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YANGZHOU SUPER MACHINE TOOL CD6240, Instruction Manual And Parts List

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YANGZHOU SUPER MACHINE TOOL CD6240 Instruction Manual And Parts List Download Page 68

68 

No. Part 

No. 

Name 

Specification 

1 CD6236-07-49A 

Bush(S-Post) 

 

1 CD6236-07-49 

Bush(T-Post) 

 

2 GB2089-80 

Spring 

0.5×5×18 

3 CD6236-07-50 

Pin 

 

4 CD6236-07-21 

Tool 

Post 

 

5 GB98-83 

Screw 

M10×50 

6 CD6236-07-29 

Clamp 

Handle 

 

7 CD6236-07-19 

Clamping 

Handle 

 

8 CD6236-07-20 

Washer 

 

9 

CD6236-07-18A 

Tool Post Shaft(S-Post) 

 

9 

CD6236-07-18 

Tool Post Shaft(T-Post) 

 

10 GB1155-79 

Ball 

Cup 

6 

11 CD6236-07-25A 

Compound 

Rest(360S-Post) 

 

11 CD6240-07-25A 

Compound 

Rest(410S-Post) 

 

11 CD6236-07-25 

Compound 

Rest(360T-Post) 

 

11 CD6240-07-25 

Compound 

Rest(410T-Post) 

 

12 CD6236-07-17G 

Nut(Metric) 

 

12 CD6236-07-17 

Nut(Inch) 

 

13 CD6236-07-07G 

Feed 

Screw(Metric) 

 

13 CD6236-07-07 

Feed 

Screw(Inch) 

 

14 GB77-85 

Screw 

M8×8 

15 CD6236-07-46 

Bottom 

 

16 GB1096-79 

Key 

4×12 

17 GB301-84 

Thrust 

Bearing 

8101 

18 GB2089-80 

Spring 

0.5×5×18 

19 GB308-77 

Steel 

Ball 

6 

20 CD6236-07-13 

Seat 

 

 

21 GB70-85 

Screw 

M6×20 

22 CD6236-07-12G 

Steel 

Ball(Metric) 

 

22 CD6236-07-12 

Steel 

Ball(Inch) 

 

23 CD6236-07-11G 

Dial-Compound 

Rest(M) 

 

23 CD6236-07-11 

Dial-Compound 

Rest(Inch) 

 

24 CD6236-07-10 

Handle 

 

25 GB70-85 

Screw 

M10×25 

26 CD6236-07-05 

Handle 

 

27 CD6236-07-06 

Handle 

 

28 CD6236-07-08 

Screw 

Plug 

 

29 GB77-85 

Screw 

M6×8 

30 CD6236-07-26 

Swivel 

Table(360) 

 

30 CD6240-07-26 

Swivel 

Table(410) 

 

04/03/2020

Instructions Manual for CL-38 (L190)

68

Summary of Contents for CD6240

Page 1: ...1 INSTRUCTION MANUAL AND PARTS LIST LATHE MODEL CD6240 MADE IN YANGZHOU SUPER MACHINE TOOL CO LTD ADDRESS No 198 HEYE WEST ROAD YANGZHOU CHINA 04 03 2020 Instructions Manual for CL 38 L190 1 ...

Page 2: ...Lifting 20 5 Cleaning 21 6 Installing 21 7 Lathe Alignment Part 1 22 8 Lathe Alignment Part 2 23 9 Slide Ways Attention 24 10 Cross Slide Nut 24 11 Electrical Controls 25 12 Speed Controls 26 13 Threading Dial Indicator 27 14 Chucks and Chucks Mounting 28 15 Electric Circuit Control 30 15 1 Wiring Diagram 30 15 2 Electric Board Diagram 31 15 3 Electric Listing Component 32 16 Bed Assembly 33 17 Ch...

Page 3: ... Saddle 66 22 Lubrication 71 23 Tailstock Assembly 73 24 Chuck Guard Cover 76 25 Follow Rest 78 26 Steady Rest 80 27 Lead Screw Guard 82 28 Chip Protection 83 04 03 2020 Instructions Manual for CL 38 L190 3 ...

Page 4: ...cate of operation or he should be trained under the close supervision of somebody who can skillfully operate the machine The lathe should be operated under the environmental temperature of 5 C 40 C the elevation up to 1000 m the relative humidity of 50 when ambient temperature is 40 C or higher relative humidity if ambient temperature is lower The manual also covers related information for those w...

Page 5: ...ld be gripped firmly and the speed of the spindle cannot exceed the safe speed of the chuck 15 As it is possible to contact with human body especially when the material with small diameter is used it is not allowed in any case that the rod material cannot extend out the end of the spindle of the headstock which has no special guard and relative support 16 There is the label of speed limit for the ...

Page 6: ... of the spindle can never exceed it It should point out that the maximum safe speed on the label is supposed under ideal work condition and lower speed of the spindle should be selected in following cases a Adopt the chuck to jig the workpiece under noisy work condition b If the chuck is surely damaged it is dangerous to operate under high speed especially when the chuck of grey pig iron is used i...

Page 7: ...jigging the workpiece it cannot have oil or grease All parts should be jigged firmly Do not intend to jig the workpiece which is unsuitable or hardly to jig well Do not jig the workpiece exceeding the weight allowed by the lathe Master suitable hoisting method when the workpiece is hoisted 2 Ensure to remove oil or grease on handy tools and operation grippers Ensure the structures of handy tools a...

Page 8: ... the workpiece 14 The workpiece should have correct position in the hexagon hole and the groove of the screwdriver 15 Take care that the locking screw should be tightened 16 Do not make preparation work in a hurry 17 Never use the substitute tool if no suitable tool is available or prepared in the workshop 18 Do not allow to move away the guard plate or to open the protection door when the lathe i...

Page 9: ...the chuck the belt pulley and driving parts are loose 27 When the handle of the chuck is in the chuck never start the spindle 28 Do not operate the laths if the attention is not concentrated in order to avoid accident 29 When preparing to make other operation of the lathe such as the tailstock take care to avoid danger such as bumping or dropping 30 Take care of guard cover of the chuck and other ...

Page 10: ... time before making operation on the lathe Wear protective gears properly 39 Take cars of cuttings flying out from the lathe 40 Select suitable guard plate on the operation position 41 Never leap over or go around the chuck or the workpiece to make adjustment when they are in running status Never leap over or go around the chuck or the workpiece to take something Take care of the place the workpie...

Page 11: ... movements of the lathe before replacing the exchange gears 54 Take care if the chuck parts could drop down when the lathe is in operation 1 4 Protection of the Chuck The lathe is equipped with the guard of the chuck option which is suitable for the standard chuck In case the chuck guard is equipped on the lathe it should be in a closed status before the spindle is running 1 When the machine is eq...

Page 12: ...izes it can cause the accident when winding emery cloth on the workpiece to be ground by two hands If winding the emery cloth on the finger or to make rough grinding the finger could be seized firmly to cause serious injury Precautions The operator should have certain recognition and knowledge on the necessity to treat part by emery cloth on the lathe It is not needed to process by emery cloth in ...

Page 13: ...obust Grinder consists of two pieces of jointed wood board and the emery cloth to make grinding and the workpiece to be polished can go through its hole d The polish is made by the wire brush stuck with abrasive material Apply force at the both ends of the emery cloth to pull it upward Never pull it loosely or wind it on your finger or on the workpiece 04 03 2020 Instructions Manual for CL 38 L190...

Page 14: ...has been removed you have made sure that there is no existing danger for persons or objects WARNING If you bypass remove or override a safety device in any other way you are endangering yourself and other persons working on the lathe The possible consequences are the following injuries due to components or parts of components flying off at high speed contact with rotating parts fatal electrocution...

Page 15: ...rent supply is being interrupted Except for the areas marked by the ideogram in the margin In these areas there might be voltage even if the main switch is being switched off WARNING Dangerous voltage exists even if the main switch is switched off In the areas marked by the ideogram in the margin there might be voltage even if the main switch is switched off b EMERGENCY STOP button The EMERGENCY S...

Page 16: ...nted WARNING Only remove the protective cover when the main switch of the lathe is turned off and secured by a padlock d Lathe chuck protection with position switch The lathe is provided with a lathe chuck protection The lathe can only be switched on if the lathe chuck protection is closed positions switch Lathe chuck protection 04 03 2020 Instructions Manual for CL 38 L190 16 ...

Page 17: ... f securing screw Tighten the securing screw at the end of the lathe bed in order to prevent the tailstock from unintentional drawing out of the lathe bed positions switch Chip protection closed Chip protection opened Integrated position switch 04 03 2020 Instructions Manual for CL 38 L190 17 ...

Page 18: ...ork Check that the prohibition warning and information labels as well as the markings on the lathe are legible clean them if necessary are complete 2 Level of Noise According to GB T16769 1997 Measurement Method of Sound Pressure Level of Metal Cutting Machine measure the noise at six positions being one meter far from the lathe The maximum noise should be less than 85dB A Note The measurement sho...

Page 19: ... Pitches 2 72T P I 45Nos Threads Metric Pitches 0 2 14mm 39Nos Longitudinal Feeds Imperial 0 002 0 067 Rev 17Nos Longitudinal Feeds Metric 0 05 1 7mm Rev 17Nos Cross Feeds Imperial 0 001 0 0335 Rev 17Nos Cross Feeds Metric 0 025 0 85mm Rev 17Nos Range of Module Pitches 0 3 3 5MP 18Nos Range of Diametral Pitches 8 44DP 21Nos Tailstock Total Travel of Tailstock Quill 120mm 43 4 Tailstock Quill Diame...

Page 20: ...he preserved holes on lathe bed Then lift up with applying wires on both end of the stick Lifting the machine by a crane 3 Before lifting adjust the position of Lathe Apron and Tailstock to maintain the balance of machine 4 When the machine was shifted to its destination always handle with care to put it down Don t let go of it to hit the ground or it will affect the accuracy of the machine Note M...

Page 21: ...nd for easy working and maintenance see Foundation plan The lathe may be used freestanding or bolted to the foundation Freestanding Position lathe on foundation and adjust each of the six mounting feet to take equal share of the load Then using an engineer s precision level on the bedways Fig 2 adjusts the feet to level up machine Periodically check bed level to ensure continued lathe accuracy Fix...

Page 22: ... very strong and steady construction of ground Please refer to right illustration of construct in of ground Fig 3 7 Lathe Alignment Part 1 With the lathe install and running We recommend a check on machine alignment before commencing work Check leveling and machine alignment at regular periods to periods to ensure continued lathe accuracy Headstock check Take a light cut with a keen tool over a 6 ...

Page 23: ...the Spindle turn while the Spindle is set up at 1170r p m By putting the palm of the left hand on the Headstock cover to fell its chatter An unrevealing Spindle will lead to lathe chatter Move Leveling Block either A or B left or right to adjust until your left hand feels the minimum chatter 2 Afterwards change the Spindle speed to 1800r p m or 770r p m and check the Leveling with the same way as ...

Page 24: ...ront screw a little at a time Check constantly for smooth action throughout full slide travel avoid over adjustment which can result in increased wear rate are stiff or jerky action Fig 8 10 Cross Slide Nut This is adjustable for elimination of slackness which may develop in service Reduce backlash by the cap head screw rear of the nut Before operating the cross slide several times by hand to be s...

Page 25: ...be running with a moment With the main motor rotation lever is set in the neutral position 3 Coolant pump ON OFF push button 4 Press the RED button to stop the main motor and coolant pump Check the rotating direction of spindle after wiring 1 Turn on the power switch 2 Slightly push INTREMITENT button 3 Look at the rotating direction of Main Spindle from Tailstock 4 If it is of anti clockwise you ...

Page 26: ...ht hand side it provides speeds from 1800 510r p m and rotated to left hand side it provides speeds from 330 90r p m Then move the large lever to the appropriately colored arrow aligned with the required speed on the data plate While the electrical switch set at 2 position it provides speeds from 900 255 R P M and 165 45 R P M When the small lever set at upper or bottom position the spindle is fre...

Page 27: ... To cut threads of odd numbers per inch close the leadscrew nut at any NUMBERED line Fractional threads of 1 2 or 1 4 T P I may be cut by closing the nut at the SAME numbered line on each pass of the tool This dial cannot be used with an Imperial leadscrew to cut metric threads or fractional threads For these the leadscrew nut must be kept closed and the machine reversed by use of the changeover s...

Page 28: ... of metric screw thread 14 Chucks and Chucks Mounting When fitting chucks or faceplates first ensure that spindle and chuck tapers are scrupulously clean and that all cams lock in the correct positions see Fig 12 it may be necessary to re set the cam lock studs A when mounting a new chuck To do this remove the cap head locking screws B and set each stud so that the scribed ring C is flush with the...

Page 29: ...k for work A reference mark should be made on each correctly fitted chuck or faceplate to coincide with the reference mark scribed in the spindle nose This will assist subsequent remounting IMPORTANT Do Not Interchange Chucks or Face Plates Between Lathes Without Checking For Correct Cam Locking 04 03 2020 Instructions Manual for CL 38 L190 29 ...

Page 30: ...30 15 Electric Circuit Control 15 1 Wiring Diagram 04 03 2020 Instructions Manual for CL 38 L190 30 ...

Page 31: ...31 15 2 Electric Board Diagram 04 03 2020 Instructions Manual for CL 38 L190 31 ...

Page 32: ...Hz 2 10 KA0 Relay 3TH8262 AC24V 50 60Hz 1 11 KA1 Relay 3TH8262 AC24V 50 60Hz 1 12 TC Control Transformer JBK5 160 1 13 KT Time Relay ST3PAAC24V 1 14 VA Rectifier 3TQL 250V 12A 1 15 HL Pilot Lamp LA103 M 32 AC24V 1 16 EL Working Lamp JC34A AC24V 1 17 SQ4 5 Switch For FWD REV LXW5 11G2 2 18 SQ1 Switch For Brake LXW5 11N1 1 19 SQ2 Switch For Chuck LXW5 11Q1 1 20 SQ3 Switch For Position QKS8 608010320...

Page 33: ...33 16 Bed assembly 04 03 2020 Instructions Manual for CL 38 L190 33 ...

Page 34: ...34 04 03 2020 Instructions Manual for CL 38 L190 34 ...

Page 35: ...1 12 Block 18 GB70 85 Socket Head Cap Screw M6 10 19 CD6236 01 19 Hold 20 CD6236 01 22 Rod 21 CD6236 01 28 Rack 22 CD6236 01 34 Rock 23 GB70 85 Socket Head Cap Screw M6 20 24 GB97 1 86 Washer 12 25 GB5783 86 Bolt M12 45 26 CD6236 01 25 Cover 27 CD6236 01 30 Sleeve 28 CD6236 01 31 Pin 29 CD6236 01 32 Washer 30 GB2089 80 Spring 1 8 2 5 55 31 CD6236 01 33 Cover 32 GB1567 86 Key 5 16 33 CD6236 01 37 L...

Page 36: ...77 85 Screw M8 8 58 CD6236 01 23 Lever 59 CD6236 01 21 Pin 60 GB896 86 Circlip 6 61 GB117 86 Taper Pin 6 50 62 GB70 85 Socket Head Cap Screw M8 35 63 GB80 85 Screw M8 14 64 GB1171 74 V13 1890 65 RUN6141 106028 Cover 66 GB818 85 Cross Screw M6 10 67 RUN6246 108078 Limited Switch Seat 68 GB70 85 Socket Head Cap Screw M6 16 69 RUN6141 106028 01 Cover 70 GB818 85 Cross Screw M6 10 71 CD6236 01 01A Sta...

Page 37: ...6 GB6170 86 Nut M10 97 Q81 3 Spring 3 16 115 98 RUN6246 106050 Shaft 99 RUN6141 106034 Motor Seat 100 RUN6246 106044 Shaft 101 RUN6141 106039 Shaft 102 RUN6141 106040 Arm Brake 103 GB70 85 Socket Head Cap Screw M5 8 104 GB80 85 Screw M6 8 105 GB70 85 Socket Head Cap Screw M6 12 106 RUN6141 106037 Cam 107 RUN6141 106041 Bracket Motor Seat 108 RUN6246 106097 Washer 109 GB70 85 Screw M10 40 110 RUN61...

Page 38: ...38 17 Change gear 04 03 2020 Instructions Manual for CL 38 L190 38 ...

Page 39: ...wing France 10 CD6236 05 06 Sleeve 11 CD6236 05 05 Shaft 12 GB6172 86 Nut M14 13 GB97 1 84 Washer 14 14 CD6240 05 09G1 Change Gear Metric 35 48T 14 CD6236 05 09 Change Gear 360 Inch 44 52T 14 CD6240 05 09 Change Gear 410 Inch 44 52T 15 GB41 76 Nut M14 16 CD6236 01 44 Washer 45 17 CD6236 01 43 Screw 18 CD6236 05 03 Sleeve 19 CD6240 05 04G1 Change Gear Metric 54T 19 CD6236 05 04 Change Gear 360 Inch...

Page 40: ...40 18 Headstock Assembly 04 03 2020 Instructions Manual for CL 38 L190 40 ...

Page 41: ...41 04 03 2020 Instructions Manual for CL 38 L190 41 ...

Page 42: ...42 04 03 2020 Instructions Manual for CL 38 L190 42 ...

Page 43: ...43 04 03 2020 Instructions Manual for CL 38 L190 43 ...

Page 44: ...44 04 03 2020 Instructions Manual for CL 38 L190 44 ...

Page 45: ...45 04 03 2020 Instructions Manual for CL 38 L190 45 ...

Page 46: ...46 04 03 2020 Instructions Manual for CL 38 L190 46 ...

Page 47: ... Screw M12 20 18 CD6236 04 73 Limited Bracket 19 CL6132 04 82 Adjust Screw 20 CL6132 04 40 Plug 21 GB3452 1 82 O Ring 19 2 65 22 CD6236 04 13 Plate 23 GB1160 1 86 Oil Sight 16 24 GB80 85 Fix Screw M6 10 25 Cl6132 04 99 Sleeve 26 GB77 85 Screw M8 12 27 GB2089 80 Spring 1 5 22 28 GB308 84 Steel Ball 6 5 29 CD6236 04 18 Bracket 30 CD6236 04 17 Gear Mn 2 5 Z 43 31 GB818 85 Cross Recessed Head Screw M3...

Page 48: ...D6236 04 09 Shaft 59 GB894 1 86 External Circlip 65 60 CD6236 04 63 Gear Mn 2 5 Z 39 61 CD6236 04 64 Gear Mn 2 5 Z 54 62 CD6236 04 65 Gear Mn 2 5 Z 47 63 GB1096 79 Key 8 60 64 CD6236 04 66 Gear Mn 2 5 Z 31 65 GB894 1 86 External Circlip 30 66 GB276 89 Ball Bearing E206 67 GB894 1 86 External Circlip 45 68 CD6236 04 10 Gear Mn 2 5 Z 60 69 GB1096 79 Key 8 30 70 CD6236 04 11 Gear Mn 2 5 Z 21 71 GB893...

Page 49: ...46 101081 Cam Lock 98 RUN6246 101082 Cam Lock Stud 99 RUN6246 101087 Screw 100 GB1235 76 O Ring 28 3 1 101 CD6236 04 40 Shaft 102 GB1096 79 Key 5 20 103 CD6236 04 43 1 Gear Mn 2 Z 24 104 GB894 1 86 External Circlip 42 105 CD6236 04 43 2 Bush 106 CD6236 04 44 Gear Mn 2 Z 48 107 CD6236 04 42 2 Bush 108 CD6236 04 42 Gear Mn 2 Z 36 109 CD6236 04 41 Spacer 110 GB894 1 86 External Circlip 22 111 GB278 8...

Page 50: ... 04 62 External Circlip 137 CD6236 04 29 Shaft 138 GB77 85 Fix Screw M12 10 139 GB2089 80 Spring 0 9 9 40 140 GB308 84 Steel Ball φ10 141 GB3452 1 82 O Ring 14 2 65 142 CD6236 04 31 Bracket 143 CD6236 04 30 Lever 144 CD6236 04 32 Fork 145 Cl6132 04 90 Plate 146 CD6236 04 26 Cover 147 GB1096 79 Key 4 10 148 GB2089 80 Spring 0 9 9 35 149 CD6236 04 25 Bracket 150 CD6236 04 24 Lever 151 CD6236 04 23 F...

Page 51: ...51 No Part No Name Specification 161 CL6132 04 98 Lever Bracket 162 GB1235 76 O Ring 28 3 1 163 CL6132 04 94 Pin 164 CD6236 04 76 Bracket 04 03 2020 Instructions Manual for CL 38 L190 51 ...

Page 52: ...52 19 Gear Box Control 04 03 2020 Instructions Manual for CL 38 L190 52 ...

Page 53: ...53 04 03 2020 Instructions Manual for CL 38 L190 53 ...

Page 54: ...54 04 03 2020 Instructions Manual for CL 38 L190 54 ...

Page 55: ...CD6236 05 55 Fork 19 CD6236 05 57 Drive Plate 20 CD6236 05 59 Sleeve 21 CD6236 05 51 Set Screw M6 5 22 GB70 85 Socket Head Cap Screw M6 35 23 GB70 85 Socket Head Cap Screw M6 16 24 CD6236 05 54 Fork 25 CD6236 05 89 Selector Bar 26 GB93 87 Spring Washer 6 27 GB70 85 Socket Head Cap Screw M6 16 28 GB879 86 Spring Pin 5 18 29 CD6236 05 53 Fork 30 CD6236 05 52 Screw 31 GB819 85 Cross Screw M5 8 32 GB3...

Page 56: ...er 56 GB893 1 86 Circlip 40 57 GB276 82 Ball Bearing 203 58 CD6236 05 28 Clutch 59 CD6236 05 76 Washer 60 GB894 1 86 Circlip 14 61 CD6236 05 29 Clutch Gear 62 GB894 1 86 Circlip 20 63 CD6236 05 31 Washer 64 CD6236 05 32 Packing 65 CD6236 05 33 Cover 66 GB70 85 Socket Head Cap Screw M6 16 67 HG4 692 67 Oil Seal PD20 35 10 68 CD6236 05 30 Shaft 69 CD6236 05 40 Fork 70 CD6236 05 88 Lever 71 GB308 84 ...

Page 57: ...05 23 Gear Mn 1 5 Z 24 98 CD6236 05 24 Gear Mn 1 75 Z 28 99 CD6236 05 25 Gear Mn 1 75 Z 26 100 CD6236 05 26 Gear Mn 1 5 Z 38 101 CD6236 05 27 Washer 102 GB276 82 Ball Bearing 203 103 CD6236 05 77 Nut 104 CD6236 05 79 Gear Mn 1 5 Z 33 105 CD6236 05 81 Bracket 106 GB70 85 Socket Head Cap Screw M6 16 107 GB1096 79 Key 5 35 108 GB893 1 86 Circlip 40 109 GB77 85 Screw M5 8 110 GB894 1 86 Circlip 22 111...

Page 58: ...137 GB70 85 Socket Head Cap Screw M6 16 138 CD6236 05 83 Washer 139 GB894 1 86 Circlip 17 140 GB77 85 Screw M8 8 141 GB2089 80 Spring 0 8 5 17 142 GB308 84 Steel Ball φ6 5 143 CD6236 05 36 Cam 144 CD6236 05 86 Fork 145 CD6236 05 38 Shaft 146 CD6236 05 98 Fork 147 CD6236 05 85 Lever 148 GB879 86 Spring Pin 3 4 149 CD6236 05 37 Bracket 150 GB879 86 Spring Pin 5 18 151 GB896 86 Circlip 8 152 GB3452 1...

Page 59: ...59 20 Apron 04 03 2020 Instructions Manual for CL 38 L190 59 ...

Page 60: ...60 04 03 2020 Instructions Manual for CL 38 L190 60 ...

Page 61: ...61 04 03 2020 Instructions Manual for CL 38 L190 61 ...

Page 62: ...62 04 03 2020 Instructions Manual for CL 38 L190 62 ...

Page 63: ...ng 7943 30 19 CD6236 06 28 Washer 20 GB301 84 Thrust Bearing 8106 21 CD6236 06 29 Gear Drive Level Mn 1 75 Z 23 22 GB70 85 Socket Head Cap Screw M6 16 23 RUN6246 106059 Switch Brackek 24 RUN6246 106053 Bracket 25 RUN6246 106055 Pin 26 GB77 85 Socket Head Set Screw M6 6 27 CD6236 06 44 Shaft 28 GB3452 1 82 O Ring 11 2 2 65 29 CD6236 06 19 Shaft 30 CD6236 06 50 Gear Mn 1 5 Z 18 31 GB894 1 86 Externa...

Page 64: ...64 59 GB1096 79 Key 5 12 60 CD6236 06 47 Gear Mn 1 5 Z 18 61 GB879 86 Spring Pin 5 22 62 GB818 85 Screw M6 20 63 CD6236 06 46 Washer 64 GB3452 1 82 O Ring 11 2 2 65 65 CD6236 06 18 01 Shaft 66 CD6236 06 17 Gear Mn 1 5 Z 18 67 CD6236 06 11 Gear Mn 1 5Z 80 Mn 1 25 Z 60 68 GB119 86 Pin D4 20 69 CD6236 06 12 Gear Mn 1 5Z 72 Mn 1 25 Z 60 70 GB879 86 Spring Pin 5 22 71 CD6236 06 15 Sleeve 72 CD6236 06 4...

Page 65: ...9 CD6236 06 02 Shaft 90 CD6236 06 04 Sleeve 91 GB2089 80 Spring 92 CD6236 06 05 Handle 93 CD6236 06 06 Bolt 94 CD6236 06 32 1 9 Screw 95 CD6236 06 32 3G Plate 96 CD6236 06 32 1G Shaft 97 GB879 86 Spring Pin 3 8 98 CD6236 06 32 2G Washer 99 CD6236 06 32 2 5G Worm Gear Mn 2 Z 14 100 GB93 86 Spring Washer 10 101 GB6170 86 Nut M10 102 CD6236 06 32G Worm Unit 103 GB827 86 Rivet 2 5 104 CD6236 06 32 5 5...

Page 66: ...66 21 Saddle 04 03 2020 Instructions Manual for CL 38 L190 66 ...

Page 67: ...67 04 03 2020 Instructions Manual for CL 38 L190 67 ...

Page 68: ...Post 12 CD6236 07 17G Nut Metric 12 CD6236 07 17 Nut Inch 13 CD6236 07 07G Feed Screw Metric 13 CD6236 07 07 Feed Screw Inch 14 GB77 85 Screw M8 8 15 CD6236 07 46 Bottom 16 GB1096 79 Key 4 12 17 GB301 84 Thrust Bearing 8101 18 GB2089 80 Spring 0 5 5 18 19 GB308 77 Steel Ball 6 20 CD6236 07 13 Seat 21 GB70 85 Screw M6 20 22 CD6236 07 12G Steel Ball Metric 22 CD6236 07 12 Steel Ball Inch 23 CD6236 0...

Page 69: ...103004 Bracket 48 CD6236 07 51Ga Nut Metric 48 CD6236 07 51a Nut Inch 49 GB301 84 Thrust Bearing 8100 50 CD6236 07 22 Bracket 51 CD6236 07 14 Spacer 52 CD6236 07 30 Bearing Cover 53 CD6236 07 09 Bracket 54 GB6175 86 Clamping Nut M10 55 GB77 85 Screw M6 35 56 CD6236 07 37 Clamping Screw 57 CD6236 07 38 Wheel 58 CD6236 07 41G Dial Feed Metric 58 CD6236 07 41 Dial Feed Inch 59 CD6236 07 42G Handle Sp...

Page 70: ... Wiper Cover 77 GB818 85 Screw M5 16 78 GB1096 86 Key 3 3 20 79 CD6236 07 31 Wiper 80 CD6236 07 28 Carriage 81 GB77 85 Screw M6 8 82 CD6236 07 61 Shaft 83 CD6236 07 60 Gear Mn 1 5 Z 25 84 CD6236 07 59 Washer 85 GB70 85 Screw M5 10 86 CD6236 07 03 Support Screw 87 CD6236 07 02 Clamp Block 88 CD6236 07 16 Gib 89 CD6236 07 58 Gib 90 CD6236 07 57 Gib 91 GB68 85 Screw M4 6 92 GB70 85 Screw M6 20 93 CD6...

Page 71: ...71 22 Lubrication 04 03 2020 Instructions Manual for CL 38 L190 71 ...

Page 72: ...11 2 1 8 12 CD6236 07 01 5 13 Plug 13 Lubrication Tube φ5 14 CD6236 07 01 7 13 Joint 15 GB2089 80 Spring 1 7 45 16 GB3452 1 82 O Ring 8 2 65 17 CD6236 07 01 2 13 Piston 18 CD6236 07 01 4 13 Plate 19 GB819 85 Screw M5 12 20 CD6236 07 01 3 13 Name Plate 21 GB67 85 Screw M5 15 22 RUN6241 103067 Knob 23 22587T Tie in φ6 Z1 8 24 Lubrication Tube φ6 150 25 RUN6246 103071 Tie in 26 RUN6246 103072 Nut 27 ...

Page 73: ...73 23 Tailstock Assembly 04 03 2020 Instructions Manual for CL 38 L190 73 ...

Page 74: ... Screw M6 16 19 CD6236 08 12 Feed Nut 20 CD6236 08 10 Quill 21 GB55 76 Hexagon Thick Nut M12 22 GB97 85 Washer 12 23 GB827 85 Button Head Rivet 2 8 24 CD6236 08 26 Set Over Indication Chart 25 CD6236 08 05 Tail Stock Base 26 CD6236 08 25 Bedway Wiper 27 GB818 85 Cross Screw M4 10 28 CD6236 08 27 Bedway Wiper Plate 29 GB97 1 86 Washer 10 30 GB93 85 Spring Washer 10 31 GB5780 86 Bolt M10 45 32 CD623...

Page 75: ...79 86 Spring Pin 4 25 46 CD6236 08 22 Clamping Lever 47 GB77 85 Socket Head Set Screw M6 15 48 CD6236 08 23 Clamping Shaft 49 CD6236 08 24 Clamping Lever 50 GB79 85 Socket Head Set Screw M6 10 51 GB77 85 Socket Head Set Screw M6 10 52 CD6236 08 07 Shaft 53 GB77 85 Socket Head Set Screw M10 35 54 CD6236 08 09 Key 04 03 2020 Instructions Manual for CL 38 L190 75 ...

Page 76: ...76 24 Chuck Guard Cover 04 03 2020 Instructions Manual for CL 38 L190 76 ...

Page 77: ...04F 02 Support Bracket 4 CM6233 F1005 Sleeve 5 GB75 85 Screw M8X20 6 CD6236 04FA 01 Cover 7 HY8315 4 A 114 handle 8 GB78 85 Screw M6 10 9 RIN6236 101101 Cover Bracket 10 CD6236 04FA 04 Shaft 11 GB78 85 Screw M8 10 12 GB70 85 Screw M6 10 04 03 2020 Instructions Manual for CL 38 L190 77 ...

Page 78: ...78 25 Follow Rest 04 03 2020 Instructions Manual for CL 38 L190 78 ...

Page 79: ... 11 Screw Shaft 5 CD6236 10 10 Sleeve 6 GB77 85 Screw M6 6 7 CD6236 10 09 Follow Rest 8 GB879 86 Spring Pin 5 26 9 RUN6246 110018 Limited Screw 10 CD6236 10 08 Support Shaft 11 GB119 86 Pin 6 16 12 GB278 88 Bearing 80026 13 GB5782 86 Bolt M10 40 14 GB97 1 86 Washer 6 16 04 03 2020 Instructions Manual for CL 38 L190 79 ...

Page 80: ...80 26 Steady Rest 04 03 2020 Instructions Manual for CL 38 L190 80 ...

Page 81: ...Rest 9 RUN6246 110013 Clamping Screw 10 GB119 86 Pin 10 50 11 GB879 86 Spring Pin 5 32 12 GB119 86 Pin 6 20 13 CD6240 10 07 Guard Bush 14 CD6236 10 01 Dowmside of Steady Rest 15 GB119 86 Pin 10 50 16 RUN6246 110018 Limited Screw 17 GB6170 86 Nut M16 18 GB97 1 86 Washer 16 19 CD6240 10 03 Clamping Bracket 20 GB5780 86 Bolt M16 80 21 CD6236 10 06 Support Shaft 22 GB278 88 Bearing 80026 04 03 2020 In...

Page 82: ...leeve 1 2 CD6236 01F 01 Protect Sleeve 1000 2 3 GB70 85 Socket Cap Screw M5 12 4 4 CD6236 01F 02 Protect Sleeve 2000 2 5 GB70 85 Socket Cap Screw M4 12 4 6 CD6236 01F 03 Connect Sleeve 1000 1500 1 7 CD6236 01F 04 Connect Sleeve 2000 1 04 03 2020 Instructions Manual for CL 38 L190 82 ...

Page 83: ...83 28 Chip Protection 04 03 2020 Instructions Manual for CL 38 L190 83 ...

Page 84: ...over Plate 1 7 CD6240 20 06 Chip Cover Fixing Plate 1 8 GB80 85 Screw M6 6 5 9 CD6240 20 05 Shaft 1 10 CD6240 20 03 Top Cover Plate Select Purchase 1 11 CD6240 20 01 Main Block 1 12 CD6240 20 04 Lock for Switch Stop 1 13 GB70 85 Screw M6 20 1 14 GB70 85 Screw M6 16 3 15 CD6240 20 02 Chip Cover Plate 1 16 Switch 1 17 GB70 85 Screw M4 30 2 04 03 2020 Instructions Manual for CL 38 L190 84 ...

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