page 23: ...WA TOEP C730600 0FC Fan Replacement Procedure 23 3 Connect the relay connector Figure 5 25 Connect the Relay Connector 4 Put the cable and connector back into their initial positions A Hooks B Fan cab...

Page 24: ...zard Do not touch a hot drive heatsink De energize the drive wait for a minimum of 15 minutes then make sure that the heatsink is cool before you replace the cooling fans If you touch a hot drive heat...

Page 25: ...nnectors 2 Align the notches on the fans with the pins on the drive and install the cooling fans in the drive A Notch on fan B Alignment pins on drive C Front of drive Figure 5 30 Install the Cooling...

Page 26: ...03 0 Fan Operation Time Setting 0 h to reset the fan operation time Circulation Fan Removal Note Use this procedure only when you use one of these drive models 2075xV to 2114xV 4077xV to 4124xV 2075x...

Page 27: ...YASKAWA TOEP C730600 0FC Fan Replacement Procedure 27 1 Pull the relay connector toward the top of the drive to remove from the hook then remove the cable from the hooks A Hooks B Circulation fan C R...

Page 28: ...elay Connector 3 Pull the top of the fan forward to remove it from the drive A Circulation fan Figure 5 35 Remove the Circulation Fan Circulation Fan Installation Note Use this procedure only when you...

Page 29: ...fan on the tabs in position A then push the fan until the tabs in position B click into position to put the fan back into the drive A Tabs at the bottom of the fan B Tabs at the top of the fan C Circ...

Page 30: ...e time specified on the warning label at a minimum The internal capacitor stays charged after the drive is de energized The charge indicator LED extinguishes when the DC bus voltage decreases below 50...

Page 31: ...he drive Fan Removal 1 Push the tabs on the left and right sides of the fan finger guard and pull up to remove the fan finger guard from the drive A Fan finger guard Figure 5 39 Remove the Fan Finger...

Page 32: ...the relay connectors and attach the protective tubes A Protective tubes Figure 5 41 Connect the Relay Connectors 2 Align the notches on the fans with the pins on the drive and install the cooling fans...

Page 33: ...ctors in the Drive Recess 1 Make sure that the cables and connectors are in the correct space 4 Hold the fan finger guard at an angle and put the connector tabs on the fan finger guard into the holes...

Page 34: ...is energized it will cause serious injury or death from electrical shock CAUTION Burn Hazard Do not touch a hot drive heatsink De energize the drive wait for a minimum of 15 minutes then make sure tha...

Page 35: ...re for fan installation 1 Connect the relay connectors and attach the protective tubes A Protective tubes Figure 5 48 Connect the Relay Connectors 2 Align the notches on the fans with the pins on the...

Page 36: ...s and Connectors in the Drive Recess 1 Make sure that the cables and connectors are in the correct space 4 Hold the fan finger guards at an angle and put the connector tabs on the fan finger guards in...

Page 37: ...Energize the drive and set o4 03 0 Fan Operation Time Setting 0 h to reset the fan operation time Circulation Fan Removal Remove the drive cover before you start this procedure CAUTION Crush Hazard L...

Page 38: ...ure 2 Loosen the screws that safety the fan unit and slide the fan unit to the right Note To remove the fan unit it is only necessary to loosen the screws A Fan unit B Screws Figure 5 54 Slide the Fan...

Page 39: ...Fan Installation Reverse the removal procedure for fan installation 1 Connect the relay connector between the drive and circulation fan A Circulation fan B Fan unit base Figure 5 57 Connect the Relay...

Page 40: ...se D Circulation fan connector Figure 5 58 Install the Circulation Fan 3 Safety the fan cable through the clamp A Clamp Figure 5 59 Safety the Fan Cable 4 Put the fan unit into the specified location...

Page 41: ...Procedure 41 Figure 5 60 Install the Fan Unit 5 Safety the cable through the clamps A Clamps B Fan cable Figure 5 61 Safety the Fan Cable through the Clamps 6 Install the drive cover 7 Energize the d...

Page 42: ...m electrical shock CAUTION Burn Hazard Do not touch a hot drive heatsink De energize the drive wait for a minimum of 15 minutes then make sure that the heatsink is cool before you replace the cooling...

Page 43: ...Connect the relay connectors between the drive and cooling fans Figure 5 64 Connect the Relay Connectors 2 Align the notches on the fans with the pins on the drive and install the cooling fans in the...

Page 44: ...B Recess for cables and connectors 1 Figure 5 66 Put the Cables and Connectors in the Drive Recess 1 Make sure that the cables and connectors are in the correct space 4 Hold the fan finger guard at an...

Page 45: ...uring for dangerous voltages to make sure that the drive is safe If you do work on the drive when it is energized it will cause serious injury or death from electrical shock CAUTION Burn Hazard Do not...

Page 46: ...30600 0FC Fan Replacement Procedure A Cooling fans Figure 5 70 Remove the Cooling Fans Fan Installation Reverse the removal procedure for fan installation 1 Connect the relay connectors between the dr...

Page 47: ...he cooling fans in the drive A Notch on fan B Alignment pins on drive C Front of drive Figure 5 72 Install the Cooling Fans 3 Put the cables and connectors in the recess of the drive A Front of drive...

Page 48: ...re that you do not pinch cables between the fan finger guards and the drive A Front of drive B Receiving area C Tab Figure 5 74 Install the Fan Finger Guards 5 Push the tabs on the back side of the fa...

Page 49: ...remove the cover screws the terminal cover can fall and cause moderate injury 1 Remove the cable from the clamps A Fan unit B Clamps C Fan cable Figure 5 76 Remove the Fan Cable 2 Loosen the screws t...

Page 50: ...3 Disconnect the relay connector and remove the fan unit Figure 5 78 Remove the Fan Unit 4 Remove the screws that safety the circulation fan and remove the fan A Circulation fan Figure 5 79 Remove th...

Page 51: ...igure 5 80 Connect the Relay Connector 2 Align the pin on the fan unit base with the notch on the fan and put the fan in the fan unit base then use the screws to safety it Tighten the screws to a tigh...

Page 52: ...fan cable through the clamp A Clamp Figure 5 82 Safety the Fan Cable 4 Put the fan unit into the specified location and slide it to the left then use screws to safety it to the drive Tighten the screw...

Page 53: ...decreases below 50 Vdc When all indicators are OFF remove the covers before measuring for dangerous voltages to make sure that the drive is safe If you do work on the drive when it is energized it wi...

Page 54: ...unit B Fan connectors C Fan cable Figure 5 85 Remove the Fan Cable 3 Loosen the screws that safety the fan unit and slide the slide panel to the left Note To remove the fan unit it is only necessary t...

Page 55: ...Circulation Fans YASKAWA TOEP C730600 0FC Fan Replacement Procedure 55 4 Remove the fan unit and the slide panel at the same time Note When you remove the fan unit make sure that it does not fall Figu...

Page 56: ...Circulation Fan Fan Installation Reverse the removal procedure for fan installation 1 Connect the relay connectors on the fan unit base to the cooling fans and the circulation fan A Cooling fans B Re...

Page 57: ...you do not pinch cables between the fans and the fan unit base A Cooling fans B Fan unit base C Alignment pin on fan unit base D Circulation fan E Notch on fan Figure 5 90 Install the Cooling Fans and...

Page 58: ...ns and Circulation Fans 58 YASKAWA TOEP C730600 0FC Fan Replacement Procedure A Cooling fans B Cable hooks C Relay connectors D Relay cables E Circulation fan Figure 5 91 Put the Cables and Connectors...

Page 59: ...e specified location Figure 5 92 Install the Fan Unit 5 Slide the fan unit to the right and use the screws to safety it to the drive Tighten the screws to a correct tightening torque Screws in Positio...

Page 60: ...B Screw position B C Fan unit Figure 5 93 Slide the Fan Unit 6 Connect the fan cable to the fan connectors A Fan unit B Fan connectors C Fan cable Figure 5 94 Connect Cooling Fan Connectors 7 Install...

Page 61: ...emove them If you fully remove the cover screws the terminal cover can fall and cause moderate injury 1 Disconnect the relay cables from the fan connectors A Fan connectors B Relay cables C Circuit bo...

Page 62: ...culation Fans 62 YASKAWA TOEP C730600 0FC Fan Replacement Procedure A Screws Figure 5 96 Slide the Circuit Board Cooling Fan Units 3 Remove the circuit board cooling fan units Figure 5 97 Remove the C...

Page 63: ...ling fan in the fan unit then use the screws to safety the circuit board cooling fan to the fan unit base Tighten the screws to a tightening torque of 0 98 N m to 1 33 N m 8 67 lbf in to 11 77 lbf in...

Page 64: ...ll the Circuit Board Cooling Fan Unit 3 Connect the relay cables to the fan connectors A Fan connectors B Relay cables C Circuit board cooling fan units Figure 5 101 Connect the Relay Cables 4 Install...

Page 65: ...ON Burn Hazard Do not touch a hot drive heatsink De energize the drive wait for a minimum of 15 minutes then make sure that the heatsink is cool before you replace the cooling fans If you touch a hot...

Page 66: ...66 YASKAWA TOEP C730600 0FC Fan Replacement Procedure A Screw position A B Screw position B Figure 5 103 Loosen the Screws 4 Remove the fan unit Note When you remove the fan unit make sure that it doe...

Page 67: ...Circulation Fan Fan Installation Reverse the removal procedure for fan installation 1 Connect the relay connectors on the fan unit base to the cooling fans and the circulation fan A Cooling fans B Re...

Page 68: ...you do not pinch cables between the fans and the fan unit base A Cooling fans B Fan unit base C Alignment pin on fan unit base D Circulation fan E Notch on fan Figure 5 107 Install the Cooling Fans an...

Page 69: ...Cable hooks D Relay connectors E Circulation fan 4 Put the fan unit into the specified location and use screws to safety it to the drive Tighten the screws to a correct tightening torque Screws in Po...

Page 70: ...0600 0FC Fan Replacement Procedure A Screw position A B Screw position B Figure 5 108 Install the Fan Unit 5 Connect the fan cable to the fan connectors A Fan unit B Fan connectors C Fan cable Figure...

Page 71: ...ush Hazard Loosen the cover screws Do not fully remove them If you fully remove the cover screws the terminal cover can fall and cause moderate injury 1 Disconnect the relay cables from the fan connec...

Page 72: ...ulation Fans 72 YASKAWA TOEP C730600 0FC Fan Replacement Procedure A Screws Figure 5 111 Slide the Circuit Board Cooling Fan Unit 3 Remove the circuit board cooling fan units Figure 5 112 Remove the C...

Page 73: ...t board cooling fan in the fan unit then use the screws to safety the circuit board cooling fan to the fan unit base Tighten the screws to a tightening torque of 0 98 N m to 1 33 N m 8 67 lbf in to 11...

Page 74: ...ll the Circuit Board Cooling Fan Unit 3 Connect the relay cables to the fan connectors A Fan connectors B Relay cables C Circuit board cooling fan units Figure 5 116 Connect the Relay Cables 4 Install...

Page 75: ...tion Revised Content June 2021 2 All Revision Reviewed and corrected entire documentation 4 5 Revision Modified documentation because of design changes for these models HV600 4006 and 4008 IP55 UL Typ...

Page 76: ...S o Paulo 09950 000 Brasil Phone 55 11 3585 1100 Fax 55 11 3585 1187 www yaskawa com br YASKAWA EUROPE GmbH Hauptstra e 185 65760 Eschborn Germany Phone 49 6196 569 300 Fax 49 6196 569 398 E mail info...

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