Installation Instructions
NOTE:
1.
NOTE:
2.
3.
4.
WARNING:
NOTE:
Enabling Engine Speed Switch #1 -
Enabling Engine Speed Switch #2 -
1-
2-
3-
4-
Table 1:
PAGE 2 OF 6
M8 x 1.25
1.5 ~ 2.9
KP4 - PANEL KIT
INS-KP4-0012
Fasten Control Panel (1) to the Mounting Bracket (7) using Isolators (3) and Nuts.
M6 x 1.0
1.0~1.2
7~9
9.8~11.8
Install the ECU so that the connector faces downward. Failure to do so may trap water in the connector, resulting in
corrosion of connector pins.
Remote Mounted ECU Applications:
A relay mounting bracket has been provided with the kit. This bracket will allow the relays to be securely fastened to the
engine to reduce vibration and water damage.
Refer to harness drawing for additional design requirements for consideration of application. A troubleshooting guide is available
through Yanmar's Distributor Website or by contacting Yanmar America's Service Department.
Install the ECU in a location that is not subject to steam or high-pressure water for cleaning
10.6 ~ 20.9
14.4 ~ 28.3
57.8 ~ 72.3
78.4 ~ 98.0
Diameter x Pitch
Kgf-m
M12 x 1.75
8.0 ~ 10.0
Be sure battery cables are connected correctly. Disconnecting either the positive or negative battery cable while the
equipment is operating will cause premature failure of electronic components. Also, never weld on equipment with the
ECU connected to the wire harness.
Hand tighten all bolts and nuts until assembly is completed, then torque according to specifications in Table 1. The numbers in ()
represent the item numbers.
Constant Speed Applications:
Yanmar America Part Department Phone # : 1-800-966-7685
Please see the next page for detailed installation instructions.
Only the Main and Rack Actuator Relays are required for the function of the Yanmar ECO engines. These relays are
supplied with the distributor standard specification engines in the loose parts box. The optional Sub-Relay connector (CR5)
is intended to activate 4 optional features such as engine stop switch, droop-switch, ECO lamp, and engine speed monitor.
All of these optional features are located in the accessory connector (J18) in the wire harness on pins 3,4,5, and 6. In the
event that these features need to be activated one additional relay P/N: 198461-52950 must be ordered from the Yanmar
America Part Department.
Locate the 12 pin Deutsch accessory connector and jumper the pin #2 (ground) with pin #12 engine speed switch #2. Use
the female connector that comes attached to each wire harness to make the connections. This will enable the Engine
Speed Switch #2 for constant speed.
Ensure no water is trapped inside the connector when plugging the connector. Water inside the connector may
corrode connector pins, resulting in malfunctioning of the ECU.
YANMAR CO., LTD.
YANMAR AMERICA CORP.
In the event that the 60" wire harness extension needs to be extended please follow the manufacturer's assembly and
wiring procedures. Please visit www.deutschip.com and click on the Connector Repair or Helpful Hints link to download a
more detailed procedure on how to properly assemble a connector. As always never use scotch locks or butt connectors to
extend the wire harness. All extended wires must be soldered and sealed.
Comply with torque standards in the table to avoid unexpected damage during installation or in the future.
Make sure isolators are not twisted during installation to avoid premature failure of components.
Assemble Control Panel (1) and Mounting Bracket (7) assembly to injection pump side front engine leg using M8 x 25 bolts
(8) and M8 Flange Nuts (9).
The use of the KECMB1 kit is recommended for securing the ECU to the engine for proper harness routing and vibration
resistance.
Locate the 12 pin Deutsch accessory connector and jumper the pin #2 (ground) with pin #11 engine speed switch #1. Use
the female connector that comes attached to each wire harness to make the connections. This will enable the Engine
Speed Switch #1 for constant speed.
M5x0.8
0.4 ~ 0.7
3 ~ 5
4 ~ 6.7
For applications that remotely mount the ECU within the wire harnesses reach please use the following ECU mounting
guidelines:
Foot-lbf
N-m
Install the ECU in a location that is well ventilated and not subject to direct sunlight.