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14

operation, remove rear cover. Lubricate any chains, 
sprockets, gears, bearings, shafts, and shifting 
mechanism at least once a season. Use engine oil or a 
spray lubricant. Avoid getting oil on rubber friction 
wheel and aluminum drive plate. Refer to Figure 14.

Gear Case

The gear case is lubricated with grease at the factory 
and does not require checking. If disassembled for any 
reason, lubricate with two ounces of Shell Alvania™ 
grease EPR00, part number 737-0168. Before 
reassembling, remove old sealant and apply Loctite™ 
5699 or equivalent.

IMPORTANT:

 Do not overfill the gear case. Be sure the 

vent plug is free of grease in order to relieve pressure.

Traction Control / Auger Control Lock

The cams on the ends of the control rods which 
interlock the traction drive and auger drive clutches 

must be lubricated at least once a season or every 
twenty five hours of operation. The cams can be 
accessed beneath the handle panel. Use a multi-
purpose automotive grease.

Figure 19

SECTION 7:  SERVICE

WARNING: 

Before servicing, repairing, or

inspecting, disengage all clutch levers and
stop engine. Wait until all moving parts have
come to a complete stop. Disconnect spark
plug wire and ground it against the engine to
prevent unintended starting. 

Shave Plate and Skid Shoes

The shave plate and skid shoes on the bottom of 
the snow thrower are subject to wear. They should 
be checked periodically and replaced when 
necessary. 

To remove skid shoes, remove the four carriage 
bolts, belleville washers and hex nuts which attach 
them to the snow thrower. Reassemble new skid 
shoes with the four carriage bolts, belleville 
washers (cupped side goes against skid shoes) 
and hex nuts. Make certain the skid shoes are 
adjusted to be level.

To remove shave plate, remove the carriage bolts, 
belleville washers and hex nuts which attach it to 
the snow thrower housing. Reassemble new shave 
plate, making sure heads of the carriage bolts are 
to the inside of the housing. Tighten securely.

Belt Removal and Replacement

WARNING: 

Disconnect the spark plug wire

from the spark plug and ground. 

Auger Belt(s)

Remove the plastic belt cover on front of the engine 
by removing the two self-tapping screws. See 
Figure 20.

Figure 20

Drain the gasoline from the snow thrower, or place 
a piece of plastic film under the gas cap.

Tip the snow thrower up and forward so that it rests 
on its auger housing.

Remove six self-tapping screws from the frame 
cover underneath the snow thrower.

Roll the front and rear auger belts off the engine 
pulley. See Figure 21. 

NOTE: Model E633 has only one auger belt. Disregard
any instructions regarding the second auger belt if you
have this model of snow thrower.

Lube spiral

and chute base  

Self-Tapping Screws

Belt
Cover

Summary of Contents for 31AE633E401

Page 1: ...ystem is equipped with a spark arrester meeting applicable local or state laws if any If a spark arrester is used it should be maintained in effective working order by the operator In the State of Cal...

Page 2: ...tomer Support Department or an authorized dealer You can locate the model number by looking at the lower frame cover in the rear of your snow thrower A sample model plate is explained below For future...

Page 3: ...s wear safety glasses or eye shields during operation and while performing an adjustment or repair to protect your eyes Thrown objects which ricochet can cause serious injury to the eyes 3 Do not oper...

Page 4: ...0 If situations occur which are not covered in this manual use care and good judgment Contact your dealer or telephone 1 800 800 7310 for assistance and the name of your nearest servicing dealer Maint...

Page 5: ...Handle NOTE Reference to the left or right side of the snow thrower in this manual is observed from the operator s position IMPORTANT Make any final adjustments as instructed later on in this section...

Page 6: ...which is attached to the headlight beneath the handle panel Wind the headlight wire around the right side of the lower handle until excess slack is removed See Figure 6 Plug the wire from the headlig...

Page 7: ...10 Final Adjustments Chute Directional Control Support Bracket To adjust the chute directional control support bracket refer to Figure 8 and accompanying instructions Traction Control and Shift Lever...

Page 8: ...s follows Loosen but do not remove the two hex nuts which fasten the skid shoe to the auger housing Raise or lower the skid shoe to desired position NOTE Make certain the entire bottom surface of skid...

Page 9: ...ch grip to engage the augers Release to stop the snow throwing action Traction drive clutch must also be released Shift Lever The shift lever is located in the center of the handle panel and is used t...

Page 10: ...ne is extremely flammable and the vapors are explosive Never fuel the machine indoors or while the engine is hot or running Extinguish cigarettes cigars pipes and other sources of ignition To Start En...

Page 11: ...from the carburetor cover in the area of the control levers Also move control levers back and forth several times Leave throttle control lever in the STOP or OFF position Leave choke control in the FU...

Page 12: ...on wheel must contact the drive plate See Figure 14 Figure 14 If adjustment is necessary Loosen the jam nut on the traction drive cable and thread the cable in or out as necessary Retighten the jam nu...

Page 13: ...ct spark plug wire and ground it against the engine to prevent unintended starting Wheels Oil or spray lubricant into plastic wheel bearings inside the wheel hubs at least once a season Remove wheels...

Page 14: ...Shoes The shave plate and skid shoes on the bottom of the snow thrower are subject to wear They should be checked periodically and replaced when necessary To remove skid shoes remove the four carriag...

Page 15: ...isc See Figure 23 Remove and replace belt Reassemble the parts removed earlier NOTE The support bracket must rest on the stop bolt after the new belt has been assembled See Figure 23 Figure 23 Changin...

Page 16: ...nuts have been provided with the snow thrower Refer to Loose Parts on page 5 For future use order kit number OEM 710 0890 IMPORTANT NEVER replace the auger shear bolts with standard hex bolts Any dama...

Page 17: ...wer 1 Spark plug wire loose 2 Gas cap vent hole plugged 3 Exhaust port plugged 1 Connect and tighten spark plug wire 2 Remove ice and snow from gas cap Be certain vent hole is clear 3 Refer to the eng...

Page 18: ...2 14 16 9 23 29 24 1 26 28 18 7 12 20 6 21 15 A A 5 4 18 11 29 9 19 10 12 20 44 35 32 48 45 35 32 33 44 45 46 49 32 72 36 38 51 32 11 42 43 43 42 11 69 47 31 40 34 37 B B 54 62 55 66 59 53 63 64 59 55...

Page 19: ...x 1 0 37 732 0193 Comp Spring 39 x 6 x 88 38 732 0746 Torsion Spring 44 x 8 39 735 0199A Rubber Bumper 40 736 0105 Bell Washer 401 x 87 x 063 42 736 0509 Special Washer 35 x 72 x 13 43 746 0778 Cable...

Page 20: ...29 20 28 38 33 6 27 39 6 27 10 35 29 22 28 23 5 14 21 10 13 15 4 25 1 18 32 3 31 11 20 19 37 8 30 2 13 17 24 36 12 7 34 8 6 Drive Clutch Cable NOTE Axle goes here for 16 wheels only NOTE On units with...

Page 21: ...4 Hex Shaft 7 Tooth 17 717 1445 Gear 80 Tooth 18 721 0263 Loctite Adhesive 19 732 0264 Extension Spring 20 736 0105 Spring Washer 21 736 0160 Flat Washer 22 736 0188 Flat Washer 23 736 0242 Beleville...

Page 22: ...22 Models E633 and E663 1 2 3 4 5 6 7 8 9 10 11 12 14 15 13 16 10 9 18 19 20 21 22 23 13 25 23 22 26 18 27 28 13 30 30 31 32 31 32 33 16 18 35 34 36 37 38 39 41 40 42 17 40 39 29 24...

Page 23: ...4 710 0260 Carriage Bolt 5 16 18 x 62 35 684 0065 Impeller Assembly 36 715 0114 Pin 37 618 0160 618 0120 30 Gear Assembly E663 24 Gear Assembly E633 38 605 5248A 605 5188A 30 Spiral RH E663 24 Spiral...

Page 24: ...1 4 28 x 50 13 756 0313 Flat Idler 14 710 1245 Lock Cap Screw 5 16 24 15 712 0181 Lock Jam Nut 3 8 16 16 756 0569 Pulley Half 17 736 0242 Bell Washer 18 736 0505 Flat Washer 19 736 0507 Washer 20 754...

Page 25: ...ex Cap Screw 1 4 28 x 50 13 756 0313 Flat Idler 14 710 1245 Lock Hex Cap Screw 5 16 24 15 712 0181 Lock Jam Nut 3 8 16 16 756 0569 Pulley Half 17 736 0242 Bell Washer 18 736 0505 Flat Washer 19 754 04...

Page 26: ...26 Model E633...

Page 27: ...27 Model E663...

Page 28: ...rate manufacturer s warranty Please refer to the applicable manufacturer s warranty on these items b Routine maintenance items such as lubricants filters blade sharpening and tune ups or adjustments s...

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