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1.4  Component Names and Configurations

YASKAWA ELECTRIC

 TOEP C710687 02B FSDrive-MV1000 Instructions

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1.4 Component Names and Configurations

This section gives an overview of the drive components described in this manual.

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External Appearance and Internal Layout

Drive external appearances and the layout of the internal devices are shown in 

Figure 1.3

 to 

Figure 1.11

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Figure 1.3  

Figure 1.3  External Appearance, Viewing Doors (Drive: 2 kV class, 600 HP)

Figure 1.4  

Figure 1.4  Internal Layout (Drive: 2 kV class, 600 HP)

Figure 1.5  

Figure 1.5  External Appearance, Viewing Doors (Drive: 3 kV Class, 800 kVA)

A – Digital Operator

A – Cooling fans

D – Main circuit output terminals

B – Power Cells

E – Main circuit input terminals

C – Control circuit terminal

A – Digital Operator

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Summary of Contents for CIMR-MV2 Series

Page 1: ...nsure the end user receives this manual Class 2 kV 3 kV 4 kV 6 kV and 11 kV Receiving Mechanical Installation Electrical Installation Troubleshooting Options Specifications Standards Compliance 4 5 6 7 8 A B C D E 1 2 3 4 5 6 7 A B C Start Up Programming Operation Periodic Inspection Maintenance MEMOBUS Modbus Communications Super Energy Saving Medium Voltage AC Drive ...

Page 2: ...n permission of Yaskawa No patent liability is assumed with respect to the use of the information contained herein Moreover because Yaskawa is constantly striving to improve its high quality products the information contained in this manual is subject to change without notice Every precaution has been taken in the preparation of this manual Nevertheless Yaskawa assumes no responsibility for errors...

Page 3: ...ings 19 General Handling 19 i 5 Notes on Motor Operation 21 Existing Standard Motors 21 i 6 Warranty Information 22 Warranty Period 22 Scope of Warranty 22 Restrictions 22 1 RECEIVING 23 1 1 Section Safety 24 1 2 General Description 25 FSDrive MV1000 Model Selection 25 Control Mode Selection 28 1 3 Model Number and Nameplate Check 29 Nameplate 29 Drive Model Number Definition 30 1 4 Component Name...

Page 4: ...in Circuit Wiring 90 Main Circuit Terminals Common to All Capacities 90 Wire Gauges and Tightening Torques 91 Main Circuit Terminal and Motor Wiring 98 3 6 Control Circuit Wiring 99 Control Circuit Terminals 99 Control Circuit Terminal Layout and Specifications 101 Wiring the Control Circuit Terminal 102 3 7 Connecting to a PC 103 3 8 External Interlock 104 Drive Ready 104 3 9 Wiring Check 105 Che...

Page 5: ...OTING 137 5 1 Section Safety 138 5 2 Motor Performance Fine Tuning 140 Fine Tuning V f Control 140 Fine Tuning Open Loop Vector Control 140 Fine Tuning Closed Loop Vector Control 142 Parameters to Minimize Motor Hunting and Oscillation 142 5 3 Types of Faults Alarms and Errors 143 Types of Faults Alarms and Errors 143 Fault Alarm and Error Displays 144 5 4 Fault Detection 148 Fault Displays Causes...

Page 6: ...hut Off Motor Rotates During DC Injection Braking 188 Output Frequency is not as High as Frequency Reference 188 Motor Does Not Restart after Power Loss 188 6 PERIODIC INSPECTION MAINTENANCE 189 6 1 Section Safety 190 6 2 Inspection 192 Recommended Daily Inspection 192 Recommended Periodic Inspection 193 6 3 Periodic Maintenance 196 Part Replacement Guidelines 196 Performance Life Monitors Mainten...

Page 7: ...ive Operation 231 Controlling the Drive 231 C 6 Communications Timing 232 Command Messages from Master to Drive 232 Response Messages from Drive to Master 232 C 7 Message Format 233 Message Content 233 Slave Address 233 Function Code 233 Data 233 Error Check 233 C 8 Message Examples 235 Reading Drive MEMOBUS Modbus Register Contents 235 Loopback Test 235 Writing to Multiple Registers 236 C 9 MEMOB...

Page 8: ...8 YASKAWA ELECTRIC TOEP C710687 02B FSDrive MV1000 Instructions ...

Page 9: ...rtinent to this product that if not heeded may result in fatality personal injury or equipment damage Yaskawa is not responsible for the consequences of ignoring these instructions i 1 PREFACE 10 i 2 GENERAL SAFETY 11 i 3 MECHANICAL INTERLOCK 17 i 4 NOTES ON USING DRIVES 18 i 5 NOTES ON MOTOR OPERATION 21 i 6 WARRANTY INFORMATION 22 ...

Page 10: ...ks The companies and product names mentioned in this manual are trademarks or registered trademarks of those companies Super Energy Saving Medium Voltage AC Drive FSDrive MV1000 Instructions this book Manual No TOEP C710687 02 This manual contains basic information required to install and wire the drive in addition to an overview of operating procedures fault diagnostics and maintenance and inspec...

Page 11: ... shields to show details Restore covers or shields before operating the drive and run the drive according to the instructions described in this manual Any illustrations photographs or examples used in this manual are provided as examples only and may not apply to all products to which this manual is applicable The products and specifications described in this manual or the content and presentation...

Page 12: ...p circuit in the application Failure to comply could result in serious injury or death A communication error between the digital operator keypad and the drive s internal control board may make it impossible to stop the drive with the digital operator After an emergency stop circuit has been wired check to make sure it is operating properly Failure to comply could result in serious injury or death ...

Page 13: ...mage to the drive This drive is suitable for circuits carrying a maximum current when shorted of 5 kVA with a maximum voltage of 2640 Vac class 2 kV 3630 Vac class 3 kV 4576 Vac class 4 kV 7260 Vac class 6 kV or 12100 Vac class 11 kV If disinfectants or insecticides must be used to treat packing materials such as wooden frames pallets or plywood the packing materials must be treated before the pro...

Page 14: ...d danger information listed in Figure i 6 to Figure i 8 n Warning and Danger Information Locations Class 2 kV Figure i 1 Figure i 1 Class 2 kV Class 3 kV Figure i 2 Figure i 2 Class 3 kV Warning information nameplate A Serial number nameplate Warning information nameplate B Serial number nameplate Warning information nameplate A Asia Serial number nameplate Warning information nameplate B Warning ...

Page 15: ... Nameplate A Serial number nameplate Warning information Nameplate B Serial number nameplate Danger information Nameplate A Asia Serial number nameplate Warning information nameplate B Danger information nameplate A Danger information nameplate C Asia Serial number nameplate Warning information nameplate B Danger information nameplate A Warning information Warning information Nameplate C Nameplate...

Page 16: ...ޔ ᒁㄟญߪࡄ ၒ ࠍ ታߦⴕߞߡߊߛߐ ޕ 7UG RWVV QT CRRTQXGF OCVGTKCNU VQ ENQUG EQPFWKV QRGPKPIU CHVGT GNGEVTKECN YKTKPI 6TCPUHQTOGT 2CPGN GNN 2CPGN 5WEVKQP HKNVGT ๆ 㩖㨲㩣㩊ㇱ ឃ ญ ZJCWUV 1WVNGV ๆ 㩖㨲㩣㩊ㇱ 5WEVKQP HKNVGT 1 016 OQFKH QT CNVGT VJG OGFKWO XQNVCIG FTKXG GSWKROGPV KP CP YC PQV GZRNCKPGF Asia TWUJ C CTF QNNQY VJGUG RTGECWVKQPU YJGP NKHVKPI VJG VTCPUHQTOGT RCPGN 㜞 ࠗࡉߩ ࡦࠬ ߩษࠅ ߍߦߟ ߡ 0 4 1 016 NKHV VJG VTCPUHQTOGT ...

Page 17: ...rcuit breaker panel as is used with the drive 1 Turn off the incoming circuit breaker and remove the mechanical interlock key 2 Use the key to unlock the mechanical lock of the drive Figure i 9 Figure i 9 Specification of Interlock Key Kirk Key type F Flat mounted A Medium voltage panel Power Cells C Medium voltage panel Transformer B Low voltage panel Controller A B C Asia TOEP_C710687_02B_2_0_pr...

Page 18: ...s connecting air exhaust duct may reduce air flow for cooling and cause overheating and faults Do not connect air exhaust duct n Operating Environment When power to the drive is reapplied after the drive has been stopped for an extended period electrical components inside dry type transformers and the Power Cell may be subject to condensation depending on the temperature and humidity of the switch...

Page 19: ...nstallation Select a breaker with sufficient capacity for the main circuit power supply side of the drive taking the inrush current from the transformer into account Avoid using the breaker or magnetic contactor for frequent starting or stopping This may damage the drive Do not switch the breaker or magnetic contactor ON OFF more than twice a day If it is operated more frequently install an option...

Page 20: ...sed in the vicinity Use high voltage cables and ground any shielded cables Separate cables for control from high current circuits main circuit and relay sequence circuits to avoid induction from peripheral devices It is advisable to separate them by a distance of 30 cm or more n Leakage Current Harmonic leakage current passes through stray capacitance between the drive power lines ground and the m...

Page 21: ...SDrive MV1000 PWM control with multiple outputs reduces motor oscillation to the same level as in operation by commercial power supply However the motor oscillation is slightly larger due to the following factors Resonance with the natural frequency of the mechanical system Take particular caution when adding a variable speed drive to an application running a motor from line power at a constant sp...

Page 22: ...tions Problems caused by unavoidable occurrences such as natural disaster or fire Or other problems not due to defects in Yaskawa workmanship or materials Above after sales service is applicable in Japan only However after sales service is also available for customers outside of Japan on changeable basis Contact sales representative of the country where the product was purchased n Exceptions Any i...

Page 23: ...eceiving This chapter explains how to inspect the drive upon receipt and gives an overview of the different enclosure types and components 1 1 SECTION SAFETY 24 1 2 GENERAL DESCRIPTION 25 1 3 MODEL NUMBER AND NAMEPLATE CHECK 29 1 4 COMPONENT NAMES AND CONFIGURATIONS 31 ...

Page 24: ...ail when current is applied resulting in death serious injury or fire NOTICE Observe proper electrostatic discharge procedures ESD when handling the drive Failure to comply may result in ESD damage to the drive circuitry A motor connected to a PWM drive may operate at a higher temperature than a motor being run with a commercial power supply and its operating speed range may be reduced due to the ...

Page 25: ... 1 350 80 340 A A 093 1 400 93 390 A A 102 1 450 102 420 A A 115 1 500 115 480 A A 135 1 600 135 560 A A 160 1 700 160 670 A A 180 1 800 180 750 A A 205 1 900 205 850 A A 220 1 1000 220 920 A A 280 1 1250 280 1160 A A 330 1 1500 330 1370 A A 390 1 1750 390 1620 A A 440 1 2000 440 1830 A A 505 1 2250 505 2100 A A 550 1 2500 550 2300 A A 600 1 2750 600 2500 Input Voltage kV 1 Indicates the capacitie...

Page 26: ...000 125 900 D D 155 1250 155 1120 D D 190 1500 190 1370 D D 220 1 1750 220 1590 D D 250 1 2000 250 1800 D D 285 1 2250 285 2050 D D 315 1 2500 315 2270 D D 340 1 2750 340 2500 D D 375 1 3000 375 2700 D D 440 1 3500 440 3170 D D 505 1 4000 505 3640 D D 575 1 4500 575 4140 D D 625 1 5000 625 4500 Input Voltage kV 1 Indicates the capacities of Yaskawa s 4 pole motors Power Supply Frequency Hz Output ...

Page 27: ...Yaskawa s 4 pole motors Power Supply Frequency Hz Output Voltage kV Model CIMR MV2 Nominal Capacity kVA Rated Output Current A Max Applicable Motor Capacity 2 kW 11 50 60 11 H H 035 660 35 530 H H 050 950 50 760 H H 070 1300 70 1070 H H 100 1900 100 1520 H H 140 2650 140 2130 H H 200 3800 200 3050 H H 260 1 5000 260 3960 H H 330 1 6200 330 5030 H H 400 1 7600 400 6100 H H 520 1 9900 520 7930 H H 6...

Page 28: ...uring soft starter change In addition even if the motor speed drops during constant speed due to a torque restriction it will not operate if the speed is less than the minimum frequency or in the reverse rotation direction Set L7 07 1 integral control in cases where a torque limit has been enabled during accel decel for use in winding machines etc Motor Type Induction Motors Remarks Control Mode V...

Page 29: ...n particular check the tightening torque of all terminal screws on the electrical connections DANGER If any parts in the drive are damaged or missing stop the drive and contact your Yaskawa representative or the nearest Yaskawa sales office Electrical circuits could fail when current is applied resulting in death serious injury or fire u Nameplate The nameplate is affixed on the inside of the driv...

Page 30: ... No Output Current 3 6 11 kV Class 035 35 A 070 70 A 100 100 A 140 140 A 200 200 A 260 260 A 330 330 A 400 400 A 520 520 A 650 650 A 050 50 A No Output Current 2 kV Class 052 52 A 080 80 A 093 93 A 102 102 A 115 115 A 135 135 A 160 160 A 180 180 A 205 205 A 220 220 A 068 68 A No Enclosure Type E1 IP40 No Environmental Specifications A Standard FSDrive MV1000 series Design revision order A B C Fact...

Page 31: ...gure 1 4 Internal Layout Drive 2 kV class 600 HP Figure 1 5 Figure 1 5 External Appearance Viewing Doors Drive 3 kV Class 800 kVA A Digital Operator A Cooling fans D Main circuit output terminals B Power Cells E Main circuit input terminals C Control circuit terminal A Digital Operator A Asia E A B C D Transformer panel Power Cell panel Control panel ᵈᗧ 76 10 ᵈᗧ 76 10 ᵈᗧߊߛߐ ޕ 2NGCUG FQ PQV ECVEJ V...

Page 32: ... 76 10 76 10 ᵈᗧ ᵈᗧ 76 10 76 10 ᵈᗧߊߛߐ ޕ ᵈᗧߊߛߐ ޕ 2NGCUG FQ PQV ECVEJ VJG HKPIGT 2NGCUG FQ PQV ECVEJ VJG HKPIGT DGVYGGP RCPGN HNCOG CPF VJKU WPKV DGVYGGP RCPGN HNCOG CPF VJKU WPKV ࡈ ࡀࡄޓ 㧙ࡓߣᧄ ߣߩ㑆ߢᜰࠍ ߥ ࠃ߁ߦ ࡈ ࡀࡄޓ 㧙ࡓߣᧄ ߣߩ㑆ߢᜰࠍ ߥ ࠃ߁ߦ ޓ ャㅍᤨߩࡂࡦ ᛮߌ㒐ᱛ ߦࡄࡀ ࡈ 㧙ࡓⓣߣࡂࡦ ޓ ャㅍᤨߩࡂࡦ ᛮߌ㒐ᱛ ߦࡄࡀ ࡈ 㧙ࡓⓣߣࡂࡦ ߩ㑆ߦ ࡃࡦ ࠍᏎ߈ઃߌߡਅߐ ޕ ߩ㑆ߦ ࡃࡦ ࠍᏎ߈ઃߌߡਅߐ ޕ 2NGCUG FQ PQV ECVEJ VJG HKPIGT 2NGCUG FQ PQV ECVEJ VJG HKPIGT DGVYGGP RCPGN HNCOG CPF...

Page 33: ...ive 6 kV Class 1600 kVA Figure 1 11 Figure 1 11 External Appearance Viewing Doors Drive 11 kV Class 2650 kVA A Digital Operator A Cooling fans D Main circuit input terminals B Power Cells E Main circuit output terminals C Control circuit terminal A Digital Operator Transformer panel Power Cell panel Control panel A Asia C E B A D Transformer panel Power Cell panel Control panel Asia Transformer pa...

Page 34: ...t Drive 11 kV Class 2650 kVA A Cooling fans D Main circuit input terminals B Power Cells E Main circuit output terminals C Control circuit terminal Transformer panel Power Cell panel Control panel A D B C E ࠕ ࠗ ᵈᗧ ᵈᗧ 76 10 76 10 ᵈᗧ ᵈᗧ 76 10 76 10 ᵈᗧ ᵈᗧ 76 10 76 10 ᵈᗧ ᵈᗧ 76 10 76 10 ᵈᗧ ᵈᗧ 76 10 76 10 ᵈᗧ ᵈᗧ 76 10 76 10 5 5 4 4 ࠕ ࠕ ࡕ ࡕ ࠈ ࠈ Asia ...

Page 35: ...ng parameter settings and monitoring status and faults and a USB connector for DriveWizard Plus MV communications are provided on the control panel door Refer to Using the Digital Operator on page 109 for details on the names and functions of the digital operator controls A Serial communications connector for drive D Selector switch B USB connector E Digital operator C Serial communications connec...

Page 36: ...r Cells Two for each phase 4 kV class Total of 6 Power Cells Two for each phase 6 kV class Total of 9 Power Cells Three for each phase 11 kV class Total of 15 Power Cells Five for each phase Multiple cooling fans for the Power Cell panel are mounted in the upper section of the drive panel Cooled air taken in through the filters on the front of the Power Cell panel passes the Power Cell fins in the...

Page 37: ...on board Fan fault detection board Relay board Current detection resistance board optional Expansion board for optical link only for 11 kV class drives Built in option board n Power Supply to the Controller The following three types of power supplies are used with the controller Refer to Spare Parts on page 207 for the power supply model 5 V Control circuit power supply 15 V Analog I O power suppl...

Page 38: ...1 4 Component Names and Configurations 38 YASKAWA ELECTRIC TOEP C710687 02B FSDrive MV1000 Instructions ...

Page 39: ...C710687 02B FSDrive MV1000 Instructions 39 Mechanical Installation This chapter explains how to properly mount and install the drive 2 1 SECTION SAFETY 40 2 2 MECHANICAL INSTALLATION 42 2 3 DIMENSIONS 66 2 4 STORING DRIVES 71 ...

Page 40: ...ion system with sufficient capacity to prevent all potential damage to the drive and the other devices in the switch room and maintain an ambient temperature of no higher than 40 C and a humidity of no greater than 85 Yaskawa recommends the installation of an air conditioner Observe the following precautions when installing the drive panel When installing the panel take care to prevent metal chips...

Page 41: ... be sure to observe the precautions explained in Storing Drives on page 71 An incorrect storage method could result in damage to or failure of the drive Before turning on the power to the drive after a long period in storage carefully check for moisture and dust Failure to comply could result in damage by fire or other damage NOTICE ...

Page 42: ...here are no foreign objects or obstructions on or around parts where power flows at the air filters or on the ventilation louver on the top of the drive Failure to comply could result in damage to the panel Note 1 Operate the drive with the fan cover attached on top of the panel If the installation space is limited and the fan cover must be removed contact your Yaskawa representative or the neares...

Page 43: ...ficient space at the top for the replacement of the cooling fans and to cool the drive Air is expelled through the cooling fans on top of the drive If the cooling fans are too close to the ceiling the air that has been expelled may be drawn back into the drive and reduce the cooling performance B Sides Although side by side installation with other panels is possible the factory recommends ensuring...

Page 44: ... 1 The following models are under development 2 kV class 200 to 600 HP 700 to 1750 HP and 2000 to 2750 HP 4 kV class 1750 to 3000 HP 3500 to 5000 HP 11 kV class 5000 to 12000 kVA Use the support hooks on the top of the drive to lift the drive For details on the transportation procedure refer to Table 2 9 1120 to 2700 1250 to 3000 1 Use the support hooks to lift the transformer panel For details on...

Page 45: ...ght of the drive evenly on the rollers so stress is evenly distributed on the bottom of the drive Create a smooth even surface for rolling by laying boards flat on the floor Use boards with sufficient strength and durability and make sure the boards do not have gaps between them Table 2 4 Transportation Procedure 1 Class 2 kV Transportation Procedure 1 Attach the wire ropes for lifting to the supp...

Page 46: ...t in deformation of the transformer panel or damage to the ceiling plate Transportation Procedure 1 Insert wire ropes for lifting through the support hook installation openings on the top of the drive Note Drives are shipped with the support hook installation openings fitted Figure 2 3 Figure 2 3 Inserting Wire Ropes for Lifting 2 Attach the wire ropes for lifting to the support hooks on the trans...

Page 47: ...dure 1 Attach the wire ropes for lifting to the support hooks on the top of the panel to lift the drive Figure 2 5 Figure 2 5 Inserting Wire Ropes for Lifting 2 Ensure that the hanging angle is 45 15 Wire ropes for lifting Drive Support hooks 4 pieces Support hook installation opening Front view Top view Hanging angle of 45 15 Pass the wire rope through the support hook while lifting it ...

Page 48: ...other parts Failure to comply could result in deformation of the transformer panel or damage to the ceiling plate Transportation Procedure 1 Insert wire ropes for lifting through the support hook installation openings on the top of the drive Figure 2 6 Figure 2 6 Inserting Wire Ropes for Lifting 2 Attach the wire ropes for lifting to the support hooks on the transformer to lift the transformer pan...

Page 49: ...plate or other parts Failure to comply could result in deformation of the transformer panel or damage to the ceiling plate Transportation Procedure 1 Insert wire ropes for lifting through the support hook installation openings on the top of the drive Figure 2 8 Figure 2 8 Inserting Wire Ropes for Lifting 2 Attach the wire ropes for lifting to the support hooks on the transformer to lift the transf...

Page 50: ...n Procedure 1 Class 4 kV Transportation Procedure 1 Attach the wire ropes for lifting to the support hooks on the top of the panel to lift the drive Figure 2 10 Figure 2 10 Inserting Wire Ropes for Lifting 2 Ensure that the hanging angle is 45 15 Front view Top view Wire ropes for lifting Drive Hanging angle of 45 15 ...

Page 51: ...could result in deformation of the transformer panel or damage to the ceiling plate Transportation Procedure 1 Insert wire ropes for lifting through the support hook installation openings on the top of the drive Note Drives are shipped with the support hook installation openings fitted Figure 2 11 Figure 2 11 Inserting Wire Ropes for Lifting 2 Attach the wire ropes for lifting to the support hooks...

Page 52: ...re ropes for lifting through the support hook installation openings on the top of the drive Figure 2 13 Figure 2 13 Inserting Wire Ropes for Lifting 2 Ensure that the hanging angle is 45 15 Wire ropes for lifting Drive Support hooks 4 pieces Support hook installation opening Front view Top view Hanging angle of 45 15 Pass the wire rope through the support hook while lifting it ...

Page 53: ...e ceiling plate or other parts Failure to comply could result in deformation of the transformer panel or damage to the ceiling plate Transportation Procedure 1 Insert wire ropes for lifting through the support hook installation openings on the top of the drive Figure 2 14 Figure 2 14 Inserting Wire Ropes for Lifting 2 Attach the wire ropes for lifting to the support hooks on the transformer to lif...

Page 54: ... parts Failure to comply could result in deformation of the transformer panel or damage to the ceiling plate Transportation Procedure 1 Insert wire ropes for lifting through the support hook installation openings on the top of the drive Figure 2 16 Figure 2 16 Inserting Wire Ropes for Lifting 2 Attach the wire ropes for lifting to the support hooks on the transformer to lift the transformer panel ...

Page 55: ...Transportation Procedure 1 Class 11 kV Transportation Procedure 1 Attach the wire ropes for lifting to the support hooks on the top of the panel to lift the drive Figure 2 18 Figure 2 18 Inserting Wire Ropes for Lifting 2 Ensure that the hanging angle is 45 15 Front view Top view Drive Wire ropes for lifting Hanging angle of 45 15 ...

Page 56: ...s Failure to comply could result in deformation of the transformer panel or damage to the ceiling plate Transportation Procedure 1 Insert wire ropes for lifting through the support hook installation openings on the top of the drive Figure 2 19 Figure 2 19 Inserting Wire Ropes for Lifting 2 Attach the wire ropes for lifting to the support hooks on the transformer to lift the transformer panel Figur...

Page 57: ...oin the sections Figure 2 21 Figure 2 21 Mounting Holes for Side by Side Installation When installing side by side a drive in a block construction ensure that the specifications indicated in the table below are satisfied Table 2 16 Side by Side Configuration NOTICE When bolting frames between panel to each other make secure connections by using the tightening torque indicated in this manual Any sp...

Page 58: ...shers of M12 diameter to secure the drive Secure the drive with bolts in all the designated holes Secure the drive with bolts in all the designated holes even in normal installation environments where there is minimal or no vibration Refer to Dimensions on page 66 for details on the mass of the drives Table 2 17 Drive Installation and Mounting Hole Dimensions Voltage Class kV Model CIMR MV2 Bottom...

Page 59: ...F F 260 2 Figure 2 33 720 1430 1230 14 φ17 F F 330 2 Figure 2 34 590 880 1460 1530 20 φ17 F F 400 2 590 880 1460 1530 20 φ17 F F 520 2 Figure 2 35 640 1080 1660 1530 20 φ17 F F 650 2 Figure 2 36 552 1080 1660 1530 22 φ17 11 H H 035 2 Figure 2 37 1760 1430 1330 10 φ17 H H 050 2 1760 1430 1330 10 φ17 H H 070 2 1760 1430 1330 10 φ17 H H 100 2 1760 1430 1330 10 φ17 H H 140 2 1760 1430 1330 10 φ17 H H ...

Page 60: ...Figure 2 23 Figure 2 23 Dimension Drawing 1 for Bottom Class 2 kV Figure 2 24 Figure 2 24 Dimension Drawing 2 for Bottom Class 2 kV Taper washer for M12 bolt 1 Channel base φ17 M12 bolt nut washer and S washer 1 1 To be provided by the customer Unit mm Asia 20 20 d 120 120 W1 W1 Front With the door removed Cable inlet 6 φ17 Unit mm Asia 20 20 d 120 W2 W2 W1 240 Cable inlet 12 φ17 W1 120 Front With...

Page 61: ...igure 2 26 Figure 2 26 Dimension Drawing 2 for Bottom Class 3 kV Figure 2 27 Figure 2 27 Dimension Drawing 3 for Bottom Class 3 kV Cable inlet Front With the door removed 120 d W1 W1 120 20 20 6 φ17 Unit mm Asia Cable inlet 8 φ17 20 20 d 120 120 W2 W1 240 Front With the door removed Unit mm Asia Cable inlet 12 φ17 Front With the door removed 240 120 W2 W2 W1 W1 120 d 20 20 Unit mm Asia ...

Page 62: ...9 Dimension Drawing 1 for Bottom Class 4 kV Figure 2 30 Figure 2 30 Dimension Drawing 2 for Bottom Class 4 kV Cable inlet 18 φ17 Front With the door removed 240 120 W2 W2 W2 W1 W1 W1 W1 120 d 20 20 Unit mm Asia 20 20 d 120 120 W1 W1 Front With the door removed Cable inlet 6 φ17 Unit mm Asia 20 20 d 120 W2 W1 240 Front With the door removed Cable inlet 12 φ17 W1 W2 120 Unit mm Asia ...

Page 63: ...nsion Drawing 3 for Bottom Class 6 kV Figure 2 34 Figure 2 34 Dimension Drawing 4 for Bottom Class 6 kV 20 20 d 120 120 W2 W1 240 Front With the door removed Cable inlet 8 φ17 Unit mm Asia 20 20 d W2 W2 Front With the door removed Cable inlet 120 240 W1 W1 120 Unit mm 12 φ17 Asia Cable inlet Front With the door removed 240 120 W2 W2 W1 W1 W1 120 d 20 20 Unit mm 14 φ17 Asia Cable inlet Front With t...

Page 64: ...om Class 11 kV Figure 2 38 Figure 2 38 Dimension Drawing 2 for Bottom Class 11 kV Cable inlet Front With the door removed d 20 20 120 W1 W1 W1 W1 240 W2 W2 W3 240 120 Unit mm 20 φ17 Asia Cable inlet Front With the door removed d 20 20 120 W1 W1 W1 W1 240 W1 W2 W2 W3 240 120 Unit mm 22 φ17 Asia 10 φ17 W1 240 d W2 W2 20 20 120 120 Front With the door removed Cable inlet Unit mm Asia 14 φ17 W1 W1 240...

Page 65: ... 2 42 Figure 2 42 Dimension Drawing 6 for Bottom Class 11 kV 20 20 120 d Front With the door removed W1 W1 240 W2 W2 W3 240 120 Cable inlet 16 φ17 Unit mm Asia 20 20 120 d Front With the door removed W1 240 W3 W5 240 120 W1 W1 W1 W2 W2 W3 W3 W4 W4 Cable inlet 30 φ17 Unit mm Asia 20 20 120 d Front With the door removed W1 240 W3 W3 240 120 W1 W1 W1 W2 W2 W2 W3 W3 W3 W3 Cable inlet 32 φ17 Unit mm As...

Page 66: ...2800 2550 250 2600 A A 115 1 1680 1050 2800 2550 250 2800 A A 135 1 1680 1050 2800 2550 250 2800 A A 160 1 2 Figure 2 44 3500 1270 2500 2100 400 4500 A A 180 1 2 3500 1270 2500 2100 400 4500 A A 205 1 A A 220 1 A A 280 1 A A 330 1 A A 390 1 A A 440 1 A A 505 1 A A 550 1 A A 600 1 3 C C 035 Figure 2 45 1950 1000 2550 2150 400 2100 C C 050 1950 1000 2550 2150 400 2200 C C 070 1950 1000 2550 2150 400...

Page 67: ... 2550 2150 400 6600 F F 260 2 5500 1300 2550 2150 400 7900 F F 330 2 6300 1600 2800 2400 400 10000 F F 400 2 6300 1600 2800 2400 400 11000 F F 520 2 7100 1600 2800 2400 400 14000 F F 650 2 7300 1600 2800 2400 400 15500 11 H H 035 2 Figure 2 50 5100 1400 2700 2400 300 5600 H H 050 2 5100 1400 2700 2400 300 6100 H H 070 2 5100 1400 2700 2400 300 7000 H H 100 2 5100 1400 2700 2400 300 7700 H H 140 2 ...

Page 68: ... 2 43 Dimension Drawing 1 Class 2 kV Figure 2 44 Figure 2 44 Dimension Drawing 2 Class 2 kV Figure 2 45 Figure 2 45 Dimension Drawing 1 Class 3 kV Door opening dimension W Max 800 mm D H1 H2 H Asia W H2 H1 H Max 850 mm D Door opening dimension Asia H2 H1 H W Max 800 mm D Door opening dimension Asia ...

Page 69: ...e 2 46 Figure 2 46 Dimension Drawing 2 Class 3 kV Figure 2 47 Figure 2 47 Dimension Drawing 1 Class 4 kV Figure 2 48 Figure 2 48 Dimension Drawing 2 Class 4 kV Max 800 mm D Door opening dimension H2 H1 H W Asia Door opening dimension W Max 800 mm D H1 H2 H Asia W H2 H1 H Max 850 mm D Door opening dimension Asia ...

Page 70: ...0687 02B FSDrive MV1000 Instructions Figure 2 49 Figure 2 49 Dimension Drawing Class 6 kV Figure 2 50 Figure 2 50 Dimension Drawing Class 11 kV Max 800 mm D Door opening dimension H2 H1 H W Asia Max 800 mm D Door opening dimension H2 H1 H W Asia ...

Page 71: ...entire drive with two layers of sheeting at least 0 1 mm thick as protection from dust and water droplets Completely seal the bottom of the drive with sealant to prevent moisture and dust from entering the drive Protect every corner of the drive with shock absorbing materials to prevent the sheet from tearing Storage in a Warehouse Refer to Figure 2 51 before storing the drive in a warehouse long ...

Page 72: ...s absorbed Check absorbency based on the degree of color change Check the drive for water or condensation from humidity or roof leaks Check the interior and exterior of the drive for rust and corrosion NOTICE Before turning on the power to the drive after a long period in storage carefully check for moisture and dust Failure to comply could result in damage by fire or other damage Sheet Use two la...

Page 73: ...erminals control circuit terminals wiring specifications and gives specifications on wiring and connections 3 1 SECTION SAFETY 74 3 2 STANDARD CONNECTION DIAGRAM 77 3 3 TERMINALS 82 3 4 CABLE ROUTING 85 3 5 MAIN CIRCUIT WIRING 90 3 6 CONTROL CIRCUIT WIRING 99 3 7 CONNECTING TO A PC 103 3 8 EXTERNAL INTERLOCK 104 3 9 WIRING CHECK 105 ...

Page 74: ...s manual Always ground the motor side ground terminal Improper equipment grounding could result in death serious injury or fire by contacting the motor case Do not perform work or operate the drive while wearing loose clothing jewelry or without eye protection Failure to comply could result in serious injury or death Remove all metal objects such as watches and rings secure loose clothing and wear...

Page 75: ...eate a short circuit between the analog output terminals Failure to comply could result in drive malfunction The length of the input output cables for the control circuit should be 30 m or less Failure to comply could result in drive malfunction If the cables are longer than 30 m measures such as adding surge arrester or other devices may need to be taken as protection against damage caused by lig...

Page 76: ...heck of wiring and sequences before turning the power on Select a breaker with sufficient capacity for the main circuit power supply side of the drive taking the inrush current from the transformer into account Inputs and outputs of the drive main circuit contain harmonic components that may adversely affect communication devices such as AM radios used in the vicinity Use high voltage cables and g...

Page 77: ...Grounding of the main circuit terminal EA Control power supply terminals Analog input terminals Analog output terminals 1 2 3 R S T R S T R S U W V CN14 2 Ground resistance less than 100 Ω Grounding of the control system terminal ED CN10 1 RS 232 CN10 2 USB USB RS 485 option CN10 3 MC ON Relay circuit CN9 MC ANS Terminals for inrush current suppression circuit option 26 28 27 L48 L47 DI DO CN14 3 ...

Page 78: ...N10 1 RS 232 CN10 2 USB USB RS 485 option CN10 3 MC ON Relay circuit CN9 MC ANS Terminals for inrush current suppression circuit option 26 28 27 L48 L47 DI DO CN14 3 1 2 3 1 2 3 CN14 4 Digital output 8 points Option Digital output 8 points Digital input 8 points CN12 2 CN11 2 Complementary PG board option I O or communication board option Option Option Option Phases A B Z input Line driver PG boar...

Page 79: ...B USB RS 485 option CN10 3 MC ON Relay circuit CN9 MC ANS Terminals for inrush current suppression circuit option 26 28 27 L48 L47 DI DO CN14 3 1 2 3 1 2 3 CN14 4 Digital output 8 points Option Digital output 8 points Digital input 8 points CN12 2 CN11 2 Complementary PG board option I O or communication board option Option Option Option Phases A B Z input Line driver PG board option Digital opera...

Page 80: ...ontrol system terminal ED CN10 1 RS 232 CN10 2 USB USB CN10 3 MC ON Relay Circuit CN9 MC ANS Terminals for inrush current suppression circuit option DI DO CN14 3 1 2 3 1 2 3 CN14 4 Digital output 8 points Option Digital output 8 points Digital input 8 points CN12 2 CN11 2 Complementary PG board option I O or communication board option Option Option Option Phases A B Z input Line driver PG board op...

Page 81: ...of the control system terminal ED CN10 1 RS 232 CN10 2 USB USB RS 485 option CN10 3 MC ON Relay circuit CN9 MC ANS Terminals for inrush current suppression circuit option 26 28 27 L48 L47 DI DO CN14 3 1 2 3 1 2 3 CN14 4 Digital output 8 points Option Digital output 8 points Digital input 8 points CN12 2 CN11 2 Complementary PG board option I O or communication board option Option Option Option Pha...

Page 82: ...GCUG NCR DCPF DGVYGGP RCPGN HNCOG 76 10 DGVYGGP RCPGN HNCOG CPF VJKU WPKV 2NGCUG FQ PQV ECVEJ VJG HKPIGT JQNG CPF JCPFNG CV VTCPURQTV ࡈ ࡀࡄޓ 㧙ࡓߣᧄ ߣߩ㑆ߢᜰࠍ ߥ ࠃ߁ߦ ޓ ャㅍᤨߩࡂࡦ ᛮߌ㒐ᱛ ߦࡄࡀ ࡈ 㧙ࡓⓣߣࡂࡦ ߩ㑆ߦ ࡃࡦ ࠍᏎ߈ઃߌߡਅߐ ޕ 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 0 0 0 0 5 5 4 4 0 0 0 0 0 0 5 5 4 4 0 0 㨀 㧛 㨀 㧛 㧿 㧛 㧿 㧛 㨁 㧝 㨁 㧝 㧱 㧭 㧱 㧭 㨂 㧝 㨂 㧝 㧾 㧛 㧾 㧛 㧱 㧭 㧱 㧭 㨃 㧝 㨃 㧝 㧱 㧭 㧱 㧭 Asia Transformer panel Power Cell pan...

Page 83: ...rminals Grounding terminal ED F Main circuit input terminals R S and T Transformer panel Power Cell panel Control panel A B C D U V W F T R S E Front view Left side view Right side view 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 ᵈᗧ ᵈᗧ ᵈᗧ ᵈᗧ 76 10 2NGCUG NCR DCPF DGVYGGP RCPGN HNCOG 76 10 DGVYGGP RCPGN HNCOG CPF VJKU WPKV 2NGCUG FQ PQV ECVEJ VJG HKPIGT JQNG CPF JCPFNG CV VTCPURQTV ࡈ ࡀࡄޓ 㧙ࡓߣᧄ ߣߩ㑆ߢᜰࠍ ߥ ࠃ߁ߦ ޓ ャㅍ...

Page 84: ...wer Cell E Grounding terminal EA C Control circuit terminals Grounding terminal ED F Main circuit input terminals R S and T A B C D Front view Left side view Right side view ࠕ ࠗ ᵈᗧ ᵈᗧ 76 10 76 10 ᵈᗧ ᵈᗧ 76 10 76 10 ᵈᗧ ᵈᗧ 76 10 76 10 ᵈᗧ ᵈᗧ 76 10 76 10 ᵈᗧ ᵈᗧ 76 10 76 10 ᵈᗧ ᵈᗧ 76 10 76 10 5 5 4 4 ࠕ ࠕ 㧱 㨃 㨂 㨁 ࠈ ࠈ ࠈ ࠈ ࡕ ࡕ ࡕ ࡕ ࡕ ࡕ ࡕ ࡕ ࡕ ࡕ ࠕ ࠕ ࠕ ࠕ 㧾 㨀 㧿 ࡕ ࡕ ࠈ ࠈ 㧲 Transformer panel Power Cell panel Control...

Page 85: ...e drive to be connected When connecting multiple drives to a single power supply select a power supply with a capacity larger than the sum of the power required by all the drives to be connected Even when the power supply has sufficient capacity the power supply voltage may drop when the power is turned on causing malfunction of connected devices if the power supply has a large power impedance NOT...

Page 86: ...ION ᵈᗧ ᵈᗧ CAUTION CAUTION ᵈᗧ ᵈᗧ CAUTION CAUTION ᵈᗧ ᵈᗧ CAUTION CAUTION ᵈᗧߊߛߐ ޕ ᵈᗧߊߛߐ ޕ Please do not catch the finger Please do not catch the finger between panel flame and this unit between panel flame and this unit ࡈ ࡀࡄޓ 㧙ࡓߣᧄ ߣߩ㑆ߢᜰࠍ ߥ ࠃ߁ߦ ࡈ ࡀࡄޓ 㧙ࡓߣᧄ ߣߩ㑆ߢᜰࠍ ߥ ࠃ߁ߦ ޓ ャㅍᤨߩࡂࡦ ᛮߌ㒐ᱛ ߦࡄࡀ ࡈ 㧙ࡓⓣߣࡂࡦ ޓ ャㅍᤨߩࡂࡦ ᛮߌ㒐ᱛ ߦࡄࡀ ࡈ 㧙ࡓⓣߣࡂࡦ ߩ㑆ߦ ࡃࡦ ࠍᏎ߈ઃߌߡਅߐ ޕ ߩ㑆ߦ ࡃࡦ ࠍᏎ߈ઃߌߡਅߐ ޕ Please do not catch the finger Please do not c...

Page 87: ... Input side main circuit terminals R S and T A Control circuit terminal E Control circuit cable B Output side main circuit terminals U V and W F Cable bracket C Cable bracket clamp G Input side main circuit cable D Output side main circuit cable H Input side main circuit terminals R S and T Transformer panel Left side view A Power Cell panel B C V U W Front view Right side view D D G G T S R E F F...

Page 88: ...the entire peripheral areas around the channel base and the pit cover are tightly sealed with the putty so that no opening remains A proper operating environment cannot be maintained if air or dust from the outside makes its way into the drive and can result in damage to the equipment Figure 3 16 Figure 3 16 External Cable Inlet Port A Bracket grounding terminal B Completely seal the external cabl...

Page 89: ...Base and Pit Cover A Bracket G Ground wire EA B Fire resistant putty H Base of enclosure panel C Calking plugs any opening I Grounding bar D Pit cover plugs any opening J Bracket ground E Panel support base K Shield ground F Cable L Cable terminal control Main ground EA 10 Ω max Wiring pit Pit cover Calking plugs any opening Pit loop angle L A B C F E D G K J I H ...

Page 90: ... of wiring and sequences before turning the power on NOTICE Select a main circuit power supply with a capacity larger than that of the drive to be connected Inputs and outputs of the drive main circuit contain harmonic components that may adversely affect communication devices such as AM radios used in the vicinity Use high voltage cables and ground any shielded cables Separate cables for control ...

Page 91: ...23 0 22 to 100 60 Ground EA M8 8 9 to 10 8 5 5 to 14 058 1 58 I O R S T U V W M10 18 0 to 23 0 22 to 100 80 Ground EA M8 8 9 to 10 8 5 5 to 14 077 1 77 I O R S T U V W M10 18 0 to 23 0 38 to 100 125 Ground EA M8 8 9 to 10 8 5 5 to 14 093 1 93 I O R S T U V W M10 18 0 to 23 0 38 to 100 125 Ground EA M8 8 9 to 10 8 5 5 to 14 102 1 102 I O R S T U V W M10 18 0 to 23 0 38 to 100 125 Ground EA M8 8 9 t...

Page 92: ...5 to 39 5 150 to 325 600 Ground EA M16 78 5 to 98 0 150 to 325 550 1 550 I O R S T U V W M16 78 5 to 98 0 150 to 325 800 Ground EA M16 78 5 to 98 0 150 to 325 600 1 600 I O R S T U V W M16 78 5 to 98 0 150 to 325 800 Ground EA M16 78 5 to 98 0 150 to 325 1 Under development Voltage Class kV Model CIMR MV2 A A Rated Output Current A Terminal Terminal Screw Size Tightening Toque N m Applicable Wire ...

Page 93: ...2 to 100 Ground EA M8 8 9 to 10 8 5 5 to 22 100 100 I O R S T U V W M10 18 0 to 23 0 38 to 100 Ground EA M8 8 9 to 10 8 5 5 to 38 140 140 I O R S T U V W M10 18 0 to 23 0 38 to 100 Ground EA M8 8 9 to 10 8 22 to 60 200 200 I O R S T U V W M10 18 0 to 23 0 38 to 100 Ground EA M10 18 0 to 23 0 22 to 100 260 260 I O R S T U V W M12 31 5 to 39 5 60 to 100 Ground EA M10 18 0 to 23 0 22 to 150 330 330 I...

Page 94: ...to 23 0 38 to 100 125 Ground EA M8 8 9 to 10 8 5 5 to 38 115 115 I O R S T U V W M10 18 0 to 23 0 38 to 100 150 Ground EA M8 8 9 to 10 8 22 to 60 125 125 I O R S T U V W M10 18 0 to 23 0 38 to 100 150 Ground EA M8 8 9 to 10 8 22 to 60 155 155 I O R S T U V W M10 18 0 to 23 0 38 to 100 200 Ground EA M10 18 0 to 23 0 22 to 100 190 190 I O R S T U V W M10 18 0 to 23 0 38 to 100 200 Ground EA M10 18 0...

Page 95: ... V W M12 31 5 to 39 5 150 to 325 600 Ground EA M16 78 5 to 98 0 150 to 325 575 1 575 I O R S T U V W M16 78 5 to 98 0 150 to 325 800 Ground EA M16 78 5 to 98 0 150 to 325 625 1 650 I O R S T U V W M16 78 5 to 98 0 150 to 325 800 Ground EA M16 78 5 to 98 0 150 to 325 1 Under development Voltage Class kV Model CIMR MV2 D D Rated Output Current A Terminal Terminal Screw Size Tightening Torque N m App...

Page 96: ...nd EA M8 8 9 to 10 8 5 5 to 22 100 100 I O R S T U V W M10 18 0 to 23 0 38 to 100 Ground EA M8 8 9 to 10 8 5 5 to 38 140 140 I O R S T U V W M10 18 0 to 23 0 38 to 100 Ground EA M8 8 9 to 10 8 22 to 60 200 200 I O R S T U V W M10 18 0 to 23 0 38 to 100 Ground EA M10 18 0 to 23 0 22 to 100 260 260 I O R S T U V W M12 31 5 to 39 5 60 to 100 Ground EA M10 18 0 to 23 0 22 to 150 330 330 I O R S T U V ...

Page 97: ... 23 0 22 to 100 Ground EA M8 8 9 to 10 8 5 5 to 22 100 100 I O R S T U V W M10 18 0 to 23 0 38 to 100 Ground EA M8 8 9 to 10 8 5 5 to 38 140 140 I O R S T U V W M10 18 0 to 23 0 38 to 100 Ground EA M8 8 9 to 10 8 22 to 60 200 200 I O R S T U V W M10 18 0 to 23 0 38 to 100 Ground EA M10 18 0 to 23 0 22 to 100 260 1 260 I O R S T U V W M12 31 5 to 39 5 60 to 100 Ground EA M10 18 0 to 23 0 22 to 150 ...

Page 98: ...nd W Confirm that the motor rotates in the forward direction on execution of the forward Run command If the motor rotates in reverse check the codes of the drive output terminals and the motor input terminals then switch over any two of the motor output terminals U V and W When using a motor with a PG also switch phases A and B output signals using the cable wire specified by Yaskawa when connecti...

Page 99: ...Table 3 9 Contact Input and Output Terminals Type Terminal Signal Name Signal Level Terminal Function Analog input terminals L1 Speed frequency reference 4 to 20 mA DC 0 to 60 Hz Speed frequency reference input signal L2 Ground L3 Shield ground Analog output terminals L4 Output frequency 4 to 20 mA DC 0 to 60 Hz Output frequency reference output signal L5 Ground L6 Shield ground L7 Output current ...

Page 100: ... circuit Option N O contact relay output Single phase 220 Vac 10 A 24 Vdc 10 A MC_ON signal Output in response to Drive Ready 28 27 N C contact relay output Single phase 220 Vac 10 A 24 Vdc 10 A 28 L47 Contact input Single phase 220 Vac 8 mA MC_ANS signal Closed by answer from inrush current suppression panel L48 Terminals for the PG 1 L19 Line driver PG interface PG X3 Option A pulse signal input...

Page 101: ...2 Wire Type Analog input and output terminals L1 to L9 M3 5 0 8 to 1 0 0 5 to 2 2 1 25 Shielded twisted pair wire 1 Contact input and output terminals 1 to 45 M3 5 0 8 to 1 0 0 5 to 2 2 1 25 Insulated vinyl sheathed cable CVV for control circuit Terminals for inrush current suppression circuit 26 to 28 L47 to L48 M3 5 0 8 to 1 0 0 5 to 2 2 1 25 Insulated vinyl sheathed cable CVV for control circui...

Page 102: ...cuit separate it from the main circuit wiring terminals R S T U V and W and other power lines Improper grounding could result in drive malfunction NOTICE Insulate the shielded wires of the drive e g with tape to prevent their contact with other signal lines or devices Failure to comply could result in drive or equipment malfunction due to short circuit Terminals for monitor of motor bearing 22 to ...

Page 103: ...ppress the effect of electrical interference USB Repeaters with Confirmed Functionality USB2 EXA50 ELECOM KB USB R205 Sanwa Supply After connecting the drive to a PC Yaskawa DriveWizard Plus MV can be used to monitor drive performance and manage parameter settings For details refer to the instruction manual for DriveWizard Plus MV Figure 3 20 Figure 3 20 Connecting to a PC USB Type B female 75 75 ...

Page 104: ...t Example In some cases external signals other than the configuration signals of the drive are required as a condition for the drive to run In such cases in addition to the ready conditions stated above input these external interlock signals to the drive to use them as external interlock signals If any condition for these external interlock signals is not satisfied the drive stops An example circu...

Page 105: ...iring work check that all wiring has been completed Do not perform a buzzer check on control circuits Confirm the following items All wiring is correct No foreign matter or unnecessary screws remain There are no loose screws No wire ends have contact with terminals to which they are not intended The terminal numbers and cable lead names match ...

Page 106: ...3 9 Wiring Check 106 YASKAWA ELECTRIC TOEP C710687 02B FSDrive MV1000 Instructions ...

Page 107: ...ator and how to program the drive for initial operation 4 1 SECTION SAFETY 108 4 2 USING THE DIGITAL OPERATOR 109 4 3 THE DRIVE AND PROGRAMMING MODES 113 4 4 START UP FLOWCHARTS 120 4 5 POWERING UP THE DRIVE 123 4 6 AUTO TUNING 124 4 7 NO LOAD OPERATION TEST RUN 130 4 8 TEST RUN WITH LOAD CONNECTED 132 4 9 CHECKING AND SAVING PARAMETER DEFAULT VALUES 133 ...

Page 108: ...sures at the Machine Do not forget to include an emergency stop circuit in the application Failure to comply could result in serious injury or death A communication error between the digital operator keypad and the drive s internal control board may make it impossible to stop the drive with the digital operator After an emergency stop circuit has been wired check to make sure it is operating prope...

Page 109: ... between LOCAL and REMOTE set parameter o2 01 to 0 ESC Key Returns to the previous display Moves the cursor one space to the left Pressing and holding this button will return to the Frequency Reference display 3 RESET Key Moves the cursor to the right Resets the drive to clear a fault situation 4 RUN Key Runs the drive in the LOCAL mode 5 Up Arrow Key Scrolls up to display the next item Selects pa...

Page 110: ...nput of the drive COM Displayed when the frequency reference is assigned to the drive s MEMOBUS Modbus Communication Inputs of the drive OP Displayed when the frequency reference is assigned to an drive Option Unit 6 LO RE Display 2 RSEQ Displayed when the run command is supplied from a remote source LSEQ Displayed when the run command is supplied from the digital operator keypad RREF Displayed wh...

Page 111: ...hen the operator is selected for Run command and frequency reference control LOCAL When a device other than the operator is selected for Run command and frequency reference control REMOTE During run During deceleration to stop When a Run command is input and frequency reference is 0 Hz Decelerating for emergency stop During stop by operation interlock While the drive was set to LOCAL a Run command...

Page 112: ...e drive cannot operate the motor 3 Flashing characters are shown as 4 X characters are used as examples in this manual The digital operator will display the actual setting values 5 The frequency reference appears after the initial display which shows the product name 6 The information that appears on the display will vary depending on the drive Drive output frequency during stop Frequency setting ...

Page 113: ...de the user can edit and verify parameter settings and perform Auto Tuning When the drive is in Programming Mode it will not accept a Run command unless b1 08 is set to 1 Table 4 4 describes the functions accessible by pressing the keys of the digital operator Table 4 4 Modes Mode Contents Key LCD Display Drive Mode Operation operation status monitor of the motor Frequency Reference x Monitor Disp...

Page 114: ...onitor Display Lists the monitor parameters U parameters available in the drive Programming Mode Verify Menu Lists all parameters that have been edited or changed from default settings Refer to Verifying Parameter Changes Verify Menu on page 117 for details Setup Group Lists parameters necessary to get the drive operating quickly Refer to Simplified Setup Using the Setup Group on page 116 for deta...

Page 115: ...ncy reference To have the drive accept changes to the frequency reference as soon as changes are made without requiring the ENTER key set o2 05 to 1 n Programming Mode Details The following actions are possible in the Programming Mode Verify Menu Check a list of parameters that have been changed from their default values Setup Group Access a list of commonly used parameters to simplify setup Refer...

Page 116: ...cy reference from the control circuit terminals to the digital operator Figure 4 7 Figure 4 7 Setup Group Example 1 To edit a parameter set value go to the right steps To confirm the parameter list displayed in the Setup Group go to the steps below 2 To go back to the initial screen press To edit another parameter in the Setup Group press or Control Circuit Terminal Parameter Display Digital Opera...

Page 117: ...rameters have been changed from their default settings Operating Procedure LCD Display 1 Press and hold to display the frequency reference screen 2 Press or to display the Parameter Setting Mode screen 3 Press to enter the parameter menu tree 4 Select C1 01 by or and press 5 Press the or key and enter 0070 0 6 Press and the drive will confirm the change Operating Procedure LCD Display 1 The contro...

Page 118: ...g machinery Switch the operation between LOCAL and REMOTE using the key on the digital operator or via a digital input Note 1 After selecting LOCAL the LO RE light will remain lit 2 The drive will not allow the user to switch between LOCAL and REMOTE during run n Using the LO RE Key on the Digital Operator n Using Contact Input Terminals 1 to 16 to Switch between LOCAL and REMOTE It is possible to...

Page 119: ...vailability depends on the control mode set in A1 02 some parameters listed above may not be accessible in all control modes No Name No Name A1 02 Control Method Selection E1 05 Maximum Voltage A1 06 Application Preset E1 06 Base Frequency b1 01 Frequency Reference Selection 1 E1 09 Minimum Output Frequency b1 02 Run Command Selection 1 E1 13 Base Voltage b1 03 Stopping Method Selection E2 01 Moto...

Page 120: ...0 A 1 Parallel operation of multiple motors by V f control 121 A 2 High performance operation using Open Loop Vector OLV or Closed Loop Vector CLV induction motor control 122 START Install and wire the drive as explained in Chapters 1 2 and 3 Measure the insulation of the transformer Turn on the control power Check from this display control board whether the status is normal Set the control mode i...

Page 121: ...r setup for V f Control without PG feedback Figure 4 9 Figure 4 9 Parallel Operation of Multiple Motors by V f Control From Flowchart A Run the motor without load check the rotation direction and operation Verify external signal commands to the drive work as desired Couple the load or machine to the motor Run the machine and check for desired operation Return to Flowchart A Set E1 V f pattern Turn...

Page 122: ...e parameter F1 05 PG1 Rotation Direction Setting to switch the direction of the PG to match the motor direction Figure 4 10 High Performance Operation Using OLV or CLV Figure 4 10 1 Ensure that the brake is released Is the motor cable longer than 50 meters YES NO From Flowchart A 1 YES YES NO Run the machine and check for desired operation Perform Stationary Auto Tuning T1 01 2 Possible for discon...

Page 123: ...3300 V 50 Hz 5 or 60 Hz 5 4 kV class Three phase 4160 V 60 Hz 5 6 kV class Three phase 6600 V 50 Hz 5 or 60 Hz 5 11 kV class Three phase 11000 V 50 Hz 5 or 60 Hz 5 Confirm that the input terminals R S and T of the main circuit s power supply are securely connected Confirm that the drive and motor are properly grounded Connection between Drive Output Terminals and Motor Terminals Confirm that the d...

Page 124: ...ple Motors by V f Control on page 121 or Subchart A 2 High Performance Operation Using OLV or CLV on page 122 for details on Auto Tuning processes and selections Table 4 7 Input Data for Auto Tuning for Induction Motors Type Parameter Setting Application Condition and Benefit Control Mode to Be Applied Rotational Auto Tuning T1 01 0 The motor can turn around during the Auto Tuning This allows the ...

Page 125: ...e is nothing dangerous even if the motor starts to turn around It could result in a failure of the drive When the rotational Auto Tuning is performed for load connected motor the motor parameter could not be calculated accurately and the motor could run unusually n Notes on Rotational Auto Tuning Decouple the load from the motor to achieve optimal performance from Rotational Auto Tuning Rotational...

Page 126: ...etween motor 1 and motor 2 H1 16 5 Save the setting by pressing 6 The display automatically returns to the display shown in Step 3 Operating Procedure LCD Display 1 Press to access the motor output power parameter T1 02 2 Pressing displays the value set in E2 11 Motor rated capacity when the control power is energized 3 Press and to enter the motor power nameplate data in kW 4 Press to save the se...

Page 127: ...for Induction Motors The T1 parameters set the Auto Tuning input data for induction motor tuning Note For motors operating in the field weakening range first perform Auto Tuning with the base data After Auto Tuning is complete change E1 04 Maximum Frequency to the desired value n T1 00 Motor 1 Motor 2 Selection Selects the motor to be tuned when motor 1 2 switching is enabled i e a digital input i...

Page 128: ...ltage refers to the voltage needed to operate the motor under no load conditions at rated speed The no load voltage can usually be found in the motor test report available from the manufacturer If no data is available enter approximately 95 of the rated voltage printed on the motor nameplate n T1 04 Motor Rated Current Sets the motor rated current according to the motor nameplate value Set the mot...

Page 129: ...ed speed according to the motor nameplate value n T1 08 PG Number of Pulses Per Revolution T1 01 0 Sets the number of pulses from the PG encoder Set the actual number of pulses for one full motor rotation T1 08 will only be displayed in CLV No Name Setting Range Default T1 06 Number of Motor Poles 2 to 48 4 No Name Setting Range Default T1 07 Motor Base Speed 0 to 24000 r min 1750 r min No Name Se...

Page 130: ... test run procedure using the digital operator Note Before starting the motor set the frequency reference d1 01 to 6 Hz Operating Procedure LCD Display 1 The control power supply is powered up The initial display will appear 2 Press the key to select LOCAL The LO RE light will turn on 3 Press to give the drive a Run command RUN will light and the motor will rotate at 6 Hz 4 Ensure the motor is rot...

Page 131: ...KAWA ELECTRIC TOEP C710687 02B FSDrive MV1000 Instructions 131 Start Up Programming Operation 4 7 After the motor slows to a stop press to stop running RUN flashes until the motor comes to a complete stop Operating Procedure LCD Display ...

Page 132: ...quired Do not connect when the main circuit power and control power are ON Check that the motor has come to a complete stop Connect the load and machinery to the motor Fasten all installation screws properly and check that the motor and connected machinery are secure n Checklist Before Running Machinery Confirm that the Fast Stop circuit or mechanical safety measures operate correctly Be ready to ...

Page 133: ...Setting the Access Level for User Parameters A1 01 1 allows the user to access only the parameters that have been previously saved as User Parameters This is helpful when displaying only the relevant parameters for a specific application The saved User Parameters can be displayed in the Set up Mode No Name Description Setting Range Default o2 03 Saving User Defaults Saves clears the default values...

Page 134: ...ftware tool It allows the user to load parameter settings from the Copy Unit onto a PC or from the PC onto a Copy Unit This is useful when managing parameters for various drives or applications Refer to the manual supplied with the CopyUnitManager for instructions DriveWizard Plus MV DriveWizard Plus MV is a PC software tool for parameter management monitoring and diagnosis DriveWizard Plus MV can...

Page 135: ...n the digital operator for matches The read procedure is described below Note Set o3 02 Copy Allowed Selection to 1 Allowed when performing read functions Setting o3 02 to 0 disables the Copy function and protects the parameters saved in the digital operator Operating Procedure LCD Display 1 Turn on the power supply Initial setting screen 2 Press or to display the parameter setting mode screen and...

Page 136: ...4 9 Checking and Saving Parameter Default Values 136 YASKAWA ELECTRIC TOEP C710687 02B FSDrive MV1000 Instructions ...

Page 137: ... for tuning the drive during a trial run 5 1 SECTION SAFETY 138 5 2 MOTOR PERFORMANCE FINE TUNING 140 5 3 TYPES OF FAULTS ALARMS AND ERRORS 143 5 4 FAULT DETECTION 148 5 5 ALARM DETECTION 162 5 6 OPERATOR PROGRAMMING ERROR 170 5 7 AUTO TUNING FAULT DETECTION 174 5 8 LED INDICATORS ON THE CONTROLLER AND CELL CONTROL BOARD 177 5 9 COPY FUNCTION RELATED DISPLAYS 179 5 10 DIAGNOSING AND RESETTING FAUL...

Page 138: ...oltage so there will be a risk of serious injury or death The heatsink of the Power Cell can become quite hot during operation and proper precautions should be taken to prevent burns When replacing the cooling fan shut off the main circuit s power and then wait at least 15 minutes Then shut off the control circuit s power and make sure that the cooling fan has fully stopped before starting the wor...

Page 139: ...ble to wire analog input output signals for the control circuit Failure to comply could result in drive malfunction Use shielded twisted pair wires and ground the shield to the ground terminal of the drive Do not modify the drive circuitry Failure to comply could result in damage to the drive and will void warranty Do not attempt to modify or alter the drive Yaskawa is not responsible for any modi...

Page 140: ...tor torque at speeds below 10 Hz Motor hunting and oscillation Torque Compensation Gain C4 01 Increase the setting if torque is insufficient at speeds below 10 Hz Reduce the setting if motor hunting and oscillation occur with a relatively light load 1 00 0 50 to 1 50 Poor motor torque at low speeds Motor instability at motor start Mid Output Frequency Voltage E1 08 Minimum Output Frequency Voltage...

Page 141: ... Poor motor torque and speed response Motor hunting and oscillation Torque Compensation Primary Delay Time C4 02 Gradually reduce the setting by 2 ms if motor torque and speed response are too slow Gradually increase the setting by 10 ms if motor hunting and oscillation occur Note Ensure that C4 02 C4 06 When changing C4 02 increase the value of n2 02 AFR Time Constant 1 proportionally 50 ms 20 to...

Page 142: ... different ASR proportional gain and integral time settings based on the output frequency 0 0 Hz 0 0 to max output frequency Motor hunting and oscillation ASR Primary Delay Time Constant C5 06 1 Gradually reduce the setting in 0 01 increments if motor torque and speed response are too slow Increase the setting if the load is less rigid and subject to oscillation 0 012 s 0 004 to 0 060 s Parameter ...

Page 143: ...o Fault Reset Methods on page 182 for the reset operations Power Cell Faults Minor Faults and Alarms When the drive detects an alarm or a minor fault The digital operator displays text indicting the specific alarm or minor fault and the ALM indicator LED flashes The drive continues running the motor although some alarms allow the user to select a stopping method when the alarm occurs A multi funct...

Page 144: ...put Phase Loss 154 CFA nn OC 1 Overcurrent 150 LIN nn LINK FAULT 1 CCB MB Communication Error Link Fault 155 CFA nn OH 1 IGBT Overheating 150 oFA00 Option Card Connection Error at Option Port CN5 A 155 CFA nn OH1 1 IGBT Overheating 1 150 oFA01 oFA02 Option Card Fault at Option Port CN5 A 155 CFA nn OV 1 Overvoltage 1 150 oFA03 to oFA06 Option Card Error Occurred at Option Port CN5 A 155 CFA nn OV2...

Page 145: ... High Slip Braking oL 158 TME2 Transformer Temperature DI Fault 160 OOV Output Overvoltage 158 TME3 Transformer Temperature Sensor Disconnection 160 oPr External Digital Operator Connection Fault 158 UL3 Undertorque Detection 1 160 oS Overspeed for Control Mode with PG 158 UL4 Undertorque Detection 2 160 UL5 Mechanical Weakening Detection 2 160 PGo PG Disconnect for Control Mode with PG 159 Uv1 Un...

Page 146: ... f Data Setting Error 172 oPE05 Run Command Frequency Reference Source Selection Error 171 oPE15 Torque Control Setting Error 173 oPE06 Control Method Selection Error 171 oPE18 Online Tuning Parameter Setting Error 173 oPE07 Multi Function Analog Input Selection Error 172 oPE20 Commercial Power Supply Drive Synchronous Transfer Function 173 Digital Operator Display Name Page Digital Operator Displ...

Page 147: ... Settings flashing 179 ndAT Model Voltage Class Capacity Mismatch 180 CPEr Control Mode Mismatch 179 rdEr Error Reading Data 180 CPyE Error Writing Data 179 rEAd Reading Parameter Settings flashing 180 CSEr Copy Unit Error 179 vAEr Voltage Class Capacity Mismatch 180 dFPS Drive Model Mismatch 179 vFyE Parameter settings in the drive and those saved to the copy function are not the same 180 End Tas...

Page 148: ...f the magnetic contactor is identified as a source of electrical interference install a surge protector to the MC coil Use only recommended cables or other shielded line Ground the shield on the controller side or on the drive input power side Separate all communication wiring from drive power lines Install an EMC noise filter to the drive input power supply The option card is damaged Replace the ...

Page 149: ...ult Replace the cell control board Current detection circuit fault Replace the current detection circuit Digital Operator Display Fault Name CFA nn CUV Undervoltage The P side or N side voltage in the DC bus has fallen below the low voltage detection level Cause Possible Solutions The Power Cell input voltage is incorrect Correct the Power Cell input voltage The Power Cell input power fuse has blo...

Page 150: ...meter setting error Check the parameter settings Digital Operator Display Fault Name CFA nn OH1 IGBT Overheating 1 A thermistor temperature has exceeded the protection level Cause Possible Solutions Cooling fan fault possibly caused by inadequate airflow Replace the cooling fan The intake filter is soiled Clean or replace the intake filter The heatsink of the Power Cell is soiled Clean the heatsin...

Page 151: ...y Data Error There is an error in the data saved to EEPROM Cause Possible Solutions There is an error in EEPROM control circuit Cycle control power to the drive If the problem continues replace the control board For instructions on replacing it contact Yaskawa or your nearest sales representative The power supply was switched off while parameters were being saved to the drive and the communication...

Page 152: ...tion Card External Fault An external fault condition is present Cause Possible Solutions An external fault was received from the PLC and F6 03 was set to a value other than 3 alarm only the drive continued to run after external fault Remove the cause of the external fault Remove the external fault input from the PLC Problem with the PLC program Check the PLC program and correct problems Digital Op...

Page 153: ...l Operator Display Fault Name FAn Fan Fault A cooling fan error has been detected by a signal from the fan fault detection board FFB Cause Possible Solutions Cooling fan fault Set the cooling fan ON OFF control selection L8 10 to 2 and confirm whether the error occurs again after the reset operation Confirm whether all cooling fans are operating Check U4 03 Fan cumulative operation time and U4 04 ...

Page 154: ...n longer than the time set to L2 42 Cause Possible Solutions Excessive rise of the power supply voltage Check if the power supply is appropriate Adjust the power supply voltage of the main circuit for example changing the taps of the transformer Set L2 41 to the appropriate value If detection is faulty replace the isolation board which detects the power supply voltage of the main circuit or the co...

Page 155: ...t CN5 A Cause Possible Solutions An option card of the same type is already installed in option port CN5 B or CN5 C Connect the option card properly Except for PG options only one of each option card type can only be installed simultaneously Digital Operator Display Fault Name oFA03 to oFA06 Option Card Error Occurred at Option Port CN5 A oFA10 oFA11 oFA12 to oFA17 Option Card Fault at Option Port...

Page 156: ...FC01 Option Card Fault at Option Port CN5 C Cause Possible Solutions The option card installed in port CN5 C has been changed while operating Turn the control power off and reconnect the option card Check if the option card is properly plugged into the option port The option card connection to port CN5 B is faulty Try to use the card in a different option port in case of a PG option use port CN5 B...

Page 157: ...r nameplate Check the value set for the motor rated current E2 01 Speed Search related parameters are set incorrectly Check values set to Speed Search related parameters Adjust the Speed Search current and Speed Search deceleration times b3 02 and b3 03 respectively After Auto Tuning set b3 24 to 1 to enable the Speed Estimation Speed Search Output current fluctuation due to phase loss in the inpu...

Page 158: ... to the maximum value Digital Operator Display Fault Name OOV Output Overvoltage The output voltage of the drive has exceeded the output overvoltage detection level in L8 63 for longer than the time set to L8 64 Cause Possible Solutions Excessive rise of the output voltage Change the motor parameters to appropriate values Parameters E1 and E2 Change the settings of L8 63 and L8 64 to appropriate v...

Page 159: ...tage detection circuit Commercial synchronous switching is not completed within the time limit n7 76 Check that the switching command and switching answers are operating correctly Review the command sequence to the switches Check the power state and load state if voltage synchronization is not achieved Switch in a state with a small power fluctuation Revise the run state to that the load fluctuati...

Page 160: ...Fault Name UL3 Undertorque Detection 1 The current has fallen below the minimum value set for torque detection L6 02 for longer than the allowable time L6 03 Cause Possible Solutions Parameter settings are not appropriate for the load Check the settings of parameters L6 02 and L6 03 Fault on the machine side Example If there is undertorque the pulley belt may be broken Check the status of the mach...

Page 161: ...eaker if it has reached the end of its service life or has failed Maintenance settings are performed in o4 07 There is an error in the in rush prevention panel control power Check that there are no wiring breaks or miswirings in the control power wiring Perform wiring correctly The breaker close command is not being input to the in rush prevention panel Check that there are no wiring breaks or mis...

Page 162: ...r faulty wiring Correct the wiring Check for disconnected cables and short circuits Repair as needed Yes The communication option is damaged If there are no problems with the wiring and the fault continues to occur replace the option The communication option is not properly connected to the drive The connector pins on the option are not properly lined up with the connector pins on the drive Reinst...

Page 163: ...he cable has a signal Replace the communications cable Digital Operator Display Minor Fault Name CrST Cannot Reset A fault reset command was entered while the Run command was still present Cause Possible Solutions Minor Fault Output H2 10 Fault reset was being executed when a Run command was entered Ensure that a Run command has cannot be entered from the external terminals or option during fault ...

Page 164: ...6 EF7 External Fault input terminal External fault contact input terminal 7 EF8 External Fault input terminal External fault contact input terminal 8 EF9 External Fault input terminal External fault contact input terminal 9 EF10 External Fault input terminal External fault contact input terminal 10 EF11 External Fault input terminal External fault contact input terminal 11 EF12 External Fault inpu...

Page 165: ...cuit is damaged Replace either the control board or the entire drive For instructions on replacing the control board contact Yaskawa or your nearest sales representative Digital Operator Display Minor Fault Name FbL PID Feedback Loss The PID feedback input was lower than the level set in b5 13 PID Feedback Loss Detection Level for longer than the time set in b5 14 PID Feedback Loss Detection Time ...

Page 166: ... C1 01 through C1 08 A general purpose motor is driven below the rated speed with too high load Reduce the load Increase the speed If the motor is supposed to operate at low speeds either increase the motor capacity or use a motor specifically designed to operate in the desired speed range The output voltage is too high Adjust the user set V f patterns E1 04 through E1 10 by reducing E1 08 and E1 ...

Page 167: ...anical weakening Yes Digital Operator Display Minor Fault Name oS Overspeed for Control Mode with PG The motor speed feedback exceeded the F1 08 setting Cause Possible Solutions Minor Fault Output H2 10 Overshoot is occurring Reduce the setting in C5 01 ASR Proportional Gain 1 and increase the setting in C5 02 ASR Integral Time 1 Yes Inappropriate parameter settings Check the setting for the overs...

Page 168: ...nected signal line If the problem occurs at a low temperature for example immediately after applying power contact Yaskawa or your nearest sales representative Digital Operator Display Minor Fault Name UL3 Undertorque Detection 1 Drive output current or torque in OLV CLV AOLV PM CLV PM has fallen below the value set to L6 02 for longer than the time set to L6 03 Cause Possible Solutions Minor Faul...

Page 169: ...e Gauges and Tightening Torques on page 91 for details There is a problem with the drive input power voltage Lower the voltage of the drive input power so it is within the limits listed in the specifications The power has been interrupted Correct the drive input power Digital Operator Display Minor Fault Name VUB Voltage Unbalance The sum of the detected output voltages of the three phases exceede...

Page 170: ...s been an attempt to set the motor rated current in E2 01 to a value lower than the no load current set in E2 03 Set the E2 01 value higher than the E2 03 value If E2 01 must be set to a value lower than the default setting of E2 03 first lower the value assigned to E2 03 then change the setting in E2 01 as necessary Note When multiple errors occur simultaneously other errors are given precedence ...

Page 171: ... setting for executing a Run command or frequency reference from communication option card input is not correct Cause Possible Solutions Frequency reference is assigned to an option card b1 01 3 and an input option card is not connected to the drive Reconnect the input option card to the drive The Run command is assigned to an option card b1 02 3 and an input option card is not connected to the dr...

Page 172: ...4 06 Correct parameter settings so that C4 02 is less than C4 06 Note Use U1 18 to find which parameters are set outside the specified setting range Other errors are given precedence over oPE08 when multiple errors occur simultaneously Digital Operator Display Error Name oPE09 PID Control Selection Fault PID control function selection is incorrect Requires that PID control is enabled b5 01 1 to 4 ...

Page 173: ... and L3 04 2 or L3 04 5 Correct the settings of b7 01 d5 01 H1 L3 04 and n5 01 Digital Operator Display Error Name oPE18 Online Tuning Parameter Setting Error Parameters that control Online Tuning are not set correctly Cause Possible Solutions One of the following settings has occurred while Online Tuning is enabled n6 01 2 in Open Loop Vector control A1 02 2 E2 02 has been set below 30 of the ori...

Page 174: ...0 Digital Operator Display Error Name End2 Motor Iron Core Saturation Coefficient Error detected only during Rotational Auto Tuning and displayed after Auto Tuning is complete Cause Possible Solutions Motor data or data entered during Auto Tuning was incorrect Make sure the data entered to the T1 parameters match the information written on the motor nameplate Enter the correct information and rest...

Page 175: ...a or data entered during Auto Tuning was incorrect Check that the motor data entered to T1 parameters matches motor nameplate input before Auto Tuning Enter the correct information and restart Auto Tuning Wiring is incorrect Check and modify the wiring Load is too heavy Check the circumference of the machine Check the load Digital Operator Display Error Name Er 03 STOP Button Input Cause Possible ...

Page 176: ...g and the setting of F1 05 Digital Operator Display Error Name Er 11 Motor Speed Fault detected only during Rotational Auto Tuning Cause Possible Solutions Torque reference is too high during the acceleration only for the Open Loop Vector Control Increase the acceleration time C1 01 Disconnect the machine from the motor if possible Digital Operator Display Error Name Er 12 Current Detection Error ...

Page 177: ... a phase W rank 1 to 5 Power Cell fault occurs BYPS RANK1 to 5 Red Lit when a fault occurs in a rank 1 to 5 Power Cell for bypass Controller Status LEDs BAT Red Lit when the voltage of the battery housed in the controller drops ERR Red Lit when a fault occurs in the controller RUN Green Lit during operation of the controller PWR Green Lit when the controller is powered on Controller Drive panel Po...

Page 178: ...ed Lit when the DC bus bar voltage Vpc is 50 V or higher CHARGE2 Red Lit when the DC bus bar voltage Vcn is 50 V or higher Never touch the Power Cell while any of these LED indicators are lit The LED indications for the Power Cell ready status normal operation status and fault status are shown in Table 5 17 Table 5 17 LED Indications on the Cell Control Board LED 1 The character signifies on and s...

Page 179: ...he drive and the control mode already set to the drive do not match Check the control mode for the parameters that are to be loaded onto the drive and the control mode set to the drive to which those parameters will be written Set the same control mode using parameter A1 02 and retry Digital Operator Display Error Name CPyE Error Writing Data Cause Possible Solutions Failed writing parameters Atte...

Page 180: ...meter Settings flashing Cause Possible Solutions Displayed while the parameter settings are being read onto the USB Copy Unit This is not an error Digital Operator Display Error Name vAEr Voltage Class Capacity Mismatch Cause Possible Solutions The drive from which the parameters were copied and the drive on which the Verify mode is being performed have different electrical specifications or are d...

Page 181: ... in U2 02 Previous Fault Information on drive status when the fault occurred such as the frequency current and voltage can be found in U2 03 through U2 31 Refer to Viewing Fault Trace Data After Fault on page 181 for information on how to view fault data 2 When the fault continues to be displayed after cycling power remove the cause of the fault and reset u If the Drive Still has Power After a Fau...

Page 182: ... monitored differ depending on the control mode No After the Fault Occurs Procedure Method 1 After remove the cause of the fault restart the drive and reset the fault Press the RESET key on the digital operator while the error code is displayed Method 2 Resetting via Fault Reset Contact Input 7 Close then open the fault reset signal 14 fault reset signal must be assigned to contact input H1 Contac...

Page 183: ...erence from Drive or Motor Cables When the Drive is Powered On 187 Connected Machinery Vibrates When Motor Rotates Unexpected Interference from Connected Machinery 187 Oscillation or Hunting 187 PID Output Fault 187 Insufficient Starting Torque 188 Motor Rotates After the Drive Output is Shut Off Motor Rotates During DC Injection Braking 188 Output Frequency is not as High as Frequency Reference 1...

Page 184: ...Set b1 02 so that it corresponds with the correct Run command source 0 Digital operator 1 Control circuit terminal default setting 2 MEMOBUS Modbus communications 3 Option card There is faulty wiring in the control circuit terminals Check the wiring for the control terminal Correct wiring mistakes Check the input terminal status monitor U1 10 The drive has been set to accept the frequency referenc...

Page 185: ...e motor the motor will overheat as it exceeds its rated torque value for an extended period of time Keep in mind that the motor also has a short term overload rating in addition to the possible solutions provided below Reduce the load Increase the acceleration and deceleration times Check the values set for the motor protection L1 01 L1 02 as well as the motor rated current E2 01 Increase motor ca...

Page 186: ... Tuning Calculate motor data and reset motor parameters Incorrect frequency reference setting Check the analog input terminal settings Analog input terminal L1 is set for frequency gain H3 02 is set to 1 but there is no voltage or current input provided Make sure H3 02 is set to the proper value Make sure the analog input value is set to the proper value U1 13 The Stall Prevention level during acc...

Page 187: ...ontrol parameters b5 in the separate FSDrive MV1000 Parameter Guide TOEP C710687 03 The frequency reference is assigned to an external source and the signal is noisy Ensure that electrical interference is not affecting the signal lines Separate main circuit wiring and control circuit wiring Use twisted pair cables or shielded wiring for the control circuit Increase the analog input time filter con...

Page 188: ...Injection Braking time at stop b2 04 The stopping method is set so that the drive coasts to stop Set b1 03 Stopping Method Selection to 0 or 2 Cause Possible Solutions Frequency reference is set within the range of the Jump frequency Adjust the parameters used for the Jump frequency function d3 01 d3 02 d3 03 d3 04 Enabling the Jump frequency prevents the drive from outputting the frequencies spec...

Page 189: ...ribes the periodic inspection and maintenance of the drive to ensure that it receives the proper care to maintain overall performance 6 1 SECTION SAFETY 190 6 2 INSPECTION 192 6 3 PERIODIC MAINTENANCE 196 6 4 REPLACING THE BATTERY 198 6 5 REPLACING THE COOLING FAN 200 6 6 REPLACING POWER CELLS 204 6 7 SPARE PARTS 207 ...

Page 190: ...al may show the drive without covers or safety shields to show details Be sure to reinstall covers or shields before operating the drive and run the drive according to the instructions described in this manual WARNING Electrical Shock Hazard Always ground the motor side ground terminal Improper equipment grounding could result in death serious injury or fire by contacting the motor case Do not rem...

Page 191: ... someone with a thorough knowledge of drive installation adjustment and repair Do not modify the drive circuitry Failure to comply could result in damage to the drive and will void warranty Yaskawa is not responsible for any modification of the drive made by the user Check all the wiring and ensure that all connections are correct after installing the drive and connecting other devices Failure to ...

Page 192: ...luctuations in the AC supply or load Excessive vibration or shock loading Atmospheres containing dust metal dust salt sulfuric acid or chlorine Poor storage conditions Perform the first equipment inspection one year after installation u Recommended Daily Inspection Table 6 1 outlines the recommended daily inspection for Yaskawa drives Check the following items on a daily basis to avoid premature d...

Page 193: ...mer Panel Power Cell Panel Entire transformer and Power Cell panel Megger check between the main circuit terminals and ground terminal 194 Check for loose screws bolts or connectors 194 Check for damage to parts or deformation or discoloration of parts due to overheating or deterioration Check for soiling or adhesion of dust etc Wires Check for damage or deterioration of the cable sheath Transform...

Page 194: ... Fire Hazard Tighten all terminal screws to the specified tightening torque Loose electrical connections could result in serious injury or death by fire due to overheating of electrical connections Loose wiring connections of the main circuit cable could cause the connections to overheat and start a fire During periodic inspections be sure to retighten the screws and bolts and to reinsert the conn...

Page 195: ...temperature of the drive will rise abnormally Check the air filter for dirt and dust at each periodic inspection and clean it with neutral detergent every six months n Board Check the following items Check the board for abnormal odors or discoloration Check for loose screws or connectors Retighten screws and connectors to the recommended tightening torque n Cooling Fan Check the following items Ch...

Page 196: ...enance Monitors that keep track of component wear This feature provides advance maintenance warning and eliminates the need to shut down the entire system for unexpected problems The drive allows the user to check predicted maintenance periods for the components listed below Cooling Fan Power Cell smoothing capacitors Inrush prevention circuit breaker option IGBTs The drive calculates the maintena...

Page 197: ... Monitor is not reset the drive will not have the correct value of the performance life for the new component Parameter Component Contents U4 03 Cooling Fan Displays the accumulated operation time of the fan from 0 to 99999 hours This value is automatically reset to 0 after it reaches 99999 U4 04 Displays the accumulated fan operation time as a percentage of the specified maintenance period U4 05 ...

Page 198: ...d repair NOTICE Damage to Equipment Observe electrostatic discharge procedures ESD when handling the drive or circuit boards Failure to comply could result in ESD damage to the drive circuitry NOTICE Damage to Equipment Do not short circuit the battery connector when removing or mounting the battery or cleaning the connector Failure to comply will result in loss of backup data Note Replace the bat...

Page 199: ...87 02B FSDrive MV1000 Instructions 199 Periodic Inspection Maintenance 6 Figure 6 2 Figure 6 2 Replacing the Battery A Control board D Battery B Battery alarm LED indicator E Battery connector CN24 C Battery label A CN24 Controller E D C RUN ERR PWR BAT B ...

Page 200: ... with multiple cooling fans replace all of the fans when performing maintenance to ensure maximum product performance life u Models and Number of Cooling Fans Used Table 6 5 Models and Number of Cooling Fans Used Voltage Class kV Control Power Supply Voltage V Power Supply Frequency Hz Model CIMR MV2 Transformer Panel Power Cell Panel Model Specifications Qty Model Specifications Qty 2 200 220 60 ...

Page 201: ... 750W 2 C CB200 S3G250 BC54 01 169W 4 S3G250 BC54 01 169W 3 C CB260 S3G400 KC22 51 375W 2 S3G400 KC22 51 375W 2 C CB330 S3G500 AM56 21 750W 3 3 C CB400 C CB520 S3G500 AM56 21 750W 2 C CB650 4 3 4 200 220 60 D D 039 S3G250 BC54 01 169W 3 D D 052 D D 058 D D 064 D D 077 4 D D 093 D D 102 D D 115 D D 125 D D 155 S3G250 BC54 01 169W 3 D D 190 D D 220 1 D D 250 1 D D 285 1 S3G400 KC22 51 375W 3 S3G400 ...

Page 202: ...3G250 BC54 01 169W 2 F FB050 F FB070 3 F FB100 S3G500 AM56 21 750W 2 F FB140 3 F FB200 S3G400 KC22 51 375W 2 F FB260 3 3 F FB330 4 S3G500 AM56 21 750W 3 F FB400 F FB520 F FB650 5 5 11 200 220 50 60 H H 035 S3G400 KC22 51 375W 2 S3G400 KC22 51 375W 2 H H 050 H H 070 3 H H 100 4 3 H H 140 H H 200 4 H H 260 1 6 5 H H 330 1 S3G500 AM56 21 750W 4 S3G500 AM56 21 750W 5 H H 400 1 5 H H 520 1 6 6 H H 650 ...

Page 203: ...y the CHARGE indicator LED is extinguished before servicing and remove control power To prevent electric shock wait for at least the time specified on the warning label after all indicators are OFF and then measure for unsafe voltages to confirm the drive has reached a safe level before servicing n Removal 1 Remove the mounting screws from the drive ventilation cover then remove the ventilation co...

Page 204: ...ly could result in serious injury or death The drive should be installed wired repaired inspected or serviced by personnel with a thorough knowledge of medium voltage drive installation adjustment and repair NOTICE Equipment Hazard Observe proper electrostatic discharge procedures ESD when handling the drive or circuit boards Failure to comply could result in ESD damage to the drive circuitry n Re...

Page 205: ... Power Cell from falling are removable Insert the rails according to the position of the Power Cell A Drive D Fix the lifter at the appropriate height for the Power Cell B Power Cells E Pull the Power Cell out about 100 mm toward front C Lifter F Safety rail to prevent the Power Cell from falling provided with lifter A Drive C Belt to prevent the Power Cell from falling B Lifter A Lifter bucket C ...

Page 206: ... a Power Cell 4 Connect the three phase input wiring to the input terminals L1 L2 L3 and connect the wiring to the output terminals T1 T2 5 Connect the fiber optic cable to the cell control board CCB Figure 6 12 Figure 6 13 Figure 6 9 Wiring of Power Cells A Drive C Lifter B Power Cells D Fix the lifter at the appropriate height for the Power Cell A Fiber optic cable C Input terminals L1 L2 L3 B O...

Page 207: ...511 7 For Power Cells 330 A JEBC 61511 8 For Power Cells 400 A JEBC 61511 9 For Power Cells 520 A JEBC 61511 A For Power Cells 650 A Voltage detection board VDB JEBC 61912 Common to all capacities Panel related Controller Control board CNT JEBC 61304 INV The board that controls the drive Expansion board for optical link EO EXT JEBC 61610 Applicable for the 11 kV output voltage class DC power suppl...

Page 208: ...iable power supply and step up transformer to apply voltage Increase the voltage gradually over two to three minutes and continue to apply the voltage for at least one hour with no load Refer to When Using an AC Variable Power Supply Single phase Three phase on page 209 and When Using a DC Variable Power Supply on page 209 for details After installing a spare Power Cell into the drive panel and us...

Page 209: ...to terminals L1 L2 and L3 2 Gradually increase the voltage from 0 to 440 Vac Note If there has been no voltage application for two years or longer gradually increase the voltage over 2 to 3 minutes When Using a DC Variable Power Supply 1 Connect the power supply to the terminals L1 and L2 or L3 2 Gradually increase the voltage from 0 to 600 Vdc Note If there has been no voltage application for two...

Page 210: ...6 7 Spare Parts 210 YASKAWA ELECTRIC TOEP C710687 02B FSDrive MV1000 Instructions ...

Page 211: ...7 YASKAWA ELECTRIC TOEP C710687 02B FSDrive MV1000 Instructions 211 Options This chapter describes the options that can be used with this drive 7 1 SECTION SAFETY 212 7 2 OPTIONS 213 ...

Page 212: ... or death Do not allow unqualified personnel to perform work on the drive Failure to comply could result in serious injury or death The drive should be installed wired repaired inspected and have its parts replaced by someone with a thorough knowledge of drive installation adjustment and repair Do not perform work or operate the drive while wearing loose clothing jewelry or without eye protection ...

Page 213: ...ption DeviceNet Technical Manual SIEP C710687 04 PROFIBUS DP Interface SI P3 Connects to a PROFIBUS DP network Using this communications protocol it is possible to run and stop the drive set and reference parameters and monitor output frequency output current or similar items FSDrive MV1000 Option PROFIBUS DP Technical Manual SIEP C710687 05 Monitor Card Analog Monitor AO A3 Outputs analog signal ...

Page 214: ... output on detecting opening Type Name Function Reference Manual Maintenance 1 Contact Yaskawa for details on availability 2 Contact Yaskawa for documentation DriveWizard Plus MV DriveWizard Plus MV is an engineering tool for performing everything from setup to test run and maintenance for Yaskawa drives It provides a single functional format that can be easily operated out of the box by everyone ...

Page 215: ...WA ELECTRIC TOEP C710687 02B FSDrive MV1000 Instructions 215 Specifications This chapter describes the specifications and derating method for the drive A 1 MODEL SPECIFIC SPECIFICATIONS 216 A 2 DRIVE SPECIFICATIONS 218 ...

Page 216: ...250 2500 2750 Output Rating Rated Output Current A 52 68 80 93 102 115 135 160 180 205 220 280 330 390 440 505 550 600 Rated Output Voltage V Three phase 2400 V sine wave proportional to input voltage Power Supply Main Circuit Three phase 2400 V 20 to 10 60 Hz Control Circuit Single phase 200 220 V 50 60 Hz 5 15 kVA 2 Item Specifications Model CIMR MV2 C C 035 050 070 100 140 200 260 330 400 520 6...

Page 217: ...A 2 Item Specifications Model CIMR MV2 F F 035 050 070 100 140 200 260 330 400 520 650 Nominal Capacity kVA 1 Output not guaranteed at 10 and lower 2 CE marking conforming products are 230 V specifications 6 6 kV Output 400 570 800 1150 1600 2300 3000 3800 4600 6000 7500 Max Applicable Motor Capacity kW 250 400 630 900 1250 1800 2500 3000 3600 5000 6000 Output Rating Rated Output Current A 35 50 7...

Page 218: ...ntrol Speed torque control switch Momentary power loss compensation Speed search Overtorque detection Torque limit 17 step speed max Accel decel time switch S curve accel decel Auto tuning rotational stationary Dwell Cooling fan on off Slip compensation Torque compensation Frequency jump Upper lower limits for frequency reference DC injection braking at start and stop PID control with sleep functi...

Page 219: ...ppendix B YASKAWA ELECTRIC TOEP C710687 02B FSDrive MV1000 Instructions 219 Standards Compliance This appendix explains the guidelines and criteria for maintaining CE standards B 1 EUROPEAN STANDARDS 220 ...

Page 220: ...an IP40 protection level Install the panel in a closed electrical room Handling of this drive must be done by authorized personnel only The drive s noise level is more than 70 dB so measures must be taken to prevent problems resulting from noise This drive is intended for use to following area Second Environment Environment that includes all establishments other than those directly connected to a ...

Page 221: ... will be tripped when the doors are open n Dimensions Dimensions and approximate masses of CE marking conforming products are shown below Table B 1 Drive Dimensions and Approximate Masses Figure B 2 Figure B 2 Dimension Drawing Class 6 kV Voltage Class kV Model CIMR MV2C Dimensions mm Approx Mass kg 3 Dimension Drawing No Width Depth Height Height Height W D H H1 H2 6 F5FA035 1 2 1 Side by side co...

Page 222: ...B 1 European Standards 222 YASKAWA ELECTRIC TOEP C710687 02B FSDrive MV1000 Instructions ...

Page 223: ...FIGURATION 224 C 2 COMMUNICATION SPECIFICATIONS 225 C 3 CONNECTING TO A NETWORK 226 C 4 MEMOBUS MODBUS SETUP PARAMETERS 228 C 5 DRIVE OPERATIONS BY MEMOBUS MODBUS 231 C 6 COMMUNICATIONS TIMING 232 C 7 MESSAGE FORMAT 233 C 8 MESSAGE EXAMPLES 235 C 9 MEMOBUS MODBUS DATA TABLE 237 C 10 ENTER COMMAND 252 C 11 COMMUNICATION ERRORS 253 ...

Page 224: ...nd a maximum of 255 slaves The drive has slave functionality only meaning that serial communication is normally initiated from the master and responded to by the slaves The address or node for each slave must be set beforehand so that the master can communicate with the slave at that address A slave that receives a command from the master will perform the specified function and then send a respons...

Page 225: ... Table C 1 MEMOBUS Modbus communications Specifications Item Specifications Interface RS 485 Communications Cycle Asynchronous Start stop synchronization Communication Parameters Communication Speeds Available 1 2 2 4 4 8 9 6 19 2 38 4 57 6 76 8 115 2 kbps Data length 8 bit fixed Parity Select even odd or none Stop bit 1 bit fixed Protocol MEMOBUS Modbus using RTU mode only Max Number of Slaves 31...

Page 226: ...3 Refer to Table 3 5 for detailed wires 2 Check or set the termination resistor selection at all slaves Use the description in Network Termination on page 227 for slaves that are drives 3 Switch the power on 4 Set the parameters needed for serial communications H5 01 through H5 12 using the digital operator Refer to the FSDrive MV1000 Parameter Guide TOEP C710687 03 for details 5 Shut the power of...

Page 227: ...l with a tip of approximately 8 mm in width Figure C 3 Figure C 3 Serial Communications Terminal and DIP Switch S1 Position of the controller Drive panel Controller Draw out construction Controller Status with the controller drawn out DIP switch S1 OFF default ON OFF O N RS 485 R R DIP switch S1 S S Termination resistor 1 2 W 120 Ω ᵈᗧ ᵈᗧ 76 10 76 10 ᵈᗧ ᵈᗧ 76 10 76 10 ᵈᗧ ᵈᗧ 76 10 76 10 ᵈᗧ ᵈᗧ 76 10 ...

Page 228: ...t be cycled to enable the new setting n H5 03 Communication Parity Selection Sets the parity used for MEMOBUS Modbus communications Note After changing this parameter the control power must be cycled to enable the new setting Setting 0 No parity Setting 1 Even parity Setting 2 Odd parity n H5 04 Stopping Method after Communication Error CE Selects the stopping method after a communications error C...

Page 229: ... Figure C 4 Figure C 4 Drive Transmit Wait Time Setting n H5 07 RTS Control Selection Enables or disables RTS control Setting 0 Disabled RTS is always on Setting 1 Enabled RTS switches while sending Use this setting when using RS 485 signals for communications n H5 09 CE Detection Time Sets the time the communications must be lost before the drive triggers a CE fault Adjustment may be needed when ...

Page 230: ... value changes become effective immediately without the need to send an Enter command n H5 12 Run Command Method Selection Selects the type of sequence used when the Run command source is set to MEMOBUS Modbus communications b1 02 b1 16 2 Setting 0 FWD Stop REV Stop Setting bit 0 of MEMOBUS Modbus register 0001H will start and stop the drive in the forward direction Setting bit 1 will start and st...

Page 231: ...ications are both linked by an OR operation Controlling the Drive To start and stop the drive or set the frequency reference using MEMOBUS Modbus communications an external reference must be selected and the parameters listed in Table C 2 must be adjusted accordingly Table C 2 Setting Parameters for Drive Control from MEMOBUS Modbus Refer to b1 01 Frequency Reference Selection 1 and b1 02 Run Comm...

Page 232: ...r it will process the data received and wait for the time set in H5 06 until it responds Increase H5 06 if the drive response causes data loss in the master Figure C 6 Figure C 6 Minimum Response Wait Time Command Type 1 If the drive receives command type 1 data during the minimum wait time it will perform the command and then respond However if it receives a command type 2 or 3 during that time e...

Page 233: ...r contains The data length changes depending on the command details A drive MEMOBUS Modbus register always has a data length of two bytes Therefore data written into drive registers must also always have a length of two bytes Register data read out from the drive will always consist of two bytes u Error Check The drive uses a CRC 16 cyclic redundancy check checksum method for checking data validit...

Page 234: ...Description Calculation Overflow Initial Value FFFFH 1111 1111 1111 1111 Function Code 03H 0000 0000 0000 0011 Address 02H 0000 0000 0000 0010 XOR w result 1000 0001 0011 1101 XOR w initial value 1111 1111 1111 1101 Shift 1 0100 0000 1001 1110 1 Shift 1 0111 1111 1111 1110 1 XOR w A001H 1010 0000 0000 0001 XOR w A001H 1010 0000 0000 0001 XOR result 1110 0000 1001 1111 XOR result 1101 1111 1111 111...

Page 235: ...table shows a message example when performing a loopback test with the slave 1 drive Command Message Response Message normal Response Message fault Slave Address 02H Slave Address 02H Slave Address 02H Function Code 03H Function Code 03H Function Code 83H Starting No Upper 00H Data Quantity 08H Error Code 03H Lower 20H 1st storage register Upper 00H CRC 16 Upper F1H Data Quantity Upper 00H Lower 6...

Page 236: ...60 0 Hz for the slave 1 drive If parameter values are changed using the Write command depending on the setting of H5 11 an Enter command will be necessary to activate the data or save them Refer to H5 11 Communications ENTER Function Selection on page 230 and Refer to Enter Command on page 252 for detailed descriptions Note For the number of bytes in the command message take double the number of t...

Page 237: ...ulti Function Input 11 bit F Multi Function Input 12 0002H Frequency Reference Units are determined by parameter o1 03 unsigned 0003H Output voltage gain Unit 0 1 Range 20 2 0 to 2000 200 0 Default when power on 1000 100 0 0004H Torque Reference Torque Limit 0 1 units signed Usable only if Torque Control is enabled 0005H Torque Compensation 0 1 units signed Usable only if Torque Control is enabled...

Page 238: ...t 2 Torque reference torque limit input enables the setting from MEMOBUS Modbus bit 3 Torque compensation input enables the setting from MEMOBUS Modbus bit 4 to B Reserved bit C Enable Terminal Input 5 for Broadcast Data bit D Enable Terminal Input 6 for Broadcast Data bit E Enable Terminal Input 7 for Broadcast Data bit F Enable Terminal Input 8 for Broadcast Data 0010H to 001AH Reserved 001BH An...

Page 239: ...D Feedback Loss FbL Excessive PID Feedback FbH bit 7 External Fault EF0 to EF16 bit 8 CPF Hardware Fault includes oF bit 9 Motor Overload oL1 Overtorque 1 2 oL3 oL4 Undertorque Detection 1 2 UL3 UL4 bit A PG Disconnect PGo PG Hardware Fault PGoH Overspeed oS Speed Deviation dEv bit B During Main Circuit Undervoltage Uv detection bit C Undervoltage Uv1 bit D Output Phase Loss LF bit E MEMOBUS Modbu...

Page 240: ...it 0 Contact Input 1 Closed bit 1 Contact Input 2 Closed bit 2 Contact Input 3 Closed bit 3 Contact Input 4 Closed bit 4 Contact Input 5 Closed bit 5 Contact Input 6 Closed bit 6 Contact Input 7 Closed bit 7 Contact Input 8 Closed bit 8 Contact Input 9 Closed bit 9 Contact Input 10 Closed bit A Contact Input 11 Closed bit B Contact Input 12 Closed bit C to F Reserved 002CH Drive Status 2 bit 0 Dur...

Page 241: ... 0 1 units 0033H Reserved 0034H Product Code 1 ASCII Product Type 0035H Product Code 2 ASCII Region Code 0036H 0037H Reserved 0038H PID Feedback 0 1 units unsigned 100 max output frequency 0039H PID Input 0 1 units signed 100 max output frequency 003AH PID Output 0 1 units signed 100 max output frequency 003BH 003CH Reserved 003DH Communications Error Contents 2 bit 0 CRC Error bit 1 Data Length E...

Page 242: ...r contains ASCII code of the option card DI A3 0001H DO A3 0002H AI A3 0003H AO A3 0004H PG B3 0011H PG X3 0012H Communication Option Register contains ASCII code of 1st and 3rd digit of the option card type number Example Register value is 5350H for SP if a SI P3 option card is installed 00B1H Reserved 00B2H Option Code Connected to CN5 B 00B3H Option Code Connected to CN5 C 00B4H Reserved 00B5H ...

Page 243: ... bUS bit 2 3 Reserved bit 4 Control Fault CF bit 5 Reserved bit 6 Option Card External Fault EF0 bit 7 PID Feedback Loss FbL bit 8 Undertorque Detection 1 UL3 bit 9 Undertorque Detection 2 UL4 bit A High Slip Braking oL oL7 bit B External Fault at contact input terminal 9 EF9 bit C External Fault at contact input terminal 10 EF10 bit D External Fault at contact input terminal 11 EF11 bit E Externa...

Page 244: ...V bit 7 Optional Power Supply Error 24V bit 8 to B Reserved bit C External Fault at contact input terminal 13 EF13 bit D External Fault at contact input terminal 14 EF14 bit E External Fault at contact input terminal 15 EF15 bit F External Fault at contact input terminal 16 EF16 00C7H Reserved 00C8H Alarm Contents 2 bit 0 Undervoltage Uv bit 1 Overvoltage ov bit 2 IGBT Overheating oH bit 3 Drive O...

Page 245: ...bL bit 7 Excessive PID Feedback FbH bit 8 Reserved bit 9 Drive Disabled dnE bit A PG Hardware Fault PGoH bit B to F Reserved 00CBH Alarm Contents 5 bit 0 to 3 Reserved bit 4 Cooling Fan Maintenance Time LT1 bit 5 Capacitor Maintenance Time LT 2 bit 6 7 Reserved bit 8 External Fault at contact input terminal 1 EF1 bit 9 External Fault at contact input terminal 2 EF2 bit A B Reserved 00CCH Alarm Con...

Page 246: ...atch dog Error CPF33 bit 2 ASIC Power Clock Error CPF34 bit 3 to 7 Reserved bit 8 Control Circuit Error CPF40 bit 9 Control Circuit Error CPF41 bit A Control Circuit Error CPF42 bit B Control Circuit Error CPF43 bit C to F Reserved 00D3H to 00D7H Reserved 00D8H oFA0x Contents CN5 A bit 0 Option Compatibility Error oFA00 bit 1 Option not properly connected oFA01 bit 2 Same type of option card alrea...

Page 247: ...2 bit 3 4 Reserved bit 5 A D Conversion Fault oFb05 bit 6 Option Response Error oFb06 bit 7 to F Reserved 00DDH oFb1x Contents CN5 B bit 0 Option RAM Fault oFb10 bit 1 Option Operation Mode Fault SLMOD oFb11 bit 2 Drive Receive CRC Error oFb12 bit 3 Drive Receive Frame Error oFb13 bit 4 Drive Receive Abort Error oFb14 bit 5 Option Receive CRC Error oFb15 bit 6 Option Receive Frame Error oFb16 bit ...

Page 248: ...eserved 00E3H oFC3x Contents CN5 C bit 0 Comm ID Error oFC30 bit 1 Model Code Error oFC31 bit 2 Sumcheck Error oFC32 bit 3 Comm option timeout waiting for response oFC33 bit 4 MEMOBUS Timeout oFC34 bit 5 Drive timeout waiting for response oFC35 bit 6 CI Check Error oFC36 bit 7 Drive timeout waiting for response oFC37 bit 8 Control Command Selection Error oFC38 bit 9 Drive timeout waiting for respo...

Page 249: ...r CPF31 0008H Overvoltage 1 CFA OV 00A1H ASIC Start p Error CPF32 0009H IGBT Overheating CFA OH 00A2H Watch dog Error CPF33 000AH IGBT Overheating 1 CFA OH1 00A3H ASIC Power Clock Error CPF34 000BH Motor Overload oL1 00A9H Control Circuit Error CPF40 000CH Drive Overload oL2 00AAH Control Circuit Error CPF41 000DH Overtorque Detection 1 oL3 00ABH Control Circuit Error CPF42 000EH Overtorque Detect...

Page 250: ...e Frame Error oFb13 0052H Node Setup Fault nSE 0214H Drive Receive Abort Error oFb14 0054H Transformer Temperature Fault TME 0215H Option Receive CRC Error oFb15 0055H Transformer Temperature Fault 1 TME1 0216H Option Receive Frame Error oFb16 0056H Transformer Temperature DI Fault TME2 0217H Option Receive Abort Error oFb17 0057H Output Overvoltage OOV 0231H Comm ID Error oFb30 0058H Voltage Unba...

Page 251: ...terminal 5 EF5 0036H Capacitor Maintenance Time LT 2 000CH External Fault at contact input terminal 6 EF6 0039H External Fault at contact input terminal 1 EF1 000DH External Fault at contact input terminal 7 EF7 003AH External Fault at contact input terminal 2 EF2 000EH External Fault at contact input terminal 8 EF8 003DH Mechanical Weakening Detection 1 oL5 000FH Fan Fault FAn 003EH Mechanical We...

Page 252: ...Enter command is not required when writing registers 0000H to 001FH Changes to those registers take effect immediately independent of the setting in parameter H5 11 Register No Description 0900H Writes data into the EEPROM non volatile memory of the drive and enables the data in RAM at the same time Parameter changes remain even if the power supply is cycled 0910H Writes data in the RAM only Param...

Page 253: ...Cause 01H Function Code Error Attempted to set a function code from a master other than 03H 08H and 10H 02H Register Number Error A register number specified in the command message does not exist Attempted to send a broadcast message using other register numbers than 0001H or 0002H 03H Bit Count Error Read data or write data is greater than 16 bits Invalid command message quantity In a write messa...

Page 254: ...mmunications Enter Function Selection 230 Communications Timing 232 Comparing Parameter Settings Flashing vrFy 180 Connecting to a PC 103 Contact Input and Output Terminals 99 Contact Input Selection Error oPE03 170 Control Board Connection Error CPF23 151 Control Circuit Error CPF00 CPF01 151 Control Circuit Error CPF20 CPF21 151 Control Circuit Error CPF26 to CPF35 151 Control Circuit Error CPF4...

Page 255: ...ommand Input Error EF 163 Frequency Control Accuracy 218 Frequency Control Range 218 Function Code 233 G GF 154 Ground Fault GF 154 Grounding 98 H High slip Braking 158 High slip Braking oL 158 High Slip Braking Overload Time 158 Humidity 218 Hunting Prevention 140 Hunting Prevention Gain Setting 140 Hybrid IC Error CPF22 151 I iFEr 179 IGBT Overheating oH 166 Input Overvoltage IOV 154 165 Inrush ...

Page 256: ...PE05 171 oPE06 171 oPE07 172 oPE08 172 oPE09 172 oPE10 172 oPE15 173 oPE18 173 Open Loop Vector Control OLV 28 Setup Flowchart 122 Operator Programming Error 170 Operator Programming Error Displays 146 Operator Programming Errors 143 oPr 158 Option Card Error Occurred at Option Port CN5 A oFA01 155 Option Card Error Occurred at Option Port CN5 A oFA02 155 Option Card Error Occurred at Option Port ...

Page 257: ...UN LED Status and Meaning 111 RUN Light 109 S Scope of Warranty 22 SE 168 SEr 159 Serial Communications Terminal and DIP Switch S2 227 Setup Group 116 Displaying the Setup Group screen 119 Setup Group Parameters 119 Short Term Storage of Drives 71 Side by Side Installation 57 Slave Address 233 Slip Compensation Gain 141 Slip Compensation Primary Delay Time 141 Software Version 29 Spare Parts 207 B...

Page 258: ...vFyE 180 Viewing Fault Trace Data 181 Voltage Class Capacity Mismatch vAEr 180 Voltage Unbalance VUB 161 169 vrFy 180 VUB 161 169 V f Control Mode Setup Flowchart 121 V f Control V f 28 V f Data Setting Error oPE10 172 W Warning Labels 14 Warranty Information 22 Warranty Period 22 Wire Gauges Control Circuit Wiring 101 Main Circuit Wiring 91 Wiring Control Circuit 99 Control Circuit Terminal 102 M...

Page 259: ...tion Revision Number Section Revised Content October 2013 All Revision Reviewed and corrected entire documentation Appendix C Addition MEMOBUS Modbus Communications Back cover Revision Address March 2013 Back cover Revision Address August 2012 First Edition MANUAL NO TOEP C710687 02A ޓ Date of publication Date of original publication Revision number 1 Published in Japan March 2013 12 8 Asia 2 1 ...

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