YASKAWA CIMR-AC2B0004 Quick Start Manual Download

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YASKAWA AC Drive A1000

1000Hz Software

Quick Start Guide

MANUAL NO. TOEP C710616 48A

Type: CIMR-AC

Models: 200 V Class: 0.4 to 110 kW

400 V Class: 0.4 to 160 kW

To properly use the product, read this manual thoroughly and retain
for easy reference, inspection, and maintenance. Ensure the end
user receives this manual.

Summary of Contents for CIMR-AC2B0004

Page 1: ...MANUAL NO TOEP C710616 48A Type CIMR AC B Models 200 V Class 0 4 to 110 kW 400 V Class 0 4 to 160 kW To properly use the product read this manual thoroughly and retain for easy reference inspection a...

Page 2: ...liability is assumed with respect to the use of the information contained herein Moreover because Yaskawa is constantly striving to improve its high quality products the information contained in this...

Page 3: ...e of Contents 1 SAFETY INSTRUCTIONS AND GENERAL WARNINGS 4 2 MECHANICAL INSTALLATION 9 3 ELECTRICAL INSTALLATION 11 4 KEYPAD OPERATION 18 5 MODIFICATION FROM STANDARD SOFTWARE 20 6 START UP 25 7 PARAM...

Page 4: ...ameplate Also the software number shown on the nameplate must be 511 YASKAWA AC Drive A1000 Technical Manual This manual provides detailed information on parameter settings drive functions and MEMOBUS...

Page 5: ...lter the drive in any way not explained in this manual YASKAWA is not responsible for the damage caused by modification of the product made by the user Failure to comply could result in death or serio...

Page 6: ...he protective earthing conductor complies with technical standards and local safety regulations When an EMC filter is installed the leakage current exceeds 3 5 mA Therefore according to IEC 61800 5 1...

Page 7: ...or hoist to transport the drive Failure to comply could result in death or serious injury from falling equipment CAUTION Crush Hazard Do not carry the drive by the front cover Failure to comply may r...

Page 8: ...stem performance Use shielded twisted pair wires and ground the shield to the ground terminal of the drive Do not carelessly connect parts or devices to the drives braking transistor terminals Failure...

Page 9: ...lation Area Indoors Ambient Temperature 10 C to 40 C IP20 NEMA Type 1 Enclosure 10 C to 50 C IP00 Enclosure Drive reliability improves in environments without wide temperature fluctuations When using...

Page 10: ...7 122 248 6 55 5 M5 3 9 4B0031 180 300 167 160 284 8 55 5 M5 5 4 4B0038 180 300 187 160 284 8 75 5 M5 5 7 4B0044 220 350 197 192 335 8 78 5 M6 8 3 Model CIMR AC Fig Dimensions mm Weight kg W H D W1 H1...

Page 11: ...function analog pulse train inputs Power supply 10 5 Vdc max 20 mA Analog Input 1 Frequency Reference Bias 10 to 10 Vdc 20 k Analog Input 2 Frequency Reference Bias 10 to 10 Vdc 20 k 0 or 4 to 20 mA...

Page 12: ...FWH 200B 10 2B0056 16 M6 M5 M6 2B0069 FB 40072A M8 2B0081 FB 40105A FWH 300A 25 2B0110 FB 40170A 35 M8 M8 2B0138 FWH 350A 50 M10 M10 2B0169 FWH 400A 70 M10 2B0211 FB 40250A 95 2B0250 FB 40414A FWH 600...

Page 13: ...cuit on page 12 or refer to the Technical Manual for details 2 Place the drive and EMC noise filter in the same enclosure 3 Use braided shield cable for the drive and motor wiring 4 Remove any paint o...

Page 14: ...g a voltage Operating while there is voltage output can cause large peak currents thus tripping the over current detection or damage the drive Ground Connection Take the following precautions when gro...

Page 15: ...ion 1 2 remove the shorting bar between 1 and 2 DC power supply input 1 not available For connection of the drive to a DC power supply terminals 1 and are not CE or UL approved of braking options conn...

Page 16: ...2 kHz Signal Duty Cycle 30 to 70 High level 3 5 to 13 2 Vdc low level 0 0 to 0 8 Vdc Input impedance 3 k V Power supply for analog inputs 10 5 Vdc max allowable current 20 mA V Power supply for analog...

Page 17: ...he Safe Disable function is used Refer to Safe Disable Input Function on page 37 when using this function NOTICE The wiring length to the terminals HC H1 and H2 should not exceed 30 m Safety Monitor O...

Page 18: ...the drive is operating the motor flashes during deceleration to stop or when the frequency reference is 0 flashes quickly the drive is disabled by a DI the drive was stopped using a fast stop DI or a...

Page 19: ...R Rdy MONITR FREF d1 01 U1 01 000 00Hz 3 4 0 00 50 00 0 00Hz DRV FWD Rdy MODE U1 01 0 00Hz U1 02 0 00Hz U1 03 0 00A DRV Monitor Menu Rdy MODE PRG Modified Consts HELP HELP DATA MODE PRG Quick Setting...

Page 20: ...10 and o1 11 Parameter o1 03 b5 20 0 0 1 Hz 1 0 01 Max frequency 100 2 RPM 3 User Defined o1 10 and o1 11 Torque Compensation Enabled only at low speeds Enabled throughout the entire frequency range O...

Page 21: ...n6 xx Online Tuning n8 02 n8 02 n8 35 n8 57 n8 69 PM Motor Control Tuning Parameters T1 00 T1 05 T1 11 Induction Motor Auto Tuning Parameters T2 03 T2 09 T2 15 T2 17 PM Motor Auto Tuning Parameter T3...

Page 22: ...Motor q Axis Inductance 0 000 65 000mH T2 14 PM Motor Induced Voltage Constant 0 00 650 00 1 in PM Motor Control limited to 10 0kHz 2 in PM Motor Control not available Parameter Name Setting Range Def...

Page 23: ...me Setting Range U1 01 Frequency Reference 0 0 1000 0 Hz U1 02 Output Frequency 0 0 1000 0 Hz U1 16 Output Frequency after Soft Start 0 0 1000 0 Hz U2 03 Frequency Reference at Previous Fault 0 0 1000...

Page 24: ...ified to limit voltage boost above 120 Hz and eliminate voltage boost above 160 Hz as shown following diagram On Delay Compensation High speed motors typically operate at low V f ratios compared to st...

Page 25: ...Motors A1 02 0 default General variable speed applications When replacing a drive in which parameter settings are unknown Open Loop Vector Control for PM 1 A1 02 5 Derated torque load applications emp...

Page 26: ...ON Do not touch the motor until the Auto Tuning is finished Failure to comply may result in minor or moderate injury Voltage is still applied to the motor during the tuning process even thought the mo...

Page 27: ...the middle and right digit set the function and the left digit sets the output characteristics 0 Output as selected 1 Inverse output Multi Function Analog Inputs H3 The function of each analog input...

Page 28: ...n the motor without load and check if all input outputs and the sequence work as desired 2 Connect the load to the motor 3 Run the motor with load and make sure that there is no vibrations hunting or...

Page 29: ...ing Time at Start Sets DC Injection Braking Zero Speed Control when in CLV PM time at start Disabled when set to 0 00 seconds b2 04 DC Injection Braking Time at Stop Sets DC Injection Braking time at...

Page 30: ...12 E1 13 E1 08 E1 10 E1 09 E1 07 E1 06 E1 11 E1 04 H2 06 Watt Hour Output Unit Selection Outputs a 200 ms pulse signal when the watt hour counter increases by the units selected 0 0 1 kWh units 1 1 k...

Page 31: ...00 To have the pulse train monitor output equal the output frequency set H6 06 to 102 and H6 07 to 0 No Name Description Motor Protection L1 01 Motor Overload Protection Selection 0 Disabled 1 General...

Page 32: ...ection During fault detection 1 1 1 1 1 1 1 1 U2 04 Output Frequency at Previous Fault U2 05 Output Current at Previous Fault U2 07 Output Voltage at Previous Fault U2 08 DC Bus Voltage at Previous Fa...

Page 33: ...onger than 500 ms This alarm stops a running motor Check the sequence and make sure that the forward and reverse input are not set at the same time External Faults An external fault was triggered by a...

Page 34: ...h to handle the load The overload capability is reduced at low speeds Reduce the load or increase the drive size DC Overvoltage DC bus voltage rose too high The deceleration time is too short Stall pr...

Page 35: ...r data are not valid e g the base frequency and base speed do not fit Re enter the data and repeat Auto Tuning Minor Fault The wiring is faulty Check the wiring The STOP button was pressed and Auto Tu...

Page 36: ...e No Load Current Alarm The entered no load current value was outside the allowable range Auto Tuning results were less than 5 of the motor rated current Check and correct faulty motor wiring Double c...

Page 37: ...d be permitted to wire inspect and maintain the Safe Disable input NOTICE From the moment terminal inputs H1 and H2 have opened it takes up to 1 ms for drive output to shut off completely The sequence...

Page 38: ...and is not active When Safe Disable was activated during stop normal operation can be resumed by simply turning on both Safe Disable inputs i e by deactivating Safe Torque Off When Safe Disable was ac...

Page 39: ...his function Digital Operator Display When both Safe Disable inputs are open Hbb will flash in the digital operator display Should only one of the Safe Disable channels be on while the other is off Hb...

Page 40: ...inal manufacturer for crimping The wire gauges listed in the tables below are YASKAWA recommendations Refer to local codes for proper wire gauge selections Note The mark indicates the terminals for pr...

Page 41: ...to 25 3 4 to 3 22 14 to 30 1 2 25 4 to 3 30 22 to 30 B1 B2 10 to 16 8 to 6 14 8 to 14 M5 2 to 2 5 17 7 to 22 1 16 16 to 25 6 6 to 4 8 8 to 22 M6 4 to 6 35 4 to 53 1 2B0081 R L1 S L2 T L3 35 25 to 35 2...

Page 42: ...283 to 354 U T1 V T2 W T3 95 2P 95 to 150 3 0 2P 3 0 to 300 80 2P 70 to 200 1 70 to 150 3 0 to 300 150 2P 80 to 150 3 70 to 150 3 0 to 300 80 2P 80 to 150 M10 18 to 23 159 to 204 95 95 to 150 2 2 to...

Page 43: ...o 10 2 2 to 5 5 1 2 2 5 to 6 14 to 10 2 2 to 5 5 B1 B2 2 5 to 6 14 to 10 2 2 to 5 5 2 5 2 5 to 6 10 14 to 10 3 5 2 to 5 5 4B0018 R L1 S L2 T L3 2 5 2 5 to 16 10 12 to 6 3 5 2 to 14 M4 1 2 to 1 5 10 6...

Page 44: ...o 4 22 14 to 22 4B0103 4 R L1 S L2 T L3 35 25 to 50 1 0 2 to 1 0 38 30 to 60 M8 9 to 11 79 7 to 97 4 U T1 V T2 W T3 35 25 to 50 1 2 to 1 0 38 30 to 60 1 25 to 50 3 to 1 0 60 30 to 60 3 25 to 50 4 to 1...

Page 45: ...to 300 500 2 0 to 600 200 80 to 325 1 70 to 300 3 0 to 600 325 80 to 325 3 35 to 300 1 to 325 150 38 to 325 M10 18 to 23 159 to 204 95 95 to 240 2 2 to 350 30 30 to 200 M12 32 to 40 283 to 354 4B0362...

Page 46: ...2P 4 0 AWG 4P M10 100 L10 YF 1 YET 150 1 TD 228 TD 214 TP 100 M12 100 L12 YF 1 YET 300 1 TD 324 TD 312 TP 100 150 mm2 250 300 kcmil M10 R150 10 YF 1 YET 150 1 TD 229 TD 215 TP 150 M12 R150 12 YF 1 YE...

Page 47: ...ble motor overload protection The internal motor overload protection is UL listed and in accordance with the NEC and CEC E2 01 Motor Rated Current Setting Range Model Dependent 2B0169 FWH 400A 400 2B0...

Page 48: ...motor is allowed to operate before the oL1 fault occurs when the drive is running at 50 Hz and at 150 of the full load amp rating E2 01 of the motor Adjusting the value of L1 02 can shift the set of o...

Page 49: ...apacitor cover Capacitor covers can be ordered from a YASKAWA representative or directly from the YASKAWA sales department The table below lists available capacitor covers Drive Model CIMR AC Code Num...

Page 50: ...Standards EN 50 YASKAWA ELECTRIC TOEP C710606 48A AC Drive A1000 1000Hz Software Quick Start Guide Drive outside panel Opening to capacitors Drive inside panel Installation screw Figure 7 Capacitor c...

Page 51: ...revised manuals appear on the bottom of the back cover Date of Publication Rev No Section Revised Content June 2011 First edition MANUAL NO TOEP C710616 48A Published in Japan June 2011 11 06 1 Date o...

Page 52: ...an Phone 81 0 3 5402 4511 Fax 81 0 3 5402 4580 Internet http www yaskawa co jp YASKAWA ELECTRIC CORPORATION In the event that the end user of this product is to be the military and said product is to...

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