YARD Commander YTL-590-043 Instructions & Assembly Download Page 6

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CAUTION

Read and follow all instructions for assembly and operation. Failure to properly assemble this
equipment could result in serious injury to the user or bystanders, or cause equipment damage.

UTILITY DUMP CART COMPONENT PARTS AND ASSEMBLY

Take all parts out of the shipping crate and inspect components to ensure there are no missing pieces

before starting to assemble the utility dump cart follow steps 1 through 11.

TOOLS REQUIRED

•

Pliers

•

Screw Driver

•

10mm & 14mm Wrench

Component Parts

Summary of Contents for YTL-590-043

Page 1: ...REV090320 DC400A MADE IN VIETNAM 10CU FT CAPACITY DUMP CART Instruction Assembly SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE ...

Page 2: ...Hazard Signal Word Definition 4 Controls and Features Identification 5 Component Hardware 6 7 Assembly Instructions 8 9 10 11 12 13 Operation Instructions 13 Maintenance and Storage 14 Specification 15 Parts Drawing Parts List 16 17 Limited Warranty 18 ...

Page 3: ...H Always use caution when loading and unloading the cart Only tow with recommended vehicles Lawn Garden Tractors and ATVs Always secure and lock dump cart to the vehicle hitch before operating Crush and Cut Hazards Always keep hands and feet clear from moving parts while operating the equipment Always clear and keep work area clean when operating Always wear safety gear eye protection gloves and w...

Page 4: ...rovided in the Specifications section of this manual This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death DANGER indicates an imminently hazardous situation which if not avoided will result in death or serious injury DANGER WARNING indicates a potentially hazardous situation w...

Page 5: ...is manual for future reference 1 Removable Tailgate Push up to remove for loading or unloading 2 Utility Cart Box Do not exceed rated load capacity 400lb 3 Tires Wheel Do not exceed the recommended rate 25 PSI 4 Hitch Pin type design use only with approve vehicles 5 Release Pedal Release the cart bed Controls and Features Identification 1 2 4 3 5 ...

Page 6: ...y to the user or bystanders or cause equipment damage UTILITY DUMP CART COMPONENT PARTS AND ASSEMBLY Take all parts out of the shipping crate and inspect components to ensure there are no missing pieces before starting to assemble the utility dump cart follow steps 1 through 11 TOOLS REQUIRED Pliers Screw Driver 10mm 14mm Wrench Component Parts ...

Page 7: ... Lock Washer Ø6 34 5 Hex Nut M6 34 11 Screw M8x20 8 12 Lock Washer Ø8 10 13 Hex Nut M8 10 14 Flat Washer Ø16 4 16 R Pin Ø3 4 18 Hex Bolt M8x30 2 20 Spacer 2 22 Latch Spring 1 24 Hitch Pin 1 25 Hex Bolt M6x90 1 26 Lock Nut M6 1 Component Parts ...

Page 8: ... screws 3 Ø6 lock washers 4 and M6 hex nuts 5 Note The hole on tongue support 27 should be on right side STEP 2 Attach the Axle Support 1 Put together the two axle supports 10 and attached them to the back of bottom panel 1 using eight sets of M8x20 screws 11 Ø8 lock washers 12 and M8 hex nuts 13 Assembly Instructions ...

Page 9: ...el axle 17 then the wheels 15 then secure with a second Ø16 flat washer 14 and Ø3 R pin 16 STEP 4 Attach Release Pedal 1 Insert the release pedal 21 into the hitch tongue 19 and secure using M6x90 hex bolt 25 and M6 hex lock nut 26 Put the two spacers 20 on each side of the release pedal 21 2 Attach the latch spring 22 hook on the bottom hole in the release pedal 21 and attach the other end to the...

Page 10: ...ch tongue 19 using two sets of M8x30 hex bolts 18 Ø8 lock washers 12 and M8 hex nuts 13 Insert the hitch pin 24 through the tongue hole and secure with Ø3 R pin 16 STEP 6 Attach Side Panel 1 Attach the side panels 2 to the bottom panel using six sets of M6x15 screws 3 Ø6 lock washers 4 and M6 hex nuts 5 ...

Page 11: ... lock washers 4 and M6 hex nuts 5 2 Attach the front panel 28 to the side panels using six sets of M6x15 screws 3 Ø6 lock washers 4 and M6 hex nuts 5 STEP 8 Attach the Corner Plate 1 Attach the two corner plates 29 to the side panels and front panel using four sets of M6x15 screws 3 Ø6 lock washers 4 and M6 hex nuts 5 ...

Page 12: ... sets of M6x15 screws 3 Ø6 lock washers 4 and M6 hex nuts 5 2 Attach the two rear card slots 6 to the U frame 7 and both side panels using four sets of M6x15 screws 3 Ø6 lock washers 4 and M6 hex nuts 5 STEP 10 Attach the Rear Panel 1 Slide the rear panel 9 through the slots on the back side panels ...

Page 13: ...ty dump cart with box raised 5 DO NOT over fill the utility dump cart Over flow loads can cause the cart and towing vehicle to lose traction and skid out of control 6 ONLY fill the dump cart to a comfortable dumping load Extremely heavy loads will be difficult to operate and dump 7 ALWAYS use the dump cart for its intended purpose 8 ALWAYS make sure that the tow vehicle and the combined weight of ...

Page 14: ...urfaces Never exceed load capacity rating of 400lb 182kg it will damage the utility dump cart IMPORTANT If a part needs replacement only use parts that meet the manufacturer s specifications Replacement parts that do not meet specifications may result in a safety hazard or poor operation STORAGE Never allow material to remain in the utility dump cart for extended periods of time Before storing mak...

Page 15: ...nd Frame Material Steel Inside Box Dimensions 38 x 28 15 x 11 8 Overall Dimensions 58 27 x 31 10 x 26 77 Axle Dimensions 0 64 x30 5 Wheel Size 13 4 00 6 Wheel Type Pneumatic Hitch Type Pin Style Tire Pressure PSI 25 Specifications ...

Page 16: ... 16 Parts Drawing Parts List ...

Page 17: ... 12 9306 08000 DX Lock Washer Ø8 10 13 9201 08000 DX Hex Nut M8 10 14 9301 16000 DX Flat Washer Ø16 4 15 DC400 30000 Wheel 2 16 N021 00004 R Pin Ø3 4 17 DC400 00008 Wheel Axle 1 18 9101 08030 DX Hex Bolt M8x30 2 19 DC400 10000 Hitch Tongue 1 20 N390 00005 Spacer 2 21 N879 00002 Release Pedal 1 22 N390 00003 Latch Spring 1 23 N390 00002 Hitch Pin Bracket 2 24 N180 00013 Hitch Pin 1 25 9101 06090 DX...

Page 18: ...or labor if the utility dump cart has been misused neglected involved in an accident abused loaded beyond its limits modified or assembled incorrectly Normal maintenance is not covered under this warranty Limits of Implied Warranty and Consequential Damage Exclusion YTL International disclaims any obligation to cover any loss of time use of this product freight or any incidental or consequential c...

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