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1

TABLE OF CONTENTS

1

GENERAL INFORMATION  . . . . . . . . . . . . . . . . . . . . . . . . . .2

1-1. General Identification
1-2. Safety Features

2

SAFETY PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

2-1. Kickback Safety Precautions
2-2. Other Safety Precautions
2-3. General Safety Precautions for chain saw users
2-4. More About Kickback
2-5. Kickback safety Labels
2-6. International Symbols

3

ASSEMBLY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . .6

3-1. Tools for Assembly
3-2. Assembly Requirements
3-3. Guide Bar / Saw Chain / Clutch Cover Installation
3-4. Saw Chain Tension Adjustment
3-5. CHAIN BRAKE

®

Mechanical Test

4

FUEL AND LUBRICATION  . . . . . . . . . . . . . . . . . . . . . . . . . .9

4-1. Fuel
4-2. Mixing Fuel
4-3. Fuel and Lubrication Symbols

Fuel Mixing Table

4-4. Recommended Fuels
4-5. Chain and Bar Lubrication

5

OPERATING INSTRUCTIONS  . . . . . . . . . . . . . . . . . . . . . . .10

5-1. Engine Pre-Start Checks
5-2. To Start Engine
5-3. Re-Starting a Warm Engine 
5-4. To Stop Engine
5-5. CHAIN BRAKE

®

Operational Test

5-6. Saw Chain / Bar Lubrication
5-7. Automatic Oiler

6

GENERAL CUTTING INSTRUCTIONS  . . . . . . . . . . . . . . . .12

6-1. Felling
6-2. Limbing
6-3. Bucking
6-4. Bucking Using a Sawhorse

7

MAINTENANCE INSTRUCTIONS  . . . . . . . . . . . . . . . . . . . .14

7-1. Preventive Maintenance
7-2. Air Filter
7-3. Fuel Filter
7-4. Spark Arrester Screen
7-5. Spark Plug
7-6. Carburetor Adjustment
7-7. Storing a Chain Saw
7-8. Removing a Unit From Storage

8

BAR / CHAIN MAINTENANCE  . . . . . . . . . . . . . . . . . . . . . .17

8-1. Guide Bar Maintenance
8-2. Chain Maintenance
8-3. Chain Replacement Information

9

TROUBLESHOOTING THE ENGINE  . . . . . . . . . . . . . . . . . .19

10 PART LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20-21

INTRODUCTION

1 - GENERAL INFORMATION

1-1.GENERAL IDENTIFICATION

1.

SAW CHAIN

2.

GUIDE BAR

3.

SPARK ARRESTER SCREEN

4.

CHAIN BRAKE

®

LEVER /HAND GUARD

5.

FRONT HANDLE

6.

STARTER HANDLE

7.

STOP SWITCH

8.

SAFETY TRIGGER

9.

REAR HANDLE / BOOT LOOP

10. OIL TANK CAP-BLACK
11. FUEL TANK CAP-RED
12. STARTER COVER
13. BUCKING SPIKE
14. BAR RETAINING NUTS
15. MUFFLER SHIELD
16. SPARK PLUG
17. AIR CLEANER COVER
18. CHOKE LEVER
19. PRIMER BULB
20. THROTTLE / TRIGGER
21. CLUTCH COVER
22. SAW CHAIN ADJUSTMENT SCREW
23. CHAIN CATCHER
24. SCREWDRIVER/WRENCH
25. CARRY CASE  (Available on some models)

1-2. SAFETY FEATURES

Numbers preceding the descriptions correspond with the
numbers on preceding page to help you locate the safety
feature.

1

LOW KICKBACK SAW CHAIN

helps significantly

reduce kickback, or the intensity of kickback, due to
specially designed depth gauges and guard links.

3

SPARK ARRESTER SCREEN

retains carbon and

other flammable particles over 0.023 inches (0.6mm)
in size from engine exhaust flow. Compliance with
local, state and federal laws and/or regulations gov-
erning the use of a spark arrester screen is the user’s
responsibility. See Safety Precautions for additional
information.

4

CHAIN BRAKE

®

LEVER / HAND GUARD

protects

the operator’s left hand in the event it slips off the front
handle while saw is running.

4

CHAIN BRAKE

®

is a safety feature designed to

reduce the possibility of injury due to kickback by
stopping a moving saw chain in milliseconds. It is acti-
vated by the CHAIN BRAKE

®

lever.

7

STOP SWITCH

immediately stops the engine when

tripped. Stop switch must be pushed to ON position to
start or restart engine.

8

SAFETY TRIGGER

prevents accidental acceleration

of the engine. Throttle trigger (20) cannot be
squeezed unless the safety latch is depressed.

23

CHAIN CATCHER

reduces the danger of injury in the

event saw chain breaks or derails during operation.
The chain catcher is designed to intercept a whipping
chain.

14

16

17

19

18

22

23

15

21

24

25

20

Copy the serial number

here:

THANK YOU

Thank you for buying this quality product. This modern
outdoor power tool will provide many hours of useful serv-
ice. You will find it to be a great labor-saving device. This
operator’s manual provides you with easy-to-understand
operating instructions. Read the whole manual and follow
all the instructions to keep your new outdoor power tool
in top operating condition.

PRODUCT REFERENCES, ILLUSTRATIONS AND
SPECIFICATIONS 

All information, illustrations, and specifications in this
manual are based on the latest product information avail-
able at the time of printing. We reserve the right to make
changes at any time without notice.

Copyright© 2004 MTD SOUTHWEST INC, All Rights
Reserved.

SERVICE INFORMATION

Service on this unit both within and after the warranty
period should be performed only by an authorized and
approved service dealer. 

For service call 

1-800-668-1238

to obtain a list of author-

ized service dealers near you. For more details about your
unit, visit our website at 

www.mtdcanada.com

DO NOT RETURN THE UNIT TO THE RETAILER.
PROOF OF PURCHASE WILL BE REQUIRED FOR
WARRANTY SERVICE.

Before beginning, locate the unit’s model plate. It lists the
model and serial numbers of your unit. Refer to the sam-
ple plate below and copy the information for future refer-
ence.

S/N :

ITEM :

MODEL :

Make sure you carefully read and understand this manual
before starting or operating this equipment.

THIS PRODUCT IS COVERED BY ONE OR MORE U.S.
PATENTS. OTHER PATENTS PENDING. 

Copy the model and  parent

part number here:

WARNING

THE ENGINE EXHAUST FROM THIS PRODUCT CONTAINS CHEMI-

CALS KNOWN TO THE STATE OF CALIFORNIA TO CAUSE CANCER,

BIRTH DEFECTS OR OTHER REPRODUCTIVE HARM.

SPARK ARRESTOR NOTE

NOTE: For users on U.S. Forest Land and in the states of California,
Maine, Oregon and Washington. 

All U.S. Forest Land and the state of

California (Public Resources Codes 4442 and 4443), Oregon and
Washington require, by law that certain internal combustion engines
operated on forest brush and/or grass-covered areas be equipped with
a spark arrestor, maintained in effective working order, or the engine be
constructed, equipped and maintained for the prevention of fire. Check
with your state or local authorities for regulations pertaining to these
requirements. Failure to follow these requirements could subject you to
liability or a fine. 

This unit is factory equipped with a spark arrestor

.

If it requires replacement, ask your LOCAL SERVICE DEALER to install
the 

Spark Arrestor Kit.

CALIFORNIA PROPOSITION 65 WARNING

2

1

3

4

5

6

7

10

12 11

9

13

8

Summary of Contents for MTD1640NAVCC

Page 1: ...ing For your own safety please read and follow the safety precautions in this manual before attempting to operate your chain saw Improper use can cause serious injury This product has been tested at a...

Page 2: ...specifications in this manual are based on the latest product information avail able at the time of printing We reserve the right to make changes at any time without notice Copyright 2004 MTD SOUTHWE...

Page 3: ...flammable particles over 0 023 inches 0 6mm in size from engine exhaust flow Compliance with local state and federal laws and or regulations gov erning the use of a spark arrester screen is the user...

Page 4: ...ed for two handed use 2 DO NOT operate a chain saw when you are fatigued 3 Use safety footwear snug fitting clothing protective gloves and eye hearing and head protection devices 4 Use caution when ha...

Page 5: ...tion covers which should be available for the guide bar and saw chain 9 Never operate a chain saw that is damaged or improp erly adjusted or that is not completely and securely assembled Be sure that...

Page 6: ...on the air cleaner cover This label along with the safe ty instructions on these pages should be carefully read before attempting to operate this unit HOW TO READ SYMBOLS AND COLORS WARNING Used to w...

Page 7: ...h general information to assem ble operate and maintain your saw 3 3 GUIDE BAR SAW CHAIN CLUTCH COVER INSTALLATION WARNING Always wear protective gloves when handling chain TO INSTALL GUIDE BAR CAUTIO...

Page 8: ...ell as during any cut ting operation Taking the time to make needed adjustments to the saw chain will result in improved cutting performance and pro longed chain life WARNING Always wear heavy duty gl...

Page 9: ...When the brake is actuated chain movement stops abruptly WARNING The purpose of the CHAIN BRAKE is to reduce the possi bility of injury due to kickback however it cannot provide the intended measure o...

Page 10: ...gine warranty for that occurrence 4 2 MIXING FUEL Mix fuel with Genuine Factory Parts brand 2 cycle oil in an approved container Use mixing table for correct ratio of fuel to oil Shake container to en...

Page 11: ...5 2D 5 After pulling rope 4 times move choke lever G all the way in Figure 5 2E 6 Hold saw firmly and pull rope until saw starts perhaps 4 more pulls 7 Warm up for 30 seconds Depress the safety latch...

Page 12: ...ze the throttle trigger to 1 3 throttle then imme diately activate the CHAIN BRAKE lever C Figure 5 5A WARNING Activate the CHAIN BRAKE slowly and deliberately Keep the chain from touching anything do...

Page 13: ...f the tree facing the felling direction E Be sure you don t make the lower cut too deep into the trunk The notch C should be deep enough to create a hinge F of sufficient width and strength The notch...

Page 14: ...stand on the uphill side 1 Log supported along entire length Cut from top over buck being careful to avoid cutting into the ground Figure 6 3A 2 Log supported on 1 end First cut from bottom under buck...

Page 15: ...klist is a guide for such a program Cleaning adjustment and parts replacement may be required under certain conditions at more frequent intervals than those indicated MAINTENANCE CHECKLIST EACH USE HO...

Page 16: ...ter 1 Completely remove the fuel cap from the gas tank 2 Bend a piece of soft wire to form a hook at the end 3 Reach into fuel tank opening and hook fuel line Carefully pull the fuel line toward the o...

Page 17: ...thout performing the following procedures Storing a chain saw for longer than 30 days requires stor age maintenance Unless the storage instructions are fol lowed fuel remaining in the carburetor will...

Page 18: ...er 5 hours of use to ensure even wear on top and bottom of bar BAR GROOVES Bar grooves or rails which support and carry the chain should be cleaned if saw has been used heavily or if saw chain appears...

Page 19: ...CHAIN MAINTENANCE 8 3 CHAIN REPLACEMENT INFORMATION There may be other quality equivalent replacement components for achieving kickback protection Bar Length Drive Links 14 Bar 52 DL 16 Bar 56 DL 18 B...

Page 20: ...r Use properly mixed fuel 40 1 mixture PROBLEM Unit won t start or starts but will not run Unit starts but engine has low power Engine hesitates No power under load Runs erratically Smokes excessively...

Page 21: ...10 PARTS LIST 20 MODEL MTD1640NAV MTD1640NAVCC...

Page 22: ...A C Y L C F 2 0 8 0 1 3 2 7 0 9 1 5 1 R E C A P S 8 1 0 1 B F W 9 9 7 T E K C A R B 804 0 1 3 4 0 0 9 6 4 N I P S 8 0 3 0 A P 9 2 5 1 M R O W 3 0 8 0 1 3 3 7 0 9 0 8 D O R H S U P D E X I F 1 0 8 0 1...

Page 23: ...1238 MTD LLC P O Box 361131 Cleveland OH 44136 0019 The limited warranty set forth below is given by MTD LLC with respect to new merchandise purchased and used in the United States and Canada its poss...

Page 24: ...s avant de vous servir de la tron on neuse Utilis incorrectement cet outil peut causer des dommages mat rials et ou corporels graves Ce produit a t test un certain angle de rebond calcul CKA Computed...

Page 25: ...beaucoup de temps comme vous pourrez vous en rendre compte Ce manuel de l utilisateur comporte un mode d emploi facile comprendre Prenez soin de lire le manuel au complet et suivez toutes ses instruct...

Page 26: ...LES emp che la projection de carbone et autres particules inflammables de plus de 0 6mm 0 023 pouces de l chappement Le respect des lois et ou r gle mentations locales d tats ou gouvernementales est l...

Page 27: ...NTAIRES 1 NE JAMAIS utiliser la tron onneuse d une seule main L utilisateur et toutes autres personnes autour ris queraient de graves blessures Une tron onneuse est con ue pour tre utilis e deux mains...

Page 28: ...scie cha ne et contr lez la scie cha ne en le tenant fermement par ses deux poign es lorsqu elle est en cours d utilisation Gardez les mains propres s ches et non grasses 8 Lorsque vous transportez v...

Page 29: ...barra gu a puede JALAR la sierra hacia ade lante lejos del operador PELLIZCANDO la cadena de la sierra a lo largo de la PUNTA de la barra gu a puede EMPUJAR la barra gu a r pidamente para atr s hacia...

Page 30: ...tez des gants pour prot ger vos mains Portez des bottes de protection contre le choc lectrique Lire le manuel d utilisation L utilisation des ces dispostifs de s cu rit est foretement recommand afim d...

Page 31: ...montage de fonctionnement et d entretien de votre tron onneuse 3 3 GUIDE CHAINE CHAINE INSTALLATION DU CARTER D EMBRAYAGE AVERTISSEMENT Utiliser des gants pour toute manipulation de la cha ne INSTALLA...

Page 32: ...t tout tron onnage Faire les r glages n cessaires est synonyme de bonne capacit de coupe et de long vit de votre outil AVERTISSEMENT Porter toujours des gants de protection robustes pendant toute mani...

Page 33: ...Quand le frein est activ la cha ne s arr te abruptement AVERTISSEMENT Le but du CHAIN BRAKE est de r duire les possibilit s de blessures en cas de rebond en arri re il ne peut cependant vous prot ger...

Page 34: ...gez le carburant avec une huile deux temps Genuine Factory Parts plac e dans un conteneur agr Utilisez le tableau desm langes pour les proportions correctes carbu rant huile Secouez le conteneur pour...

Page 35: ...acez le levier du volet de d part G sur toute sa course Figure 5 2E 6 Tenez fermement la scie et tirez sur la corde jusqu ce que la scie d marre il vous faudra peut tre tirer quatre fois de plus 7 Fai...

Page 36: ...B pas la manette de CHAIN BRAKE C de la main gauche Figure 5 5A 5 Appuyer sur la g chette d acc l ration jusqu la posi tion 1 3 de gaz puis d clencher imm diatement la manette de CHAIN BRAKE C Figure...

Page 37: ...isi pour la chute de l arbre E Eviter de scier trop profond ment l entaille horizontale du bas L entaille d abattage C doit tre suffisamment ouverte pour cr er une charni re F assez forte de largeur s...

Page 38: ...de plonger le guide cha ne dans la terre Figure 6 3A 2 Tron onnage d un tronc support une extr mit Effectuer d abord une coupe par le dessous sous coupe sur du diam tre de mani re viter l clatement d...

Page 39: ...en est un guide pour un tel programme Le nettoyage les r glages et le remplacement des pi ces peuvent dans certaines circonstances tre requis plus fr quem ment qu il ne l est indiqu LISTES DES VERIFIC...

Page 40: ...nt le bouchon carburant du r servoir essence 2 Repliez un morceau de fil mou pour former une boucle l extr mit 3 Plonger le fil m tallique l int rieur du r servoir d essence accrocher et remonter d li...

Page 41: ...apes suivantes Entreposer une tron onneuse pour plus de 30 jours exige un certain entretien Si ces conseils ne sont pas suivis le restant d essence se trouvant dans le carburateur s va porera laissant...

Page 42: ...ne ou les gorges qui soutiennent et portent la cha ne doivent tre nettoy es si la cha ne a t fortement utilis e ou si elle parait sale Les rainures doivent tre net toy es chaque retrait de cha ne PASS...

Page 43: ...NFORMATIONS CONCERNANT LE REMPLACEMENT DE LA CHA NE Il peut y avoir l autre qualit pi ces de remplacement quivalentes pour atteindre de protection de dessous de table Longueur de barre L unit Relie 14...

Page 44: ...s lectrodes ou remplacer la bougie Faire r gler le carburateur par un service agr Utiliser un m lange ad quat 40 1 PROBLEME L outil ne d marre pas ou d marre et cale Le moteur d marre mais manque de p...

Page 45: ...10 LISTE DES PI CES 44 MODEL MTD1640NAV MTD1640NAVCC...

Page 46: ...10 LISTE DES PI CES MODEL MTD1840AV MTD1840AVCC 45...

Page 47: ...accord e par MTD LLC et concerne les marchandises neuves achet es et util is es aux tats Unis et le Canada ses possessions et terri toires MTD LLC garantit ce produit contre tout vice de mati re ou de...

Page 48: ...de seguridad en este manual antes de intentar operar su sierra de cadena Uso impropio puede causar serias lesiones Este producto se ha verificado a un ngulo de contragolpe calculado por ordenador CKA...

Page 49: ...AS GRACIAS Gracias por haber adquirido este gran producto Esta moderna herramienta motriz de exteriores est dise ada para brindarle muchas horas de servicio til Usted com probar que es un artefacto qu...

Page 50: ...flamables sobre una distancia de 0 6mm 0 023 pulgadas desde el flujo de escape del motor El cumplimiento de las leyes locales estatales y o federales que gobiernan el uso de la pantalla contra chispa...

Page 51: ...NSI B175 1 2000 2 2 OTRAS PRECAUCIONES DE SEGURIDAD 1 NO opere la sierra de cadena con una mano Serias lesiones al operador ayudantes espectadores o cualquier combinaci n de estas personas puede resul...

Page 52: ...st cu los en la zona de trabajo y si se dispone a talar tenga al menos una ruta de escape del rbol que va a caer 7 Siga las instrucciones del manual de usuario para encender la sierra mec nica y contr...

Page 53: ...hacia ade lante lejos del operador PELLIZCANDO la cadena de la sierra a lo largo de la PUNTA de la barra gu a puede EMPUJAR la barra gu a r pidamente para atr s hacia el operador Cualquiera de estas r...

Page 54: ...guantes de trabajo para la protecci n de las manos P ngase zapatos de seguridad para la protecci n de los pies Lea el Manual del Usuario El uso de estos articulos de seguridad personal es altamente re...

Page 55: ...informaci n general para el ensamblado opera cion y mantenimiento de su sierra 3 3 BARRA GUIA CADENA DE LA SIERRA INSTALACION DE LA CUBIERTA DEL EMBRAGUE ADVERTENCIA Siempre utilice guantes de protec...

Page 56: ...instrucciones en la Secci n 3 4 Ajustes de la Tensi n de la Cadena de la Sierra 3 4 JUSTES DE TENSION DE LA CADENA DE LA SIERRA Una tensi n propia de la cadena de la sierra es extremada mente importan...

Page 57: ...N BRAKE Su sierra de cadena est equipada con un CHAIN BRAKE que reduce la posibilidad de una lesi n debida a un contragolpe El freno es activado si se aplica presi n contra la manija del freno cuando...

Page 58: ...BLE Mezcle combustible con aceite de marca de dos ciclos para piezas de f brica aut nticas en un contenedor aprobado Utilice la tabla de mezclado para obtener la pro porci n correcta de combustible y...

Page 59: ...a firmemente tal y como se muestra Figura 5 2D 5 Despu s de tirar de la cuerda 4 veces mueva el nive lador del obturador G hasta el final Figura 5 2E 6 Sostenga la sierra firmemente y tire de la cuerd...

Page 60: ...l CHAIN BRAKE C Figura 5 5A 5 Apriete el gatillo de aceleraci n hasta 1 3 de acel eraci n inmediatamente despu s active la manija del CHAIN BRAKE C Figura 5 5A ADVERTENCIA Active el CHAIN BRAKE despac...

Page 61: ...te de ranura C superior en la parte del rbol apuntando a la direcci n de ca da E Aseg rese de no hacer el corte inferior muy profundo den tro del tronco La ranura C deber ser lo bastante profunda para...

Page 62: ...itud Corte desde arriba le ar por arriba siendo cuidadoso para evitar cortar dentro del suelo Figura 6 3A 2 Tronco apoyado en 1 extremo Primero corte desde abajo le ar por abajo 1 3 del di metro del t...

Page 63: ...justado y el reemplazo de partes pueden requerir bajo ciertas circunstancias un intervalo mas frecuente que aquellos indicados LISTA DE VERIFICACION DEL MANTENIMIENTO CADA USO HORAS DE OPERACION PARTE...

Page 64: ...que de gas 2 Doble un trozo de alambre fino hasta formar un gan cho en su extremo 3 Meta la mano dentro de la apertura del tanque y conecte la l nea de combustible Con cuidado jale la l nea de combust...

Page 65: ...acenamiento de una sierra de cadena por mas de 30 d as requiere mantenimiento para almacenamiento A menos de que las instrucciones de almacenamiento sean seguidas el combustible que permanezca en el c...

Page 66: ...ientes procedimientos de mantenimiento para la barra gu a son recomendados DESGASTE DE LA BARRA D vuelta a la barra gu a fre cuentemente a intervalos regulares por ejemplo despu s de cada 5 horas de u...

Page 67: ...a le recomendamos que afile la sierra en un centro de servicio autorizado Si se siente seguro afil ndola usted mismo cuenta con varias herramientas a su disposici n en el centro de servicio autorizado...

Page 68: ...o de Servicio Authorizado Utilizer combustible mezclado en fomral adecuada mezcla 40 1 PROBLEMA La unidad no arranca o arranca pero no opera La unidad arranca pero el motor tiene poca potencia El moto...

Page 69: ...68 10 LISTA DE PIEZAS MODEL MTD1640NAV MTD1640NAVCC...

Page 70: ...10 LISTA DE PIEZAS MODEL MTD1840AV MTD1840AVCC 69...

Page 71: ...marque el n mero 1 800 668 1238 MTD LLC P O Box 361131 Cleveland OH 44136 0019 MTD LLC concede la garant a limitada establecida debajo para mercanc as nuevas que sean compradas y usadas en los Estados...

Page 72: ...urn thisproducttothestore Contactyour CustomerServiceAgent Encasdeprobl mesoupourdesquestions NEPASretournerceproduitaupointdevente S adresser aupr pos duService laclient leencomposant Paraproblemasop...

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