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SAFETY

GENERAL SAFETY RULES

UNDERSTAND YOUR MACHINE

Read this manual and labels affixed to the machine to understand 
its limitations and potential hazards. 

be thoroughly familiar with the controls and their proper 
operation. Know how to stop the machine and disengage the 
controls quickly.

Make sure to read and understand all the instructions and safety 
precautions as outlined in the 

Engine Manufacturer’s

 manual 

packed separately with your unit. Do not attempt to operate the 
machine until you fully understand how to properly operate and 
maintain the engine and konw how to avoid accidental injuries 
and/or property damage.

If the unit is to be used by someone other than original purchaser, 
or is to be loaned, rented, or sold, always provide this manual 
and any needed safety training before operation. The user can 
prevent and is responsible for accidents or injuries that may occur 
to themselves, to other people, or to property.

Do not force the machine beyond its limits. Use the correct 
machine for your application.

PERSONAL SAFETY

Do not permit children to operate this machine at any time.

Keep children, pets, and other people not using the unit away 
from the work area. be alert and shut off the unit if anyone enters 
work area. Keep children under the watchful care of a responsible 
adult.

Do not operate the machine while under the influence of drugs, 
alcohol, or any medication that could affect your ability to use it 
properly.

Dress properly: Wear long, heavy pants, work boots, and work 
gloves. Do not wear loose clothing, short pants, or jewelry of any 
kind. Secure long hair so it is above shoulder level. Keep your 
hair, clothing, and gloves away from moving parts. loose clothes, 
jewelry, or long hair can be caught in moving parts.

Protect eyes, face, and head from objects that may be thrown 
from the unit. Always wear safety goggles or safety glasses with 
side shields when operating.

Wear appropriate hearing protection.

Always keep hands and feet away from all moving parts during 
operation. Moving parts can cut or crush body parts.

Always keep hands and feet away from all pinch points.

Do not touch parts that might be hot from operation. Allow parts 
to cool before attempting to maintain, adjust, or service.

Stay alert, watch what you are doing, and use common sense 
when operating the machine.

Do not overreach. Do not operate the machine while barefoot 
or when wearing sandals or similar lightweight footwear. Wear 
protective footwear that will protect your feet and improve 
your footing on slippery surfaces. Keep proper footing and 
balance at all times. This enables better control of the machine in 
unexpected situations.

INSPECT YOUR MACHINE

Check your machine before starting it. Keep guards in place and 
in working order. Make sure all nuts, bolts, etc., are securely 
tightened.

never operate the machine when it is in need of repair or is in 
poor mechanical condition. Replace damaged, missing, or failed 
parts before using it. Check for fuel leaks. Keep the machine in 
safe working condition.

Do not use the machine if the engine’s switch does not turn off 
the engine when running. Any gasoline powered machine that 
can’t be controlled with the engine switch is dangerous and must 
be replaced.

Regularly check to see that keys and adjusting wrenches are 
removed from the machine area before starting it. A wrench or 
a key that is left attached to a rotating part of the machine may 
result in personal injury.

Avoid accidental starting. be sure the engine’s switch is off before 
transporting the machine or performing any maintenance or 
service on the unit. Transporting or performing maintenance or 
service on a machine with its switch on invites accidents.

If the machine should start to vibrate abnormally, stop the 
engine (motor) and check immediately for the cause. Vibration is 
generally a warning sign of trouble.

ENGINE SAFETY

This machine is equipped with an internal combustion engine. Do 
not use on, or near, forest-covered or brush-covered land unless 
the exhaust system is equipped with a spark arrester meeting 
applicable local, state, or federal laws.

In the state of California, a spark arrester is required by law. 
Other states have similar laws. A spark arrester, if used, must be 
maintained in effective working order by the operator.

never start or run the engine inside a closed area. The exhaust 
fumes are dangerous, containing carbon monoxide, an odorless 
and deadly gas. Operate this unit only in a well-ventilated 
outdoor area.

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YD8203PM01 - 1703

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   Safety

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Summary of Contents for YD8203

Page 1: ...D UNDERSTAND THE ENTIRE MANUAL BEFORE OPERATING MACHINE MODEL NUMBER YD8203 SERIAL NUMBER PURCHASE DATE Both model number and serial number may be found on the main label See Page 2 Figure 1 You shoul...

Page 2: ...rstand that land ownership definitely has its privileges but it also comes with a great deal of responsibility When duty calls and you need to respond will you have what it takes to tame the great out...

Page 3: ...inting Equipment described within this manual may be optional Some illustrations may not be applicable to your unit This machine is a gasoline engine driven power trackbarrow It is a durable versatile...

Page 4: ...ia site Specifications Model Number YD8203 Engine Briggs Stratton Displacement 208 cc Start Type Recoil Load Capacity 660 lbs Hopper Capacity 4 0 cu ft Speeds 3 Forward 1 Reverse Track Width 7 Box Len...

Page 5: ...parts that are hot from operation Serious burns may result Keep your hands clear from all rotating parts Never start or run the engine inside a closed area Do not operate on slopes with angle over 20...

Page 6: ...rom operation Allow parts to cool before attempting to maintain adjust or service Stay alert watch what you are doing and use common sense when operating the machine Do not overreach Do not operate th...

Page 7: ...urnace or clothes dryer Allow the engine to cool before storing in any enclosure Thoroughly inspect the area to be worked Keep the working area clean and free of debris to prevent tripping Operate on...

Page 8: ...e 2a Figure 2b Use the screwdriver and hammer to open all the side locks See Figure 2a Remove all the plywood plates Figure 2b and remove all the loose parts on the bottom pallets 7 YD8203PM01 1703 Un...

Page 9: ...t Side 6 Extendable Panel Right Side 7 Engine Guard 8 Panel Bottom 9 Gas Spring 10 Operator s Manual Engine Manual 11 Tools for Spark Plug Assembly TOUCH UP PAINT Orange 1 5 Light Gray 1 12 Hardware K...

Page 10: ...ecure panel left side with two M8x30 hex bolts four washers and two nuts Mount the tipping handle on panel right side Align holes and fasten with two M8x35 hex bolts four washers and two nuts See Figu...

Page 11: ...urpose Align the holes in the gas spring with the holes in both guide brackets and insert M8x35 bolts washers and nuts to tighten See Figure 7 FRONT PANEL EXTENDABLE LEFT RIGHT SIDE GAS SPRING 10mm 13...

Page 12: ...pin 10x60 and bridge clip See Figure 8d 17mm 18mm 30mm 24mm 13mm 11mm X 2 M10 25 2 M12 40 2 10mm 13mm 17mm 19mm 12mm 9mm 30mm 8mm 17mm 18mm 30mm 24mm 13mm 11mm Figure 8b Figure 8c 3 Insert the shorte...

Page 13: ...Engine ON OFF Switch Throttle Control Clutch Control Lever Left Steering Lever Track Right Steering Lever Gear Selection Lever Hopper Gearbox Gas Spring Assistance 12 Mini Tracked Dumper Operator s M...

Page 14: ...he power trackbarrow Operate the lever to turn left right LEFT RIGHT STEERING LEVER Operate the steering levers only at a reduced speed Never use choke to stop engine ENGINE ON OFF SWITCH The engine s...

Page 15: ...ons control system components Filling to the recommended level ensures a vapor gap required to allow for fuel expansion Pay close attention while filling the fuel tank to ensure that the recommended f...

Page 16: ...rrain using a low gear and to take extra precautions In such situations the machine should be kept in low gear for the entire stretch Avoid sharp turns and frequent changes of direction while driving...

Page 17: ...See Figure 9 Illustration 3 MAINTENANCE Maintaining your YARDMAX power trackbarrow will ensure long life to the machine and its components PREVENTIVE MAINTENANCE 1 Turn off the engine and disengage a...

Page 18: ...IVE BELT Remove belt covers as shown and pull out the belt See Figure 11 Figure 11 LUBRICATION The gearbox is pre lubricated and sealed at the factory No need to lubricate until 50 hours use After fir...

Page 19: ...set it on blocks or supports rated for the weight of the box 2 Loosen locknut A 3 Tighten bolt B until the correct tightness is restored 4 Secure bolt B by tightening locknut A thoroughly 5 Return the...

Page 20: ...mm 13mm 11mm When removing or installing the tracks be careful not to getyourfingerscaughtbetweenthetrackandpulley ENGINE MAINTENANCE Refer to the Engine Manual included in your unit for the informati...

Page 21: ...lfromtheengine Refill with fresh oil of the grade recommended in the Engine Manual 4 Use clean cloths to clean off the outside of the machine and to keep the air vents free of obstructions Do not use...

Page 22: ...ine or stale fuel 4 Vent plugged 5 Water or dirt in fuel system 6 Dirty air cleaner 7 Improper carburetor adjustment 1 Connect and tighten spark plug wire 2 MovechokelevertoOPENposition 3 Clean fuel l...

Page 23: ...PARTS DIAGRAM 22 Mini Tracked Dumper Operator s Manual YD8203PM01 1703 Parts Diagram...

Page 24: ...Gearbox Dumper 23 YD8203PM01 1703 Parts Diagram...

Page 25: ...86 Plain Shaft 1 87 Pin 4 35 2 88 Dumper Box 1 89 Operation Lever Frame 1 90 Handle Frame Weldment 1 91 Nut M12 1 92 Washer 12 2 93 Extension Spring 1 94 Handle Sleeve 1 95 Guiding Spring 2 96 Locati...

Page 26: ...Spring Gasket 4 175 Circlip 25 2 176 Washer 8 10 177 Output Shaft Bushing 2 178 Seal FB42 25 7 2 179 OutputShaftCompositeBushing 4 180 Screw M8 25 w glue 10 181 Guard Cover 1 182 Bolt M8 30 2 183 Pan...

Page 27: ...od Weldment A 1 29 Handle Sleeve 28 2 30 Limiter Rod Wedment 1 31 Bolt M24 110 1 32 Limiter Weldment 1 33 Washer 24 1 34 Lock Nut M24 1 35 Spring 1 36 Bridge Pin 2 11 35 1 37 Pin 4 40 1 38 Handle Grip...

Page 28: ...Tame the Great Outdoors TM 1850 W Winchester Rd Suite 106 Libertyville IL 60048 844 YARDMAX 844 927 3629 info yardmax com yardmax com...

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