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Third Function Valve Kit for YL610

Introduction

This document outlines the assembly and installation procedures for the Third Function Valve Kit for YL610. It is 
designed for use by authorized YANMAR personnel only. All non-authorized personnel should seek the 
assistance from an authorized YANMAR service technician to perform the procedures as outlined in this 
document.

Table of Contents

3.1 Remove the Loader...............................................................................................................5

3.2 Assembling the Front Couplers..............................................................................................6

3.3 Installing the Hydraulic Tubes................................................................................................6

3.4 Installing the Third Function Valve and Hoses.......................................................................8

3.5 Installing the Regen Lock Unit.............................................................................................12

3.6 Installing the Wire Harness..................................................................................................13

1. General Precautions...............................................................................................2

2. Kit Contents.............................................................................................................3

3. Installation Instructions..........................................................................................5

4. Operator Manual....................................................................................................18

INSTALLATION INSTRUCTIONS

Third Function Valve Kit

TVK-YL610P for YL610 on YT347/359 

Summary of Contents for TVK-YL610P

Page 1: ...MAR service technician to perform the procedures as outlined in this document Table of Contents 3 1 Remove the Loader 5 3 2 Assembling the Front Couplers 6 3 3 Installing the Hydraulic Tubes 6 3 4 Ins...

Page 2: ...ponent failure If any of these conditions occur this structure must be replaced WARNING All work must be performed on a solid dry stable and level surface Always use Personnel Protective Equipment PPE...

Page 3: ...46960 CONNECTOR 5 3 1A8160 46310 PLUG DUST GREEN 1 4 198240 46260 RING SNAP 4 5 1A8160 46250 COUPLER QUICK 3 8F 2 6 1TN323 43701 REGEN LOCK UNIT 1 7 1TN340 43050 PLATE VALVE 1 8 1A8160 46910 ELBOW 8 8...

Page 4: ...4 Third Function Valve Kit TVK YL610P for YL610 on YT347 359 Third Function Valve Kit for YL610 1 2 3 4 5 6 7 8 9 10 11 12 x12 13 14 15 16 x2 17 18 19 20 21 22 28 23 24 25 26 27 YM730...

Page 5: ...o so may result in equipment or component failure If you should need assistance during your installation process contact your YANMAR distributor 3 1 1 Park the tractor and loader in a level stable and...

Page 6: ...uick 3 8 Female and Plug Dust Green 3 to the left Coupler Quick 3 8 Female as shown in the illustration 3 2 Assembling Front Couplers Item No Part No Description Qty 4 198240 46260 RING SNAP 4 5 1A816...

Page 7: ...ssemblies 3RD A B 26 27 to the loader arm using Cover Clamps 14 and Bolts 8X50 17 Leave Bolts 8X50 17 loose until the Coupler Quick 1 2 Female 5 connection to Pipe Assemblies 3RD A B 26 27 are properl...

Page 8: ...VE 1 8 1A8160 46910 ELBOW 8 8 1 10 1A8300 51210 BAND REPEAT 6 13 194464 45930 O RING 8 1 Use if original O ring is missing or damaged 4 15 26106 080902 BOLT 8 X 90 2 16 26366 080002 NUT 8 2 19 1TN340...

Page 9: ...1 install one Connector 2 and Elbow 8 8 8 as shown in the illustration 3 4 9 Torque Connector 2 and Elbow 8 8 8 to the value listed below 3 4 10 Disconnect hose to port C Yellow Bucket Curl and hose t...

Page 10: ...peat 10 as shown in the illustration 3 4 13 Torque Hose Valve 23 fittings to the value listed below 3 4 14 Attach Hoses 3RD A B 24 25 to the Valve Assembly 1 as shown in the illustration and secure in...

Page 11: ...ach the Couplers Quick 3 8 Male removed from hoses in step 3 4 11 to Hoses 3RD A B 24 25 then torque fittings to the value listed below 3 4 18 Install Dust Plug Yellow M 21 to Hose 3RD A Yellow 24 and...

Page 12: ...ol end Reinstall Loader Control Cable clevis pin and hairpin clip and secure cable in place with the Jam Nuts 3 5 Installing the Regen Lock Unit Item No Part No Description Qty 6 1TN323 43701 REGEN LO...

Page 13: ...Once the clevis pin moves freely in its slot reinstall the hair pin and check to see if the neutral position and SCV Lock can be locked in Neutral Parts needed 3 6 1 Install Harness Assembly Third Fun...

Page 14: ...ated above the SCV valve and Regen unit as shown in the illustration Remove connector blank 3rd 3 6 5 Connect the 3rd connector to the Harness Assembly Third Function 20 connector as shown in the illu...

Page 15: ...peat 10 locations 3 6 9 Remove right side control lever knobs and fasteners Disconnect attached switches and remove right side control lever bezel assembly as shown in illustration NOTE Be sure to sec...

Page 16: ...the illustration 3 6 11 Remove the oval grommet and make a 1in 25 4mm slit in the center of the grommet as shown in the illustration 3 6 12 Insert the Harness Assembly Third Function 20 wire through...

Page 17: ...ness in place using Band Repeat 10 and zip tie to main tractor harness as shown in reference 3 6 8 3 6 16 Once connected and zip tied in place reinstall control lever bezel assembly and prepare to tes...

Page 18: ...stalling the attachment to the front of the loader connect the hydraulic hoses on the attachment to the Third Function Valve couplers A 4 4 To activate the Third Function Valve system locate the lever...

Page 19: ...chment 4 7 When switch E is released the Third Function system is deactivated and the bucket dump and curl function is restored 4 8 To completely disable the Third Function system move lever B to the...

Page 20: ...___ 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2021 YANMAR AMERICA CORPORATION All rights reserved This manual may not be reproduced or copied in whole or in part without the written consen...

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