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Summary of Contents for 42566x89

Page 1: ...ANCE Model 42566x89 Record The Following Information About Your Unit This Information Is Necessary When Ordering Parts Or In Case Of Loss Or Theft WHERE PURCHASED DATE PURCHASED Month Day Year MODEL N...

Page 2: ...Subject to the terms and conditions noted in this Limited Warranty we shall at our option repair or replace _ at no cost to the original purchaser any part covered by this Limited Warranty during the...

Page 3: ...cutting machine is capable of amputating hands and feet and throwing objects Failure to observe the following safety instructions could result in serious injury or death to the operator or bystanders...

Page 4: ...down for small children 4 Never carry children or any passengers They may fall off and be seriously injured or interfere with the safe operation of the machine 5 Never allow children to operate the ma...

Page 5: ...let another person ride with you on the unit or on any accessories A passenger will make the unit harder to control block the visibility or distract the operator and is dangerous to the operator the...

Page 6: ...orrectly assembled not operaled correctly or not regularly serviced the mower can be dangerous The most important rule to follow is always use good judgement and common sense Mow safely and carefully...

Page 7: ...or empty the grass bagger always stop the engine Before each use of the grass bagger check for cracks wear or deterioration Before you use the grass bagger replace a damaged part with a replacement pa...

Page 8: ...epairs without stopping the engine Disconnect the spark plug wire On or near roa_s watch out for traffic Direct discharge away from roads When mowing avoid areas where traction is unsure Look back bef...

Page 9: ...w The fasteners are shown full size The quantity is shown in brackets 71 _226 2 Carriage Bolt 94160 2 Knob 71 _25 2 Wing Nut 71 _257 2 Washer O 71011_ 9 710930 6 Washer 2 Locking Ring 327350 CHECK THE...

Page 10: ...2 Look at the hub of the steering wheel Make sure the locking clip is in place inside the hub 3 Slide the cover over the steering post Figure 2 4 Slide the steering wheel onto the steering post Push...

Page 11: ...o the negative terminat withthe fas teners as shown I Batte_ P_itive Date Code Terminal B A HOW TO PREPARE THE ENGINE NOTE The engine was shipped from the factory filled with oil Check the level of th...

Page 12: ...e light is on this means the battery IS charging tf indicator _snot on have a battery and or engine charging wtem checked by an authorized service dealer 710846 12 OK LIGHT If this indicalor light is...

Page 13: ...ground speed with the speed control pedal 3 The engine governor is set at the factory for maximum perform ance Do not adjust the governor to increase the speed of the engine The blade rotation contro...

Page 14: ...our foot from the speed control pedal The speed control pedal w tlautomatically return to the NEUTRAL position 2 When the unit stops slowly move the speed control pedal to the desired direction SPEED...

Page 15: ...g and back to raise the mower housing Figure 10 2 When you ride on a sidewalk or road move the lift lever to the highest position and move the blade rotation control to the DISENGAGE position UftLever...

Page 16: ...ntrol of the unit always select a safe speed HOW TO OPERATE THE UNIT ON HILLS WARNINg Do not ride up or down slopes that are too 2 steep to back straight up Never ride the unit across a slope See the...

Page 17: ...es CARBURETOR The factory settings for the carburetor are for most conditions Ifthe engine is operated under the following conditions you can adjust the carburetor mixture To adjust the carburetor see...

Page 18: ...lade is bent or damaged immediately replace the blade Also make sure the nut for the blade is tight 4 Keep the blade s sharpened Worn blades will cause the ends of the grass to turn brown 5 Do not cut...

Page 19: ...ce section to keep the unil in good operat ing condition WARNING Before you make an inspection adjust ment or repair to the unit disconnect the wire to the spark plug Remove the wire from the spark pl...

Page 20: ...op and bottom of the mower housing Remove all the grass and debris B Mount the blade and blade adapter on the mandrel Figure 12 7 Mount the blade so that the hi lift edges are up if the blade is upsid...

Page 21: ...on Stop the engine Disconnect the wire from the spark plug Check the operation ofthe blade brake Rotate the pulleys with your hand Make sure the brake pads are pressed tightly against the pulleys Figu...

Page 22: ...vement of the belt or the blades continue to rotate engage and disengage the blade rotation control five times to remove any excess rubber from a new mower drive belt If you need assistance take the u...

Page 23: ...up a hill 2 pulling a heavy load or 3 the u nit will not move forward Adjust the clutch as follows 7 tf the beit still slips after the clutch has been adjusted then the motion drive belt is worn or d...

Page 24: ...is harmful to the skin eyes and clothing Ifthe acid gets on the body or clothing wash with water 1 2 3 Disconnect the black cable from the negative terminal Figure 22 Disconnect the red cable from th...

Page 25: ...ou replace the fuel filter or the fuel line the fuel tank must be empty If the fuel filter is dirty the engine will run rough and have less performance Remove the old filter Figure 24 Replace the old...

Page 26: ...side of the mower drive belt is against the stack pulley Also make sure the mower drive belt is not twisted 3 Attach the front hanger to the axle support with the hanger rod Fasten with the fasteners...

Page 27: ...EVEL ADJUSTMENT position Figure 27 _ WARNING The lift lever is spring loaded Make sure the lift lever is locked in the LEVEL ADJUSTMENT position 6 Loosen the left and right adjuster knobs Push down on...

Page 28: ...the steering plate and the engine plate Make sure the motion drive belt is on the left side of the steering shaft assembly Install the end of the motion drive belt around the drive pulley Figure 30 I...

Page 29: ...belt Pull the belt retainer away from the right mandrel pulley Put the belt around the right mandrel pulley 6 7 Pull the belt retainer away from the left mandrel pulley Put the belt around the left m...

Page 30: ...r the blade rotation contro to the DISENGAGE position 4 Again clean the top of the mower housing 5 After you cut the grass clean the bottom of the mower housing STORAGE over 30 days At the end of each...

Page 31: ...spark plug 2 Clean the air filter 3 Adjust the carburetor 4 Adjust the throttle control 5 Drain the fuel tank Clean the fuel line Replace the fuel filter PROBLEM A hot engine causes a decrease in pow...

Page 32: ...sure use this guide and do not mow a slope that is greater than 15 degrees If the riding mower is used with a pull behind or rear mounted attachment do not operate the unit on a slope that is greater...

Page 33: ...ke Ave Columbus OH 43212 614 488 7951 1 800 848 8946 Indiana Kentucky Michigan except Upper Peninsula Ohio West Virginia Western Pennsylvania with zip codes up to and including 16999 ENGINES SOUTHWEST...

Page 34: ...IR PARTS NOTE ALWAYS USE ORIGINAL EQUIPMENT PARTS Use of service replacement parts other than original equipment parts may void your warranty ALL UNNUMBERED ITEMS ARE INTERCHANGEABLE WITH OPPOSITE SID...

Page 35: ...APSGIBP DASH SCREW 1 4 14X 75PHPANTAPABBL BUMPER HOOD DASH SIDE TOP SCREW 1 4 20X 75 WASHER FLAT 281X 63X 065 NUT I 4 20 HEX NYLOCK 71035 ASM LOWER CONSOLE TOWER LOWER DASH SUPPORT STEERING PTO NLT SC...

Page 36: ...RTS REF KEY 1 NOTE ALWAYS USE ORIGINAL EQUIPMENT PARTS Use of service replacement parts other than original equipment parts may void your warranty ALL UNNUMBERED ITEMS ARE INTERCHANGEABLE WITH OPPOSIT...

Page 37: ...16 18 WDFLLK 15X88 FOOTREST PAD RH FOOTREST PAD LH CONTAINER BATTERY SCREW 1 4 20X 63 HHWATAPSER PLATE LIFT DENTENT LG COVER LIFT DETENT SCREW 10 24X 50 TRSEG ASM SEAT SUPPORT SUPPORT SEAT SPRING LEA...

Page 38: ...R PARTS O NOTE ALWAYS USE ORIGINAL EQUIPMENT PARTS Use of service replacement parts other than original equipment parts may void your warranty ALL UNNUMBERED ITEMS ARE INTERCHANGEABLE WITH OPPOSITE SI...

Page 39: ...REW 5 16 18X 75 HHWATAP 6 TUBE LIFTER 1 BUSHING LIFT TUBE 2 PLATE LIFT ARM 1 ASSY LIFT ARM LEVER 2 SCREW 5 16 18X 50WHHTAP 26X49 3 SCREW 5 16 24Xl 25 2 NUT 5 16 24 NF 2 HEXFLLK 2 BRACKET PIVOT 1 BOLT...

Page 40: ...PARTS O _ NOTE ALWAYS USE ORIGINAL EQUIPMENT PARTS Use of service replacement parts other than original equipment parts may void your warranty ALL UNNUMBERED ITEMS ARE INTERCHANGEABLE WITH OPPOSITE S...

Page 41: ...ADJUSTING NUT 1 2 13 1 PIN HAIR 38DIAX1 64LLG 1 ROD HYDRO LINK 1 WASHER FLAT 1 PIN COTTER 094DIAX 75 30X20 1 HAIR PIN 31X4 1 BRACKET DISCONNECT 1 BOLT 5 16 18X 63 CARR 1 NUT 5 16 18 HEXWDFLLK WHIZ 1...

Page 42: ...SE APPLIED TO SPINDLE SHAFT TORQUE 25 40 FT L8 l NOTE ALWAYS USE ORIGINAL EQUIPMENT PARTS Use of service replacement parts other than original equipment parts may void your warranty ALL UNNUMBERED ITE...

Page 43: ...DX 050X 750SH 11X3 2 ZERK GREASE FITTING 2 ASM FRONT AXLE DECK HANGER 1 HANGER AXLE 1 HANGER DECK RH 1 HANGER DECK LH 1 SCREW 5 16 18X 75 HHWATAPSGIBP 2 SCREW 5 16 24X2 75 2 NUT 5 16 24 NF 2 HEXFLLK 2...

Page 44: ...IR PARTS NOTE ALWAYS USE ORIGINAL EQUIPMENT PARTS Use of service replacement parts other than original equipment parts may void your warranty ALL UNNUMBERED ITEMS ARE INTERCHANGEABLE WITH OPPOSITE SID...

Page 45: ...AIR 31X4 WASHER FLAT 17X91 PIN HAIR 31X4 ZINC LINK LIFT HANDLE WASHER FLAT 17X91 PIN HAIR 31X4 GRIP GREY HEIGHTADJ HANDLE LIFT 1 1 2 2 2 2 1 1 1 1 1 WASHER FLAT 550X1 00X11 17X103 1 TORSION SPRING 657...

Page 46: ...F KEY 45 REF KEY 1 I NOTE ALWAYS USE ORIGINAL EQUIPMENT PARTS Use of service replacement parts other than original equipment parts may void your warranty ALL UNNUMBERED ITEMS ARE INTERCHANGEABLE WITH...

Page 47: ...04 1 MUFFLER SINGLE CYLINDER 1 EXHAUST TUBE 1 CLAMP HOSE SCREW TYPE 1 BRACKET MUFFLER MOUNT 1 SCREW 1 4 20X 75 WAHHTAP 4 SHIELD HEAT LOWER FRONT 1 SCREW 5 16 18X 75HHWATAP 2 PULLEY STACK ASSY 1 WASHER...

Page 48: ...R PARTS O NOTE ALWAYS USE ORIGINAL EQUIPMENT PARTS Use of service replacement parts other than original equipment parts may void your warranty ALL UNNUMBERED ITEMS ARE INTERCHANGEABLE WITH OPPOSITE SI...

Page 49: ...5 DESCRIPTION HOUSING BLADE 42 BRACKET DECK RH BRACKET DECK LH BOLT 5 16 18X 63 CARR NUT 5 16 18 HEXWDFLLK WHIZ TOEGUARD FLANGE BOLT 5 16 18X 63 CARR NUT 5 16 18 WDFLLK 15X88 ASSY FRONT BRACKET ROLLER...

Page 50: ...4 REF KEY 22 I I REF KEY 20 NOTE ALWAYS USE ORIGINAL EQUIPMENT PARTS Use of service replacement parts other than original equipment parts may void your warranty ALL UNNUMBERED ITEMS ARE INTERCHANGEABL...

Page 51: ...75 HHSH 3 8 16Z 9X39 NUT 3 8 16HWDFLLK MACK 15X84 Z PULLEY IDLER BFF 4 75DIA NUT 3 8 16HWDFLLK MACK 15X84 Z ASM PLATE REAR SUS BRKT LH PLATE SUSPENSION SUSPENSION BRKT REAR BOLT SHOULDER 3 8 16 9X52 N...

Page 52: ...ORQUE _ 45FT LB I KEY 2 NOTE ALWAYS USE ORIGINAL EQUIPMENT PARTS Use of service replacement parts other than original equipment parts may void your warranty ALL UNNUMBERED ITEMS ARE INTERCHANGEABLE WI...

Page 53: ...2 INPUT JACKSHAFT 7 12LG SPACER 625 X 875 X 1 858 NUT 9 16 18 UNF 2B 15X121 Z ADAPTER DECK BLADE 38 BLADE 3 N 1 42 RH WASHER FLAT 625X1 75 17X166 Z WASHER FLAT 625Xl 00X 188 Z NUT 9 16 REGHEX 15X100 Y...

Page 54: ...42S66X89 REPAIR PARTS _b I i_ _ _ i_i_ _ BLUE BLACK DETAIL A 341314A 54...

Page 55: ...1 HARNESSADAPTER OK CHARGE IL 1 WIRE HARNESS REAR 1 ASSY LIGHT WIRE l 4 TURN 1 BULB HEADLAMP 2 TIE CABLE BLACK NYLON 5 62L 5 PRESS CLIP 1 380LG 2551D 2 SWITCH IGNITION DELTA 7 TERM 1 KEY IGNITION GENE...

Page 56: ...10639 4 710781 5 710768 6 402700 7 402701 8 322763 DESCRIPTION DECAL HEIGHT ADJUST DECAL DECAL DECAL DECAL DECAL DECAL DECK LEVEL FOOT HYDRO INST DASH 1 HYDRO DUMP 1 CAUTION DECK LH 1 CAUTION DECK RH...

Page 57: ...DECAL DECAL DECAL DECAL DECAL DECAL DECAL DECAL DECAL DECAL DECAL DECAL QTY YARDKING RH 15 42 1 YARDKING LH 15 42 1 PEDAL CONT RH AUTODRIVE 1 PEDAL CONT LH AUTODRIVE 1 YARD PERF KOHLER COMM 2 CUST CA...

Page 58: ...NOTES 710846 58...

Page 59: ...utch 23 Drive Brake 23 Filter Fuel 25 Fuse 30 Headlight 30 Lubrication 25 Mower Housing Clean 30 Install 26 Level 27 Remove 26 Muffler 19 Speed Control Pedal 24 Storage 30 Maintenance Chart 19 Motion...

Page 60: ...WN SWEEPER Model No 24720 GRASS BAGGER Model No 24762 9 Bushel Capacity For 42 and 46 TIRE CHAINS Model No 24530 For 18x8 5 inch tire Model No 24538 For 18x95 inch tires Model No 24525 For 20x8 inch t...

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