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Recommended Periodic Inspection

Table 7.2

 outlines the recommended periodic inspections for Yaskawa drive installations. Periodic inspections should generally

be checked every 3-6 months; however, the drive may require more frequent inspection due to poor environments or rigorous

use. Operating and environmental conditions, along with experience in each application, will determine the actual inspection

frequency for each installation. Periodic inspection will help to avoid premature deterioration in performance or product failure.

Copy this checklist and mark the “Checked” column after each inspection.

n

Periodic Inspection

WARNING! Electrical Shock Hazard. Do not connect or disconnect wiring while the power is on. Failure to comply can result in serious

personal injury. Before servicing the drive, disconnect all power to the equipment. The internal capacitor remains charged even after the

power supply is turned off. The charge indicator LED will extinguish when the DC bus voltage is below 50 Vdc. To prevent electric shock,

wait at least five minutes after all indicators are OFF and measure the DC bus voltage level to confirm safe level.

Table 7.2 Periodic Inspection Checklist

Inspection Area

Inspection Points

Corrective Action

Checked

Main Circuit Periodic Inspection

General

• Overall check of the main power circuit and

ground terminals

Take appropriate actions (e.g., tightening loose

connections).

 

• Inspect equipment for discoloration from

overheating or deterioration.

• Inspect for damaged or deformed parts.

• Replace damaged components as required.
• The drive has few serviceable parts and may require

complete drive replacement.

 

• Inspect for dirt, foreign particles, or dust collection

on components.

• Inspect enclosure door seal if present. Replace

components if cleaning is not possible.

• Remove foreign particles and dust with a vacuum cleaner

to avoid touching parts.

 

Conductors and

Wiring

• Inspect wiring and connections for discoloration,

damage, or heat stress.

• Inspect wire insulation and shielding for wear.

• Repair or replace damaged wiring.

 

Terminals

• Inspect terminals for stripped, damaged, or loose

connections.

• Tighten loose screws and replace damaged screws or

terminals.

 

Relays and

Contactors

• Inspect contactors and relays for excessive noise

during operation.

• Inspect coils for signs of overheating such as

melted or cracked insulation.

• Check coil voltage for over or under voltage conditions.
• Replace damaged removable relays contactors or circuit

board.

 

Braking Resistors

• Inspect for discoloration of heat stress on or around

resistors.

• Minor discoloration may be acceptable.
• If discoloration exists check for loose connections.

 

Motor Periodic Inspection

Operation Check

• Check for increased vibration or abnormal noise. • Stop the motor and contact qualified maintenance

personnel as required.

 

Control Circuit Periodic Inspection

General

• Inspect terminals for stripped, damaged or loose

connections.

• Check for tightness.

• Tighten loose screws and replace damaged screws or

terminals.

• If terminals are integral to a circuit board then board or

drive replacement may be required.

 

Cooling System Periodic Inspection

Cooling Fan

• Check for abnormal oscillation or unusual noise.
• Check for damaged or missing fan blades.

• Replace as required.
•

Refer to Drive Cooling Fans on page 316

 for information

on cleaning or replacing the cooling fan.

 

Heatsink

• Inspect for dust or other foreign material collected

on the surface.

• Remove foreign particles and dust with a vacuum cleaner

to avoid touching parts.

 

Air Duct

• Inspect air intake and exhaust openings. They must

be free from obstruction and properly installed.

• Visually inspect the area.
• Clear obstructions and clean air duct as required.

 

LED Periodic Inspection

LEDs

• Make sure the LED lights correctly.
• Inspect for dust or other foreign material that may

have collected on surrounding components.

• Contact your Yaskawa representative if there is any

trouble with the LED or keypad.

• Clean the LED.

 

Note:

Periodic inspections should be performed every one or two years. The drive, however, may require more frequent inspection due to poor

environments or rigorous use.

7.2 Inspection

YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive – V1000 Technical Manual

313

7

Periodic Inspection & Maintenance

Summary of Contents for 2A0001

Page 1: ... product read this manual thoroughly and retain for easy reference inspection and maintenance Ensure the end user receives this manual Type CIMR VU E 3 2 1 4 5 6 7 8 A B C D Receiving Mechanical Installation Electrical Installation Parameter Details Troubleshooting Specifications Parameter List Standards Compliance Quick Reference Sheet Start Up Programming Operation Periodic Inspection Maintenanc...

Page 2: ...or otherwise without the prior written permission of Yaskawa No patent liability is assumed with respect to the use of the information contained herein Moreover because Yaskawa is constantly striving to improve its high quality products the information contained in this manual is subject to change without notice Every precaution has been taken in the preparation of this manual Yaskawa assumes no r...

Page 3: ...s on Motor Operation 20 1 RECEIVING 23 1 1 Section Safety 24 1 2 Model Number and Nameplate Check 25 Nameplate 25 1 3 Drive Models and Enclosure Types 27 1 4 Component Names 28 IP20 Open Chassis 28 IP00 Open Chassis 30 IP20 NEMA Type 1 Enclosure 31 Front Views 34 2 MECHANICAL INSTALLATION 35 2 1 Section Safety 36 2 2 Mechanical Installation 38 Installation Environment 38 Installation Orientation a...

Page 4: ... DIP Switch S1 Analog Input Signal Selection 70 3 10 MEMOBUS Modbus Termination 71 3 11 Braking Resistor 72 Installation 72 3 12 Wiring Checklist 74 4 START UP PROGRAMMING OPERATION 77 4 1 Section Safety 78 4 2 Using the Digital LED Operator 80 Keys Displays and LEDs 80 Digital Text Display 81 LED Screen Displays 82 LO RE LED and RUN LED Indications 82 Menu Structure for Digital LED Operator 83 4 ...

Page 5: ... Test Run with Load Connected 109 Test Run with the Load Connected 109 4 10 Verifying Parameter Settings and Backing Up Changes 110 Backing Up Parameter Values o2 03 110 Parameter Access Level A1 01 110 Password Settings A1 04 A1 05 110 Copy Function Optional 111 4 11 Test Run Checklist 112 5 PARAMETER DETAILS 115 5 1 A Initialization 116 A1 Initialization 116 A2 User Parameters 120 5 2 b Applicat...

Page 6: ... Analog Output Terminals 210 H5 MEMOBUS Modbus Serial Communication 210 H6 Pulse Train Input Output 211 5 8 L Protection Functions 213 L1 Motor Protection Functions 213 L2 Momentary Power Loss Ride Thru 218 L3 Stall Prevention 221 L4 Speed Agree Frequency Reference Loss Detection 227 L5 Fault Restart 230 L6 Torque Detection 231 L7 Torque Limit 234 L8 Hardware Protection 234 5 9 n Special Adjustmen...

Page 7: ...6 7 Auto Tuning Fault Detection 295 Auto Tuning Codes Causes and Possible Solutions 295 6 8 Diagnosing and Resetting Faults 298 Fault Occurs Simultaneously with Power Loss 298 If the Drive Still has Power After a Fault Occurs 298 Viewing Fault Trace Data After Fault 298 Fault Reset Methods 298 6 9 Troubleshooting without Fault Display 300 Cannot Change Parameter Settings 300 Motor Does Not Rotate ...

Page 8: ...Motor Thermal Overload oL Relay on the Drive Output 335 8 5 Communication Options 337 8 6 Connecting an Option Card 338 Verifying the Option Card and Product Type 338 Connecting the Option Card 338 A SPECIFICATIONS 341 A 1 Heavy Duty and Normal Duty Ratings 342 A 2 Single Three Phase 200 V Class Drives 343 A 3 Three Phase 400 V Class Drives 345 A 4 Drive Specifications 347 A 5 Drive Watt Loss Data...

Page 9: ...iple Connections 436 Network Termination 438 C 5 MEMOBUS Modbus Setup Parameters 439 MEMOBUS Modbus Serial Communication 439 C 6 Drive Operations by MEMOBUS Modbus 442 Observing the Drive Operation 442 Controlling the Drive 442 C 7 Communications Timing 443 Command Messages from Master to Drive 443 Response Messages from Drive to Master 443 C 8 Message Format 444 Message Content 444 Slave Address ...

Page 10: ...nput 481 Specifications 481 Precautions 482 Using the Safe Disable Function 483 E QUICK REFERENCE SHEET 485 E 1 Drive and Motor Specifications 486 Drive 486 Motor 486 E 2 Basic Parameter Settings 487 Basic Setup 487 V f Pattern Setup 487 Motor Setup 487 Multi Function Digital Outputs SC Common 487 Pulse Train Input Analog Inputs AC Common 488 Multi Function Digital Outputs MC Common 488 Multi Func...

Page 11: ... not heeded may result in fatality personal injury or equipment damage Yaskawa is not responsible for the consequences of ignoring these instructions i 1 PREFACE 12 i 2 GENERAL SAFETY 13 i 3 APPLICATION PRECAUTIONS 18 i YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive V1000 Technical Manual 11 ...

Page 12: ...r any personal injury property damage losses or claims arising from misapplication of its products u Applicable Documentation The following manuals are available for V1000 series drives V1000 Series AC Drive Quick Start Guide Read this manual first This guide is packaged together with the product It contains basic information required to install and wire the drive This guide provides basic program...

Page 13: ...s manual and local codes The following conventions are used to indicate safety messages in this manual Failure to heed these messages could result in serious or possibly even fatal injury or damage to the products or to related equipment and systems DANGER Indicates a hazardous situation which if not avoided will result in death or serious injury WARNING Indicates a hazardous situation which if no...

Page 14: ...ure to comply could result in death or serious injury Yaskawa is not responsible for any modification of the product made by the user This product must not be modified Do not allow unqualified personnel to use equipment Failure to comply could result in death or serious injury Maintenance inspection and replacement of parts must be performed only by authorized personnel familiar with installation ...

Page 15: ...mage to the drive The drive is suitable for circuits capable of delivering not more than 31 000 RMS symmetrical Amperes 240 Vac maximum 200 V Class and 480 Vac maximum 400 V Class Do not expose the drive to halogen group disinfectants Failure to comply may cause damage to the electrical components in the drive Do not pack the drive in wooden materials that have been fumigated or sterilized Do not ...

Page 16: ...ow the Details of Safety Measures The functions listed below affect the safe operation of the drive Ensure that the settings fit the application requirements prior to operation Operation of digital outputs during Auto tuning Rotational Auto tuning allows for normal digital output operation Non rotational Auto tuning does not allow for normal digital output operation Safe operations Run by power on...

Page 17: ...e Solutions on page 267 and Refer to Detailed Alarm Codes Causes and Possible Solutions on page 282 Standards Compliance Refer to European Standards on page 466 and Refer to UL and CSA Standards on page 474 i 2 General Safety YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive V1000 Technical Manual 17 ...

Page 18: ...he motor and drive capacity n Emergency Fast Stop During a drive fault condition a protective circuit is activated and drive output is shut off The motor may coast to a stop or attempt to decelerate depending on parameter settings If the emergency fast stop cannot stop the load as fast as desired a customer supplied mechanical brake may be required Test emergency stop circuitry before putting driv...

Page 19: ...are lengthened for as long as the Stall Prevention function is operating For faster acceleration and deceleration install a braking option or increase the capacity of the drive u General Handling NOTICE Wiring Check Never connect the power supply lines to output terminals U T1 V T2 or W T3 Doing so will destroy the drive Be sure to perform a final check of all control wiring and other connections ...

Page 20: ...in death or serious injury NOTICE Do not open and close the motor disconnect switch while the motor is running as this may damage the drive NOTICE If the motor is coasting make sure the power to the drive is turned on and the drive output has completely stopped before closing the load switch n Wiring All wire ends should use ring terminals for UL cUL compliance Use only the tools recommended by th...

Page 21: ...Yaskawa or your Yaskawa agent if you plan to use a motor that does not fall within these specifications Braking Torque In Open Loop Vector Control for PM motors braking torque is less than 125 when running between 20 to 100 speed even with a braking resistor Braking torque drops to less than half when running at less than 20 speed Load Inertia In Open Loop Vector Control for PM motors the allowabl...

Page 22: ... flow and can damage drive components A split phase start or a repulsion start can end up burning out the starter coils because the internal centrifugal switch is not activated The drive is for use with 3 phase motors only Motor with Brake Caution should be taken when using a drive to operate a motor with a built in holding brake If the brake is connected to the output side of the drive it may not...

Page 23: ...ving the drive and illustrates the different enclosure types and components 1 1 SECTION SAFETY 24 1 2 MODEL NUMBER AND NAMEPLATE CHECK 25 1 3 DRIVE MODELS AND ENCLOSURE TYPES 27 1 4 COMPONENT NAMES 28 1 YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive V1000 Technical Manual 23 ...

Page 24: ... to comply may result in ESD damage to the drive circuitry A motor connected to a PWM drive may operate at a higher temperature than a utility fed motor and the operating speed range may reduce motor cooling capacity Ensure that the motor is suitable for drive duty and or the motor service factor is adequate to accommodate the additional heating with the intended operating conditions 1 1 Section S...

Page 25: ...rporation responsible for product liability is shown on the nameplate CIMR V U 2 A 0001 F A A Drive V1000 Series No Customized Specifications A Standard model Design Revision Order No Region Code No Voltage Class B 1 phase 200 240 Vac 3 phase 380 480 Vac 3 phase 200 240 Vac 2 4 U USA 1 Refer to manual TOBPC71060635 for more information on these models 2 Refer to manual TOBPC71060621 for more infor...

Page 26: ...0 2A0040 11 40 0 7 5 33 0 2A0056 15 56 0 11 47 0 2A0069 18 5 69 0 15 60 0 n Three Phase 400 V Class Model Normal Duty Heavy Duty Max Motor Capacity kW Rated Output Current A Max Motor Capacity kW Rated Output Current A 4A0001 0 4 1 2 0 2 1 2 4A0002 0 75 2 1 0 4 1 8 4A0004 1 5 4 1 0 75 3 4 4A0005 2 2 5 4 1 5 4 8 4A0007 3 0 6 9 2 2 5 5 4A0009 3 7 8 8 3 0 7 2 4A0011 5 5 11 1 3 7 9 2 4A0018 7 5 17 5 5...

Page 27: ... 2A0030A 2A0030F 2A0040A 2A0040F 2A0056A 2A0056F 2A0069A 2A0069F Three Phase 400 V Class 4A0001B 4A0001F 4A0002B 4A0002F 4A0004B 4A0004F 4A0005B 4A0005F 4A0007B 4A0007F 4A0009B 4A0009F 4A0011B 4A0011F 4A0018A 4A0018F 4A0023A 4A0023F 4A0031A 4A0031F 4A0038A 4A0038F Two types of enclosures are offered for V1000 drives IP20 Open Chassis and IP00 Open Chassis models are often placed inside a large enc...

Page 28: ...or cover E Terminal board Refer to Control Circuit Terminal Block Functions on page 64 F Terminal cover G Front cover screw H Front cover I Comm port J LED operator Refer to Using the Digital LED Operator on page 80 K Case L Cooling fan 1 Figure 1 2 Exploded View of IP20 Open Chassis Type Components Model 2A0006B 1 Models BA0001B to BA0003B and 2A0001B to 2A0004B do not have a cooling fan or a coo...

Page 29: ...minal Block Functions on page 64 G Front cover screw H Front cover I Terminal cover J Bottom cover K LED operator Refer to Using the Digital LED Operator on page 80 L Case M Cooling fan 1 Figure 1 3 Exploded View of IP20 Open Chassis Type Components Model 2A0012B 1 Models BA0006B and 4A0001B to 4A0004B do not have a cooling fan or a cooling fan cover Model BA0018B has two cooling fans 1 4 Componen...

Page 30: ...nnector cover F Terminal board Refer to Control Circuit Terminal Block Functions on page 64 G Bottom cover H Front cover screw I Front cover J Terminal cover K Comm port L LED operator Refer to Using the Digital LED Operator on page 80 M Case Figure 1 4 Exploded View of IP00 Open Chassis Type Components Model 4A0018A 1 4 Component Names 30 YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive V1000 T...

Page 31: ... on page 64 F Bottom cover screws G Rubber bushing H Bottom front cover I Front cover screws J Front cover K Comm port L LED operator Refer to Using the Digital LED Operator on page 80 M Case N Top cover O Cooling fan 1 Figure 1 5 Exploded View of IP20 NEMA Type 1 Components Model 2A0006F 1 Models BA0001F to BA0003F and 2A0001F to 2A0004F do not have a cooling fan or a cooling fan cover 1 4 Compon...

Page 32: ...n page 64 F Cover screws G Rubber bushing H Bottom cover I Front cover screws J Front cover K Terminal cover L Comm port M LED operator Refer to Using the Digital LED Operator on page 80 N Case O Top cover P Cooling fan 1 Figure 1 6 Exploded view of IP20 NEMA Type 1 Components Model 2A0012F 1 Models BA0006B and 4A0001B to 4A0004B do not have a cooling fan or a cooling fan cover Model BA0018B has t...

Page 33: ...s G Rubber bushing H Bottom cover I Front cover screws J Terminal cover K Terminal board Refer to Control Circuit Terminal Block Functions on page 64 L Front cover M Comm port N LED operator Refer to Using the Digital LED Operator on page 80 O Case P Top cover Figure 1 7 Exploded View of IP20 NEMA Type 1 Components Model 4A0018F 1 4 Component Names YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Driv...

Page 34: ...ontrol circuit terminal Refer to Control Circuit Wiring on page 63 E Main circuit terminal Refer to Wiring the Main Circuit Terminal on page 62 F Ground terminal G Terminal cover H Option card connector Refer to Connecting the Option Card on page 338 I DIP switch S2 Refer to MEMOBUS Modbus Termination on page 71 Figure 1 8 Front Views of Drives 1 4 Component Names 34 YASKAWA ELECTRIC SIEP C710606 ...

Page 35: ... Installation This chapter explains how to properly mount and install the drive 2 1 SECTION SAFETY 36 2 2 MECHANICAL INSTALLATION 38 2 YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive V1000 Technical Manual 35 ...

Page 36: ...e drive to perform cooling fan replacement when required Operating the motor in the low speed range diminishes the cooling effects increases motor temperature and may lead to motor damage by overheating Reduce the motor torque in the low speed range whenever using a standard blower cooled motor If 100 torque is required continuously at low speed consider using a special drive or vector motor Selec...

Page 37: ...the distance between the motor and drive is long use a cable thick enough to connect the motor to the drive to prevent motor torque reduction When using an explosion proof motor it must be subject to an explosion proof test in conjunction with the drive This is also applicable when an existing explosion proof motor is to be operated with the drive Since the drive itself is not explosion proof alwa...

Page 38: ...erials radioactive materials combustible materials e g wood harmful gases and liquids excessive vibration chlorides direct sunlight Altitude Up to 1000 meters without derating up to 3000 meters with output current ambient temperature and voltage derating Refer to Altitude Derating on page 352 for details Vibration 10 to 20 Hz at 9 8 m s2 20 to 55 Hz at 5 9 m s2 Orientation Install the drive vertic...

Page 39: ...rance of 2 mm according to Figure 2 3 derating must be considered and parameter L8 35 must be set Refer to Parameter List on page 353 2 mm A B B C D C A Line up the tops of the drives B 30 mm minimum C 100 mm minimum D Airflow direction Figure 2 3 Space Between Drives Side by Side Mounting Note When installing drives of different heights in the same enclosure panel the tops of the drives should li...

Page 40: ...0B 2A0012B 2A0020B 4A0001B 4A0002B 4A0004B 4A0005B 4A0007B 4A0009B 4A0011B 41 IP00 Open Chassis 2A0030A 2A0040A 2A0056A 2A0069A 4A0018A 4A0023A 4A0031A 4A0038A 43 IP20 NEMA Type 1 BA0001F BA0002F BA0003F 2A0001F 2A0002F 2A0004F 44 BA0006F BA0010F BA0012F BA0018F 2A0006F 2A0010F 2A0012F 2A0020F 4A0001F 4A0002F 4A0004F 4A0005F 4A0007F 4A0009F 4A0011F 44 2A0030F 2A0040F 2A0056F 2A0069F 4A0018F 4A0023...

Page 41: ... 3 0 12 0 6 1 3 2A0004B 68 2 68 128 5 04 108 4 25 56 2 20 118 4 65 5 0 20 38 5 1 52 5 0 20 0 9 2 0 2A0006B 68 2 68 128 5 04 128 5 04 56 2 20 118 4 65 5 0 20 58 5 2 30 5 0 20 1 1 2 4 Table 2 4 IP20 Open Chassis without an EMC filter t1 D D1 4 M4 H W1 W H2 H1 Voltage Class Drive Model Dimensions mm in W H D W1 H1 H2 D1 t1 Wt kg lb Single Phase 200 V Class BA0006B 108 4 25 128 5 04 137 5 5 41 96 3 78...

Page 42: ... 118 4 65 5 0 20 10 0 39 5 0 20 1 0 2 2 4A0002B 108 4 25 128 5 04 99 3 90 96 3 78 118 4 65 5 0 20 28 1 10 5 0 20 1 2 2 6 4A0004B 108 4 25 128 5 04 137 5 5 41 96 3 78 118 4 65 5 0 20 58 2 28 5 0 20 1 7 3 7 4A0005B 108 4 25 128 5 04 154 6 06 96 3 78 118 4 65 5 0 20 58 2 28 5 0 20 1 7 3 7 4A0007B 108 4 25 128 5 04 154 6 06 96 3 78 118 4 65 5 0 20 58 2 28 5 0 20 1 7 3 7 4A0009B 108 4 25 128 5 04 154 6...

Page 43: ...1 2 15 0 6 75 3 0 M5 5 0 2 5 5 11 7 2A0069A 220 8 7 350 13 2 187 7 4 192 7 6 320 12 6 336 13 2 15 0 6 78 3 1 M6 5 0 2 9 2 19 2 Three Phase 400 V Class 4A0018A 140 5 5 254 9 7 140 5 5 122 4 8 234 9 2 248 9 8 13 0 5 55 2 2 M5 5 0 2 3 8 7 9 4A0023A 140 5 5 254 9 7 140 5 5 122 4 8 234 9 2 248 9 8 13 0 5 55 2 2 M5 5 0 2 3 8 7 9 4A0031A 180 7 1 290 11 2 143 5 6 160 6 3 270 10 6 284 11 2 15 0 6 55 2 2 M5...

Page 44: ...0 12 0 8 1 8 2A0004F 68 2 68 149 5 5 89 108 4 25 56 2 20 128 5 03 118 4 65 4 0 16 20 0 79 5 0 20 1 5 0 06 38 5 1 54 5 0 20 1 1 2 4 2A0006F 68 2 68 149 5 5 89 128 5 04 56 2 20 128 5 03 118 4 65 4 0 16 20 0 79 5 0 20 1 5 0 06 58 5 2 32 5 0 20 1 3 2 9 Table 2 7 IP20 NEMA Type 1 without an EMC filter H6 4 M4 W1 W H5 H2 H4 H H3 D1 D H1 t1 Voltage Class Drive Model Dimensions mm in W H D W1 H1 H2 H3 H4 ...

Page 45: ...2 6 4A0002F 108 4 25 149 5 5 89 99 3 90 96 3 78 128 5 03 118 4 65 4 0 16 20 0 79 5 0 20 1 5 0 06 28 1 10 5 0 20 1 4 3 1 4A0004F 108 4 25 149 5 5 89 137 5 5 41 96 3 78 128 5 03 118 4 65 4 0 16 20 0 79 5 0 20 1 5 0 06 58 2 28 5 0 20 1 9 4 2 4A0005F 108 4 25 149 5 5 89 154 6 06 96 3 78 128 5 03 118 4 65 4 0 16 20 0 79 5 0 20 1 5 0 06 58 2 28 5 0 20 1 9 4 2 4A0007F 108 4 25 149 5 5 89 154 6 06 96 3 78...

Page 46: ...5 5 5 12 1 2A0069F 220 8 66 350 13 78 187 7 36 192 7 56 320 12 60 336 13 23 7 0 28 15 0 59 22 0 87 1 5 0 06 78 3 07 5 0 20 M6 9 2 20 3 Three Phase 400 V Class 4A0018F 140 5 51 254 10 00 140 5 51 122 4 80 234 9 21 248 9 76 6 0 24 13 0 51 13 0 51 1 5 0 06 55 2 17 5 0 20 M5 3 8 8 4 4A0023F 140 5 51 254 10 00 140 5 51 122 4 80 234 9 21 248 9 76 6 0 24 13 0 51 13 0 51 1 5 0 06 55 2 17 5 0 20 M5 3 8 8 4...

Page 47: ...AM 50 3 3 MAIN CIRCUIT CONNECTION DIAGRAM 53 3 4 TERMINAL BLOCK CONFIGURATION 54 3 5 PROTECTIVE COVERS 55 3 6 MAIN CIRCUIT WIRING 58 3 7 CONTROL CIRCUIT WIRING 63 3 8 I O CONNECTIONS 68 3 9 MAIN FREQUENCY REFERENCE 70 3 10 MEMOBUS MODBUS TERMINATION 71 3 11 BRAKING RESISTOR 72 3 12 WIRING CHECKLIST 74 3 YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive V1000 Technical Manual 47 ...

Page 48: ...authorized personnel familiar with installation adjustment and maintenance of AC drives Do not touch any terminals before the capacitors have fully discharged Failure to comply could result in death or serious injury Before wiring terminals disconnect all power to the equipment The internal capacitor remains charged even after the power supply is turned off The charge indicator LED will extinguish...

Page 49: ...rminal of the drive Check all the wiring to ensure that all connections are correct after installing the drive and connecting any other devices Failure to comply could result in damage to the drive Do not modify the drive circuitry Failure to comply could result in damage to the drive and will void warranty Yaskawa is not responsible for any modification of the product made by the user This produc...

Page 50: ...e a drive duty motor Failure to comply could lead to motor insulation breakdown NOTICE Correctly set Sink Source jumper S3 for internal power supply Failure to comply may result in damage to the drive Refer to I O Connections on page 68 for details NOTICE Do not connect AC control circuit ground to drive enclosure Improper drive grounding can cause control circuit malfunction NOTICE Route motor le...

Page 51: ...sted pair shielded line control terminal Safe Disable Input Safety switch HC H1 Jumper 7 Main speed frequency reference Multi function programmable RP V A1 A2 AC 2 k Pulse train input max 32 kHz 0 to 10 V 20 k Setting power supply 10 5 max 20 mA 0 to 10 V 20 k 0 4 to 20 mA 250 DIP switch S3 Shield ground terminal 0 V SC Sink Source 5 24 V 24 V 8 mA Wiring sequence should shut off power to the driv...

Page 52: ...zing the drive Failure to comply could result in death or serious injury from moving equipment When programmed for 3 Wire control a momentary closure on terminal S1 may cause the drive to start WARNING When 3 Wire sequence is used set the drive to 3 Wire sequence before wiring the control terminals and ensure parameter b1 17 is set to 0 drive does not accept a run command at power up default If th...

Page 53: ... DC reactor option Braking Resistor Unit option R L1 S L2 1 2 B1 B2 U T1 V T2 W T3 Figure 3 3 Connecting Single Phase Main Circuit Terminals NOTICE Do not connect T L3 terminal when using single phase power supply input Incorrect wiring may damage the drive u Three Phase 200 V Class Models 2A0001 to 2A0069 Three Phase 400 V Class Models 4A0001 to 4A0038 Drive Motor Three phase 200 Vac 400 Vac Brak...

Page 54: ...01 0002 0004 0006 Models CIMR V BA0006 0010 0012 CIMR V 2A0010 0012 0020 CIMR V 4A0001 0002 0004 0005 0007 0009 0011 Models CIMR V 2A0030 0040 CIMR V 4A0018 0023 Model CIMR V 2A0069 Model CIMR V BA0018 Models CIMR V 2A0056 CIMR V 4A0031 0038 Figure 3 5 Main Circuit Terminal Block Configurations 3 4 Terminal Block Configuration 54 YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive V1000 Technical M...

Page 55: ...e of the terminal cover Pull the terminal cover away from the drive while pushing in on the tabs to pull the cover free Figure 3 7 Remove the Terminal Cover on an IP20 Open Chassis Drive n Reattaching the Protective Covers Properly connect all wiring and route power wiring away from control signal wiring Reattach all protective covers when wiring is complete Apply only a small amount of pressure t...

Page 56: ...ve 2 Loosen the screw on the terminal cover to remove the terminal cover and expose the conduit bracket A B A Conduit bracket B Terminal cover Figure 3 10 Remove the Terminal Cover on an IP20 NEMA 1 UL Type 1 Drive 3 Loosen two screws attaching the conduit bracket to remove A A Conduit bracket Figure 3 11 Remove the Conduit Bracket on an IP20 NEMA 1 UL Type 1 Drive 3 5 Protective Covers 56 YASKAWA...

Page 57: ...1 drives side by side the top cover can be removed Remove the top cover and set L8 35 to 2 Refer to Temperature Derating on page 351 for details Note Removing the top cover of a NEMA Type 1 drive converts the drive to an IP20 Open Chassis rating and the drive will no longer have a NEMA Type 1 rating n Removing the Top Cover Insert the blade of a straight edge screwdriver into the opening of the to...

Page 58: ...recommendations based on drive continuous current ratings using 75 C 600 Vac vinyl sheathed wire assuming ambient temperature within 30 C and wiring distance shorter than 100 m 2 Terminals 1 2 B1 and B2 are for connecting optional devices such as a braking resistor Do not connect other non specified devices to these terminals Consider the amount of voltage drop when selecting wire gauges Increase ...

Page 59: ...crew Size Tightening Torque N m lb in 2A0001 2A0002 2A0004 2A0006 R L1 S L2 T L3 14 18 to 14 M3 5 0 8 to 1 0 7 1 to 8 9 U T1 V T2 W T3 14 18 to 14 1 2 18 to 14 B1 B2 18 to 14 14 18 to 14 2A0010 R L1 S L2 T L3 12 14 to 10 M4 1 2 to 1 5 10 6 to 13 3 U T1 V T2 W T3 14 14 to 10 1 2 14 to 10 B1 B2 14 to 10 10 14 to 10 2A0012 R L1 S L2 T L3 12 14 to 10 M4 1 2 to 1 5 10 6 to 13 3 U T1 V T2 W T3 14 14 to ...

Page 60: ...s Table 3 4 Wire Gauge and Torque Specifications Drive Model Terminal Recomm Gauge AWG kcmil Wire Range AWG kcmil Screw Size Tightening Torque N m lb in 4A0001 4A0002 4A0004 R L1 S L2 T L3 14 14 to 10 M4 1 2 to 1 5 10 6 to 13 3 U T1 V T2 W T3 14 14 to 10 1 2 14 to 10 B1 B2 14 to 10 14 14 to 10 4A0005 4A0007 4A0009 R L1 S L2 T L3 14 14 to 10 M4 1 2 to 1 5 10 6 to 13 3 U T1 V T2 W T3 14 14 to 10 1 2...

Page 61: ...lters to the output circuits Improper application of noise filters could result in damage to the drive NOTICE Do not connect the AC power line to the output motor terminals of the drive Failure to comply could result in death or serious injury by fire as a result of drive damage from line voltage application to output terminals n Cable Length Between Drive and Motor When the cable length between t...

Page 62: ...ration of drive or equipment Refer to Figure 3 15 when using multiple drives Do not loop the ground wire A B A A Correct B Incorrect Figure 3 15 Multiple Drive Wiring n Wiring the Main Circuit Terminal WARNING Electrical Shock Hazard Shut off the power supply to the drive before wiring the main circuit terminals Failure to comply may result in death or serious injury Note A cover placed over the D...

Page 63: ... 0 4 to 20 mA 250 During Run photocoupler 1 Frequency agree photocoupler 2 Photocoupler output common Sink Source 2 0 to 10 Vdc 2 mA MP AM AC 2 k Pulse train output 0 to 32 kHz Analog monitor output Main speed frequency reference Multi function programmable Comm connector Safe Disable Input Safety switch IG R R S S AM HC H1 MEMOBUS Modbus comm RS 485 422 Termination resistor Monitor output Jumper ...

Page 64: ...use external power supply H1 Safe disable input Open Output disabled Closed Normal operation Note Disconnect wire jumper between HC and H1 when using the safe disable input The wire length should not exceed 30 m Use only dry contacts on safety inputs HC H1 Main Frequency Reference Input RP Multi function pulse train input frequency reference Response frequency 0 5 to 32 kHz Duty Cycle 30 to 70 Hig...

Page 65: ...als Serial Communications Type No Signal Name Function Signal Level MEMOBUS Modbus Communication R Communications input MEMOBUS Modbus communication Use a RS 485 or RS 422 cable to connect the drive RS 485 422 MEMOBUS Modbus communication protocol 115 2 kbps max R Communications input S Communications output S Communications output IG Shield ground 0 V u Terminal Configuration S1 S2 S3 S4 S5 S6 S7...

Page 66: ...procedures and preparations for wiring the control terminals WARNING Electrical Shock Hazard Do not remove covers or touch the circuit boards while the power is on Failure to comply could result in death or serious injury NOTICE Separate control circuit wiring from main circuit wiring terminals R L1 S L2 T L3 B1 B2 U T1 V T2 W T3 1 2 and other high power lines Improper wiring practices could resul...

Page 67: ...nds of Shielded Cables When setting the frequency by analog reference from an external potentiometer use shielded twisted pair wires and ground the shield of twisted pair wires to the ground terminal of the drive NOTICE The analog signal lines between the drive and the operator station or peripheral equipment should not exceed 50 meters when using an analog signal from a remote source to supply th...

Page 68: ...3 DIP Switch S3 n Transistor Input Signal Using 0 V Common Sink Mode When controlling the digital inputs by NPN transistors 0 V common sinking mode set the DIP switch S3 to SINK and use the internal 24 V power supply Drive Shielded cable Forward run stop Reverse run stop External fault N O Fault reset Multi speed step 1 Multi speed step 2 Jog reference Multi function input S1 S2 S3 S3 24V S4 S5 S6...

Page 69: ... stop Reverse run stop External fault N O Fault rest Multi step speed 1 Multi step speed 2 Jog frequency External power supply Shielded cable Drive Multi function input S1 S2 S3 24V S4 S5 S6 S7 SC S3 SINK SOURCE 24 V SINK SOURCE Figure 3 25 Source Mode Sequence from PNP Transistor 24 V Common 3 8 I O Connections YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive V1000 Technical Manual 69 3 Electri...

Page 70: ...nput Current Input Drive Main speed frequency reference voltage input Main speed frequency reference current input Frequency reference common 10 5 V 20 mA current 0 to 10 V V A1 A2 AC Drive Main speed frequency reference voltage input Main speed frequency reference current input Frequency reference common 4 to 20 mA input or 0 to 20 mA input 10 5 V 20 mA current V A1 A2 AC V I Figure 3 26 DIP Swit...

Page 71: ...sistor Disable the termination resistor on all slave drives that are not located at the network line end Table 3 15 MEMOBUS Modbus Switch Settings S2 Position Description ON Internal termination resistor ON OFF Internal termination resistor OFF no termination resistor default setting DIP Switch S2 OFF ON Figure 3 27 DIP Switch S2 Note Refer to the MEMOBUS Modbus communications manual for details o...

Page 72: ...braking circuits could result in damage to the drive or equipment n Installation Procedure 1 Disconnect all electrical power to the drive and wait at least five minutes before servicing the drive and any connected components 2 Remove drive front cover 3 Use a voltmeter to verify that voltage is disconnected from incoming power terminals and that the DC bus no longer holds a charge Power supply The...

Page 73: ...d from overheat L3 04 Stall Prevention During Deceleration Note Select either 0 or 3 0 Stall prevention disabled 3 Stall prevention enabled with a braking resistor Note This setting cannot be used in OLV control for PM motor 8 Operate the system and verify the required deceleration rate is obtained during dynamic braking or stopping 3 11 Braking Resistor YASKAWA ELECTRIC SIEP C710606 18F YASKAWA A...

Page 74: ... length m x motor rated current A x 10 3 Motor rated voltage V x 0 02 58 If the cable between the drive and motor exceeds 50 m adjust the carrier frequency C6 02 accordingly 61 12 Properly ground the drive 62 13 Tightly fasten all terminal screws control circuit terminals grounding terminals Refer to Table 3 2 Table 3 3 or Table 3 4 58 14 Set up overload protection circuits when running multiple m...

Page 75: ...ections 25 Properly separate control circuit wiring and main circuit wiring 26 Analog signal line wiring should not exceed 50 m 27 Safe Disable Input wiring should not exceed 30 m 3 12 Wiring Checklist YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive V1000 Technical Manual 75 3 Electrical Installation ...

Page 76: ...3 12 Wiring Checklist This Page Intentionally Blank 76 YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive V1000 Technical Manual ...

Page 77: ...ATOR 80 4 3 THE DRIVE AND PROGRAMMING MODES 84 4 4 START UP FLOWCHARTS 90 4 5 POWERING UP THE DRIVE 95 4 6 APPLICATION SELECTION 96 4 7 AUTO TUNING 102 4 8 NO LOAD OPERATION TEST RUN 108 4 9 TEST RUN WITH LOAD CONNECTED 109 4 10 VERIFYING PARAMETER SETTINGS AND BACKING UP CHANGES 110 4 11 TEST RUN CHECKLIST 112 4 YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive V1000 Technical Manual 77 ...

Page 78: ...level Do not allow unqualified personnel to perform work on the drive Failure to comply could result in death or serious injury Installation maintenance inspection and servicing must be performed only by authorized personnel familiar with installation adjustment and maintenance of AC drives Do not perform work on the drive while wearing loose clothing jewelry or without eye protection Failure to c...

Page 79: ...o not allow unqualified personnel to use the product Failure to comply could result in damage to the drive or braking circuit Carefully review instruction manual TOBP C720600 00 when connecting a braking option to the drive Do not modify the drive circuitry Failure to comply could result in damage to the drive and will void warranty Yaskawa is not responsible for any modification of the product ma...

Page 80: ...ea Displays the frequency reference parameter number etc 2 ESC Key Returns to the previous menu 3 RESET Key Moves the cursor to the right Resets the drive to clear a fault situation 4 RUN Key Starts the drive 5 Up Arrow Key Scrolls up to select parameter numbers setting values etc 6 Down Arrow Key Scrolls down to select parameter numbers setting values etc 7 STOP STOP Key Stops the drive Note Stop...

Page 81: ...rt Port used for USB Copy Unit LCD Operator Keypad and for connecting to a PC NOTICE Use only specified cable when making connections to the drive Failure to comply may damage the drive NOTICE Do not open the port cover wider than 90 degrees Failure to comply may break the port cover and leave the unprotected port susceptible to damage u Digital Text Display Text appears on the LED Operator as sho...

Page 82: ...L Run command is selected from device other than LED operator REMOTE During Run During deceleration to stop When a Run command is input and frequency reference is 0 During deceleration at a fast stop During stop by interlock operation 2 During stop As shown 1 Refer to Figure 4 1 for the difference between flashing and flashing quickly 2 Refer to the description for parameter U4 21 on page 403 for ...

Page 83: ... Setting Mode Auto Tuning Description of Key Operations Note XX characters are shown in this manual The drive will display the actual setting values PROGRAMMING MODE DRIVE MODE 1 Application Preset Figure 4 3 Digital LED Operator Screen Structure 1 Reverse can only be selected when LOCAL is set 4 2 Using the Digital LED Operator YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive V1000 Technical Ma...

Page 84: ...mand Selection while in Programming Mode is set to 1 enabled the drive can run even if the mode is switched to the programming mode When setting b1 08 to 0 disabled the mode cannot be switched to the programming mode while the drive is running Table 4 3 Summary of Modes Mode Group Description Key Press LED Digital Operator Display 1 Drive Mode Functions Motor operation and monitoring Frequency Ref...

Page 85: ... For applications that should not run in reverse fans pumps etc set parameter b1 04 1 to prohibit the motor from rotating in reverse This sequence also puts the drive in LOCAL mode The LED is lit when LOCAL is selected Switching to reverse Output Frequency Display STOP Monitors the frequency output by the drive Output Current Display STOP Monitors the output current of the drive Drive Mode Output ...

Page 86: ...ation on an alarm View a history of alarms that have occurred Note Select Drive Mode when running The mode can be switched to any mode program mode etc other than drive mode while the drive is stopped However the drive cannot be operated in other modes Return the mode to Drive Mode after completing periodic inspection Figure 4 4 illustrates changing the default frequency reference of F 0 00 0 Hz t...

Page 87: ...shipment Refer to Application Selection on page 96 Figure 4 5 illustrates the keys to press to enter the Setup Group In this example the source of the frequency reference is changed from the control circuit terminals to the LED Operator i e b1 01 is changed from 1 to 0 STOP STOP STOP STOP STOP STOP Control Circuit Terminal Select digit to edit Parameter Display LED Operator Frequency reference app...

Page 88: ...if those parameters have been changed from default settings The following example is a continuation of the steps beginning on page 88 Here parameter C1 01 is accessed using the Verify Menu and is changed again to 20 0 s To check the list of edited parameters Step Display Result 1 Turn on the power to the drive The initial display appears 2 Press until the display shows the Verify representation 3 ...

Page 89: ...le in the Setup group If the desired parameter cannot be set in the Setup mode use the Parameter Setting mode Note 1 When parameter A1 02 Control Method Selection is changed some parameter set values are also changed automatically 2 Use the Par menu in the Programming mode to access parameters not listed in the Setup Group 3 Display parameters depend on A1 06 Refer to Application Selection on page...

Page 90: ...procedures Flowchart Subchart Objective Page A Basic startup procedure and motor tuning 91 A 1 Simple motor setup with Energy Savings or Speed Search using V f mode 92 A 2 High performance operation using Open Loop Vector OLV motor control 93 A 3 Operation with Permanent Magnet PM motors 94 Setup of drive using application specific selections Refer to Application Selection on page 96 4 4 Start up ...

Page 91: ... Flowchart A 3 b1 01 02 for frequency reference and run command source selection H1 oo H2 oo H3 oo H4 oo H6 oo for I O terminal setting d1 oo for multi speed references if used C1 oo and C2 oo C6 01 for heavy normal duty mode selection L3 04 if braking options are used for accel decel and S curve time settings Run the motor without load check the rotation direction and operation Verify external si...

Page 92: ...rotational auto tuning cannot be performed From Flowchart A Set or verify the V f pattern settings E1 oo Energy Savings b8 01 1 or Speed Estimation Speed Search b3 24 1 enabled Is the motor cable longer than 50 m Perform Rotational Auto Tuning for V f Control T1 01 3 NO YES Perform Stationary Auto Tuning for terminal resistance T1 01 2 YES NO Return to Flowchart A Figure 4 7 Simple Motor Set Up wi...

Page 93: ...the load disconnected NO YES NO Motor test report data sheet available NO YES YES Perform Rotating Auto Tuning T1 01 0 Is the motor cable longer than 50 m Perform Stationary Auto Tuning for terminal resistance T1 01 2 Enter the data from the motor data sheet to E2 oo parameters Calculate necessary E2 oo parameter data using the nameplate information Return to Flowchart A Figure 4 8 Flowchart A2 Hi...

Page 94: ...e torque applications YES NO From Flowchart A Set the motor code to parameter E5 01 Return to Flowchart A Motorcode is known For parameter E5 01 for Yaskawa PM Motors Enter FFFF to parameter E5 01 Enter the motor data into parameters E5 02 to E5 24 Figure 4 9 Operation with Permanent Magnet Motors 4 4 Start up Flowcharts 94 YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive V1000 Technical Manual ...

Page 95: ... T3 with motor terminals U V and W Control circuit terminals Check control circuit terminal connections Drive control terminal status Open all control circuit terminals off Status of the load and connected machinery Uncouple the motor from the load n Status Display When the power supply to the drive is turned on the LED operator lights will appear as follows No Name Description Normal Operation ST...

Page 96: ...us injury No Parameter Name Setting Range Default A1 06 Application Preset 0 Disabled 1 Water supply pump 2 Conveyor 3 Exhaust fan 4 HVAC 5 Compressor 1 8 Conveyor 2 2 0 1 Application Preset settings 6 and 7 are only available in drive software versions PRG 5010 PRG 1010 and PRG 1011 To determine the drive software version refer to the PRG field on the drive nameplate or drive parameter U1 25 2 Av...

Page 97: ...E1 07 Middle Output Frequency 30 0 Hz E1 08 Middle Output Frequency Voltage 50 0 V L2 01 Momentary Power Loss Operation Selection 1 Enabled L3 04 Stall Prevention Selection during Deceleration 1 Enabled Table 4 10 Exhaust Fan User Parameters A2 01 to A2 16 No Parameter Name No Parameter Name b1 01 Frequency Reference Selection 1 E1 07 Middle Output Frequency b1 02 Run Command Selection 1 E1 08 Mid...

Page 98: ...eter Name Default Setting A1 02 Control Method Selection 0 V f Control b1 04 Reverse Operation Selection 1 Reverse Prohibited C1 01 Acceleration Time 1 5 0 s C1 02 Deceleration Time 1 5 0 s C6 01 Drive Duty Selection 0 Heavy Duty E1 03 V f Pattern Selection 0FH L2 01 Momentary Power Loss Operation Selection 1 Enabled L3 04 Stall Prevention Selection during Deceleration 1 Enabled Table 4 14 Compres...

Page 99: ... Method Selection d1 02 Frequency Reference 2 b1 01 Frequency Reference Selection 1 d1 03 Frequency Reference 3 b6 01 Dwell Reference at Start E1 08 Middle Output Frequency Voltage b6 02 Dwell Time at Start H2 01 Terminals MA MB and MC Function Selection C1 01 Acceleration Time 1 L1 01 Motor Overload Protection Selection C1 02 Deceleration Time 1 L4 01 Speed Agreement Detection Level C6 02 Carrier...

Page 100: ... frequency reference is assigned to the control circuit terminals b1 01 1 A sequence to open and close the holding brake appears in the diagram below Time UP S1 SC S6 SC OFF OFF d1 03 d1 01 Enabled when b1 01 0 L4 01 b2 01 OFF DC Injection braking ON ON ON P2 PC Holding brake Fast Slow Output frequency 0 Frequency Detection 2 H2 03 05 Closed Closed Open b6 02 b6 01 Input Output Figure 4 11 Holding...

Page 101: ...nveyor Application 2 This setting is available in drive software versions PRG 1020 and later Table 4 19 Conveyor 2 Parameters and Settings No Parameter Name Default Setting A1 02 Control Method Selection 0 V f Control C1 01 Acceleration Time 1 3 0 s C1 02 Deceleration Time 1 3 0 s C6 01 Drive Duty Selection 0 Heavy Duty L3 04 Stall Prevention Selection during Deceleration 0 Disabled n3 13 Overexci...

Page 102: ...0 V class models lower than the input supply voltage This may be of special importance when operating the motor above 90 of base speed where high torque precision is required Auto Tuning is not possible with permanent magnet motors To cancel Auto Tuning press the STOP key on the LED operator Table 4 21 describes digital input and output terminal status during Auto Tuning Table 4 21 Digital Input a...

Page 103: ...re to comply may result in injury from electrical shock u Auto Tuning Interruption and Fault Codes If tuning results are abnormal or the STOP key is pressed before completion Auto Tuning will be interrupted and a fault code will be displayed on the digital operator A B A Normal Auto Tuning Display B Auto Tuning Interrupted Figure 4 12 Auto Tuning Interruption Display u Performing Auto Tuning n Aut...

Page 104: ...the application allow motor rotation for Auto Tuning NO PM Open LoopVector Control A1 02 5 Is the total connected load expected to be less than 30 of the motor rating V f Control A1 02 0 Use V f control A1 02 0 or set motor parameters manually if OLV control is needed Select the motor code E5 01 or set motor data manually in E5 oo Figure 4 13 Auto Tuning Selection 3 Enter the type of Auto Tuning t...

Page 105: ...turns to the display in Step 1 7 Repeat Steps 1 through 5 to set the following parameters T1 03 Motor Rated Voltage T1 04 Motor Rated Current T1 05 Motor Base Frequency T1 06 Number of Motor Poles T1 07 Motor Base Speed Note 1 For the details on each setting Refer to Input Data for Auto Tuning on page 106 2 For Stationary Auto Tuning for Line to Line resistance only set T1 02 and T1 04 n Starting ...

Page 106: ...se frequency After Auto Tuning is complete change the maximum frequency E1 04 to the desired value n T1 00 Motor 1 Motor 2 Selection Selects the motor to be tuned when motor 1 2 switching is enabled i e a digital input is set for function H1 oo 16 This parameter is not displayed if motor 1 2 switching is disabled No Name Setting Range Default T1 00 Motor 1 2 Selection 1 or 2 1 Setting 1 Motor 1 Au...

Page 107: ... base frequency here For higher tuning precision and better control performance enter the motor no load frequency here if known The no load frequency refers to the frequency needed to operate the motor under no load condition at its rated speed Refer to the motor data sheet No Name Setting Range Default T1 05 Motor Base Frequency 0 0 to 400 0 Hz 60 0 Hz n T1 06 Number of Motor Poles T1 01 0 or 3 U...

Page 108: ...nce d1 01 to 6 Hz Step Display Result 1 Turn on the power to the drive The initial display appears 2 Press the key to select LOCAL The LO RE LED will turn on STOP 3 Press to give the drive a Run command RUN will light and the motor will rotate at 6 Hz STOP Off On 4 Ensure the motor is rotating in the correct direction and no faults or alarms occur Motor Forward 5 If there is no error in step 4 pre...

Page 109: ...klist Before Operation The motor should rotate in the proper direction The motor should accelerate and decelerate smoothly n Operating the Motor under Loaded Conditions Test run the application similarly to the no load test procedure when connecting the machinery to the motor Check monitor parameter U1 03 to ensure there is no overcurrent If the application permits running the load in the reverse ...

Page 110: ...scription Setting Range Default A1 01 Access Level Selection Selects which parameters are accessible via the digital operator 0 Operation only A1 01 04 and 06 can be set and monitored U parameters can be monitored 1 User Parameters Only those recently changed among application parameters A2 01 to 16 and A2 17 to 32 can be set and monitored 2 Advanced Access Level All parameters can be set and moni...

Page 111: ...erator is not compatible with drive software version PRG 5010 n LED Operator JVOP 182 The LED operator operates the drive and supports copying importing and verifying parameter settings Note Use of the LED operator requires that the drive is running drive software version PRG 1014 or later The LED operator is not compatible with version PRG 5010 n Drive Wizard Plus Drive Wizard Plus is a PC softwa...

Page 112: ...tes r min T1 07 106 PM Open Loop Vector Control A1 02 5 9 Set permanent motor parameters E5 01 through E5 24 94 Proceed to the following checklist after checking items 4 through 9 No Checklist Page 10 The should illuminate after giving a run command 11 To give a run command and frequency reference from the LED Digital Operator press to set to LOCAL The LO RE key lights while LOCAL is displayed 89 ...

Page 113: ... input gain H3 03 for input A1 H3 11 for input A2 until the frequency reference value reaches the desired value Bias adjustment Set the minimum voltage current signal and adjust the analog input bias H3 04 for input A1 H3 12 for input A2 until the frequency reference value reaches the desired minimum value 4 11 Test Run Checklist YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive V1000 Technical M...

Page 114: ...4 11 Test Run Checklist This Page Intentionally Blank 114 YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive V1000 Technical Manual ...

Page 115: ...ETTINGS 159 5 5 E MOTOR PARAMETERS 169 5 6 F OPTION SETTINGS 181 5 7 H TERMINAL FUNCTIONS 184 5 8 L PROTECTION FUNCTIONS 213 5 9 N SPECIAL ADJUSTMENTS 240 5 10 O OPERATOR RELATED SETTINGS 247 5 11 U MONITOR PARAMETERS 254 5 YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive V1000 Technical Manual 115 ...

Page 116: ...01 through A2 32 These User Parameters can be accessed using the Setup mode of the digital operator Setting 2 Advanced Access Level A and Setup Access Level S All parameters can be viewed and edited Notes on Parameter Access If the drive parameters are password protected by A1 04 and A1 05 parameters A1 00 through A1 03 A1 06 and all A2 parameters cannot be modified If a digital input programmed f...

Page 117: ... on page 191 for more information Setting 3330 3 Wire Initialization The drive parameters are returned to factory default values with digital inputs S1 S2 and S5 configured as run stop and forward reverse respectively A 3 wire sequence assigns functions to input terminals S1 S2 and S5 Refer to Setting 0 3 Wire Sequence on page 185 for more information Setting 5550 oPE04 Reset If parameters on a ce...

Page 118: ...t is 1234 An explanation follows on how to enter the password to unlock the parameters Table 5 2 Setting the Password for Parameter Lock Step Display Result 1 Turn on the power to the drive The initial display appears 2 Scroll to the Parameter Setup display and press 3 Scroll to the right by pressing 4 Select the flashing digits by pressing 5 Select A1 04 by pressing 6 Press the key while holding ...

Page 119: ...lects I Os In addition Application Preset parameters are assigned to the list of User Parameters A2 01 through A2 16 These can be accessed in the Setup Mode and provide quicker application adjustment by eliminating the need to scroll through multiple menus Refer to Application Selection on page 96 for details on parameter A1 06 n A1 07 DriveWorksEZ Function Selection DriveWorksEZ is a software pac...

Page 120: ...s can only set and reference the specific parameters saved as User Parameters n A2 33 User Parameter Automatic Selection A2 33 determines whether or not parameters that have been edited are saved to the User Parameters A2 17 to A2 32 for quick easy access No Parameter Name Setting Range Default A2 33 User Parameter Automatic Selection 0 or 1 Depending on A1 06 Setting 0 Do not save list of recentl...

Page 121: ... be entered from Terminal A1 using a 0 to 10 Vdc signal Terminal A2 using either a 0 to 10 Vdc or a 0 4 to 20 mA signal Note Terminal A2 supports voltage and current input The input signal type must be set up by setting DIP switch S1 and adjusting parameter H3 09 Refer to H3 09 Terminal A2 Signal Level Selection on page 207 Entering only the main frequency reference Using Control Circuit Terminal ...

Page 122: ...witching between Main Auxiliary Frequency References The frequency reference input can be switched between terminal A1 main and terminal A2 auxiliary When using this function Make sure that b1 01 is set to 1 Frequency reference from analog input Set the terminal A2 function to auxiliary frequency H3 10 2 Set one digital input to multi speed 1 H1 oo 3 default for S5 The frequency reference value is...

Page 123: ...ency reference Enter a pulse train signal to terminal RP and check if the correct frequency reference is displayed Try also with different pulse train input frequencies n b1 02 Run Command Selection 1 Parameter b1 02 determines the Run and Stop command source 1 in the REMOTE mode WARNING Sudden Movement Hazard Clear personnel secure equipment and check sequence and safety circuitry before starting...

Page 124: ...n 2CN an oPE05 operator programming error will be displayed on the digital operator and the drive will not run n b1 03 Stopping Method Selection Select how the drive stops the motor when a Stop command is entered or when the Run command is removed No Parameter Name Setting Range Default b1 03 Stopping Method Selection 0 to 3 0 Setting 0 Ramp to Stop When a Stop command is issued or the Run command...

Page 125: ...he minimum baseblock time has expired the drive will brake the motor by injecting DC current into the motor windings The stopping time will be reduced as compared to coast to stop The level of DC Injection current is set by parameter b2 02 default 50 Note This function is not available when using PM Open Loop Vector Run Command Output Frequency ON OFF DC Injection Braking Time at Stop b2 04 Minimu...

Page 126: ...e interrupted Figure 5 8 Coast to Stop with Timer The operation wait time t is determined by the output frequency when the Run command is removed and by the active deceleration time Min output frequency 100 Max output frequency Output frequency when Stop command is entered Operation wait time t Selected decel time Minimum Baseblock Time L2 03 Figure 5 9 Operation Wait Time Depending on Output Freq...

Page 127: ...as running before The Run command has to be cycled to start from the new control source Setting 1 Continue Running If the Run command is active at the new control source the drive starts or continues running There is no need to cycle the Run command WARNING The drive may start unexpectedly if switching control sources when b1 07 1 Clear all personnel away from rotating machinery and electrical con...

Page 128: ...ted by the drive Setting 1 Run Command and Power Up is Issued An external Run command active during power up is issued and the drive starts to operate the motor as soon as it gets ready for operation i e once the internal start up process is complete WARNING Sudden Movement Hazard If b1 17 is set to 1 and an external Run command is active during power up the motor will begin rotating as soon as th...

Page 129: ... to coast by inertia after a stop No Name Setting Range Default b2 04 DC Injection Braking Time at Stop 0 00 to 10 00 s 0 50 s n b2 08 Magnetic Flux Compensation Value Sets the magnetic flux compensation as a percentage of the no load current value E2 03 and can be used to increase the motor flux when the motor is started up No Name Setting Range Default b2 08 Magnetic Flux Compensation Value 0 to...

Page 130: ... where the drives CPU kept running and the Run command was kept active Here the drive estimates the motor speed by analyzing the back EMF voltage It outputs the estimated frequency and increases the voltage using the time constant set in parameter L2 04 After that the motor is accelerated or decelerated to the frequency reference starting from the detected speed AC power supply Output frequency Ou...

Page 131: ...imation can end up stopping smaller motors as it might not be able to detect the speed or rotation direction of such small motors Use Short circuit Braking instead of Speed Estimation when using Open Loop Vector Control for PM motors along with a fairly long motor cable Use Short circuit Braking instead of Speed Estimation if attempting to find the speed of a motor coasting faster than 120 Hz in O...

Page 132: ...d Search Note When the Run command is set the drive waits until the Speed Search Wait Time b3 05 before Speed Search is performed even if the Minimum Baseblock Time is set to smaller values than b3 05 Notes on Using Current Detection Type Speed Search Increase the voltage recovery ramp time set to L2 04 if a Uv1 fault occurs when performing Current Detection Speed Search Shorten the Speed Search d...

Page 133: ... input Setting 1 Enabled Speed Search is performed with every Run command n b3 02 Speed Search Deactivation Current Sets Speed Search operating current as a percentage of the drive rated current If the current falls below this level while performing Current Detection Speed Search then Speed Search will be finished and normal operation will resume Normally there is no need to change this setting If...

Page 134: ...rs when the drive restarts the motor This function has no influence when Current Detection Speed Search is used b3 24 0 No Name Setting Range Default b3 10 Speed Search Detection Compensation Gain 1 00 to 1 20 1 10 Note Increase this value if overvoltage occurs when performing Speed Search at start after a relatively long period of baseblock n b3 14 Bi Directional Speed Search Selection Sets how t...

Page 135: ...l increments if changes are necessary However setting this value too low will prevent the drive from performing Speed Search No Name Setting Range Default b3 29 Speed Search Induced Voltage Level 0 to 10 10 u b4 Delay Timers The timer function is independent of the drive operation and can be used to delay the switching of a digital output triggered by a digital input signal An On delay and Off del...

Page 136: ...its derivative slope of the deviation with a time constant and adding this to the PID input This way the D portion of a PID controller provides a braking action to the controller response and can reduce the tendency of oscillations and overshoot Be aware that D control tends to amplify noise on the deviation signal which can result in control instability D control should therefore only be used whe...

Page 137: ...edback signals can be input for controlling a differential process value Normal PID Feedback The PID feedback can be input from one of the sources listed below Table 5 7 PID Feedback Sources PID Feedback Source Settings Analog Input A1 Set H3 02 B Analog Input A2 Set H3 10 B Pulse Input RP Set H6 01 1 Note A duplicate allocation of the PID feedback input will result in an OPE alarm Differential Fe...

Page 138: ...3 02 10 16 PID Differential Feedback U5 05 Adjusted PID Feedback U5 06 Derivative Time Proportional Gain b5 02 I time b5 03 Integral Hold H1 oo 31 1 0 PID Input Characteristic H1 oo 35 1 0 Derivative Time PID Ouput U5 03 b5 08 I limit b5 04 PID Output Upper Lower Limit b5 06 b5 34 PID Delay Time Integral Reset H1 oo 30 PID Output Characteristic b5 09 1 or 3 2 or 4 b5 01 Disabled Enabled Upper Limi...

Page 139: ...f too high A small value may allow too much offset between the setpoint and feedback No Name Setting Range Default b5 02 Proportional Gain Setting P 0 00 to 25 00 1 00 n b5 03 Integral Time Setting I Sets the time constant that is used to calculate the integral of the PID input The smaller the integral time set to b5 03 the faster the offset will be eliminated If set too short it can cause oversho...

Page 140: ... this time constant reduces the responsiveness of the drive n b5 09 PID Output Level Selection Normally the output of the PID function increase whenever the PID input is negative feedback below setpoint Using b5 09 the PID controller can be set up for applications that require opposite operation No Parameter Name Setting Range Default b5 09 PID Output Level Selection 0 or 1 0 Setting 0 Normal Outp...

Page 141: ...et to b5 13 for the time set to b5 14 or longer A digital output set for PID feedback high H2 oo 3F will be triggered if the PID feedback value is beyond the detection level set to b5 36 for the time set to b5 37 or longer Neither a fault nor an alarm is displayed on the digital operator The drive will continue operation When the feedback value leaves the loss detection range the output is reset S...

Page 142: ... has to exceed b5 36 before feedback loss is detected No Name Setting Range Default b5 37 PID Feedback High Detection Time 0 0 to 25 5 s 1 0 s n PID Sleep The PID Sleep function stops the drive when the PID output or the frequency reference falls below the PID Sleep operation level for a certain time The drive will resume operating once the PID output or frequency reference rises above the PID Sle...

Page 143: ...oint Selection 0 or 1 0 Setting 0 Disabled Parameter b5 19 is not used as the PID setpoint The setpoint must be entered via an analog input pulse input or MEMOBUS Modbus register 06H Setting 1 Enabled Parameter b5 19 is used as PID setpoint n b5 19 PID Setpoint Value Used to adjust the PID setpoint if parameter b5 18 1 No Name Setting Range Default b5 19 PID Setpoint Value 0 00 to 100 00 0 00 n b5...

Page 144: ...when PID control is active No Name Setting Range Default b5 40 Frequency Reference Monitor Content During PID 0 or 1 0 Setting 0 Frequency Reference after PID Monitor U1 01 displays the frequency reference increased or reduced for the PID output Setting 1 Frequency Reference Monitor U1 01 displays the frequency reference value n b5 47 Reverse Operation Selection 2 by PID Output Reverses operation ...

Page 145: ...is mainly designed for applications with variable torque Normal Duty but is not appropriate for applications where the load may suddenly increase n b8 01 Energy Saving Control Selection Enables or disables the Energy Saving function No Parameter Name Setting Range Default b8 01 Energy Saving Control Selection 0 or 1 0 Setting 0 Disabled Setting 1 Enabled n b8 02 Energy Saving Gain OLV only Sets th...

Page 146: ...t power is measured and the output voltage is adjusted No Name Setting Range Default b8 05 Power Detection Filter Time 0 to 2000 ms 20 ms n b8 06 Search Operation Voltage Limit V f Control only Sets the voltage limit for the optimal output voltage detection of Speed Search as a percentage of the maximum output voltage During the search operation the drive will keep the output voltage above this le...

Page 147: ...or the acceleration and deceleration times is determined by C1 10 Accel Decel Time Setting Units For example if the time is set in units of 0 01 s C1 10 0 the setting range becomes 0 00 to 600 00 s Switching Acceleration Times by Digital Input Accel decel times 1 are active by default if no input is set The accel decel times 2 3 and 4 can be activated by digital inputs H1 oo 7 and 1A as explained ...

Page 148: ... Decel Time 1 H1 oo 7 Motor 1 Selected Motor 2 Selected Accel Decel Accel Decel Open C1 01 C1 02 C1 05 C1 06 Closed C1 03 C1 04 C1 07 C1 08 n C1 09 Fast stop Time Parameter C1 09 will set a special deceleration that is used when certain faults occur or that can be operated by closing a digital input configured as H1 oo 15 N O input or H1 oo 17 N C input The input does not have to be closed continu...

Page 149: ...re 5 24 Accel Times 1 through 4 determine the time required to accelerate from 0 to the maximum output frequency E1 04 Decel Times 1 through 4 and the Fast stop Time determine the time required to decelerate from the Maximum Output Frequency E1 04 to 0 Hz 0 Time Output frequency E1 04 60 Hz Frequency reference 60 Hz Accel Times 1 to 4 Decel Times 1 to 4 Figure 5 24 Accel Decel Rate Example 1 C1 14...

Page 150: ...Control T1 01 0 and Rotational Auto Tuning for V f Control T1 04 3 the drive uses the maximum output frequency set in E1 04 to determine the base accel decel rate regardless of the C1 14 value u C2 S Curve Characteristics Use S curve characteristics to smooth acceleration and deceleration and to minimize abrupt shock to the load Set S curve characteristic time during acceleration deceleration at s...

Page 151: ... 01 Slip Compensation Gain 0 0 to 2 5 Determined by A1 02 Note Default setting is 0 0 in V f Control A1 02 0 Default setting is 1 0 in Open Loop Vector Control A1 02 2 This parameter is disabled when using V f Control with Simple PG Feedback H6 01 3 n C3 02 Slip Compensation Primary Delay Time Adjusts the filter on the output of the slip compensation function Although this parameter rarely needs t...

Page 152: ...he frequency reference Setting 1 Enabled Slip compensation is enabled during regenerative operation It will not be active at output frequencies below 6 Hz n C3 05 Output Voltage Limit Operation Selection Determines if the motor flux reference is automatically reduced when output voltage reaches the saturation range No Parameter Name Setting Range Default C3 05 Output Voltage Limit Operation Select...

Page 153: ...r performance during start with heavy load Compensation is applied using the time constant set in parameter C4 05 A setting of 0 0 disables this feature No Parameter Name Setting Range Default C4 03 Torque Compensation at Forward Start 0 0 to 200 0 0 0 n C4 04 Torque Compensation at Reverse Start OLV only Sets the amount of torque reference at start in the reverse direction in order to improve mot...

Page 154: ...strates the ASR function when using V f with Simple Speed Feedback Motor speed Commercially available converter Figure 5 29 Speed Control with ASR in V f with Simple Speed Feedback To activate V f Control with PG feedback 1 Set the drive to V f Control A1 02 0 2 Connect the motor speed pulse signal to the pulse input RP set H6 01 3 and set the pulse signal frequency that is equal to the maximum sp...

Page 155: ...e 2 0 000 to 10 000 s 0 050 s n C5 05 ASR Limit Sets the ASR output limit as a percentage of the maximum output frequency E1 04 If the motor slip is high the setting might need to be increased to provide proper slip compensation Use the ASR output monitor U6 04 to determine if ASR is working at the limit and make settings if necessary If ASR is operating at the ASR limit check the pulse signal and...

Page 156: ...n the carrier frequency is set higher than the default value Refer to Rated Current Depending on Carrier Frequency on page 158 No Parameter Name Setting Range Default C6 02 Carrier Frequency Selection 1 Determined by A1 02 and o2 04 Reset when C6 01 is changed 1 Setting range is determined by the drive software version PRG 1020 and later 1 to B F PRG 1018 and earlier 1 to A F Settings C6 02 Carrie...

Page 157: ...r Limit V f only 1 0 to 15 0 kHz C6 05 Carrier Frequency Proportional Gain V f only 0 to 99 1 The default value is determined by the control method A1 02 as well as the drive capacity o2 04 and is reinitialized when the value set to C6 01 is changed Setting a Fixed User Defined Carrier Frequency A carrier frequency between the fixed selectable values can be entered in parameter C6 03 when C6 02 is...

Page 158: ...z 10 kHz 15 kHz BA0001 2A0001 1 2 0 8 0 6 BA0002 2A0002 1 9 1 6 1 3 BA0003 2A0004 3 5 3 0 2 4 BA0006 2A0006 6 0 5 0 4 0 Table 5 13 200 V Class Drives with 8 kHz Heavy Duty Default Carrier Frequency Model Rated Current A 2 kHz 8 kHz 15 kHz BA0010 2A0010 9 6 8 0 6 4 BA0012 2A0012 12 0 11 0 8 8 BA0018 17 5 17 5 14 0 2A0020 19 6 17 5 14 0 2A0030 30 0 25 0 20 0 2A0040 40 0 33 0 26 4 2A0056 56 0 47 0 37...

Page 159: ...s an overview of the reference input selections and priorities NetRef 4 Determined by the NetRef function selection of each comm option card Figure 5 32 Frequency Reference Setting Hierarchy 5 4 d Reference Settings YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive V1000 Technical Manual 159 5 Parameter Details ...

Page 160: ...analog input A2 function is set to Auxiliary Frequency H3 10 2 then the value input to terminal A2 will be used as the Frequency Reference 2 instead of the value set to parameter d1 02 When H3 10 does not equal 2 then d1 02 becomes the reference for Frequency Reference 2 The different speed references can be selected as shown in Table 5 15 Figure 5 33 illustrates the multi step speed selection Tab...

Page 161: ... a higher value the drive internal frequency reference will not exceed this value No Parameter Name Setting Range Default d2 01 Frequency Reference Upper Limit 0 0 to 110 0 100 0 n d2 02 Frequency Reference Lower Limit Sets the minimum frequency reference as a percentage of the maximum output frequency This limit applies to all frequency references If a lower reference than this value is input the...

Page 162: ...p the frequency reference just below the dead band and only accelerate past it when the frequency reference rises above the upper end of the dead band Setting parameters d3 01 through d3 03 to 0 0 Hz disables the Jump frequency function No Parameter Name Setting Range Default d3 01 Jump Frequency 1 0 0 to 400 0 Hz 0 0 Hz d3 02 Jump Frequency 2 0 0 to 400 0 Hz 0 0 Hz d3 03 Jump Frequency 3 0 0 to 4...

Page 163: ... the drive is restarted Setting 1 Enabled Acceleration Hold The last hold value will be saved when the Run command or the drive power is switched off The drive will use the value that was saved as the frequency reference when it restarts The accel decel hold input must be enabled the entire time or else the hold value will be cleared Power supply Forward Run Stop Hold Accel Decel Frequency referen...

Page 164: ...aved in d4 06 when it restarts Bias Output frequency Up 2 command d4 06 value 5 s Bias is saved in parameter d4 06 5 s Figure 5 38 Up Down 2 Example with Other Reference than Digital Operator and d4 01 1 Note Make sure to set the Up Down 2 limits properly when using d4 01 1 in combination with the Up Down 2 function Refer to d4 08 Frequency Reference Bias Upper Limit Up Down 2 on page 166 and Refe...

Page 165: ... 39 Up Down 2 Bias when d4 03 0 0 Hz Setting d4 03 0 0 Hz When an Up 2 or Down 2 command is enabled the bias is increased or decreased in steps for the value set in d4 03 The frequency reference changes with the accel decel times determined by parameter d4 04 Bias Output frequency Up 2 command Bias value is increased in steps as defined in d4 03 Drive uses accel decel times as set in d4 04 Figure ...

Page 166: ...he Up Down 2 inputs is stored in d4 06 when 5 s have passed after the Up 2 or Down 2 command release No Parameter Name Setting Range Default d4 06 Frequency Reference Bias 99 9 to 100 0 0 0 Conditions that Generally Reset or Disable Parameter d4 06 When the Up Down 2 function has not been assigned to the multi function terminals When the frequency reference source has been changed including LOCAL ...

Page 167: ...ination with frequency reference limits Setting 0 Lower Limit is Determined by d2 02 or Analog Input The lower frequency reference limit is determined by the higher value of both parameter d2 02 or an analog input that is programmed for Frequency Bias H3 02 10 0 Note If the external reference change over function H1 oo 2 used to switch between Up Down function and analog input as reference source ...

Page 168: ... Frequency 3 d7 03 Signed Multi function input 44 on Multi function input 45 on Multi function input 46 on SFS Frequency reference after soft starter Figure 5 41 Offset Frequency Operation 5 4 d Reference Settings 168 YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive V1000 Technical Manual ...

Page 169: ...rive internal braking transistor If an external CDBR braking chopper is used refer to the instruction manual of that unit n V f Pattern Settings The drive utilizes a set V f pattern to determine the appropriate output voltage level for each relative to the frequency reference There are 15 different preset V f patterns to select from with varying voltage profiles saturation levels frequency at whic...

Page 170: ...s required An AC reactor is installed 9 50 Hz high starting torque A 60 Hz mid starting torque B 60 Hz high starting torque C 90 Hz with 60 Hz base Constant output When operating at greater than 60 Hz the output voltage will be constant D 120 Hz with 60 Hz base E 180 Hz with 60 Hz base The following tables show details on predefined V f patterns The following graphs are for 200 V class drives doub...

Page 171: ...stics Settings 0 to 3 Setting 0 50 Hz Setting 1 60 Hz Setting 2 60 Hz Setting 3 72 Hz 0 7 200 1 3 2 5 50 14 Voltage V Frequency Hz 0 7 14 200 1 5 3 60 Voltage V Frequency Hz Voltage V Frequency Hz 0 7 14 200 1 5 3 60 50 0 7 14 200 1 5 3 72 60 Voltage V Frequency Hz Table 5 22 Derated Torque Characteristics Settings 4 to 7 Setting 4 50 Hz Setting 5 50 Hz Setting 6 60 Hz Setting 7 60 Hz Voltage V Fr...

Page 172: ...o 400 0 Hz 1 E1 08 Middle Output Frequency Voltage 0 0 to 255 0 V 2 1 E1 09 3 Minimum Output Frequency 0 0 to 400 0 Hz 5 1 E1 10 Minimum Output Frequency Voltage 0 0 to 255 0 V 2 1 E1 11 Middle Output Frequency 2 0 0 to 400 0 Hz 0 0 Hz E1 12 Middle Output Frequency Voltage 2 0 0 to 255 0 V 2 0 0 V E1 13 4 Base Voltage 0 0 to 255 0 Hz 0 0 V 1 Default setting is determined by the control mode 2 Valu...

Page 173: ...uto Tuning cannot be performed calculate the motor rated slip using the information written on the motor nameplate and the formula below E2 02 f n x p 120 f rated frequency Hz n rated motor speed r min p number of motor poles n E2 03 Motor No Load Current Set E2 03 to the motor no load current at rated voltage and rated frequency If Rotational Auto Tuning completes successfully this value is autom...

Page 174: ...lly calculated No Parameter Name Setting Range Default E2 08 Motor Iron Core Saturation Coefficient 2 E2 07 to 0 75 0 75 n E2 09 Motor Mechanical Loss This parameter sets to the motor mechanical loss as a percentage of motor rated power kW capacity No Parameter Name Setting Range Default E2 09 Motor Mechanical Loss 0 0 to 10 0 0 0 Adjust this setting in the following circumstances When there is a ...

Page 175: ... Motor 2 Mid Output Frequency Voltage 0 0 to 255 0 V 1 2 E3 09 Motor 2 Minimum Output Frequency 0 0 to 400 0 Hz 2 E3 10 Motor 2 Minimum Output Frequency Voltage 0 0 to 255 0 V 1 2 E3 11 Motor 2 Mid Output Frequency 2 0 0 to 400 0 Hz 0 0 Hz E3 12 Motor 2 Mid Output Frequency Voltage 2 0 0 to 255 0 V 1 0 0 Vac E3 13 Motor 2 Base Voltage 0 0 to 255 0 V 1 0 0 Vac 1 Values shown here are for 200 V clas...

Page 176: ...d contact the motor manufacturer for information about the no load current No Parameter Name Setting Range Default E4 03 Motor 2 Rated No Load Current 0 to E4 01 Depending on o2 04 Note Display is in the following units BA0001 to BA0018 2A0001 to 2A0040 and 4A0001 to 4A0023 0 01 A units 2A0056 to 2A0069 4A0031 to 4A0038 0 1 A units n E4 04 Motor 2 Motor Poles Set the pole number of motor 2 to E4 0...

Page 177: ...er Name Setting Range Default E4 10 Motor 2 Iron Loss 0 to 65535 W Depending on o2 04 n E4 11 Motor 2 Rated Power Sets the motor 2 rated power During Auto Tuning the value must entered to parameter T1 02 If Auto Tuning completes successfully the entered value will automatically be saved to E4 11 No Parameter Name Setting Range Default E4 11 Motor 2 Rated Power 0 00 to 650 00 kW Depending on o2 04 ...

Page 178: ...ot supported by the motor code settings Figure 5 44 explains the motor code setting 0 0 0 0 0 1800 r min Series 1 3600 r min Series 2 1750 r min Series 3 1450 r min Series 4 1150 r min Series F Special Motor Motor Voltage Class and Capacity 0 Pico Motor SMRA Series 1 Derated Torque for IPM Motors SSR 1 Series Figure 5 44 PM Motor Code n E5 02 Motor Rated Power PM OLV Sets the rated power of the mo...

Page 179: ...5 01 is set to FFFF use either E5 09 or E5 24 for setting the voltage constant No Parameter Name Setting Range Default E5 09 Motor Induction Voltage Constant 1 0 0 to 2000 0 mV rad s Depending on E5 01 Note 1 Ensure that E5 24 0 when setting parameter E5 09 An alarm will be triggered however if both E5 09 and E5 24 are set 0 or if neither parameter is set to 0 2 This parameter is not reset when th...

Page 180: ...red Note Parameter available in drive software versions PRG 1022 and later No Parameter Name Setting Range Default E5 39 Current Detection Delay Time 1000 to 1000 µs 0 µs 5 5 E Motor Parameters 180 YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive V1000 Technical Manual ...

Page 181: ... 25 for setting explanations No Parameter Name Setting Range Default F1 02 Operation Selection at PG Open Circuit PGo 0 to 3 1 n F1 03 Operation Selection at Overspeed Sets the stopping method when an overspeed oS fault occurs Refer to Table 5 25 for setting explanations No Parameter Name Setting Range Default F1 03 Operation Selection at Overspeed oS 0 to 3 1 n F1 04 Operation Selection at Deviat...

Page 182: ... 04 Note Take proper safety measures such as installing an emergency stop switch as the drive will continue operation when detecting an bUS error Setting 5 Alarm and Ramp to stop n F6 02 External Fault from Comm Option Detection Selection Determines the detection method of an external fault initiated by a communication option EF0 No Parameter Name Setting Range Default F6 02 External Fault from Co...

Page 183: ...is initialized but does determine whether initializing the drive with A1 03 resets communication parameters F6 oo and F7 oo u MECHATROLINK II Parameters Parameters F6 20 through F6 26 set up the drive to operate on a MECHATROLINK II network Refer to the option manual for details on parameter settings u MECHATROLINK III Parameters Parameters F6 20 F6 21 and F6 23 through F6 26 set up the drive to o...

Page 184: ... 2 External Reference 1 2 186 3 Multi Step Speed Reference 1 186 4 Multi Step Speed Reference 2 5 Multi Step Speed Reference 3 6 Jog Reference Selection 186 7 Accel Decel Time 1 186 8 Baseblock Command N O 186 9 Baseblock Command N C A Accel Decel Ramp Hold 186 B Drive Overheat Alarm oH2 187 C Terminal A1 A2 Enable Disable 187 F Not used Through Mode 187 10 Up Command 187 11 Down Command 12 Forwar...

Page 185: ...up and b1 17 0 Run command at power up not accepted the Run LED will flash to indicate that protective functions are operating If required by the application set b1 17 to 1 to have the Run command issued automatically as soon as the drive is powered up WARNING Sudden Movement Hazard The drive may start unexpectedly in reverse direction after power up if it is wired for 3 Wire sequence but set up f...

Page 186: ... or 9 assign the Baseblock command to digital input terminals When the drive receives a Baseblock command the output transistor stop switching and the motor coasts to stop During this time the alarm bb will flash on the LED operator to indicate baseblock For more information on alarms Refer to Alarm Detection on page 282 When baseblock ends and a Run command is active the drive performs Speed Sear...

Page 187: ...quency reference Note 1 An oPE03 alarm will occur when only one of the functions Up Down is programmed for a digital input 2 An oPE03 alarm will occur if the Up Down function is assigned to the terminals while another input is programmed for the Accel Decel Ramp Hold function For more information on alarms Refer to Drive Alarms Faults and Errors on page 263 3 The Up Down function can only be used ...

Page 188: ...p using the method set by b1 03 d1 17 ON Output Frequency FJOG d1 17 ON RJOG Figure 5 49 FJOG RJOG Operation Setting 14 Fault Reset Whenever the drive detects a fault condition the fault output contact will close and the drive s output will shut off The motor then coasts to stop specific stopping methods can be selected for some faults such as L1 04 for motor overheat Once the Run command is remov...

Page 189: ...pensation instead of C4 01 A digital output programmed for Motor 2 Selection H2 01 02 03 1C will be switched on Note 1 When using 2 motors the motor overload protection selection oL1 set to L1 01 applies to both motor 1 and motor 2 2 It is not possible to switch between motor 1 and motor 2 during run Doing so will trigger a rUn alarm Setting 18 Timer Function Input This setting configures a digita...

Page 190: ... Setting 20 to 2F External Fault By using the External Fault function the drive can be stopped when problems occur with external devices To use the external fault function set one of the multi function digital inputs to any value between 20 to 2F The operator will display EFo where o is the number of the terminal terminal So to which the external fault signal is assigned For example if an external...

Page 191: ...put H1 0o 34 can be used to enable or disable the PID soft starter and thereby canceling the Accel Decel time b5 17 Refer to PID Block Diagram on page 138 for details Function 35 PID Input Level Selection An input programmed for this function can be used to switch the sign of the PID input Refer to PID Block Diagram on page 138 for more information on this function Setting 40 41 Forward Run Revers...

Page 192: ...g at the frequency reference Refer to b3 Speed Search on page 130 for more information about Speed Search Note Operator error oPE03 will result if both Speed Search 1 and Speed Search 2 are set to the input terminals at the same time Setting 65 66 KEB Ride Thru 1 N C 2 N O A digital input programmed for this function can be used to activate the KEB 1 function and detect power supply return Descrip...

Page 193: ...ot saved 2 1 If the bias and frequency reference are constant for 5 s the bias is added to the active frequency reference and reset afterwards 3 1 Accelerates increases the bias while the Up 2 function is closed Decelerates decreases the bias while Down 2 is closed Otherwise operates at the frequency reference Not saved 4 Multi Step Speed Reference Value other than 0 0 When the Up 2 is enabled dri...

Page 194: ...OLV PM only An input programmed for this function can be used to activate Short Circuit Braking in Open Loop Vector Control for PM motors By linking all three phases of a PM motor it creates a braking torque in a rotating motor and can be used to stop a rotating motor or prevent a motor from coasting by external forces like windmill effect in fan applications etc Description Digital Inputs Setting...

Page 195: ...9 14 User Set Speed Agree 2 200 15 Frequency Detection 3 200 16 Frequency Detection 4 201 17 Torque Detection 1 N C 198 18 Torque Detection 2 N O 19 Torque Detection 2 N C 198 1A During Reverse Operation 201 Setting Function Page 1B During Baseblock N C 202 1C Motor 2 Selection 202 1E Restart Enabled 202 1F Motor Overload Alarm oL1 202 20 Drive Overheat Pre alarm oH 202 22 Mechanical Weakening 202...

Page 196: ...L4 02 of the current frequency reference regardless of the direction Status Description Open Output frequency does not match the frequency reference while the drive is running Closed Output frequency is within the range of frequency reference L4 02 Note Detection works in both directions forward and reverse L4 02 L4 02 Frequency reference Output frequency Speed agree 1 ON OFF Figure 5 57 Speed Agr...

Page 197: ...n works in both forward and reverse The value of L4 01 will be used as the detection level for both directions Output frequency L4 02 Frequency Detection 1 1 ON OFF L4 02 L4 01 L4 01 Figure 5 59 Frequency Detection 1 Time Chart 1 This is the time chart when L4 07 Speed Agree Detection Selection is set to 1 Detection always enabled The default setting for L4 07 is 0 No detection during baseblock Wh...

Page 198: ...t the drive is in a baseblock state While Baseblock is executed output transistors are not switched and no voltage will be output Status Description Open Drive is not in a baseblock state Closed Baseblock is being executed Setting 9 Frequency Reference Source A digital output programmed for this function shows the frequency reference source that is currently selected Status Description Open Freque...

Page 199: ...king transistor is in a fault condition Setting E Fault The Fault configured digital output will close whenever the drive experiences a fault this excludes faults CPF00 and CPF01 Setting F Not Used Use this setting when the terminal is not used or when using the terminal as a throughput When set to F the output is not set by any drive function but it can be switched by a PLC via a communication op...

Page 200: ...hin the range of L4 03 L4 04 L4 04 L4 03 Output frequency User Set Speed Agree 2 OFF ON Frequency reference Frequency reference Output frequency Figure 5 62 User Set Speed Agree 2 Example with Positive L3 04 Value Refer to L4 03 04 Speed Agreement Detection Level and Detection Width on page 227 for details on setting the detection width Setting 15 Frequency Detection 3 Output is closed as long as ...

Page 201: ...he hysteresis set in L4 04 As the detection level L4 03 is a signed value the detection works in the specified direction only Status Description Open Output frequency is below L4 03 minus L4 04 or has not exceeded L4 03 yet Closed Output frequency exceeded L4 03 Output frequency L4 04 Frequency Detection 4 ON OFF L4 03 Figure 5 64 Frequency Detection 4 Example with Positive L3 04 Value Refer to L4...

Page 202: ... Refer to L1 01 Motor Overload Protection Selection on page 213 for details Setting 20 Drive Overheat Pre alarm oH Output closes whenever the drive heatsink temperature reaches the level specified by parameter L8 02 Refer to L8 02 Overheat Alarm Level on page 235 for details on drive overheat detection Setting 22 Mechanical Weakening Detection Output closes when mechanical weakening is detected Re...

Page 203: ...ered to be lost if it falls below the level set to b5 13 for longer than the time set to b5 14 Refer to PID Feedback Loss Detection on page 141 for details Setting 3F PID Feedback High Output terminal closes when a PID feedback loss is detected The feedback is considered to be lost if it rises beyond the level set to b5 36 for longer than the time set to b5 37 Refer to PID Feedback Loss Detection ...

Page 204: ... drive a watt hour meter or a PLC input by a 200 ms pulse signal A pulse is output according to the kWh unit selected in H2 06 No Parameter Name Setting Range Default H2 06 Watt Hour Output Unit Selection 0 0 1 kWh units 1 1 kWh units 2 10 kWh units 3 100 kWh units 4 1000 kWh units 0 u H3 Multi Function Analog Input Terminals The drive is equipped with 2 multi function analog input terminals A1 an...

Page 205: ...nes the function assigned to analog input terminal A1 Refer to Multi Function Analog Input Terminal Settings on page 208 for a list of functions and descriptions No Name Setting Range Default H3 02 Terminal A1 Function Selection 0 to 31 0 Note If not using an input terminal or if using it in the through mode be sure to set that terminal to F n H3 03 H3 04 Terminal A1 Gain Bias Setting Parameter H3...

Page 206: ... Input with Increased Gain Bias H3 04 25 A1 as frequency reference input An input of 0 Vdc will be equivalent to a 25 frequency reference When parameter H3 01 0 the minimum frequency reference is 0 between 0 and 2 5 Vdc input An analog input of 2 5 to 10 Vdc will now be the same as 0 to 100 of the frequency reference span When parameter H3 01 1 the motor will rotate in reverse between 0 and 2 5 Vd...

Page 207: ...ines the function assigned to analog input terminal A2 Refer to Multi Function Analog Input Terminal Settings on page 208 for a list of functions and descriptions No Name Setting Range Default H3 10 Terminal A2 Function Selection 0 to 31 0 n H3 11 H3 12 Terminal A2 Gain Bias Setting Parameter H3 11 sets the level of the selected input value that is equal to 10 Vdc 20 mA input at terminal A2 Gain P...

Page 208: ... the analog frequency reference from analog input A1 is 80 and a gain of 50 is applied from analog input A2 the resulting frequency reference will be 40 of the maximum output frequency Setting 2 Auxiliary Reference Sets the auxiliary frequency reference when Multi Step Speed operation is selected Refer to Multi Step Speed Selection on page 160 for details Setting 4 Voltage Bias Voltage bias boosts...

Page 209: ... this function the PID controller is set for differential feedback The subtraction of the PID feedback input value and the differential feedback input value builds the feedback value that is used to calculate the PID input Refer to PID Feedback Input Methods on page 137 Setting 30 31 DriveWorksEZ Analog Input 1 2 These settings are for analog output functions used in DriveWorksEZ Normally there is...

Page 210: ...put voltage that is equal to 100 of the monitor value Parameter H4 03 sets the output voltage equal to 0 of the monitor value Both values are set as a percentage of 10 V The minimum output voltage for terminal AM is 0 V the maximum is 10 Vdc Figure 5 74 illustrates the function of the gain and bias settings No Name Setting Range Default H4 02 Multi Function Analog Output Terminal AM Gain 999 9 to ...

Page 211: ...ack for V f Control A pulse signal can be used to input the motor speed to the drive and thereby improve the speed control accuracy Note that this speed feedback can only be a one track signal that cannot be used for direction detection The drive needs a separate motor rotation direction signal Refer to C5 Automatic Speed Regulator ASR on page 154 for details on using Simple V f Control with Speed...

Page 212: ...or a complete list of monitors Selectable monitor items are listed below No Name Setting Range Default H6 06 Pulse Train Output Terminal MP Monitor Selection 000 031 101 102 105 116 501 502 801 to 809 102 n H6 07 Pulse Train Output Terminal MP Monitor Scaling Pulse train monitor scaling sets the output frequency at terminal MP when the monitor item is 100 Set H6 06 to 102 and H6 07 to 0 to make th...

Page 213: ...rive Power supply M1 MC1 MC1 MC2 Magnetic contactors L10 L20 Thermal relays L10 MC2 L20 M2 Figure 5 75 Example of Protection Circuit Design for Multiple Motors NOTICE Protect each motor with individual thermal overloads when multiple motors are connected to one drive Failure to comply could result in motor damage Disable the electronic overload protection of the drive L1 01 0 Disabled and protect ...

Page 214: ...torque have a self cooling design so the overload tolerance drops as the motor slows Electronic thermal overload is triggered in accordance with the motor overload characteristics providing overheat protection across the entire speed range Overload Tolerance Cooling Ability Overload Characteristics 150 Continuous 60 sec Motor Speed 10 33 100 120 100 80 50 0 Torque Motor is designed to produce 100 ...

Page 215: ...ates in the area between a cold start and a hot start Cold start Characteristics of motor protection operation time in response to an overload situation that was suddenly reached when starting a stationary motor Hot start Characteristics of motor protection operation time in response to an overload situation that occurred while the motor was operating continuously at or below its rated current Ope...

Page 216: ...Alarm oH3 Operation Selection Sets the drive operation when the PTC input signal reaches the motor overheat alarm level PTC input level Tr 5 C No Name Setting Range Default L1 03 Motor Overheat Alarm Operation Selection 0 to 3 3 Setting 0 Ramp to Stop The drive stops the motor using the active deceleration time Setting 1 Coast to Stop The drive output is switched off and the motor coasts to stop S...

Page 217: ...rameter first set C6 02 to B Sets the time constant for the filter applied to motor overload detection current or monitor current for constant speed operation Leakage current can incorrectly trigger motor overload fault oL1 or result in incorrect monitor reading Increase this setting if erroneous detection occurs or if the monitor display is incorrect NOTICE Setting parameter L1 22 too high may ca...

Page 218: ... the operator while the drive is attempting to recover from a momentary power loss A fault signal is not output at this time n L2 02 Momentary Power Loss Ride Thru Time Set the time in which the power has to return before a Uv fault is tripped This parameter is valid only if L2 01 1 No Name Setting Range Default L2 02 Momentary Power Loss Ride Thru Time 0 0 to 25 5 s Determined by o2 04 n L2 03 Mo...

Page 219: ...age trips KEB 2 In this mode the drive decelerates the motor by calculating the energy of the rotating system The deceleration rate is continuously adjusted so that the DC bus voltage meets the level set in parameter L2 11 The rotational energy is estimated using the parameters L3 24 and L3 25 When the power supply returns the drive accelerates back to the frequency reference using the selected ac...

Page 220: ... Acceleration Time This value is used to estimate the regenerative power fed back from the mechanics to the drive DC bus during KEB 2 L3 25 Load Inertia Ratio This value is used to estimate the regenerative power fed back from the mechanics to the drive DC bus during KEB 2 n L2 06 KEB Deceleration Time KEB 1 only Sets the time to decelerate from the frequency reference when the KEB command was inp...

Page 221: ...ime settings The Stall Prevention function can be set separately for acceleration operating at constant speeds and deceleration n L3 01 Stall Prevention Selection during Acceleration Stall Prevention during acceleration is used when the motor loses speed during acceleration due to a relatively large load It prevents overcurrent and motor overload oL1 from occurring This parameter sets the Stall Pr...

Page 222: ...celeration for Permanent Magnet Motors Setting 2 Intelligent Stall Prevention When L3 01 2 the drive will disregard the selected acceleration time and try to accelerate in the minimum time The acceleration rate is adjusted so that the current does not exceed the value set in parameter L3 02 n L3 02 Stall Prevention Level During Acceleration Sets the output current level at which the Stall Preventi...

Page 223: ...04 Stall Prevention Selection During Deceleration Selection 0 to 4 7 1 2 1 1 Settings 3 and 4 are not available in OLV PM control mode 2 Setting 7 is available in drive software versions PRG 1020 and later Setting 0 Disabled When this setting is used the drive decelerates according to the set deceleration time With high inertia loads or rapid deceleration an overvoltage ov fault may occur In this ...

Page 224: ...leration time Setting 4 Overexcitation Deceleration Enables overexcitation deceleration Overexcitation Deceleration increasing the motor flux shortens the deceleration time compared to deceleration with no Stall Prevention L3 04 0 Repetitive or long overexcitation deceleration can result in motor overheat In such situations either shorten the deceleration time setting or use a braking resistor opt...

Page 225: ...ncreasing the output frequency when the DC bus voltage rises It can be used to drive loads with cyclic regenerative operation such as punch presses or other applications that involve repetitive crank movements The output frequency is adjusted during ov suppression so that the DC bus voltage does not exceed the level set in parameter L3 17 In addition to the parameters explained below ov suppressio...

Page 226: ...ult n L3 21 Accel Decel Rate Calculation Gain Determines the proportional gain used by overvoltage suppression L3 11 1 Kinetic Energy Backup 2 and Intelligent Stall Prevention during deceleration L3 04 2 in order to calculate acceleration and deceleration rates No Name Setting Range Default L3 21 Accel Decel Rate Calculation Gain 0 00 to 200 00 1 00 1 1 This value is reset to its default value whe...

Page 227: ...eement Detection Level and Detection Width Parameter L4 01 sets the detection level for the digital output functions Speed Agree 1 User Set Speed Agree 1 Frequency Detection 1 and Frequency Detection 2 Parameter L4 02 sets the hysteresis level for these functions No Name Setting Range Default L4 01 Speed Agreement Detection Level 0 0 to 400 0 Hz 0 0 Hz L4 02 Speed Agreement Detection Width 0 0 to ...

Page 228: ...requency Reference at Reference Loss 0 0 to 100 0 80 0 n L4 07 Speed Agreement Detection Selection Determines when frequency detection is active using parameters L4 01 through L4 04 No Name Setting Range Default L4 07 Speed Agreement Detection Selection 0 1 0 Setting 0 No Detection During Baseblock Setting 1 Detection Always Enabled n L4 08 Speed Agreement Detection Conditions Note Parameter avail...

Page 229: ...e does not open during Baseblock L4 07 0 default Brake Open Close Brake Activation Level Function Parameter Signal Parameter Frequency Detection Conditions L4 07 0 Frequency Detection Level L4 01 2 0 to 3 0 Hz 1 Frequency Detection 2 H2 01 5 Frequency Detection Width 2 0 Hz fixed 1 If the load slips during stop make it greater than E1 09 or 2 0 Hz until the load no longer slips 2 0 Hz fixed L4 01 ...

Page 230: ...uring fault restart set H2 01 H2 02 or H2 03 to 1E Do not use the fault restart function in elevator applications n L5 01 Number of Auto Restart Attempts Sets the number of times that the drive may attempt to restart itself No Name Setting Range Default L5 01 Number of Auto Restarts 0 to 10 0 The method of incrementing the restart counter is determined by the setting of parameter L5 05 When the co...

Page 231: ...que Detection The drive provides two independent torque detection functions that trigger an alarm or fault signal when the load is too heavy oL or suddenly drops UL They are set up using the L6 oo parameters To indicate the underload or overload condition to an external device digital outputs should be programmed as shown below H2 01 02 03 Setting Description B Torque detection 1 N O output close ...

Page 232: ...ter detection and an oL3 oL4 alarm is triggered Setting 2 oL3 oL4 at Run Alarm Overtorque detection works whenever a Run command is active The operation continues after detection and an oL3 oL4 alarm is triggered Setting 3 oL3 oL4 at Speed Agree Fault Overtorque detection is active only when the output speed is equal to the frequency reference i e no detection during acceleration and deceleration ...

Page 233: ...g detection operation No Name Setting Range Default L6 08 Mechanical Weakening Detection 0 to 8 0 Setting 0 Disabled Setting 1 Continue Running if the Speed is Greater than L6 09 signed Alarm Detection when the speed is above L6 09 signed Upon detection the operation is continued but an oL5 alarm is output Setting 2 Continue Running if the Speed is Greater than L6 09 Alarm Detection when the speed...

Page 234: ...200 Note If the multi function analog input is programmed for 10 Positive Torque Limit 11 Negative Torque Limit 12 Regenerative Torque Limit or 15 General Torque Limit the drive uses the lower value of either L7 01 through L7 04 or analog input torque limit Refer to Setting 10 11 12 15 Positive Negative Regenerative General Torque Limit OLV only on page 209 for details on using analog torque limit...

Page 235: ...alarm occurs the drive decelerates to stop using the selected deceleration time If a digital output is programmed for fault H2 01 02 03 E this output will be triggered Setting 1 Coast to Stop If an overheat alarm occurs the drive switches off the output and the motor coasts to stop If a digital output is programmed for fault H2 01 02 03 E this output will be triggered Setting 2 Fast stop If an ove...

Page 236: ...detection is performed by measuring the DC bus ripple a phase loss fault PF can also be triggered by power supply voltage imbalance or main circuit capacitor deterioration Detection is disabled when The drive is decelerating No Run command is active Output current is less than or equal to 30 of the drive rated current n L8 07 Output Phase Loss Protection Selection Enables or disables the output ph...

Page 237: ...itch off delay time if parameter L8 10 is set to 0 No Name Setting Range Default L8 11 Cooling Fan Switch Off Delay 0 to 300 s 60 s n L8 12 Ambient Temperature Setting If the temperature where the drive is mounted is above the specified values the drive rated current must be reduced for optimal performance life By setting the ambient temperature to parameter L8 12 and adjusting the installation me...

Page 238: ... output current imbalance is detected a LF2 fault is triggered the output is switched off and the motor coasts to stop n L8 35 Installation Method Selection Selects the type of installation and changes the drive overload oL2 limits accordingly Note 1 This parameter is not reset when the drive is initialized 2 The value is preset to the appropriate value when the drive is shipped Change the value o...

Page 239: ...rrent Alarm Selection The drive can be set to trigger a high current alarm HCA when the output current rises too high No Name Setting Range Default L8 41 High Current Alarm Selection 0 or 1 0 Setting 0 Disabled No alarm is output Setting 1 Enabled An alarm is triggered when the output current exceeds 150 of the drive rated current A digital output indicating an alarm H2 01 02 03 10 can be programm...

Page 240: ...ration ceases If the motor stalls while n1 01 1 decrease the gain by 0 1 until the stalling ceases n n1 03 Hunting Prevention Time Constant Determines how responsive the Hunting Prevention function is affects the primary delay time for Hunting Prevention No Name Setting Range Default n1 03 Hunting Prevention Time Constant 0 to 500 ms Determined by o2 04 n n1 05 Hunting Prevention Gain while in Rev...

Page 241: ...ndings through increased motor slip Because of the increased temperature of the motor windings HSB should not be used for frequently stopping the motor The duty cycle should be around 5 or less Notes on using High Slip Braking The deceleration time that has been set is ignored during HSB Braking time varies based on the load inertia and motor characteristics HSB must be triggered by a digital inpu...

Page 242: ...o the normal V f value after the motor has stopped or when it is accelerating to the frequency reference No Name Setting Range Default n3 13 Overexcitation Deceleration Gain 1 00 to 1 40 1 10 The optimum setting for n3 13 depends on the motor flux saturation characteristics Increase the gain by 1 25 to 1 30 to improve the breaking power of overexcitation Reduce the value when the motor slip gets t...

Page 243: ...oo long for the reference value for the pull in current to match the target value Decrease this setting if motor oscillation occurs No Name Setting Range Default n8 47 Pull In Current Compensation Time Constant 0 0 to 100 0 s 5 0 s n n8 48 Pull In Current for PM OLV Tells the drive the amount of d axis current to be provided to the motor during no load operation at a constant speed Set as a percen...

Page 244: ...tion Time Constant 0 00 to 10 00 1 00 n n8 55 Load Inertia for PM OLV Sets the ratio between motor inertia and the inertia of the connected machinery If this value is set too low the motor may not start very smoothly and a STo fault Motor Step Out might occur No Name Setting Range Default n8 55 Motor Load Inertia Ratio 0 to 3 0 Setting 0 Below 1 10 The inertia ratio between the motor and the load ...

Page 245: ...lly no need to change this parameter from its default value No Name Setting Range Default n8 87 Output Voltage Limit Selection 0 or 1 0 Setting 0 Feedback Method Setting 1 Feed Forward Method n n8 88 Output Voltage Limit Switching Current Level Note Parameter available in drive software versions PRG 1018 and later Sets the current level to switch the output voltage limit sequence Set as a percenta...

Page 246: ...flows through the motor while operating at constant speed Set as a percentage of the motor rated current E5 03 Increase this setting if hunting occurs at constant speed No Name Setting Range Default n8 91 Id Limit for Output Voltage Limit Control 200 to 0 50 5 9 n Special Adjustments 246 YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive V1000 Technical Manual ...

Page 247: ...on after Power Up 1 to 5 1 Setting 1 Frequency Reference U1 01 Setting 2 Forward Reverse Setting 3 Output Frequency U1 02 Setting 4 Output Current U1 03 Setting 5 User Selected Monitor set by o1 01 Setting 5 displays the monitor selected from the U parameter by o1 01 n o1 03 Digital Operator Display Selection Sets the units used to display the frequency reference and output frequency Set this para...

Page 248: ... to 3 No Name Setting Range Default o1 11 User Set Display Units Decimal Display 0 to 3 Determined by o1 03 u o2 Operator Key Selections These parameters determine the functions assigned to the operator keys n o2 01 LO RE LOCAL REMOTE Key Function Selection Parameter o2 01 determines whether the LO RE key on the digital operator will be enabled or not for switching between LOCAL and REMOTE No Name...

Page 249: ...ing of o2 04 is important for optimal performance and proper protection for the drive hardware This parameter is configured at the factory and does not normally require adjustment in the field It is available primarily to accommodate control board replacement in the event of damage No Name Setting Range Default o2 04 Drive Model Selection Depending on drive size Note 1 Refer to Defaults by Drive M...

Page 250: ...07 Motor Direction at Power Up when Using Operator 0 or 1 0 Setting 0 Forward Setting 1 Reverse u o3 Copy Function Use o3 parameters to Read Copy and Verify the parameter settings to and from the drive n o3 01 Copy Function Selection This parameter controls the copying of parameters to and from the LED operator option The copy function will change certain parameter default settings depending on th...

Page 251: ...e of the cooling fan operation time counter displayed in monitor U4 03 Parameter o4 03 also sets the base value used for the cooling fan maintenance value displayed in U4 04 Be sure to reset this parameter back to 0 if the cooling fan is replaced Note 1 The value in o4 03 is set in 10 h units For example a setting of 30 will set the cooling fan operation time counter to 300 h 300 will be displayed...

Page 252: ... the power is cycled or the drive is initialized o4 12 can be used to manually reset them No Name Setting Range Default o4 12 kWh Monitor Initialization 0 or 1 0 Setting 0 No Action The kWh data are kept as they are Setting 1 Reset kWh Data Resets the kWh counter The monitors U4 10 and U4 11 will show 0 Once o4 12 is set to 1 and the ENTER key is pressed the kWh data are erased and the display ret...

Page 253: ...o the DriveWorksEZ manual for more information u T Motor Tuning Auto Tuning automatically sets and tunes parameters required for optimal motor performance Refer to Auto Tuning on page 102 for details on Auto Tuning parameters 5 10 o Operator Related Settings YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive V1000 Technical Manual 253 5 Parameter Details ...

Page 254: ...of the drive and cooling fans and number of Run commands issued Maintenance data and replacement information for various drive components kWh data Highest peak current that has occurred and output frequency at the time the peak current occurred Motor overload status information Detailed information about the present Run command and frequency reference source selection Refer to U4 Maintenance Monit...

Page 255: ... U8 DriveWorksEZ Monitors These monitors are reserved for use with DriveWorksEZ 5 11 U Monitor Parameters YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive V1000 Technical Manual 255 5 Parameter Details ...

Page 256: ...5 11 U Monitor Parameters This Page Intentionally Blank 256 YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive V1000 Technical Manual ...

Page 257: ...ng a trial run 6 1 SECTION SAFETY 258 6 2 MOTOR PERFORMANCE FINE TUNING 260 6 3 DRIVE ALARMS FAULTS AND ERRORS 263 6 4 FAULT DETECTION 267 6 5 ALARM DETECTION 282 6 6 OPERATOR PROGRAMMING ERRORS 291 6 7 AUTO TUNING FAULT DETECTION 295 6 8 DIAGNOSING AND RESETTING FAULTS 298 6 9 TROUBLESHOOTING WITHOUT FAULT DISPLAY 300 6 YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive V1000 Technical Manual 257...

Page 258: ...el Do not allow unqualified personnel to perform work on the drive Failure to comply could result in death or serious injury Installation maintenance inspection and servicing must be performed only by authorized personnel familiar with installation adjustment and maintenance of AC drives Do not perform work on the drive while wearing loose clothing jewelry or without eye protection Failure to comp...

Page 259: ...round terminal of the drive Do not allow unqualified personnel to use the product Failure to comply could result in damage to the drive or braking circuit Carefully review instruction manual TOBPC72060000 when connecting a braking option to the drive Do not modify the drive circuitry Failure to comply could result in damage to the drive and will void warranty Yaskawa is not responsible for modific...

Page 260: ... Compensation Primary Delay Time C4 02 If motor torque and speed response are too slow decrease the setting If motor hunting and oscillation occur increase the setting 200 ms 1 100 to 1000 ms Poor motor torque at speeds below 10 Hz Motor hunting and oscillation Torque Compensation Gain C4 01 If motor torque is insufficient at speeds below 10 Hz increase the setting If motor hunting and oscillation...

Page 261: ...adually increase this setting by 10 ms and check the performance If response is slow gradually reduce this setting by 2 ms and check the performance Note Ensure that C4 02 C4 06 When changing C4 06 Torque Compensation Primary Delay Time Constant 2 increase the value of n2 03 proportionally 150 ms 150 to 750 ms Poor motor torque and speed response Motor hunting and oscillation Torque Compensation P...

Page 262: ...arameters indirectly affect motor hunting and oscillation Table 6 3 Parameters that Affect Control Performance in Applications Name Parameter No Application Dwell Function b6 01 through b6 04 Prevents motor speed loss by maintaining the output frequency when working with heavy loads or when there is powerful backlash on the machine side Accel Decel Time C1 01 through C1 09 Adjusting accel and dece...

Page 263: ... on page 298 Minor Faults and Alarms When the drive detects an alarm or a minor fault The digital operator displays text that indicates the specific alarm or minor fault and the ALM indicator LED flashes The motor does not stop One of the multi function contact outputs closes if set to be tripped by a minor fault H2 oo 10 but not by an alarm The digital operator displays text indicating a specific...

Page 264: ...le V f with PG 270 dWAL DriveWorksEZ Program Error Output 270 dWFL DriveWorksEZ Fault E5 MECHATROLINK Watchdog Timer Error 270 EF0 Option External Fault 270 to EF1 to EF7 External Fault input terminal S1 to S7 270 Err EEPROM Write Error 271 FbH Excessive PID Feedback 271 FbL PID Feedback Loss 271 Digital Operator Display Name Pg GF Ground Fault 271 LF Output Phase Loss 272 LF2 Current Imbalance 27...

Page 265: ...m Cycle Setting Error YES 283 dEv Excessive Speed Deviation for Simple V f with PG YES 283 dnE Drive Disabled YES 284 dWAL DriveWorksEZ Alarm YES 270 E5 MECHATROLINK Watchdog Timer Error YES 284 EF Run Command Input Error YES 284 EF0 Option Card External Fault YES 284 to EF1 to EF7 External Fault input terminal S1 to S7 YES 284 FbH Excessive PID Feedback YES 285 FbL PID Feedback Loss YES 285 Hbb S...

Page 266: ...rator Display Name Pg oPE08 Parameter Selection Error 293 oPE09 PID Control Selection Error 293 oPE10 V f Data Setting Error 294 oPE11 Carrier Frequency Setting Error 294 oPE13 Pulse Train Monitor Selection Error 294 n Auto Tuning Errors Table 6 8 Auto Tuning Error Displays Digital Operator Display Name Pg End1 Excessive V f Setting 295 End2 Motor Iron Core Saturation Coefficient Error 295 End3 Ra...

Page 267: ...received for the CE detection time set to H5 09 Cause Possible Solution Faulty communications wiring or a short circuit exists Check for faulty wiring Correct the wiring Check for loose wiring and short circuits Repair as needed A communications data error occurred due to noise Check the various options available to minimize the effects of noise Counteract noise in control circuit main circuit and...

Page 268: ... Replace the drive Digital Operator Display Fault Name CPF06 EEPROM Data Error There is an error in the data saved to EEPROM Cause Possible Solution Control circuit is damaged Cycle power to the drive If the problem continues replace the drive The power supply was switched off when parameters were written e g using a communications option card Cycle power to the drive and check operation again Ini...

Page 269: ...ossible Solution Hardware is damaged Replace the drive Digital Operator Display Fault Name CPF19 Control Circuit Fault CPU error Manual reset due to noise etc Cause Possible Solution Hardware is damaged Replace the drive Digital Operator Display Fault Name or CPF20 or CPF21 One of the following faults occurred RAM fault FLASH memory error watchdog circuit exception clock error RAM fault FLASH memo...

Page 270: ...ses properly Digital Operator Display Fault Name dWFL DriveWorksEZ Fault dWAL DriveWorksEZ Program Error Output Cause Possible Solution Fault output by DriveWorksEZ Correct the cause of the fault Digital Operator Display Fault Name E5 MECHATROLINK Watchdog Timer Error The watchdog timed out Cause Possible Solution Data has not been received from the PLC triggering the watchdog timer Execute DISCON...

Page 271: ... greater than the level set b5 36 for longer than the time set to b5 37 Set b5 12 to 2 or 5 to enable fault detection Cause Possible Solution Parameters are not set appropriately Check the settings of parameters b5 36 and b5 37 Wiring for PID feedback is incorrect Correct the wiring There is a problem with the feedback sensor Check the sensor on the control side Replace the sensor if damaged Digit...

Page 272: ...capacities An output transistor is damaged Replace the drive A single phase motor is being used The drive being used cannot operate a single phase motor Digital Operator Display Fault Name LF2 Output current imbalance One or more of the phases in the output current is lost Cause Possible Solution Phase loss has occurred on the output side of the drive Check for faulty wiring or poor connections on...

Page 273: ...uency Excessive torque compensation Check the amount of torque compensation Reduce the torque compensation gain C4 01 until there is no speed loss and less current Drive fails to operate properly due to noise interference Review the possible solutions provided for handling noise interference Review the section on handling noise interference and check the control circuit lines main circuit lines an...

Page 274: ...ll a fan or air conditioner to cool the surrounding area Remove anything near the drive that might be producing excessive heat Load is too heavy Measure the output current Lower the carrier frequency C6 02 Reduce the load The internal cooling fan has reached its performance life or has malfunctioned Check the maintenance time for the cooling fan U4 04 After replacing the fan set o4 03 to 0 to rese...

Page 275: ...10 Parameters E1 08 and E1 10 may need to be reduced If E1 08 and E1 10 are set too high there may be very little load tolerance at low speed The wrong motor rated current is set to E2 01 Check the motor rated current Enter the value written on the motor nameplate to parameter E2 01 The motor base frequency for the drive input power is set too low Check the rated frequency indicated on the motor n...

Page 276: ...e L6 03 Cause Possible Solution Parameter settings are not appropriate for the type of load Check the settings of parameters L6 02 and L6 03 There is a fault on the machine side e g the machine is locked up Check the status of the load Remove the cause of the fault Digital Operator Display Fault Name oL4 Overtorque Detection 2 The current has exceeded the value set for Overtorque Detection 2 L6 05...

Page 277: ...ng resistor unit Enable stall prevention during deceleration L3 04 1 Stall prevention is enabled as the default setting Fast acceleration time causes the motor to overshoot the speed reference Check if sudden drive acceleration triggers an overvoltage alarm Increase the acceleration time Use longer S curve acceleration and deceleration times Excessive braking load The braking torque was too high c...

Page 278: ...ng the drive input power Disable Input Phase Loss Detection L8 05 0 PF is detected if DC bus ripple is too high If it is disabled there is no fault but the ripple is still too high thereby the capacitors are stressed more and lose lifetime There is poor balance between voltage phases Stabilize drive input power or disable phase loss detection The main circuit capacitors are worn Check the maintena...

Page 279: ...e detection compensation gain during Speed Search b3 10 Increase the current level when attempting Speed Search b3 17 Increase the detection time during Speed Search b3 18 Repeat Auto Tuning The motor is coasting in the opposite direction of the Run command Set b3 14 to 1 to enable Bi directional Speed Search Digital Operator Display Fault Name STo Motor Pull Out or Step Out Detection Motor pull o...

Page 280: ...en the terminals Refer to Wire Gauges and Tightening Torques on page 58 for details There is a problem with the voltage from the drive input power Check the voltage Correct the voltage to within range listed in drive input power specifications The power has been interrupted Correct the drive input power Drive internal circuitry has become worn Check the maintenance time for the capacitors U4 05 Re...

Page 281: ...drive Check if the fault reoccurs Replace the drive if the fault continues to occur Check monitor U4 06 for the performance life of the inrush prevention circuit Replace the drive if U4 06 exceeds 90 6 4 Fault Detection YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive V1000 Technical Manual 281 6 Troubleshooting ...

Page 282: ...tal Operator Display Minor Fault Name bUS Option Communication Error After initial communication was established the connection was lost Assign a run command frequency reference to the option card Cause Possible Solution Minor Fault H2 oo 10 Connection is broken or master controller stopped communicating Check for faulty wiring Correct the wiring Repair ground wiring or disconnected cables YES Opt...

Page 283: ...le Check the H5 parameter settings as well as the protocol setting in the controller Ensure settings are compatible The CE detection time H5 09 is set shorter than the time required for a communication cycle to take place Check the PLC Change the software settings in the PLC Set a longer CE detection time H5 09 Incompatible PLC software settings or there is a hardware problem Check the PLC Remove ...

Page 284: ...heck the forward and reverse command sequence and correct the problem Note Motor ramps to stop when minor fault EF is detected YES Digital Operator Display Minor Fault Name EF0 Option Card External Fault An external fault condition is present Cause Possible Solution Minor Fault H2 oo 10 An external fault was received from the PLC with F6 03 3 causing the drive to continue running when an external ...

Page 285: ...ower than the level set in b5 13 for longer than the time set in b5 14 and b5 12 is set to 1 or 4 Cause Possible Solution Minor Fault H2 oo 10 Parameters settings for b5 13 and b5 14 are incorrect Check parameters b5 13 and b5 14 YES PID feedback wiring is faulty Correct the wiring Feedback sensor has malfunctioned Check the sensor and replace it if damaged Feedback input circuit is damaged Replac...

Page 286: ...ormance life Note An alarm output H2 oo 10 will only be triggered if H2 oo 2F Cause Possible Solution Minor Fault H2 oo 10 The main circuit and control circuit capacitors have reached 90 of their expected performance life Replace either the control board or the entire drive For instructions on replacing the control board contact Yaskawa or your nearest sales representative Digital Operator Display...

Page 287: ...nalog input terminal exceeded the alarm level H3 02 or H3 10 E Cause Possible Solution Minor Fault H2 oo 10 Motor thermostat wiring is fault PTC input Repair the PTC input wiring YES There is a fault on the machine side e g the machine is locked up Check the status of the machine Remove the cause of the fault Motor has overheated Check the load size accel decel times and cycle times Decrease the l...

Page 288: ...us voltage exceeded the trip point For 200 V class approximately 410 V For 400 V class approximately 820 V 740 V when E1 01 400 Cause Possible Solution Minor Fault H2 oo 10 Surge voltage present in the drive input power Install an AC reactor or DC link choke Voltage surge can result from a thyristor convertor and a phase advancing capacitor operating on the same drive input power system YES The mo...

Page 289: ...cted performance life Replace the drive YES Digital Operator Display Minor Fault Name UL3 Undertorque Detection 1 Drive output current or torque in OLV less than L6 02 for longer than L6 03 time Cause Possible Solution Minor Fault H2 oo 10 Inappropriate parameter settings Check parameters L6 02 and L6 03 YES Load has dropped or decreased significantly Check for broken parts in the transmission sys...

Page 290: ...ed in this manual to fasten the terminals Refer to Wire Gauges and Tightening Torques on page 58 There is a problem with the drive input power voltage Check the voltage Lower the voltage of the drive input power so that it is within the limits listed in the specifications Drive internal circuitry is worn Check the maintenance time for the capacitors U4 05 Replace the drive if U4 05 exceeds 90 The ...

Page 291: ...ction Input Selection Error A contradictory setting is assigned to multi function contact inputs H1 01 to H1 07 Cause Possible Solution The same function is assigned to two multi function inputs Excludes Not used and External Fault Ensure all multi function inputs are assigned to different functions Re enter the multi function settings to ensure this does not occur The Up command was set but the D...

Page 292: ...e Enable H1 oo 7E Direction Detection although H6 01 is not set to 3 Simple V f with PG Digital Operator Display Fault Name oPE04 Initialization required Cause Possible Solution The drive control board or terminal board has been replaced and the parameter settings between the control board and the terminal board no longer match To load the parameter settings to the drive that are stored in the ter...

Page 293: ...p Vector Control C4 02 is greater than C4 06 Correct parameter settings so that C4 02 is less than C4 06 In OLV PMl parameters E5 02 to E5 07 are set to 0 Set the correct motor code in accordance with the motor being used E5 01 When using a special purpose motor set E5 oo in accordance with the Test Report provided The following conditions are true in PM Open Loop Vector Control E5 03 does not equ...

Page 294: ...06 E1 07 E1 09 and E1 11 For motor 2 correct E3 04 E3 06 E3 07 E3 09 and E3 11 Digital Operator Display Fault Name oPE11 Carrier Frequency Setting Error Correct the setting for the carrier frequency Cause Possible Solution The following simultaneous contradictory settings C6 05 is greater than 6 and C6 04 is greater than C6 03 carrier frequency lower limit is greater than the upper limit If C6 05 ...

Page 295: ...e and perform Rotational Auto Tuning Digital Operator Display Fault Name End3 Rated Current Setting Alarm displayed after Auto Tuning is complete Cause Possible Solution The motor line to line resistance and the motor rated current are not consistent with one another The correct current rating printed on the nameplate was not entered into T1 04 Check T1 04 setting Check the motor data and repeat A...

Page 296: ...ssible Solution Motor data entered during Auto Tuning was incorrect Enter the correct data Restart Auto Tuning and enter the correct information Auto Tuning did not complete within designated time frame Check and correct faulty motor wiring Disconnect the motor from machine and perform Auto Tuning Values calculated by the drive are outside the allowable parameter setting ranges Digital Operator Di...

Page 297: ...tor is used between motors ensure it is on Replace the drive The current is too low Attempted Auto Tuning without motor connected to the drive Connect the motor and perform Auto Tuning Current detection signal error Replace the drive 6 7 Auto Tuning Fault Detection YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive V1000 Technical Manual 297 6 Troubleshooting ...

Page 298: ...cling power remove the cause of the fault and reset u If the Drive Still has Power After a Fault Occurs 1 Look at the LED operator for information on the fault that occurred 2 Refer to Fault Displays Causes and Possible Solutions on page 267 3 Reset the fault Refer to Fault Reset Methods on page 298 u Viewing Fault Trace Data After Fault Step Display Result 1 Turn on the drive input power The firs...

Page 299: ...ds do not reset the fault turn off the drive main power supply Reapply power after LED operator display is out ON OFF 2 1 6 8 Diagnosing and Resetting Faults YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive V1000 Technical Manual 299 6 Troubleshooting ...

Page 300: ...l Run Command n Motor Does Not Rotate Cause Possible Solutions The drive is not in the Drive Mode Check if the DRV light on the LED operator is lit Enter the Drive Mode to begin operating the motor Refer to The Drive and Programming Modes on page 84 The button was pushed Stop the drive and check if the correct frequency reference source is selected If the operator keypad shall be the source the LO...

Page 301: ... selected V f pattern corresponds with the characteristics of the motor being used Set the correct V f pattern to E1 03 When E1 03 F increase both the minimum and mid output frequency voltages E1 08 E1 10 Increase the frequency reference so that it is higher than the minimum frequency reference E1 09 Perform Line to Line Resistance Auto Tuning when using particularly long motor cables Increase the...

Page 302: ...ctor control mode but Auto Tuning has not yet been performed Perform Auto Tuning Calculate the motor value and reset the motor parameters Change the motor control method to V f Control A1 02 0 Insufficient voltage insulation between motor phases When the motor is connected to terminals U T1 V T2 and W T3 voltage surges occur between the motor coils and drive switching Normally surges can reach up ...

Page 303: ...to terminals A1 or A2 H3 03 H3 11 Load is too heavy Reduce the load so that the output current remains within the motor rated current In extruder and mixer applications the load will sometimes increase as the temperature drops Check if the mechanical brake is fully releasing as it should The torque limit function is operating in Open Loop Vector Control Check the torque limit setting It may be too...

Page 304: ...ut of 200 Vac can only output a maximum of 200 Vac Open Loop Vector Control sometimes calculates an output voltage reference value that exceeds the maximum drive output voltage level resulting in a loss of speed control accuracy Use a motor with a lower voltage rating a vector control motor Increase the input power voltage Auto Tuning did not complete properly for Open Loop Vector Control Perform ...

Page 305: ...C Injection Braking Increase the amount of DC Injection Braking b2 02 n Noise From Drive or Output Lines When the Drive is Powered On Cause Possible Solutions Relay switching in the drive generates excessive noise Lower the carrier frequency C6 02 Install a noise filter on the input side of drive input power Install a noise filter on the output side of the drive Place the wiring inside a metal con...

Page 306: ...input Check the multi function analog input terminal settings Set multi function analog input terminal A1 or A2 for PID feedback H3 02 or H3 10 B A signal input to the terminal selection for PID feedback is necessary Check the connection of the feedback signal Check the various PID related parameter settings No PID feedback input to the terminal causes the value detected to be 0 causing a PID faul...

Page 307: ...or Speed when Using PM or IPM Cause Possible Solutions The motor code for PM E5 01 is set incorrectly Yaskawa motors only Set parameter E5 01 in accordance with the motor being used The drive is operating at less than 10 of the speed reference Consult with Yaskawa about using a different type of motor when attempting to operate at 10 of the speed reference Motor hunting occurs Set and carefully ad...

Page 308: ...cy Above Base Speed in Open Loop Vector Motor Control Method Cause Possible Solution The maximum output voltage of the drive is determined by its input voltage Vector control uses voltage to control the currents within the motor If the vector control voltage reference value exceeds the drive output voltage capability the speed control accuracy will decrease because the motor currents cannot be pro...

Page 309: ...ce of the drive to ensure that it receives the proper care to maintain overall performance 7 1 SECTION SAFETY 310 7 2 INSPECTION 312 7 3 PERIODIC MAINTENANCE 314 7 4 DRIVE COOLING FANS 316 7 5 DRIVE REPLACEMENT 319 7 YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive V1000 Technical Manual 309 ...

Page 310: ...ye protection Failure to comply could result in death or serious injury Remove all metal objects such as watches and rings secure loose clothing and wear eye protection before beginning work on the drive Do not touch any terminals before the capacitors have fully discharged Failure to comply could result in death or serious injury Before wiring terminals disconnect all power to the equipment The i...

Page 311: ...o not allow unqualified personnel to use the product Failure to comply could result in damage to the drive or braking circuit Carefully review instruction manual TOBPC72060000 when connecting a braking option to the drive Do not modify the drive circuitry Failure to comply could result in damage to the drive and will void warranty Yaskawa is not responsible for any modification of the product made...

Page 312: ... injury Before servicing the drive disconnect all power to the equipment The internal capacitor remains charged even after the power supply is turned off The charge indicator LED will extinguish when the DC bus voltage is below 50 Vdc To prevent electric shock wait at least five minutes after all indicators are OFF and measure the DC bus voltage level to confirm safe level Table 7 1 General Recomm...

Page 313: ...r Repair or replace damaged wiring Terminals Inspect terminals for stripped damaged or loose connections Tighten loose screws and replace damaged screws or terminals Relays and Contactors Inspect contactors and relays for excessive noise during operation Inspect coils for signs of overheating such as melted or cracked insulation Check coil voltage for over or under voltage conditions Replace damag...

Page 314: ...ce Life Monitors The drive calculates the maintenance period for components that may require replacement during the life of the drive A percentage of the maintenance period is displayed on the LED digital operator by viewing the appropriate monitor parameter When the maintenance period reaches 100 there is increased risk that the drive may malfunction Yaskawa recommends checking the maintenance pe...

Page 315: ...ted life time Check the load carrier frequency and output frequency 2 TrPC The IGBTs have reached 90 of their designated life time Contact a Yaskawa representative or the nearest Yaskawa sales office on possible drive replacement 1 This alarm message will be output only if the Maintenance Monitor function is assigned to one of the digital outputs H2 oo 2F The alarm will also trigger a digital outp...

Page 316: ...ling fans For drives with multiple cooling fans replace all the fans when performing maintenance to ensure maximum useful product life u Number of Cooling Fans Drive Model Cooling Fans Single Phase 200 V Class BA0001 BA0002 BA0003 BA0006 BA0010 1 BA0012 1 BA0018 2 Three Phase 200 V Class 2A0001 2A0002 2A0004 2A0006 1 2A0010 1 2A0012 1 2A0020 1 2A0030 2 2A0040 2 2A0056 2 2A0069 2 Three Phase 400 V ...

Page 317: ...us voltage level to confirm safe level CAUTION Burn Hazard Do not touch a hot drive heatsink Failure to comply could result in minor or moderate injury Shut off the power to the drive when replacing the cooling fan To prevent burns wait at least 15 minutes and ensure the heatsink has cooled down n Removing the Cooling Fan 1 Depress the right and left sides of the fan cover tabs and pull upward Rem...

Page 318: ...to the drive ensuring the alignment pins line up as shown in the figure below A B C A Label facing up B Back C Front Figure 7 3 Cooling Fan Orientation 2 Ensure the connectors are properly connected and place the cable back into the recess of the drive A A Push the connectors together so no space remains between them Figure 7 4 Connectors Note Ensure that the left and right tabs are locked back in...

Page 319: ...e then reconnecting the terminal board to the replacement drive There is no need to manually reprogram the replacement drive Note When transferring the removable terminal block with backup memory to a drive with a different voltage class or different output capacity set A1 03 to 2220 to initialize the drive after installing the terminal block A B C A Charge LED B Terminal Board Locking Pin C Remov...

Page 320: ...the Ground Terminal 3 Push down the installation pin on the terminal board with a screwdriver Push down the terminal board locking pin with a screwdriver Figure 7 8 Depress the Plastic Tab 4 While holding down the locking pin from step 3 slide the removable terminal block in the direction of the arrows in Figure 7 9 7 5 Drive Replacement 320 YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive V1000...

Page 321: ...Place the terminal board below the guide tracks in the plastic case of the drive Then push it gently down and slide it toward the keypad until the locking pin clicks into place Figure 7 11 Terminal Board Reinstallation 2 Ensure the terminal block is firmly fastened to the connector 7 5 Drive Replacement YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive V1000 Technical Manual 321 7 Periodic Inspec...

Page 322: ...Board Replacement on page 323 for a flowchart to assist in board replacement When replacing the drive or changing the Control Board or Terminal Board the following error codes may be encountered upon application of power oPE04 Drive parameter settings need to be initialized or uploaded from the TB CPF06 Drive specification does not match the replaced drive oPE01 Drive parameter o2 04 kVA requires ...

Page 323: ...oPE04 drive parameter settings need to be initialized or uploaded from the TB Fault oPE01 Initialize the drive using parameter A1 03 END Ready Parameter setting values are copied TB to CNT Set value 2220 or 3330 Set value 5550 Initialize the drive using Parameter A1 03 2220 or 3330 Figure 7 13 Troubleshooting Terminal Board or Control Board Replacement 7 5 Drive Replacement YASKAWA ELECTRIC SIEP C...

Page 324: ...7 5 Drive Replacement This Page Intentionally Blank 324 YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive V1000 Technical Manual ...

Page 325: ...ions for the drive 8 1 SECTION SAFETY 326 8 2 DRIVE OPTIONS AND PERIPHERAL DEVICES 327 8 3 CONNECTING PERIPHERAL DEVICES 329 8 4 INSTALLING PERIPHERAL DEVICES 330 8 5 COMMUNICATION OPTIONS 337 8 6 CONNECTING AN OPTION CARD 338 8 YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive V1000 Technical Manual 325 ...

Page 326: ...s after all indicators are off and measure the DC bus voltage level to confirm safe level Do not allow unqualified personnel to perform work on the drive Failure to comply could result in death or serious injury Installation maintenance inspection and servicing must be performed only by authorized personnel familiar with installation adjustment and maintenance of AC drives Do not perform work on t...

Page 327: ...o the braking resistor and other internal circuitry by ensuring that power to drive is completely shut off when necessary Install an MCCB when using a braking resistor to prevent the braking resistor from overheating Wire the MC so that it opens when a fault output terminal is triggered to protect internal components from sudden high levels of input current Interface Options Remote LCD Operator JV...

Page 328: ...tion SI T3 V Connects to a MECHATROLINK II network MECHATROLINK III Communications Option SI ET3 V Connects to a MECHATROLINK III network Modbus TCP IP Communications Option SI EM3 V Connects to a Modbus TCP network PROFIBUS DP Communications Option SI P3 V Connects to a PROFIBUS DP network PROFINET Communications Option SI EP3 V Connects to a PROFINET network 1 Available for models BA0001 to BA00...

Page 329: ...DriveWorksEZ 1 B1 B2 24V power supply option Braking resistor unit Magnetic Contactor MC 24V option connector Figure 8 1 Connecting Peripheral Devices 1 NOTICE Do not connect the LAN port on a PC and the comm port of the drive Failure to comply may damage the drive and the PC Note If the drive is set to trigger an output terminal when performing a fault restart L5 02 1 the power supply will be shu...

Page 330: ...drives are connected to one MCCB or an ELCB that is shared with other equipment use a sequence that shuts the power OFF when errors are output by using magnetic contactor MC as shown in the following figure Drive Power Supply R L1 MB MCCB MC MC MC MC S L2 T L3 SA Figure 8 2 Connecting an MCCB WARNING Electrical Shock Hazard Disconnect the MCCB or ELCB and MC before wiring terminals Failure to comp...

Page 331: ... the input side of the drive to protect a braking resistor or braking resistor unit from overheat or fire WARNING Fire Hazard When using a braking unit use a thermal relay on the braking resistors and configure a fault contact output for the braking resistor unit to disconnect drive main power via an input contactor Inadequate braking circuit protection could result in death or serious injury by f...

Page 332: ...ductive load Note Never connect a surge suppressor to the drive output u Connecting a Noise Filter n Input Side Noise Filter Drive outputs generate noise as a result of high speed switching This noise flows from inside the drive back toward the power supply possibly affecting other equipment Installing a noise filter to the input side of the drive can reduce the amount of noise flowing back into t...

Page 333: ... RC noise filters to the output circuits Improper application of noise filters could result in damage to the drive C B A D R L1 MCCB S L2 T L3 U T1 V T2 W T3 1 2 3 4 5 6 A Power supply B Drive C Output side noise filter D Motor Figure 8 7 Output Side Noise Filter Radiated Noise Electromagnetic waves radiated from the drive and cables create noise throughout the radio bandwidth that can affect devi...

Page 334: ...elded motor cable G Motor Figure 8 9 Reducing Radio Frequency Noise u EMC Filter Installation This drive is tested according to European standards IEC EN 61800 5 1 and it complies with the EMC guidelines Refer to EMC Filter Installation on page 469 for details about EMC filter selection and installation u Zero Phase Reactor A zero phase reactor can be used to reduce the noise on the input and outp...

Page 335: ...rheat of the motor at low speeds Low speed motor operation Use of multiple motors on a single AC drive Motor cable length Nuisance tripping resulting from high AC drive carrier frequency Low Speed Operation and Motor Thermal oL Relays Generally thermal relays are applied on general purpose motors When general purpose motors are driven by AC drives the motor current is approximately 5 to 10 greater...

Page 336: ...is not present prior to increasing the thermal oL trip setting Check local electrical codes before making adjustments to motor thermal overload settings 8 4 Installing Peripheral Devices 336 YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive V1000 Technical Manual ...

Page 337: ...s Option SI C3 V Connects to a CC Link network DeviceNet Communications Option SI N3 V Connects to a DeviceNet network CompoNet Communications Option SI M3 V Connects to a CompoNet network CANopen Communications Option SI S3 V Connects to a CANopen network EtherNet IP Communications Option SI EN3 V Connects to an EtherNet IP network MECHATROLINK II Communications Option SI T3 V Connects to a MECHA...

Page 338: ...card cover installation screw holes C Tabs for mounting front cover D Comm connector CN1 E Ground lead connection F Wire through hole G Option card cover H Cover screw I Ground lead Figure 8 11 Option Card u Connecting the Option Card 1 Loosen the screw on the front cover of the drive to remove the cover Figure 8 12 Remove Cover 2 Remove the terminal cover Connect the lead from the option card to ...

Page 339: ... The option card lead should exit through the holes provided on the underside of the drive as it gets routed passed the ground terminal C A E D B A Drive ground terminal B Route the lead wire on the inside of the lower cover C Ground lead D Ground lead through hole E Ground lead Figure 8 15 Lead Wire Connection 6 Reattach the option card cover A A Align the tab with the mounting hole Figure 8 16 R...

Page 340: ...8 6 Connecting an Option Card This Page Intentionally Blank 340 YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive V1000 Technical Manual ...

Page 341: ...A 2 SINGLE THREE PHASE 200 V CLASS DRIVES 343 A 3 THREE PHASE 400 V CLASS DRIVES 345 A 4 DRIVE SPECIFICATIONS 347 A 5 DRIVE WATT LOSS DATA 350 A 6 DRIVE DERATING DATA 351 Appendix A YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive V1000 Technical Manual 341 ...

Page 342: ...l 2 kHz Swing PWM 1 The following pages list information on rating changes based on drive model TERMS TERMS HD and ND HD refers to applications requiring constant torque output while ND refers to applications with variable torque needs The drive allows the user to select HD or ND torque depending on the application Fans pumps and blowers should use ND C6 01 1 and other applications generally use H...

Page 343: ...Output Voltage V Three phase power 200 to 240 V Single phase power 200 to 240 V both proportional to input voltage Max Output Frequency Hz 400 Hz user adjustable Power Supply Rated Voltage Rated Frequency Three phase power 200 to 240 V 50 60 Hz Single phase power 200 to 240 V 50 60 Hz DC power supply 270 to 340 V 9 Allowable Voltage Fluctuation 15 to 10 Allowable Frequency Fluctuation 5 Harmonic C...

Page 344: ... Supply Rated Voltage Rated Frequency Three phase power 200 to 240 V 50 60 Hz Single phase power 200 to 240 V 50 60 Hz DC power supply 270 to 340 V 7 Allowable Voltage Fluctuation 15 to 10 Allowable Frequency Fluctuation 5 Harmonic Corrective Actions DC Link Choke Optional 1 Drives with single phase power supply input will output three phase power and cannot run a single phase motor 2 The motor ca...

Page 345: ...uently Carrier Frequency User adjustable 2 to 15 kHz Max Output Voltage V Three phase power 380 to 480 V proportional to input voltage Max Output Frequency Hz 400 Hz user adjustable Power Supply Rated Voltage Rated Frequency Three phase power 380 to 480 V 50 60 Hz DC power supply 510 to 680 V 6 Allowable Voltage Fluctuation 15 to 10 Allowable Frequency Fluctuation 5 Harmonic Corrective Actions DC ...

Page 346: ...age Max Output Frequency Hz 400 Hz user adjustable Power Supply Rated Voltage Rated Frequency Three phase power 380 to 480 V 50 60 Hz DC power supply 510 to 680 V 6 Allowable Voltage Fluctuation 15 to 10 Allowable Frequency Fluctuation 5 Harmonic Corrective Actions DC Link Choke Optional 1 The motor capacity HP refers to a NEC 4 pole motor The rated output current of the drive output amps should b...

Page 347: ...sponse 5 Hz 25 C 10 C in Open Loop Vector Control excludes temperature fluctuation when performing Rotational Auto Tuning Torque Limit Open Loop Vector Control only Adjustable in 4 quadrants Accel Decel Time 0 00 to 6000 0 s allows four separate settings for accel and decel Braking Torque Instantaneous Average Decel Torque 2 0 1 0 2 kW over 150 0 4 0 75 kW over 100 1 5 kW over 50 2 2 kW and above ...

Page 348: ...F Humidity 95 RH or less with no condensation Storage Temperature 20 to 60 C 4 to 140 F allowed for short term transport of the product Altitude Up to 1000 meters without derating up to 3000 meters with output current and voltage derating Refer to Altitude Derating on page 352 for details Shock Impact 10 to 20 Hz 9 8 m s2 20 to 55 Hz 5 9 m s2 Surrounding Area Install the drive in an area free from...

Page 349: ...and terminal block or the drive is powered up from a ground short 8 The following models have an IP20 Open Chassis enclosure as standard Customers may convert these models to IP20 NEMA Type 1 enclosures using the IP20 NEMA Type 1 Kit Option 2A0030 to 2A0069 4A0018 to 4A0038 9 The following models have an IP20 NEMA Type 1 enclosure as standard For an IP20 Open Chassis or IP00 Open Chassis design re...

Page 350: ...8 23 8 78 6 9 6 51 7 25 8 77 5 2A0012 11 0 70 7 29 9 100 6 12 0 61 3 30 4 91 7 2A0020 17 5 110 5 43 3 153 8 19 6 98 7 46 3 145 0 2A0030 25 0 231 5 72 2 303 7 30 0 246 4 88 9 335 3 2A0040 33 0 339 5 82 8 321 3 40 0 266 7 112 8 379 6 2A0056 47 0 347 6 117 6 465 2 56 0 357 9 151 8 509 7 2A0069 60 0 437 7 151 4 589 1 69 0 461 7 184 5 646 2 1 10 kHz for 2A0001 to 2A0006 Table A 8 Watt Loss 400 V Class ...

Page 351: ...ording to the installation conditions when the ambient temperature is above the drive specification or when drives are mounted side by side in a cabinet The output current is derated as shown in Figure A 2 No Name Description Range Def L8 12 Ambient Temperature Setting Adjust the drive overload oL2 protection level when the drive is installed in an environment that exceeds its ambient temperature ...

Page 352: ...n altitude up to 1000 m If the altitude exceeds 1000 m both the drive input voltage and the rated output current must be derated for 1 per 100 m The maximum altitude is 3000 m A 6 Drive Derating Data 352 YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive V1000 Technical Manual ...

Page 353: ...UPS 354 B 2 PARAMETER TABLE 355 B 3 CONTROL MODE DEPENDENT PARAMETER DEFAULT VALUES 406 B 4 V F PATTERN DEFAULT VALUES 408 B 5 DEFAULTS BY DRIVE MODEL AND DUTY RATING ND HD 409 B 6 PARAMETERS THAT CHANGE WITH THE MOTOR CODE SELECTION 417 Appendix B YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive V1000 Technical Manual 353 ...

Page 354: ...mmunications 374 H1 Digital Inputs 376 H2 Digital Outputs 378 Parameter Group Name Page H3 Analog Inputs 381 H4 Analog Outputs 382 H5 Serial Communications Setup 382 H6 Pulse Train I O Setup 383 L1 Motor Overload 384 L2 Power Loss Ride Thru 384 L3 Stall Prevention 385 L4 Reference Detection 387 L5 Fault Restart 387 L6 Overtorque Detection 387 L7 Torque Limit 389 L8 Hardware Protection 389 n1 Hunti...

Page 355: ...Selection Selects the Control Method of the drive Auto Tuning must be performed when selecting one of the vector control modes 0 V f Control without PG 2 Open Loop Vector OLV 5 PM Open Loop Vector PM Note 1 Does not return to the default setting after initialization 2 If using Open Loop Vector Control A1 02 2 then Auto Tuning must be performed again after the drive is initialized Refer to Auto Tun...

Page 356: ...ccess 0 1 5 A A A 126 120 1 Parameter can be changed during run 2 Parameter setting value is not reset to the default value during drive initialization A1 03 1110 2220 3330 3 Default setting value is dependent on parameter A1 06 Application Selection 4 Available in drive software versions PRG 1020 and later 5 Default setting value is dependent on parameter A1 06 This setting value is 0 when A1 06 ...

Page 357: ...mmand input source 2 0 Operator RUN and STOP keys on the digital operator 1 Digital input terminals 2 MEMOBUS communications 3 Option PCB 0 to 3 0 A A A 1C5 128 b1 17 Run Command at Power Up Determines the operation when a Run command is active at power up of the drive 0 Run command not issued needs to be cycled 1 Run command issued motor operation start 0 1 0 A A A 1C6 128 b2 DC Injection Braking...

Page 358: ... A 19A 134 b3 14 Bi Directional Speed Search Selection Selects if Speed Search detects the motor rotation direction during Speed Search 0 Disabled Frequency reference direction used 1 Enabled Detected direction used 0 1 0 A A 19E 134 b3 17 Speed Search Restart Current Level Sets the Speed Search restart current level as a percentage of the drive rated current 0 to 200 150 A A 1F0 134 b3 18 Speed S...

Page 359: ...PID output triggers zero limit and drive stops 1 Rotation direction reverses with negative PID output When using setting 1 make sure reverse operation is permitted by parameter b1 04 0 1 0 A A A 1AF 140 b5 12 PID Feedback Reference Missing Detection Selection Configures the PID feedback loss detection With all setting a digital output programmed for H2 01 02 03 3E 3F PID feedback low PID feedback ...

Page 360: ... compensation has been added 0 1 0 A A A 17F 144 b5 47 5 Reverse Operation Selection 2 by PID Output Reverses operation selection when b5 01 3 or 4 0 Zero limit when PID output is a negative value 1 Reverse operation when PID output is a negative value Zero limit if the reverse operation is prohibited by b1 04 0 1 1 A A A 17D 144 b6 Dwell Function Use b6 parameters to configure dwell function oper...

Page 361: ...eration and Deceleration Times Use C1 parameters to configure motor acceleration and deceleration C1 01 1 Acceleration Time 1 Sets the time to accelerate from 0 to maximum frequency 0 0 to 6000 0 2 10 0 s S S S 200 147 C1 02 1 Deceleration Time 1 Sets the time to decelerate from maximum frequency to 0 S S S 201 147 C1 03 1 Acceleration Time 2 Sets the time to accelerate from 0 to maximum frequency...

Page 362: ...cteristic at Decel End 0 00 to 10 0 0 00 s A A A 20E 150 C3 Slip Compensation Use C3 parameters to configure the slip compensation function C3 01 1 Slip Compensation Gain Sets the slip compensation gain Decides for what amount the output frequency is boosted in order to compensate the slip Note Adjustment is not normally required 0 0 to 2 5 0 0 4 A A 20F 151 C3 02 Slip Compensation Primary Delay T...

Page 363: ...ment is not normally required If adjusted then AFR time 2 n2 03 should be adjusted too 0 to 10000 150 ms A 21AH 153 C5 Speed Control ASR Use C5 parameters to configure the Automatic Speed Regulator ASR C5 parameters are available only when using V f Control with Simple PG Feedback H6 01 3 C5 01 1 ASR Proportional Gain 1 Sets the proportional gain of the speed control loop ASR 0 00 to 300 00 0 20 A...

Page 364: ...RG 1020 and later 1 to B F PRG 1018 and earlier 1 to A F 8 Default setting value is dependent on parameters o2 04 Drive Model Selection A1 02 Control Method Selection and C6 01 Drive Duty Selection 9 Default setting value is dependent on parameter C6 02 Carrier Frequency Selection 10 Available in drive software versions PRG 1024 and later u d References Reference parameters are used to set the var...

Page 365: ...0 to 400 00 Hz 2 3 6 00 Hz S S S 292 160 d2 Frequency Upper and Lower Limits Use d2 parameters to configure the frequency reference limits d2 01 Frequency Reference Upper Limit Sets the frequency reference upper limit as a percentage of maximum output frequency E1 04 Output speed is limited to this value even if the frequency reference is higher This limit applies to all frequency reference source...

Page 366: ...om analog or pulse input changes for more than the level set in d4 07 the bias value is hold and the frequency reference is changed to the new value After the speed reaches the frequency reference the bias hold is released 0 1 to 100 0 1 0 A A A 2AE 166 d4 08 1 Frequency Reference Bias Upper Limit Up Down 2 Sets the upper limit for the bias and the value that can be saved in d4 06 Set as a percent...

Page 367: ...hen E1 13 0 0 V then the drive uses the value set to E1 05 to control the voltage level Ensure that the five frequencies are set according to these rules to prevent triggering an oPE10 fault E1 09 E1 07 E1 06 E1 11 E1 04 Note Setting E1 11 to 0 disables both E1 11 and E1 12 and the above conditions do not apply E1 09 E1 07 E1 06 E1 11 E1 04 E1 05 E1 12 E1 13 E1 08 E1 10 VACrms Out V Frequency Hz 4...

Page 368: ...74 E2 08 Motor Iron Core Saturation Coefficient 2 Sets the motor iron saturation coefficient at 75 of magnetic flux Automatically set during Auto Tuning E2 07 to 0 75 0 75 A 315 174 E2 09 Motor Mechanical Loss Sets the motor mechanical loss as a percentage of motor rated power kW Adjust in the following circumstances When there is a large amount of torque loss due to motor bearing friction When th...

Page 369: ...uring Auto Tuning 0 00 to 20 00 10 A A 322 176 E4 03 Motor 2 Rated No Load Current Sets the magnetizing current of motor 2 in Ampere Automatically set during Rotational Auto Tuning 0 to less than E4 01 9 10 A A 323 176 E4 04 Motor 2 Motor Poles Sets the number of poles of motor 2 This value is automatically set during Auto Tuning 2 to 48 4 poles A A 324 176 E4 05 Motor 2 Line to Line Resistance Se...

Page 370: ... 2 Motor Poles Sets the number of motor poles 2 to 48 4 S 32C 178 E5 05 2 Motor Stator Resistance Set the resistance for each motor phase in units of 0 001 Ω 0 000 to 65 000 4 S 32D 179 E5 06 2 Motor d Axis Inductance Sets the d axis inductance in units of 0 01 mH 0 00 to 300 00 4 S 32E 179 E5 07 2 Motor q Axis Inductance Sets the q axis inductance in units of 0 01 mH 0 00 to 600 00 4 S 32F 179 E5...

Page 371: ...ater u F Options F parameters are used to program the drive for PG feedback and to function with option cards No Name Description Range Def Control Mode Addr Hex Pg V f O L V P M F1 V f Control with Simple PG Feedback PG Setup Parameters Use F1 parameters to set up the drive for V f Control with Simple PG Feedback These parameters are enabled only when H6 01 03 F1 02 Operation Selection at PG Open...

Page 372: ...ion EF0 0 Ramp to stop using current accel decel time 1 Coast to stop 2 Fast stop using C1 09 3 Alarm only 0 to 3 1 A A A 3A4 182 F6 04 Bus Error Detection Time Set the delay time for error detection if a bus error occurs 0 0 to 5 0 2 0 s A A A 3A5 F6 07 6 NetRef ComRef Function Selection 0 Multi step reference disabled same as F7 1 Multi step reference enabled same as V7 0 1 0 A A A 3A8 182 F6 08...

Page 373: ...eviceNet MAC Address Selects the drives MAC address for DeviceNet 0 to 64 64 A A A 3C1 F6 51 3 Device Net Communications Speed 0 125 kbps 1 250 kbps 2 500 kbps 3 Adjustable from Network 4 Detect automatically 0 to 4 4 A A A 3C2 F6 52 3 DeviceNet PCA setting I O Polled Consuming Assembly Data Instance 0 to 255 21 A A A 3C3 F6 53 3 DeviceNet PPA setting I O Polled Producing Assembly Data Instance 0 ...

Page 374: ...9 Parameter 4 0x0 to 0xFFFF 0 A A A 3E1 Dynamic Output Assembly 109 Parameter 3 6 Dynamic Output Assembly 109 Parameter 3 0x0 to 0xFFFF 0 A A A 3E1 F6 67 Dynamic Output Assembly 159 Parameter 1 5 Dynamic Output Assembly 159 Parameter 1 0x0 to 0xFFFF 0 A A A 3E2 Dynamic Output Assembly 109 Parameter 4 6 Dynamic Output Assembly 109 Parameter 4 0x0 to 0xFFFF 0 A A A 3E2 F6 68 Dynamic Output Assembly ...

Page 375: ...s PRG 1011 and later 4 The following parameter settings apply to drive software versions 1015 and earlier 0 Disabled 1 Enabled 5 Parameter available in drive software versions PRG 1012 and later 6 Parameter available in drive software versions PRG 1014 and later 7 Parameter available in drive software versions PRG 1023 and later 8 Setting range is determined by the option MECHATROLINK II 20H to 3F...

Page 376: ...ed Reverse rotation only if the drive is set up for 3 Wire sequence O O O 185 1 LOCAL REMOTE Selection Open REMOTE Reference 1 or 2 b1 01 02 or b1 15 16 Closed LOCAL LED operator is run and reference source O O O 185 2 External Reference 1 2 Open Run and frequency reference source 1 b1 01 02 Closed Run and frequency reference source 2 b1 15 16 O O O 186 3 Multi Step Speed Reference 1 Used to selec...

Page 377: ...s the analog frequency reference and operates the drive at that speed O O O 190 20 to 2F External Fault 20 N O Always Detected Ramp To Stop 21 N C Always Detected Ramp To Stop 22 N O During Run Ramp To Stop 23 N C During Run Ramp To Stop 24 N O Always Detected Coast To Stop 25 N C Always Detected Coast To Stop 26 N O During Run Coast To Stop 27 N C During Run Coast To Stop 28 N O Always Detected F...

Page 378: ... operation O O O 192 75 Up 2 Command Open Maintains the current frequency reference Closed Increases or decreases the frequency reference UP 2 and Down 2 commands must be set in combination with each other The frequency reference source must be assigned to the operator b1 01 0 O O O 193 76 Down 2 Command O O O 193 7A KEB Ride Thru 2 N C Open KEB Ride Thru 2 enabled Closed Normal operation O O O 19...

Page 379: ... the frequency reference O O O 198 A Run command selection Open External Reference 1 or 2 supplies the Run command Closed Digital operator supplies the Run command O O O 198 B Torque Detection 1 N O Closed Output current torque exceeds the torque value set in parameter L6 02 for longer than the time set in parameter L6 03 O O O 198 C Frequency Reference Loss Closed Loss of the analog frequency ref...

Page 380: ...ng a frequency O O O 202 38 Drive Enable Closed Multi function input closes H1 oo 6A O O O 203 39 Watt Hour Pulse Output Output units are determined by H2 06 outputs 200 ms pulse for each incremented kWh count O O O 203 3C LOCAL REMOTE Status Closed LOCAL Open REMOTE O O O 203 3D Speed Search Closed Speed search is being executed O O O 203 3E PID Feedback Loss Low Closed PID Feedback Loss Low PID ...

Page 381: ...nal A2 999 9 to 999 9 0 0 A A A 41A 207 H3 13 Analog Input Filter Time Constant Sets the primary delay filter time constant for terminals A1 and A2 Used for noise filtering 0 00 to 2 00 0 03 s A A A 41B 207 H3 14 3 Analog Input Terminal Enable Selection Determines which analog input terminal will be enabled when a digital input programmed for Analog input enable H1 oo C is activated 1 Terminal A1 ...

Page 382: ...de or when not using it at all set 000 or 031 000 to 999 1 102 A A A 41D 210 H4 02 2 Multi Function Analog Output Terminal AM Gain Sets terminal AM output gain Maximum output voltage is 10 V 999 9 to 999 9 100 0 S S S 41E 210 H4 03 2 Multi Function Analog Output Terminal AM Bias Sets terminal AM output bias 999 9 to 999 9 0 0 A A A 41F 210 H5 MEMOBUS Modbus Communications Use H5 Parameters to conn...

Page 383: ...ulse Train Input Terminal RP Function Selection Selects pulse train input function 0 Frequency reference 1 PID feedback value 2 PID setpoint value 3 V f Control with Simple PG Feedback can be set only when using motor 1 in V f Control 0 to 3 0 A A A 42C 211 H6 02 2 Pulse Train Input Scaling Sets the terminal RP input signal frequency that is equal to 100 of the value selected in H6 01 4 1440 Hz A ...

Page 384: ...erheat Alarm Operation Selection PTC input Sets operation when the motor temperature analog input H3 02 10 E exceeds the oH3 alarm level 0 Ramp to Stop 1 Coast to Stop 2 Fast stop using C1 09 3 Alarm Only oH3 will flash 0 to 3 3 A A A 482 216 L1 04 Motor Overheat Fault Operation Selection PTC input Sets stopping method when the motor temperature analog input H3 02 10 E exceeds the oH4 fault level ...

Page 385: ...ference when momentary power loss is over If set to 0 0 the active acceleration time C1 01 C1 03 C1 05 or C1 07 is used 0 0 to 25 5 0 0 s A A A 48B 220 L2 08 KEB Start Output Frequency Reduction Sets the percentage of output frequency reduction at the beginning of deceleration when the KEB function is started Reduction slip frequency before KEB x L2 08 100 x 2 0 to 300 100 A A A 48C 221 L2 11 5 De...

Page 386: ...on during run is disabled regardless of the setting in L3 05 0 to 2 1 A A 493 224 L3 06 Stall Prevention Level during Run Enabled when L3 05 is set to 1 or 2 100 is equal to the drive rated current Decrease the set value if stalling or excessive current occurs with the default settings 30 to 150 18 8 18 A A 494 225 L3 11 ov Suppression Function Selection Enables or disables ov suppression function...

Page 387: ...n at L4 06 Level Drive will run at the percentage set in L4 06 of the frequency reference before loss 0 1 0 A A A 49D 227 L4 06 Frequency Reference at Reference Loss Sets the frequency reference when a reference loss was detected and L4 05 1 Reference will be Fref Fref at time of loss x L4 06 0 0 to 100 0 80 0 A A A 4C2 228 L4 07 Frequency Detection Conditions 0 No detection during baseblock 1 Det...

Page 388: ...t exist before Torque Detection 1 is triggered 0 0 to 10 0 0 1 s A A A 4A3 233 L6 04 Torque Detection Selection 2 Sets the response to an overtorque undertorque condition overtorque and undertorque are determined by the settings in parameters L6 05 and L6 06 The multi function output settings H2 oo 18 and 19 0 Disabled 1 oL4 at Speed Agree Alarm overtorque Detection only active during Speed Agree ...

Page 389: ...234 L7 Torque Limit Use L7 parameters to configure the torque limit function L7 01 Forward Torque Limit Sets the torque limit value as a percentage of the motor rated torque Four individual quadrants can be set L7 01 L7 03 L7 02 L7 04 output torque positive torque REV negative torque FWD motor r min regeneration regeneration 0 to 300 200 A 4A7 234 L7 02 Reverse Torque Limit 0 to 300 200 A 4A8 234 ...

Page 390: ...d for L8 11 seconds after stop 1 Run always Cooling fan operates whenever the drive is powered up 0 1 0 A A A 4B6 237 L8 11 Heatsink Cooling Fan Operation Delay Time This parameter sets the delay time for the cooling fan to shut off after the run command is removed when L8 10 0 0 to 300 60 s A A A 4B7 237 L8 12 Ambient Temperature Setting Used to input the ambient temperature This value adjusts th...

Page 391: ...evel 8 Default setting value is 120 when C6 01 is set to 1 ND and 150 when C6 01 is set to 0 HD 9 The setting range depends on the control mode set in A1 02 For PM OLV Control the setting range is 0 to 2 and 7 10 Default setting value is dependent on parameter E5 01 Motor Code Selection 11 Parameter value is changed if E2 11 is manually changed or changed by Auto Tuning 12 Available in drive softw...

Page 392: ... slip braking HSB If Overvoltage ov faults occur during HSB this parameter may need to be increased 1 to 20 5 A 588 241 n3 02 High Slip Braking Current Limit Sets the current limit during HSB Higher n3 02 settings will shorten motor stopping times but increase the motor current and therefore motor heating 100 to 200 150 A 589 242 n3 03 High Slip Braking Dwell Time at Stop Sets the time the drive w...

Page 393: ...set value In this case set n8 62 to the input voltage 0 0 to 230 0 200 Vac A 57D 244 n8 63 6 Output Voltage Limit Gain 1 Sets the gain used for output voltage limit 0 00 to 100 00 1 00 A 57E 245 n8 65 7 Speed Feedback Detection Control Gain during ov Suppression Sets the gain used for internal speed feedback detection during ov Suppression 0 00 to 10 00 1 50 A 65C 245 n8 68 6 Output Voltage Limit ...

Page 394: ...A A A 500 247 Set to U1 06 as a default Output Voltage Reference o1 02 1 User Monitor Selection After Power Up Selects the information that is displayed when the power is turned on 1 Frequency Reference U1 01 2 Forward Reverse 3 Output Frequency U1 02 4 Output Current U1 03 5 User Monitor set by o1 01 1 to 5 1 A A A 501 247 o1 03 Digital Operator Display Selection Sets the units to display the fre...

Page 395: ...y the parameter settings to and from the drive o3 01 Copy Function Selection 0 Copy select 1 INV OP READ Read parameters from the drive saving them onto the digital operator 2 OP INV WRITE Copy parameters from the digital operator writing them to the drive 3 OP INV VERIFY Verify parameter settings on the drive to check if they match the data saved on the operator To read the drive parameter settin...

Page 396: ...6 Available in drive software versions PRG 1011 and later Parameter o4 03 is set in 10 h units When o4 03 30 the operation time for the cooling fan will start counting from 300 hours and monitor U4 03 will display 300 H Earlier software versions set o4 03 in 1 h units 7 Available in drive software versions PRG 1022 and later u q DriveWorksEZ Parameters No Name Description Range Def Control Mode Ad...

Page 397: ...arameter 11 for connecting DriveWorksEZ upper 0 to FFFFH 0 A A 1854 r1 22 DriveWorksEZ Connection Parameter 11 lower Parameter 11 for connecting DriveWorksEZ lower 0 to FFFFH 0 A A 1855 r1 23 DriveWorksEZ Connection Parameter 12 upper Parameter 12 for connecting DriveWorksEZ upper 0 to FFFFH 0 A A 1856 r1 24 DriveWorksEZ Connection Parameter 12 lower Parameter 12 for connecting DriveWorksEZ lower ...

Page 398: ...2 in Motor 2 A A 701 106 T1 02 Motor Rated Power Sets the motor rated power in kilowatts kW Note If motor power is given in horsepower power in kW can be calculated using the following formula kW HP x 0 746 2 3 A A 702 106 T1 03 4 Motor Rated Voltage Sets the motor rated voltage in volts V 0 0 to 255 5 200 0 V A A 703 107 T1 04 Motor Rated Current Sets the motor rated current in amperes A 10 to 20...

Page 399: ...he motor speed feedback Display units are determined by o1 03 10 V Maximum speed 0 01 Hz A 44 U1 06 Output Voltage Reference Displays the output voltage 10 V 200 Vrms 400 Vrms 0 1 V A A A 45 U1 07 DC Bus Voltage Displays the DC bus voltage 10 V 400 V 800 V 1 V A A A 46 U1 08 Output Power Displays the output power this value is determined internally 10 V Drive capacity kW rated motor capacity 1 A A...

Page 400: ...termined by o1 03 10 V Max frequency 0 01 Hz A A A 53 U1 18 oPE Fault Parameter Displays parameter no for oPEoo or Err where error occurred No output signal available A A A 61 U1 19 MEMOBUS Modbus Error Code Displays the contents of a MEMOBUS Modbus error CRC Error Data Length Error Not Used Parity Error Overrun Error Framing Error Timed Out Not Used No output signal available A A A 66 U1 24 Input...

Page 401: ...tion Time at Previous Fault Displays the cumulative operation time at the previous fault No signal output avail 1 H A A A 8D U2 15 Soft Starter Speed Reference at Previous Fault Displays the run speed after a soft start when a previous fault occurred Displayed as in U1 16 No signal output avail 0 01 A A A 7E0 U2 16 Motor q Axis Current at Previous Fault Displays the q axis current for the motor at...

Page 402: ... switched on or only while the run command is present The maximum number displayed is 99999 after which the value is reset to 0 No signal output avail 1 h A A A 4C U4 02 Number of Run Commands Displays the number of times the run command is entered Reset the number of run commands using parameter o4 13 This value will reset to 0 and start counting again after reaching 65535 No signal output avail ...

Page 403: ...s XY nn X Indicates which Run source is used 1 Reference 1 b1 02 2 Reference 2 b1 16 Y Input power supply data 0 Operator 1 External terminals 2 Not used 3 MEMOBUS Modbus communications 4 Option 5 Not used 6 CASE 7 DWEZ nn Run command limit status data 00 No limit status 01 Run command was left on when stopped in the PRG mode 02 Run command was left on when switching from LOCAL to REMOTE operation...

Page 404: ... 400 V 0 1 Vac A A 59 U6 06 Output Voltage Reference Vd Output voltage reference Vd d axis 10 V 200 V 400 V 0 1 Vac A A 5A U6 07 q axis ACR Output Displays the current control ACR output of for the motor secondary current Iq 10 V 100 0 1 A 5F U6 08 d Axis ACR Output Displays the current control ACR output of for the motor excitation current Id 10 V 100 0 1 A 60 U6 20 Frequency Reference Bias Up Do...

Page 405: ... the default value during drive initialization A1 03 1110 2220 3330 4 Available in drive software versions PRG 1011 and later Maximum value is 65536 in drive software versions PRG 1010 and earlier 5 When this value reaches 100 the maintenance period has been reached for the component in question and the drive is at risk of faulting out due to component failure Periodically check the maintenance mo...

Page 406: ...uency 1 to F 1 7 1 7 1 2 E1 04 Maximum output frequency 40 0 to 400 0 0 1 Hz 60 0 60 0 3 E1 05 Maximum output voltage 2 0 0 to 255 0 0 1 V 230 0 230 0 3 E1 06 Base Frequency 0 0 to 400 0 0 1 Hz 60 0 60 0 3 E1 07 Middle output frequency 0 0 to 400 0 0 1 Hz 3 0 3 0 E1 08 Middle output freq voltage 2 0 0 to 255 0 0 1 V 18 4 13 8 E1 09 Minimum output frequency 0 0 to 400 0 0 1 Hz 1 5 0 5 3 E1 10 Minim...

Page 407: ...iddle output freq voltage 1 0 0 to 255 0 0 1 V 18 4 13 8 E3 09 Minimum output frequency 0 0 to 400 0 0 1 Hz 1 5 0 5 E3 10 Minimum output voltage 1 0 0 to 255 0 0 1 V 13 8 2 9 E3 11 Middle output frequency 2 0 0 to 400 0 0 1 Hz 0 0 0 0 E3 12 Middle output freq voltage 2 1 0 0 to 255 0 0 1 V 0 0 0 0 E3 13 Base voltage 1 0 0 to 255 0 0 1 V 0 0 0 0 E3 14 Motor 2 Slip compensation gain 0 0 to 2 5 0 1 0...

Page 408: ... 0 12 0 13 0 12 0 15 0 12 0 12 0 12 0 13 8 2 9 1 Values shown here are for 200 V class drives Double the value when using a 400 V class drive Table B 4 E1 03 V f Pattern Settings for Drive Capacity Models BA0012 to BA0018 2A0012 to 2A0069 and 4A0007 to 4A0038 No Unit V f Control OLV E1 03 0 1 2 3 4 5 6 7 8 9 A B C D E F E1 04 Hz 50 0 60 0 60 0 72 0 50 0 50 0 60 0 60 0 50 0 50 0 60 0 60 0 90 0 120 ...

Page 409: ...E2 05 E4 05 Motor line to line resistance Ω 35 98 20 56 20 56 9 84 9 842 5 156 E2 06 E4 06 Motor leakage inductance 21 6 20 1 20 1 18 2 18 2 13 8 E2 10 E4 10 Motor Iron Loss W 6 11 11 14 14 26 E5 01 Motor code hex FFFF FFFF FFFF FFFF 0002 0002 L2 02 Momentary power loss ride through time s 0 1 0 1 0 1 0 1 0 1 0 1 L2 03 Mom power loss Baseblock time s 0 2 0 2 0 2 0 2 0 2 0 3 L2 04 Momentary power l...

Page 410: ...034 0 771 E2 06 E4 06 Motor leakage inductance 13 8 18 5 18 5 18 4 18 4 19 19 6 E2 10 E4 10 Motor Iron Loss W 26 53 53 77 77 91 112 E5 01 Motor Code hex 0003 0003 0005 0005 0006 0006 0008 L2 02 Momentary power loss ride through time s 0 2 0 2 0 3 0 3 0 5 0 5 1 0 L2 03 Momentary power loss Baseblock time s 0 3 0 4 0 4 0 5 0 5 0 5 0 6 L2 04 Momentary power loss voltage recovery time s 0 3 0 3 0 3 0 ...

Page 411: ...9 84 9 842 5 156 5 156 3 577 1 997 1 601 E2 06 E4 06 Motor leakage inductance 21 6 20 1 20 1 18 2 18 2 13 8 13 8 18 5 18 5 18 4 E2 10 E4 10 Motor Iron Loss W 6 11 11 14 14 26 26 38 53 77 E5 01 Motor Code hex FFFF FFFF FFFF FFFF 0002 0002 0003 0003 0005 0005 L2 02 Momentary power loss ride through time s 0 1 0 1 0 1 0 1 0 1 0 1 0 2 0 2 0 3 0 3 L2 03 Momentary power loss Baseblock time s 0 2 0 2 0 2...

Page 412: ...399 0 288 E2 06 E4 06 Motor leakage inductance 18 4 19 19 6 18 2 18 2 15 5 E2 10 E4 10 Motor Iron Loss W 77 91 112 172 172 262 E5 01 Motor Code hex 0006 0006 0008 0008 FFFF FFFF L2 02 Momentary power loss ride through time s 0 5 0 5 1 1 1 0 1 0 L2 03 Momentary power loss Baseblock time s 0 5 0 5 0 6 0 7 0 7 0 8 L2 04 Momentary power loss voltage recovery time s 0 3 0 3 0 3 0 6 0 3 0 6 L2 05 Uv det...

Page 413: ...1 E2 06 E4 06 Motor leakage inductance 15 5 19 5 19 5 17 2 17 2 15 7 E2 10 E4 10 Motor Iron Loss W 262 245 245 272 272 505 E5 01 Motor Code hex FFFF FFFF FFFF FFFF FFFF FFFF L2 02 Momentary power loss ride through time s 1 0 1 0 2 0 2 0 2 0 2 0 L2 03 Momentary power loss Baseblock time s 0 8 0 9 0 9 1 0 1 0 1 0 L2 04 Momentary power loss voltage recovery time s 0 3 0 3 0 3 0 3 0 6 0 6 L2 05 Uv det...

Page 414: ...Ω 83 94 38 20 38 198 22 459 22 459 10 1 10 1 6 495 E2 06 E4 06 Motor leakage inductance 21 9 18 2 18 2 14 3 14 3 18 3 18 3 18 7 E2 10 E4 10 Motor Iron Loss W 12 14 14 26 26 53 53 77 E5 01 Motor Code hex FFFF FFFF FFFF FFFF FFFF FFFF FFFF FFFF L2 02 Momentary power loss ride through time s 0 1 0 1 0 1 0 1 0 2 0 2 0 3 0 3 L2 03 Momentary power loss Baseblock time s 0 2 0 2 0 2 0 3 0 3 0 4 0 4 0 5 L2...

Page 415: ... Motor leakage inductance 18 7 19 19 19 3 19 3 18 2 18 2 15 5 E2 10 E4 10 Motor Iron Loss W 77 105 105 130 130 193 193 263 E5 01 Motor Code hex FFFF FFFF FFFF FFFF FFFF FFFF FFFF FFFF L2 02 Momentary power loss ride through time s 0 5 0 5 0 5 0 5 0 5 0 5 0 8 0 8 L2 03 Momentary power loss Baseblock time s 0 5 0 5 0 5 0 6 0 6 0 7 0 7 0 8 L2 04 Momentary power loss voltage recovery time s 0 3 0 3 0 ...

Page 416: ...0 550 0 550 0 403 E2 06 E4 06 Motor leakage inductance 15 5 19 6 19 6 17 2 17 2 20 1 E2 10 E4 10 Motor Iron Loss W 263 385 385 440 440 508 E5 01 Motor Code hex FFFF FFFF FFFF FFFF FFFF FFFF L2 02 Momentary power loss ride through time s 1 1 2 2 2 2 L2 03 Momentary power loss Baseblock time s 0 8 0 9 0 9 1 0 1 0 1 0 L2 04 Momentary power loss voltage recovery time s 0 3 0 3 0 3 0 6 0 6 0 6 L2 05 Uv...

Page 417: ...Minimum Output Frequency Hz 6 6 6 6 6 L3 24 Motor Acceleration Time for Inertia Calculations s 0 064 0 066 0 049 0 051 0 044 n8 49 d Axis Current for High Efficiency Control 0 0 0 0 0 Table B 9 3600 rpm Type Yaskawa SMRA Series SPM Motor Settings Par Description Unit Default Settings E5 01 Motor Code 0103 0105 0106 0108 Voltage Class 200 Vac 200 Vac 200 Vac 200 Vac Rated Power 0 75 kW 1 5 kW 2 2 k...

Page 418: ...3 02 17 08 8 61 7 20 4 86 4 15 3 40 2 65 2 17 E5 07 q Axis Inductance mH 64 10 29 89 21 39 13 50 10 02 7 43 5 91 3 91 3 11 2 55 E5 09 Induction Voltage Constant 1 mVs rad 233 0 229 5 250 9 247 9 248 6 249 6 269 0 249 3 266 6 265 1 E5 24 Induction Voltage Constant 2 mV r min 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 E1 04 Maximum Output Frequency Hz 87 5 87 5 87 5 87 5 87 5 87 5 87 5 87 5 87 5 87 5 E...

Page 419: ... 2 45 2 18 E5 07 q Axis Inductance mH 64 1 29 89 20 41 13 5 10 02 7 43 5 91 3 91 3 11 2 55 E5 09 Induction Voltage Constant 1 mVs rad 223 7 220 3 240 8 238 238 7 239 6 258 2 239 3 248 1 253 6 E5 24 Induction Voltage Constant 2 mV r min 0 0 0 0 0 0 0 0 0 0 E1 04 Maximum Output Frequency Hz 87 5 87 5 87 5 87 5 87 5 87 5 87 5 87 5 87 5 87 5 E1 05 Maximum Output Voltage V 190 190 190 190 190 190 190 1...

Page 420: ...5 07 q Axis Inductance mH 256 40 119 56 85 56 48 82 37 70 26 80 23 46 16 99 12 77 11 22 E5 09 Induction Voltage Constant 1 mVs rad 466 0 459 0 501 8 485 7 498 7 498 0 541 7 508 7 531 9 536 4 E5 24 Induction Voltage Constant 2 mV r min 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 E1 04 Maximum Output Frequency Hz 87 5 87 5 87 5 87 5 87 5 87 5 87 5 87 5 87 5 87 5 E1 05 Maximum Output Voltage V 380 0 380 ...

Page 421: ...10 30 8 72 E5 07 q Axis Inductance mH 197 5 119 56 81 71 54 00 37 7 26 8 23 46 15 60 12 77 11 22 E5 09 Induction Voltage Constant 1 mVs rad 392 6 440 6 478 3 466 3 478 8 478 1 520 0 481 5 498 8 509 5 E5 24 Induction Voltage Constant 2 mV r min 0 0 0 0 0 0 0 0 0 0 E1 04 Maximum Output Frequency Hz 87 5 87 5 87 5 87 5 87 5 87 5 87 5 87 5 87 5 87 5 E1 05 Maximum Output Voltage V 380 380 380 380 380 3...

Page 422: ...5 07 q Axis Inductance mH 41 70 29 98 19 98 14 77 10 14 8 42 8 37 5 25 4 57 3 01 E5 09 Induction Voltage Constant 1 mVs rad 262 6 276 3 291 0 299 1 294 3 306 6 325 1 316 6 332 2 313 4 E5 24 Induction Voltage Constant 2 mV r min 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 E1 04 Maximum Output Frequency Hz 72 5 72 5 72 5 72 5 72 5 72 5 72 5 72 5 72 5 72 5 E1 05 Maximum Output Voltage V 190 0 190 0 190 0...

Page 423: ... 07 3 29 2 53 E5 07 q Axis Inductance mH 41 74 34 3 20 15 14 77 9 81 7 74 7 66 4 65 3 84 3 01 E5 09 Induction Voltage Constant 1 mVs rad 264 3 269 6 284 3 287 1 284 5 298 0 335 0 303 9 311 2 300 9 E5 24 Induction Voltage Constant 2 mV r min 0 0 0 0 0 0 0 0 0 0 E1 04 Maximum Output Frequency Hz 72 5 72 5 72 5 72 5 72 5 72 5 72 5 72 5 72 5 72 5 E1 05 Maximum Output Voltage V 190 190 190 190 190 190 ...

Page 424: ...5 07 q Axis Inductance mH 166 80 113 19 80 59 60 32 40 45 30 94 33 45 19 63 15 87 12 40 E5 09 Induction Voltage Constant 1 mVs rad 525 2 566 9 592 2 579 4 586 4 612 1 640 4 643 5 650 6 635 8 E5 24 Induction Voltage Constant 2 mV r min 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 E1 04 Maximum Output Frequency Hz 72 5 72 5 72 5 72 5 72 5 72 5 72 5 72 5 72 5 72 5 E1 05 Maximum Output Voltage V 380 0 380 ...

Page 425: ... 65 9 87 E5 07 q Axis Inductance mH 166 96 113 19 80 59 60 32 40 45 30 94 33 45 19 63 15 87 12 4 E5 09 Induction Voltage Constant 1 mVs rad 528 6 544 2 568 5 572 8 562 9 587 6 670 1 612 7 624 6 610 4 E5 24 Induction Voltage Constant 2 mV r min 0 0 0 0 0 0 0 0 0 0 E1 04 Maximum Output Frequency Hz 72 5 72 5 72 5 72 5 72 5 72 5 72 5 72 5 72 5 72 5 E1 05 Maximum Output Voltage V 380 380 380 380 380 3...

Page 426: ...07 q Axis Inductance mH 67 17 44 78 24 23 14 85 11 86 14 92 10 97 6 82 4 65 4 39 E5 09 Induction Voltage Constant 1 mVs rad 333 3 337 7 365 5 356 2 359 2 428 2 410 0 389 8 387 6 392 6 E5 24 Induction Voltage Constant 2 mV r min 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 E1 04 Maximum Output Frequency Hz 57 5 57 5 57 5 57 5 57 5 57 5 57 5 57 5 57 5 57 5 E1 05 Maximum Output Voltage V 190 0 190 0 190 0...

Page 427: ...6 3 83 3 33 E5 07 q Axis Inductance mH 63 21 40 24 24 38 15 35 11 86 14 06 8 55 6 12 4 65 4 5 E5 09 Induction Voltage Constant 1 mVs rad 320 4 327 1 364 4 344 4 357 5 430 8 391 5 384 4 372 1 421 3 E5 24 Induction Voltage Constant 2 mV r min 0 0 0 0 0 0 0 0 0 0 E1 04 Maximum Output Frequency Hz 57 5 57 5 57 5 57 5 57 5 57 5 57 5 57 5 57 5 57 5 E1 05 Maximum Output Voltage V 190 190 190 190 190 190 ...

Page 428: ...5 07 q Axis Inductance mH 268 70 179 10 96 90 59 41 47 65 56 26 33 63 24 68 18 56 17 56 E5 09 Induction Voltage Constant 1 mVs rad 666 9 675 5 731 0 712 4 792 7 859 9 820 2 805 4 796 4 785 1 E5 24 Induction Voltage Constant 2 mV r min 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 E1 04 Maximum Output Frequency Hz 57 5 57 5 57 5 57 5 57 5 57 5 57 5 57 5 57 5 57 5 E1 05 Maximum Output Voltage V 380 0 380 ...

Page 429: ...5 09 13 32 E5 07 q Axis Inductance mH 252 84 160 9 97 52 61 4 47 65 56 26 34 2 24 67 18 56 18 E5 09 Induction Voltage Constant 1 mVs rad 640 9 654 1 728 8 688 9 702 0 861 5 783 0 762 2 749 6 842 7 E5 24 Induction Voltage Constant 2 mV r min 0 0 0 0 0 0 0 0 0 0 E1 04 Maximum Output Frequency Hz 57 5 57 5 57 5 57 5 57 5 57 5 57 5 57 5 57 5 57 5 E1 05 Maximum Output Voltage V 380 380 380 380 380 380 ...

Page 430: ...B 6 Parameters that Change with the Motor Code Selection This Page Intentionally Blank 430 YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive V1000 Technical Manual ...

Page 431: ... 5 MEMOBUS MODBUS SETUP PARAMETERS 439 C 6 DRIVE OPERATIONS BY MEMOBUS MODBUS 442 C 7 COMMUNICATIONS TIMING 443 C 8 MESSAGE FORMAT 444 C 9 MESSAGE EXAMPLES 446 C 10 MEMOBUS MODBUS DATA TABLE 448 C 11 ENTER COMMAND 459 C 12 COMMUNICATION ERRORS 460 C 13 SELF DIAGNOSTICS 461 Appendix C YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive V1000 Technical Manual 431 ...

Page 432: ...erious injury Maintenance inspection and replacement of parts must be performed only by authorized personnel familiar with installation adjustment and maintenance of AC drives Before wiring terminals disconnect all power to the equipment The internal capacitor remains charged even after the power supply is turned off The charge indicator LED will extinguish when the DC bus voltage is below 50 Vdc ...

Page 433: ...ed to by the slaves The master performs serial communications with only one slave at a time The address or node for each slave must be set beforehand so that the master can communicate with the slave at that address A slave that receives a command from the master will perform the specified function and then send a response back to the master Master PLC or other DRIVE DRIVE DRIVE Figure C 1 Connect...

Page 434: ...p synchronization Communication Parameters Communication Speeds Available 1 2 2 4 4 8 9 6 19 2 38 4 57 6 76 8 115 2 kbps Data length 8 bit fixed Parity Select even odd or none Stop bit 1 bit fixed Protocol MEMOBUS Modbus using RTU mode only Max Number of Slaves 31 drives C 3 Communication Specifications 434 YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive V1000 Technical Manual ...

Page 435: ...ables from the main circuit cables and other wiring and power cables Use shielded cables for the communications cables and properly shielded clamps to prevent problems with noise When using RS 485 communications connect S to R and S to R as shown in the diagram below 2 Check or set the terminating resistance at all slaves Use the description in Network Termination for slaves that are 1000 series d...

Page 436: ...th Connect the shield to ground at the controller side only if common mode noise issues are suspected 2 The IG terminal is the signal common point for the RS 485 transceiver chip power supply Connect the isolated ground IG between all nodes to help prevent the coupling of external noise to the bus and to limit bus emissions if desired 2 2 2 Figure C 3 RS 485 Interface Note 1 Set DIP switch S2 to t...

Page 437: ...ve located at the end of the network Set DIP switch S2 to the OFF positions on all other slave devices 2 Set H5 07 to 1 when using the RS 422 interface in a multi drop circuit Set H5 07 to 0 when using the RS 422 interface in a point to point circuit C 4 Connecting to a Network YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive V1000 Technical Manual 437 C MEMOBUS Modbus Communications ...

Page 438: ...ion Disable the terminating resistance on all slaves that are not located at the network line end Figure C 5 illustrates the setting of DIP switch S2 RS 422A or RS 485 switch S2 terminal resistance 1 2 W 120 in the ON position OFF ON DIP DIP switch S2 S1 S2 S3 S4 S5 S6 S7 HC SC H1 RP R R S S IG P1 P2 PC A1 A2 V AC AM AC MP MC MB MA R R S S IG R S S R Figure C 5 Serial Communications Terminal and D...

Page 439: ...ote After changing this parameter the power must be cycled to enable the new setting No Name Setting Range Default H5 02 Communication Speed Selection 0 to 5 3 H5 02 Communication Speed H5 02 Communication Speed 0 1200 bps 5 38400 bps 1 2400 bps 6 57600 bps 2 4800 bps 7 76800 bps 3 9600 bps 8 115200 bps 4 19200 bps n H5 03 Communication Parity Selection Sets the parity used for MEMOBUS Modbus comm...

Page 440: ...5 06 setting Figure C 6 Drive Transmit Wait Time Setting n H5 07 RTS Control Selection Enables or disables RTS control No Name Setting Range Default H5 07 RTS Control Selection 0 or 1 1 Setting 0 Disabled RTS is Always ON Use this setting when using RS 422 signals for communications 1 1 Setting 1 Enabled RTS Switches while Sending Use this setting when using RS 485 signals for communications or wh...

Page 441: ...ective immediately without the need to send an Enter command such as in Varispeed VS606 V7 n H5 12 Run Command Method Selection Selects the type of sequence used when the Run command source is set to MEMOBUS Modbus communications b1 02 16 2 No Name Setting Range Default H5 12 Run Command Method Selection 0 or 1 0 Setting 0 FWD Stop REV Stop Bit 0 of MEMOBUS Modbus register 0001H will start and sto...

Page 442: ...stop the drive or set the frequency reference using MEMOBUS Modbus communications an external reference must be selected and the parameters listed below must be adjusted accordingly Table C 1 Setting Parameters for Drive Control from MEMOBUS Modbus Reference Source Parameter Name Required Setting External Reference 1 b1 01 Frequency Reference Selection 1 2 b1 02 Run Command Selection 1 2 External ...

Page 443: ...type 1 data during the minimum wait time it will perform the command and then respond However if it receives a command type 2 or 3 during that time either a communication error will result or the command will be ignored Command message Response message Command message PLC Drive PLC Drive Drive PLC 24 bit length Master Send Wait Time Time Figure C 7 Minimum Wait Time for Sending Messages A timer sh...

Page 444: ... data written into drive registers must also always have a length of two bytes Register data read out from the drive will always consist of two bytes u Error Check The drive uses a CRC 16 cyclic redundancy check checksum method for checking data validity Use the procedure described below when calculating the CRC 16 checksum for command data or when verifying response data n Command Data When the d...

Page 445: ...01 0011 0 Shift 4 0011 0011 1111 1111 1 XOR w A001H 1010 0000 0000 0001 XOR w A001H 1010 0000 0000 0001 XOR result 1001 0100 0001 0010 XOR result 1001 0011 1111 1110 Shift 5 0100 1010 0000 1001 0 Shift 5 0100 1001 1111 1111 0 Shift 6 0010 0101 0000 0100 1 Shift 6 0010 0100 1111 1111 1 XOR w A001H 1010 0000 0000 0001 XOR w A001H 1010 0000 0000 0001 XOR result 1000 0101 0000 0101 XOR result 1000 010...

Page 446: ...00H Lower F0H Next storage register Upper 00H Lower 00H Next storage register Upper 01H Lower F4H CRC 16 Upper AFH Lower 82H u Loopback Test Function code 08H performs a loopback test This test returns a response message with exactly the same content as the command message and can be used to check the communications between the master and slave User defined test code and data values can be set The...

Page 447: ...ng of H5 11 an Enter command will be necessary to activate the data or save them Refer to H5 11 Communications Enter Function Selection on page 441 and Refer to Enter Command on page 459 for detailed descriptions Command Message Response Message normal Response Message fault Slave Address 01H Slave Address 01H Slave Address 01H Function Code 10H Function Code 10H Function Code 90H Starting No Uppe...

Page 448: ...everse Stop bit 6 Multi Function Input 3 bit 7 Multi Function Input 4 bit 8 Multi Function Input 5 bit 9 Multi Function Input 6 bit A Multi Function Input 7 bit B to F Reserved 0002H Frequency Reference Units are determined by parameter o1 03 0003H Output Voltage Gain Set in units of 1 0 1 with a setting range of 20 to 2000 2 0 to 200 0 Note Initial value at power up 1000 100 0 0004H 0005H Reserve...

Page 449: ...Fault includes oFAoo bit 9 Motor Overload oL1 Overtorque Detection 1 2 oL3 oL4 Undertorque Detection 1 2 UL3 UL4 bit A PG Disconnected PGo Overspeed oS Excessive Speed Deviation dEv bit B Main Circuit Undervoltage Uv bit C Undervoltage Uv1 Control Power Supply Undervoltage Uv2 Soft Charge Circuit Fault Uv3 bit D Output Phase Loss LF Input Phase Loss PF bit E MEMOBUS Modbus Communication Error CE O...

Page 450: ... bit 6 Overvoltage ov bit 7 Undervoltage Uv bit 8 Reserved bit 9 MEMOBUS Modbus Communication Error CE bit A Option Communication Error bUS bit B Undertorque Detection 1 2 UL3 UL4 bit C Motor Overheat oH3 bit D PID Feedback Loss FbL FbH bit E Reserved bit F Serial Communication Transmission Error CALL 002BH Input Terminal Status bit 0 Terminal S1 Closed bit 1 Terminal S2 Closed bit 2 Terminal S3 C...

Page 451: ... from Up Down 2 Function 0 1 units 0030H Reserved 0031H DC Bus Voltage 1 Vdc units 0032H Torque Monitor 1 units 0033H Reserved 0034H Product Code 1 ASCII Product Type V0 for V1000 0035H Product Code 2 ASCII Region Code 0036H to 0037H Reserved 0038H PID Feedback 0 1 units unsigned 100 max output frequency 0039H PID Input 0 1 units signed 100 max output frequency 003AH PID Output 0 1 units signed 10...

Page 452: ...tive Operation Time is 12345 hours then 0098H 1234 and 0099H 5 009AH 009BH U4 03 Cooling Fan Operation Time Example When U4 03 Cooling Fan Operation Time is 12345 hours then 009AH 1234 and 009BH 5 00ABH Drive Rated Current 2 00ACH Motor Speed Open Loop Vector only r min units 4 00ADH 0 01 units 00AEH 00AFH Reserved 00B0H Option Code The following lists the 3 and 4 letter ASCII codes stored for eac...

Page 453: ...t input terminal S6 EF6 bit 4 External Fault at input terminal S7 EF7 bit 5 to 6 Reserved bit 7 Overspeed oS bit 8 Excessive Speed Deviation dEv bit 9 PG Disconnected PGo bit A Input Phase Loss PF bit B Output Phase Loss LF bit C Motor Overheat Alarm PTC input oH3 bit D Digital Operator Connection Fault oPr bit E EEPROM Write Error Err bit F Motor Overheat Fault PTC input oH4 00C2H Fault contents ...

Page 454: ...it 5 Current Offset Fault CoF bit 6 Reserved bit 7 Reserved bit 8 DriveWorksEZ fault dWFL bit 9 to F Reserved 00C8H Alarm contents 2 bit 0 Undervoltage Uv bit 1 Overvoltage ov bit 2 Heatsink Overheat oH bit 3 Drive Overheat oH2 bit 4 Overtorque 1 oL3 bit 5 Overtorque 2 oL4 bit 6 Run Commands Input Error EF bit 7 Drive Baseblock bb bit 8 External Fault 3 input terminal S3 EF3 bit 9 External Fault 4...

Page 455: ...it 1 Motor Overheat 1 PTC Input oH3 bit 2 to 5 Reserved bit 6 PID Feedback Loss FbL bit 7 PID Feedback Loss FbH bit 9 Drive Disabled dnE bit A to F Reserved 00CBH Alarm contents 5 bit 0 MECHATROLINK Watchdog Timer Error E5 bit 1 Reserved bit 2 MECHATROLINK Comm Cycle Setting Error CyC bit 3 High Current Alarm HCA bit 4 Cooling Fan Maintenance Time LT 1 bit 5 Soft Charge Bypass Relay Maintenance Ti...

Page 456: ...version Fault CPF22 bit 7 PWM Feedback Fault CPF23 bit 8 Drive capacity signal fault CPF24 bit 9 Terminal board is not properly connected CPF25 bit A to F Reserved 00D8H Option Card Fault Contents bit 0 Option Compatibility Error oFA00 bit 1 Option not properly connected oFA01 bit 3 Option Self diagnostics Error oFA03 bit 4 Option Flash Write Mode Error oFA04 bit 5 to F Reserved 00FBH Output Curre...

Page 457: ...e Detection 2 oL4 000FH Dynamic Braking Transistor rr 0010H Braking Resistor Overheat rH 0011H External Fault at input terminal S3 EF3 0012H External Fault at input terminal S4 EF4 0013H External Fault at input terminal S5 EF5 0014H External Fault at input terminal S6 EF6 0015H External Fault at input terminal S7 EF7 0018H Overspeed oS 0019H Excessive Speed Deviation dEv 001AH PG Disconnect PGo 00...

Page 458: ... Drive Baseblock bb 0009H External Fault 3 input terminal S3 EF3 000AH External Fault 4 input terminal S4 EF4 000BH External Fault 5 input terminal S5 EF5 000CH External Fault 6 input terminal S6 EF6 000DH External Fault 7 input terminal S7 EF7 000FH Reserved 0010H Overspeed oS 0011H Excessive Speed Deviation dEv 0012H PG Disconnected PGo 0013H Digital operator connection fault oPr 0014H MEMOBUS M...

Page 459: ... not yet been written the EEPROM data error CPF06 will be displayed the next time power to the drive is cycled To prevent this problem wait approximately 5 seconds after issuing the ENTER command before shutting off drive power u Enter Command Settings when Upgrading the Drive When replacing earlier Yaskawa drive models with a V1000 and keeping the MEMOBUS Modbus communications settings parameter ...

Page 460: ...run During an EEPROM data error CPF06 the master attempted to write to a parameter other than A1 00 to 05 E1 03 or o2 04 Attempted to write to read only data 23H DC Bus Undervoltage Write Error Attempted to write from the master during an undervoltage fault Uv1 Attempted to execute and Enter command during Uv1 24H Write Error During Parameter Process Master attempted writing to the drive while the...

Page 461: ...cations test mode H1 06 67 3 Turn off the power to the drive 4 With the power off wire the drive as shown in the following figure S1 S2 S3 S4 S5 S6 S7 HC SC H1 RP R R S S IG P1 P2 PC A1 A2 V AC AM AC MP MC MB MA S1 S2 S3 S4 S5 S6 S7 HC SC H1 RP R R S S IG P1 P2 PC A1 A2 V AC AM AC MP Figure C 9 Terminal Connections for Communication Self Diagnostics 5 Check and note the setting of DIP switch S3 Se...

Page 462: ...C 13 Self Diagnostics This Page Intentionally Blank 462 YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive V1000 Technical Manual ...

Page 463: ...idelines and criteria for maintaining CE and UL standards D 1 SECTION SAFETY 464 D 2 EUROPEAN STANDARDS 466 D 3 UL AND CSA STANDARDS 474 D 4 SAFE DISABLE INPUT 481 Appendix D YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive V1000 Technical Manual 463 ...

Page 464: ...nnel familiar with installation adjustment and maintenance of AC drives Do not perform work on the drive while wearing loose clothing jewelry or without eye protection Failure to comply could result in death or serious injury Remove all metal objects such as watches and rings secure loose clothing and wear eye protection before beginning work on the drive Do not remove covers or touch circuit boar...

Page 465: ...he drive Do not allow unqualified personnel to use the product Failure to comply could result in damage to the drive or braking circuit Carefully review instruction manual TOBPC72060000 when connecting a braking option to the drive Do not modify the drive circuitry Failure to comply could result in damage to the drive and will void warranty Yaskawa is not responsible for modification of the produc...

Page 466: ... with other devices n Area of Use Do not use drives in areas with pollution higher than severity 2 and overvoltage category 3 in accordance with IEC EN 664 n Factory Recommended Branch Circuit Protection Yaskawa recommends installing one of the following types of branch circuit protection to maintain compliance with UL508C Semiconductor protective type fuses are preferred Alternate branch circuit ...

Page 467: ...tems contact your dealer or Yaskawa for instructions n CE Standards Compliance for DC Power Supply Input Install the fuses in the following tables to meet CE standards M M W T3 Drive V T2 U T1 1 _ W T3 Drive V T2 U T1 1 _ _ Fuse Fuse DC power supply converter Figure D 2 Example of DC Power Supply Input Two Drives Connected in Series Note 1 When connecting multiple drives together make sure that ea...

Page 468: ...10 CR6L 50 UL CMS 4 2A0012 CR6L 50 UL CMS 4 2A0020 CR6L 75 UL CMS 5 2A0030 CR6L 100 UL CMS 5 2A0040 CR6L 150 UL CMS 5 2A0056 CR6L 150 UL CMS 5 2A0069 CR6L 200 UL 1 1 Manufacturer does not recommend a specific fuse holder for this fuse Contact Yaskawa or your nearest sales representative for fuse dimensions Table D 4 Three Phase 400 V Class Fuses and Fuse Holders Drive Model DC Power Supply Input F...

Page 469: ...filter to the input side specified by Yaskawa for compliance with European standards 2 Place the drive and EMC noise filter in the same enclosure 3 Use braided shield cable for the drive and motor wiring or run the wiring through a metal conduit 4 Keep wiring as short as possible Ground the shield on both the drive side and the motor side A B D E C M U T1 V T2 W T3 U V W A Drive B 20 m max cable l...

Page 470: ...tal plate D Grounding surface remove any paint or sealant E Drive F Motor cable braided shield cable max 20 m G Motor H Cable clamp I Wiring distance as short as possible J EMC noise filter Figure D 5 EMC Filter and Drive Installation for CE Compliance Three Phase 200 V 400 V Class D 2 European Standards 470 YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive V1000 Technical Manual ...

Page 471: ... L x H in Mounting Dimensions Y x X in Drive Mounting Screw A Filter Mounting Screw 200 V Class Single Phase BA0001 FS23638 10 07 10 0 97 2 8 x 6 7 x 1 8 2 0 x 6 1 M4 M5 BA0002 FS23638 10 07 10 0 97 2 8 x 6 7 x 1 8 2 0 x 6 1 M4 M5 BA0003 FS23638 10 07 10 0 97 2 8 x 6 7 x 1 8 2 0 x 6 1 M4 M5 BA0006 FS23638 20 07 20 1 65 4 4 x 6 7 x 2 0 3 6 x 6 1 M4 M5 BA0010 FS23638 20 07 20 1 65 4 4 x 6 7 x 2 0 3 ...

Page 472: ... 07 5 1 10 4 4 x 6 7 x 1 8 3 6 x 6 1 M4 M5 4A0004 FS23639 5 07 5 1 10 4 4 x 6 7 x 1 8 3 6 x 6 1 M4 M5 4A0005 FS23639 10 07 10 1 54 4 4 x 6 7 x 1 8 3 6 x 6 1 M4 M5 4A0007 FS23639 10 07 10 1 54 4 4 x 6 7 x 1 8 3 6 x 6 1 M4 M5 4A0009 FS23639 10 07 10 1 54 4 4 x 6 7 x 1 8 3 6 x 6 1 M4 M5 4A0011 FS23639 15 07 15 1 98 5 7 x 6 9 x 2 0 4 7 x 6 3 M4 M5 4A0018 FS23639 30 07 30 4 0 5 4 x 12 0 x 2 2 3 9 x 11 ...

Page 473: ...its 2A0004 UZDA B 5 4 A 8 mH 2A0006 400 V Three Phase Units 4A0002 UZDA B 3 2 A 28 mH 4A0004 Note Models not listed in the above table do not require a DC link choke for EMC compliance D 2 European Standards YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive V1000 Technical Manual 473 D Standards Compliance ...

Page 474: ...X IP66 enclosure 10 C to 40 C 14 F to 104 F n Main Circuit Terminal Wiring Yaskawa recommends using closed loop crimp terminals on all drive models UL cUL approval requires the use of UL Listed closed loop crimp terminals when wiring the drive main circuit terminals Use only the tools recommended by the terminal manufacturer for crimping The wire gauges listed in Table D 6 Table D 7 and Table D 8 ...

Page 475: ... 18 to 14 B1 B2 18 to 14 14 18 to 14 2A0010 R L1 S L2 T L3 12 14 to 10 M4 1 2 to 1 5 10 6 to 13 3 U T1 V T2 W T3 14 14 to 10 1 2 14 to 10 B1 B2 14 to 10 10 14 to 10 2A0012 R L1 S L2 T L3 12 14 to 10 M4 1 2 to 1 5 10 6 to 13 3 U T1 V T2 W T3 14 14 to 10 1 2 14 to 10 B1 B2 14 to 10 10 14 to 10 2A0020 R L1 S L2 T L3 10 14 to 10 M4 1 2 to 1 5 10 6 to 13 3 U T1 V T2 W T3 10 14 to 10 1 2 14 to 10 B1 B2 ...

Page 476: ... AWG kcmil Wire Range AWG kcmil Screw Size Tightening Torque N m lb in 4A0001 4A0002 4A0004 R L1 S L2 T L3 14 14 to 10 M4 1 2 to 1 5 10 6 to 13 3 U T1 V T2 W T3 14 14 to 10 1 2 14 to 10 B1 B2 14 to 10 14 14 to 10 4A0005 4A0007 4A0009 R L1 S L2 T L3 14 14 to 10 M4 1 2 to 1 5 10 6 to 13 3 U T1 V T2 W T3 14 14 to 10 1 2 14 to 10 B1 B2 14 to 10 10 14 to 10 4A0011 R L1 S L2 T L3 12 14 to 10 M4 1 2 to 1...

Page 477: ... Terminal Sizes Wire Gauge Terminal Screws Crimp Terminal Model Number Tool Insulation Cap Model No Code 1 Machine No Die Jaw 18 AWG M3 5 R1 25 3 5 YA 4 AD 900 TP 003 100 066 217 16 AWG M3 5 R1 25 3 5 YA 4 AD 900 TP 003 100 066 217 14 AWG M3 5 R2 3 5 YA 4 AD 900 TP 003 100 066 218 M4 R2 4 YA 4 AD 900 TP 003 100 054 028 12 10 AWG M4 R5 5 4 YA 4 AD 900 TP 005 100 054 029 M5 R5 5 5 YA 4 AD 900 TP 005...

Page 478: ...5 2 FWH 25A14F 25 15 600 2A0002 6 6 3 3 FWH 25A14F 25 15 600 2A0004 15 7 6 8 FWH 25A14F 25 15 600 2A0006 20 10 15 FWH 25A14F 25 15 1152 2A0010 25 15 20 FWH 70B 70 25 1152 2A0012 25 20 30 FWH 70B 70 30 1152 2A0020 40 40 50 FWH 90B 90 60 1152 2A0030 60 80 FWH 100B 100 90 1152 2A0040 90 110 FWH 200B 200 125 1152 2A0056 110 150 FWH 200B 200 150 2560 2A0069 125 175 FWH 200B 200 200 2560 400 V Class Thr...

Page 479: ...ternal power supply Pulse train output MP Use the internal LVLC power supply of the drive Use class 2 for external power supply n Drive Short Circuit Rating This drive has undergone the UL short circuit test which certifies that during a short circuit in the power supply the current flow will not rise above 31 000 amps maximum at 240 V for 200 V class drives and 480 V for 400 V class drives The MC...

Page 480: ...he output of the drive and prevents additional overheating of the motor The motor temperature is continually calculated as long as the drive is powered up Setting L1 01 1 selects a motor with limited cooling capability below rated base speed when running at 100 load The oL1 function derates the motor when it is running below base speed Setting L1 01 2 selects a motor capable of cooling itself over...

Page 481: ...with the Safe Torque Off function defined in IEC EN 61800 5 2 2007 The Safe Disable input satisfies the requirements in EN ISO 13849 1 and IEC EN 61508 SIL2 Table D 14 lists the specifications for the Safety Disable function Table D 14 Specifications for Safe Disable Function Inputs Outputs Inputs 1 Safe Disable input H1 Outputs 0 Response Time from Input Open to Drive Output Stop Shorter than 1 m...

Page 482: ...ff the drive output but does not cut the drive power supply and cannot electrically isolate the drive output from the input Always shut off the drive power supply when performing maintenance or installations on the drive input side as well as the drive output side Failure to comply could cause serious injury or death WARNING Sudden Movement Hazard The motor will move when an external gravitational...

Page 483: ...gure D 13 Safe Disable Operation Switching from Normal Operation to Safe Torque Off Turning OFF opening safety input terminal H1 HC will enable the Safe Disable function Triggering the Safe Disable function while the motor is running will shut off the drive output and motor torque and the motor will coast to stop regardless of the b1 03 setting value The Safe Torque Off status is only possible whe...

Page 484: ...g the STOP command regardless of whether terminals H1 HC are ON n Validating Safe Disable Function Always perform the validation test on the Safe Disable inputs after completing the wiring after start up when replacing parts or when conducting maintenance Maintain check results as a record of tests performed D 4 Safe Disable Input 484 YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive V1000 Techni...

Page 485: ...nk as is appropriate for your drive and keep this information as a quick reference guide for drive and motor data as well as parameter settings E 1 DRIVE AND MOTOR SPECIFICATIONS 486 E 2 BASIC PARAMETER SETTINGS 487 E 3 USER SETTING TABLE 489 Appendix E YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive V1000 Technical Manual 485 ...

Page 486: ...ut specifications Output specifications Lot number Serial number Enclosure Type Normal Duty Amps Heavy Duty Amps Software version u Drive Items Description Model CIMR V Serial Number Software Version PRG Date of Usage u Motor Items Description Items Description Manufacturer Motor Rated Current T1 04 A Model Motor Base Frequency T1 05 Hz Motor Rated Power T1 02 HP Number of Motor Poles T1 06 Motor ...

Page 487: ...ltage E1 10 u Motor Setup Motor Type Item Setting Value Memo Induction Motor Motor Rated Current E2 01 Motor Rated Slip E2 02 Motor No Load Current E2 03 Number of Motor Poles E2 04 Line to Line Resistance E2 05 Motor Leakage Inductance E2 06 Permanent Magnet Motor Motor Code Selection E5 01 Motor Rated Power E5 02 Motor Rated Current E5 03 Number of Motor Poles E5 04 Motor Stator Resistance E5 05...

Page 488: ...ti Function Digital Outputs MC Common Terminal Used Reserved Setting Value and Function Name Memo MA MB H2 01 u Multi Function Photocoupler Outputs PC Common Terminal Used Reserved Setting Value and Function Name Memo P1 H2 02 P2 H2 03 u Monitor Outputs AC Common Terminal Used Reserved Setting Value and Function Name Memo MP AM H4 01 E 2 Basic Parameter Settings 488 YASKAWA ELECTRIC SIEP C710606 1...

Page 489: ...unction Setting b5 02 Proportional Gain Setting P b5 03 Integral Time Setting I No Name User Setting b5 04 Integral Limit Setting b5 05 Derivative Time b5 06 PID Output Limit b5 07 PID Offset Adjustment b5 08 PID Primary Delay Time Constant b5 09 PID Output Level Selection b5 10 PID Output Gain Setting b5 11 PID Output Reverse Selection b5 12 PID Feedback Reference Missing Detection Selection b5 1...

Page 490: ...eed Reference Lower Limit d3 01 Jump Frequency 1 d3 02 Jump Frequency 2 No Name User Setting d3 03 Jump Frequency 3 d3 04 Jump Frequency Width d4 01 Frequency Reference Hold Function Selection d4 03 Frequency Reference Bias Step Up Down 2 d4 04 Frequency Reference Accel Decel Up Down 2 d4 05 Frequency Reference Bias Operation Mode Selection Up Down 2 d4 06 Frequency Reference Bias Up Down 2 d4 07 ...

Page 491: ...F6 03 External Fault from Comm Option Operation Selection F6 04 Trace Sampling Rate F6 07 NetRef ComRef Function Selection F6 08 Reset Communication Parameters F6 10 CC Link Node Address No Name User Setting F6 11 CC Link Communications Speed F6 14 BUS Error Auto Reset F6 20 MECHATROLINK Station Address F6 21 MECHATROLINK Frame Size F6 22 MECHATROLINK Link Speed F6 23 MECHATROLINK Monitor Selectio...

Page 492: ...Train Input Filter Time H6 06 Terminal MP Pulse Train Monitor Selection H6 07 Pulse Train Monitor Scaling L1 01 Motor Overload Protection Selection L1 02 Motor Overload Protection Time L1 03 Motor Overheat Alarm Operation Selection PTC input L1 04 Motor Overheat Fault Operation Selection PTC input L1 05 Motor Temperature Input Filter Time PTC input L1 13 Continuous Electrothermal Operation Selecti...

Page 493: ...ection Control AFR Time Constant 2 No Name User Setting n3 01 High Slip Braking Deceleration Frequency Width n3 02 High Slip Braking Current Limit n3 03 High Slip Braking Dwell Time at Stop n3 04 High Slip Braking Overload Time n3 13 Overexcitation Deceleration Gain n3 21 High Slip Suppression Current Level n3 23 Overexcitation Operation Selection n6 01 Line to Line Motor Resistance Online Tuning ...

Page 494: ... DWEZ Connection Parameter 14 lwr r1 29 DWEZ Connection Parameter 15 upr r1 30 DWEZ Connection Parameter 15 lwr r1 31 DWEZ Connection Parameter 16 upr r1 32 DWEZ Connection Parameter 16 lwr r1 33 DWEZ Connection Parameter 17 upr r1 34 DWEZ Connection Parameter 17 lwr No Name User Setting r1 35 DWEZ Connection Parameter 18 upr r1 36 DWEZ Connection Parameter 18 lwr r1 37 DWEZ Connection Parameter 1...

Page 495: ...ated Operation Time Setting 395 AFR Gain 261 AFR Time Constant 1 261 AFR Time Constant 2 261 Alarm 266 Alarm Causes and Solutions 17 Alarm Displays 17 Alarm Outputs for Maintenance Monitors 315 Alarms and Errors 187 Allowable Frequency Fluctuation 343 344 345 346 Allowable Voltage Fluctuation 343 344 345 346 Altitude Derating 38 Ambient Temperature Setting 390 Analog Filter Time Constant 262 Analo...

Page 496: ...C1 11 362 C1 14 362 C1 Acceleration and Deceleration Times 361 C2 01 362 C2 01 through C2 04 262 C2 02 362 C2 03 362 C2 04 362 C2 S Curve Characteristics 362 C3 01 260 261 C3 02 261 306 362 C3 03 304 362 C3 04 362 C3 05 362 C3 16 362 C3 Slip Compensation 362 C4 01 260 301 C4 02 260 261 306 307 363 C4 03 363 C4 05 363 C4 06 261 C4 Torque Compensation 362 C5 Speed Control ASR 363 C6 01 260 C6 02 74 ...

Page 497: ...tive Operation Time at 9th Most Recent Fault 402 Cumulative Operation Time at Most Recent Fault 401 Cumulative Operation Time at Previous Fault 401 Current Alarm 265 285 Current Alarm Selection 391 Current Detection Error 266 296 Current Fault 400 Current Imbalance 264 Current Offset Fault 264 267 Current Unbalance Detection LF2 390 CyC 265 D d1 Frequency Reference 364 d2 01 307 365 d2 02 365 d2 0...

Page 498: ... E1 03 301 303 367 408 E1 04 303 305 307 308 408 E1 06 305 408 E1 07 408 E1 08 260 262 301 E1 09 301 307 308 408 E1 10 260 262 301 305 E1 V f Pattern Characteristics 367 E2 01 260 367 E2 02 260 367 E2 03 260 368 E2 04 368 E2 05 368 E2 06 368 E2 07 368 E2 08 368 E2 09 368 E2 10 368 E2 11 368 E2 12 368 E2 Motor Parameters 367 E3 01 368 E3 Motor 2 V f Characteristics 368 E4 01 369 E4 02 369 E4 03 369...

Page 499: ... FbH 264 265 271 285 FbL 264 265 271 285 Feedback Detection Control Time Constant 2 302 FLASH memory error 269 FLASH Memory Fault 264 268 Forward Reverse Run Command Input Error 284 Forward Jog 377 Forward Regenerative Torque Limit 389 Forward Run Command 2 Wire sequence 377 Forward Torque Limit 389 Fref Fout Agree 1 379 Fref Fout Agree 2 379 Fref Fset Agree 1 379 Fref Fset Agree 2 379 Frequency F...

Page 500: ...lti Function Analog Outputs 382 H5 01 382 H5 02 382 H5 03 382 H5 04 383 H5 05 383 H5 06 383 H5 07 383 H5 09 383 H5 10 383 H5 11 383 H5 12 383 H5 MEMOBUS Modbus Communications 382 H6 01 383 H6 02 383 H6 03 383 H6 04 383 H6 05 383 H6 06 383 H6 07 383 H6 Pulse Train Input Output 383 Hbb 265 285 HbbF 265 285 HCA 265 285 Heatsink Cooling Fan Operation Delay Time 390 Heatsink Cooling Fan Operation Selec...

Page 501: ...85 L2 04 385 L2 05 385 L2 06 385 L2 07 385 L2 08 385 L2 11 385 L2 Momentary Power Loss 384 L3 01 385 L3 01 through L3 06 262 L3 02 303 307 385 L3 03 385 L3 04 73 304 386 L3 05 386 L3 06 262 303 386 L3 07 262 L3 11 262 386 L3 17 386 L3 20 386 L3 21 386 L3 22 386 L3 23 387 L3 24 387 L3 25 387 L3 Stall Prevention Function 385 L4 01 305 387 L4 02 305 387 L4 03 387 L4 04 387 L4 05 387 L4 06 387 L4 07 3...

Page 502: ...ion Selection 385 Momentary Power Loss Ride Thru Time 385 Momentary Power Loss Voltage Recovery Ramp Time 385 Monitor Output 64 Most Recent Fault 401 Motor 2 Iron Core Saturation Coefficient 3 370 Motor 2 Iron Loss 369 Motor 2 Leakage Inductance 369 Motor 2 Line to Line Resistance 369 Motor 2 Mechanical Loss 369 Motor 2 Motor Iron Core Saturation Coefficient 1 369 Motor 2 Motor Iron Core Saturatio...

Page 503: ...unction Selection 376 Multi Function Digital Input Terminal S6 Function Selection 376 Multi Function Digital Input Terminal S7 Function Selection 376 Multi Function Digital Output 64 Multi Function Input Selection Error 291 Multi Function Input Setting Error 266 Multi Function Photocoupler Output 64 Multiple Drive Wiring 62 Multi Step Speed Reference 376 Multi Step Speed Reference 4 377 N n1 01 39...

Page 504: ...264 267 282 Option Frequency Reference 403 Option Monitors 1 to 20 404 Option Unit Fault 264 oS 264 265 277 288 Oscillation or Hunting 306 Output Current 399 Output Current A 343 344 345 346 Output Current kVA 345 346 Output Current at Previous Fault 401 Output current imbalance 272 Output Frequency 399 Output Frequency after Soft Start 400 Output Frequency at Previous Fault 401 Output Frequency i...

Page 505: ...elay Time 359 PID Sleep Function Start Level 359 PID Soft Starter 377 Poor Speed Control Accuracy 304 Poor Speed Control Accuracy Above Base Speed in OLV 308 Power Detection Filter Time 361 Power Specifications 200 V Class Models 343 344 Power Specifications 400 V Class Models 345 346 Previous Fault 401 Program Lockout 377 Programming Mode 84 86 87 Proportional Gain Setting P 359 Protective Covers...

Page 506: ...rt Detection Time 358 Speed Search Retry Interval Time 358 Speed Search Selection at Start 358 Stall Prevention 262 Stall Prevention During Deceleration 73 Stall Prevention Level during Acceleration 385 Stall Prevention Level during Run 386 Stall Prevention Limit during Acceleration 385 Stall Prevention Selection during Acceleration 385 Stall Prevention Selection during Deceleration 386 Stall Prev...

Page 507: ...1 24 400 U1 25 400 U1 26 400 U1 27 400 U1 28 400 U1 Operation Status Monitors 399 U2 U3 Initialization 396 U2 01 400 U2 02 298 401 U2 03 401 U2 03 through U2 17 298 U2 04 401 U2 05 401 U2 06 401 U2 07 401 U2 08 401 U2 09 401 U2 10 401 U2 11 401 U2 12 401 U2 13 401 U2 14 401 U2 15 401 U2 16 401 U2 17 401 U2 Fault Trace 400 U3 01 401 U3 02 401 U3 03 401 U3 04 401 U3 05 401 U3 06 401 U3 07 401 U3 08 ...

Page 508: ...s 110 User Parameters 1 to 32 356 Uv 266 290 Uv1 264 280 Uv2 264 280 Uv3 264 280 V V f Control Mode Tuning 260 V f Control Mode Tuning Parameters 260 V f Data Setting Error 266 294 V f Pattern Defaults 408 V f Pattern Selection 303 367 Verify Menu 86 Voltage Error Compensation Time Constant 393 W Watchdog Circuit Exception 264 269 Watt Hour Output Unit Selection 379 Watt Hour Pulse Output 380 Watt...

Page 509: ...Index This Page Intentionally Blank YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive V1000 Technical Manual 509 ...

Page 510: ...December 2014 3 1 Chapter 1 Revision Model number definition March 2014 3 All Revision Reviewed and corrected documentation Revision Upgraded the software version from PRG 1021 to PRG 1023 Chapter 3 Revision Wire Gauge and Torque Specifications Appendix A Revision Standards Appendix D Addition Fuse List for European Standards Revision Wire Gauge and Torque Specifications for UL Standards Revision ...

Page 511: ...This Page Intentionally Blank YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive V1000 Technical Manual 511 ...

Page 512: ...66 2 017 0099 Fax 66 2 017 0799 http www yaskawa co th YASKAWA ELECTRIC CHINA CO LTD 22F One Corporate Avenue No 222 Hubin Road Shanghai 200021 China Phone 86 21 5385 2200 Fax 86 21 5385 3299 http www yaskawa com cn YASKAWA ELECTRIC CHINA CO LTD BEIJING OFFICE Room 1011 Tower W3 Oriental Plaza No 1 East Chang An Ave Dong Cheng District Beijing 100738 China Phone 86 10 8518 4086 Fax 86 10 8518 4082...

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