Yamazen AI-580S Service Manual Download Page 5

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Step 3:

Remove the pump head module from

the pivot. When removing the pump

head, do not pull out the piston from

cylinder more than 45mm.

Step 4:

Install a new pump head module.

Step 5:

Fix the pump head module by tightening

the two dials.

MAX45mm

Pivot

Piston

- 4 -

Summary of Contents for AI-580S

Page 2: ...s better To start prepare a container for waste then connect the tubing from pump column to the outlet tubing of the UV detector and let the inlet tubing of the UV detector work as the waste tubing Loosen the screw then pull the knob to remove the flow cell Tubing going to fraction collector Outlet Inlet Tubing coming from pump column Knob Screw 1 ...

Page 3: ...move the cover magnet as shown in the photo Install a new UV lamp Loosen 4 screws and trip the fixing bracket Remove the connectors at both ends of the UV lamp and take out the UV lamp Connector A New UV lamp Fixing bracket Connector 2 ...

Page 4: ...How to Replace Pump Head Module A217 A218 of AI 700X Step 1 Remove front cover by loosening 4 screws as shown by A Step 2 Loosen 2 fixing dials A A A A A Fixing Dials 3 ...

Page 5: ...d module from the pivot When removing the pump head do not pull out the piston from cylinder more than 45mm Step 4 Install a new pump head module Step 5 Fix the pump head module by tightening the two dials MAX45mm Pivot Piston 4 ...

Page 6: ...head A219 will appear Step 2 Do not pull out the piston more than 25mm from the cylinder Step 3 To install the pump head move the pivot hole inside to 2 o clock position with baby finger align the hook and put it into the pivot hole Put cylinder cap P030 on pump head A219 A Cylinder cap P030 Pivot Pump head A219 MAX25mm Pivot hole Hook 5 ...

Page 7: ...lace RH Assembly A219 P030 P044 Step 1 Loosen screw A 2 ea and screw B 2 ea and remove the sheet metal Step 2 Remove 4 ea of screw C and pull out RH assembly Sheet metal has been removed A A B B C C RH Assembly 6 ...

Page 8: ...Step 3 Install a new RH Assembly and fix it with 4 C screws Step 4 Put the sheet metal back on using A screws and B screws Holes for C screws Holes for C screws A A B B 7 ...

Page 9: ...d Step 2 Pull out board Step 3 Insert a new board Step 4 Put screws back on the board bracket and tighten A880 Control board N022 A881 Interface board N020 Insert a new board on the guide slot at both sides Slot Screws A880 control board for Ch 1 A880 control board for Ch 2 A881 interface board 8 ...

Page 11: ...screws A on solenoid valve bracket Step 2 Loosen these 2 screws B and remove signal cable Step 3 Prepare a new solenoid valve Insert the signal cable and tighten 2 screws B Step 4 Fix the new solenoid to bracket by tightening two screws A A B A Signal cable 10 B Signal cable ...

Page 12: ...e Tubing with Fitting at its end Fit Set B540 1 6mm O D B543 2mm O D B555 3mm O D B556 3mm O D B557 4mm O D Insert tubing all the way in to fitting Tighten female screw and male screw together to make fitting 11 ...

Page 13: ...t Step 2 Heat the tubing end using a soldering bit Step 3 Push the tubing against flare fixture after it is heated well Step 5 Remove the flare fixture Flare tubing has been made Step 4 Screw the flare nut on to the flare fixture and wait until tubing is cooled down 12 ...

Page 14: ... 6304 3681 R D SANWA BLDG 101 4 6 10 NISHINAKAJIMA YODOGAWA KU OSAKA 532 0011 JAPAN TEL 81 6 6304 7284 FAX 81 6 6304 7283 TOKYO OFFICE AKIMOTO BLDG 17 KANDATOMIYAMA CHIYODA KU TOKYO 101 0043 JAPAN TEL 81 3 5256 6481 FAX 81 3 5256 6480 E mail info yamazenc co jp WEB SITE www yamazenc co jp YAMAZEN CORPORATION January 2012 ...