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Yamaha YZF-R6R, Owner'S Manual

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Yamaha YZF-R6R Owner'S Manual Download Page 112

PERIODIC MAINTENANCE AND MINOR REPAIR

6-54

6

7. While supporting the brake caliper

bracket, pull the wheel axle out,
and then remove the wheel.

ECA00048

CAUTION:

_ 

Do not apply the brake after the
wheel has been removed together
with the brake disc, otherwise the
brake pads will be forced shut. 

_

EAU04948

To install the rear wheel 

1. Install the wheel and the brake cal-

iper bracket by inserting the wheel
axle from the left-hand side.

NOTE:

_ 

●

Be sure to insert the retainer on
the brake caliper bracket into the
slot in the swingarm.

●

Make sure that there is enough
space between the brake pads be-
fore installing the wheel. 

_

2. Install the drive chain onto the rear

sprocket, and then adjust the drive
chain slack. (See page 6-38 for
drive chain slack adjustment pro-
cedures.)

3. Install the axle nut, and then lower

the rear wheel so that it is on the
ground.

4. Tighten the axle nut to the speci-

fied torque.

1. Wheel axle

1. Retainer
2. Slot

Tightening torque:

Axle nut:

110 Nm (11.0 m·kgf, 79.6 ft·lbf)

U5SL10.book  Page 54  Friday, November 1, 2002  4:33 PM

Summary of Contents for YZF-R6R

Page 1: ...PRINTED IN JAPAN 2002 11 7 3 1 CR E PRINTED ON RECYCLED PAPER YAMAHA MOTOR CO LTD 5SL 28199 10 LIT 11626 16 45 YZF R6R C OWNER S MANUAL ...

Page 2: ...EAU03438 ...

Page 3: ...cycle If you have any questions concerning the operation or maintenance of your motorcycle please consult a Yamaha dealer The design and manufacture of this Yamaha motorcycle fully comply with the emis sions standards for clean air applicable at the date of manufacture Yamaha has met these standards without reducing the performance or economy of operation of the motorcycle To maintain these high s...

Page 4: ...e taken to avoid damage to the motorcycle NOTE A NOTE provides key information to make procedures easier or clearer NOTE _ This manual should be considered a permanent part of this motorcycle and should remain with it even if the motorcycle is subsequently sold Yamaha continually seeks advancements in product design and quality Therefore while this manual contains the most current product informat...

Page 5: ...T TO OPERATE THIS MOTORCYCLE UNTIL YOU HAVE AT TAINED ADEQUATE KNOWLEDGE OF ITS CONTROLS AND OPERATING FEATURES AND UNTIL YOU HAVE BEEN TRAINED IN SAFE AND PROPER RIDING TECHNIQUES REGULAR INSPECTIONS AND CAREFUL MAINTENANCE ALONG WITH GOOD RIDING SKILLS WILL ENSURE THAT YOU SAFELY ENJOY THE CAPABILITIES AND THE RELI ABILITY OF THIS MOTORCYCLE _ U5SL10 book Page 2 Friday November 1 2002 4 33 PM ...

Page 6: ...2 by Yamaha Motor Corporation U S A 1st edition October 2002 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation U S A is expressly prohibited Printed in Japan P N LIT 11626 16 45 U5SL10 book Page 3 Friday November 1 2002 4 33 PM ...

Page 7: ...ND CONTROL FUNCTIONS 3 4 PRE OPERATION CHECKS 4 5 OPERATION AND IMPORTANT RIDING POINTS 5 6 PERIODIC MAINTENANCE AND MINOR REPAIR 6 7 MOTORCYCLE CARE AND STORAGE 7 8 SPECIFICATIONS 8 9 CONSUMER INFORMATION 9 INDEX EAU00009 U5SL10 book Page 1 Friday November 1 2002 4 33 PM ...

Page 8: ...NFORMATION 1 Safe riding 1 1 Protective apparel 1 3 Modifications 1 3 Loading and accessories 1 3 Gasoline and exhaust gas 1 5 Location of important labels 1 7 U5SL10 book Page 1 Friday November 1 2002 4 33 PM ...

Page 9: ...BY MECHANICAL CONDITIONS Safe riding 1 Always make pre operation checks Careful checks may help prevent an accident 2 This motorcycle is designed to carry the operator and a passenger 3 The failure of motorists to detect and recognize motorcycles in traffic is the predominating cause of automobile motorcycle accidents Many accidents have been caused by an automobile driver who did not see the moto...

Page 10: ... undercornering insufficient lean angle for the speed a Always obey the speed limit and never travel faster than warranted by road and traffic conditions b Always signal before turning or changing lanes Make sure that other motorists can see you 6 The posture of the operator and passenger is important for proper control a The operator should keep both hands on the handlebar and both feet on the op...

Page 11: ...ter operation They become very hot and can cause burns Always wear protective clothing that covers your legs ankles and feet 6 A passenger should also observe the above precautions Modifications Modifications made to this motorcycle not approved by Yamaha or the removal of original equipment may render the motorcycle unsafe for use and may cause severe personal injury Modifications may also make y...

Page 12: ...ender These items in cluding such cargo as sleeping bags duffel bags or tents can create unstable handling or a slow steering response Accessories Genuine Yamaha accessories have been specifically designed for use on this motorcycle Since Yamaha cannot test all other accessories that may be available you must personally be responsible for the proper selection installation and use of non Yamaha acc...

Page 13: ...ol ability therefore such accessories are not recommended 2 Use caution when adding electrical accessories If electrical accessories exceed the capacity of the motorcycle s electrical system an electric failure could result which could cause a dangerous loss of lights or engine power Gasoline and exhaust gas 1 GASOLINE IS HIGHLY FLAMMABLE a Always turn the engine off when refueling b Take care not...

Page 14: ...rosene heater or near an open flame otherwise it could catch fire 4 When transporting the motorcycle in another vehicle make sure that it is kept upright If the motor cycle should lean over gasoline may leak out of the fuel tank 5 If you should swallow any gasoline inhale a lot of gasoline vapor or allow gasoline to get into your eyes see your doctor immediately If any gasoline spills on your skin...

Page 15: ... INFORMATION 1 2 3 4 5 6 7 8 9 1 7 EAU02977 Location of important labels Please read the following important labels carefully before operating this motorcycle U5SL10 book Page 7 Friday November 1 2002 4 33 PM ...

Page 16: ... UNLEADED GASOLINE ONLY 91 Min Pump Octane R M 2 5PW 2415E 10 1 2 5 3 CAUTION Cleaning with alkaline or acid cleaner gasoline or solvent will damage windshield Use neutral detergent 5JW 2835Y 00 4 6 7 U5SL10 book Page 8 Friday November 1 2002 4 33 PM ...

Page 17: ...SAFETY INFORMATION 1 2 3 4 5 6 7 8 9 1 9 8 California only 9 10 California only California only U5SL10 book Page 9 Friday November 1 2002 4 33 PM ...

Page 18: ...DESCRIPTION 2 Left view 2 1 Right view 2 2 Controls and instruments 2 3 U5SL10 book Page 1 Friday November 1 2002 4 33 PM ...

Page 19: ...ring preload adjusting ring page 3 21 6 Shock absorber assembly compression damping force adjusting screw page 3 22 7 Owner s tool kit page 6 1 8 Shock absorber assembly rebound damping force adjusting screw page 3 22 9 Shift pedal page 3 12 10 Engine oil drain bolt page 6 15 11 Engine oil filter cartridge page 6 16 12 Front fork compression damping force adjusting screw page 3 20 U5SL10 book Page...

Page 20: ... page 6 44 17 Air filter element page 6 24 18 Front brake fluid reservoir page 6 36 19 Radiator cap page 6 21 20 Coolant drain bolt page 6 21 21 Engine oil filler cap page 6 15 22 Brake pedal page 3 13 23 Engine oil dipstick page 6 14 24 Rear brake fluid reservoir page 6 36 U5SL10 book Page 2 Friday November 1 2002 4 33 PM ...

Page 21: ...2 2 Left handlebar switches page 3 10 3 Multi function display page 3 6 4 Main switch steering lock page 3 1 5 Tachometer page 3 10 6 Right handlebar switches page 3 11 7 Throttle grip page 6 28 8 Brake lever page 3 13 U5SL10 book Page 3 Friday November 1 2002 4 33 PM ...

Page 22: ...lever 3 12 Shift pedal 3 12 Brake lever 3 13 Brake pedal 3 13 Fuel tank cap 3 14 Fuel 3 15 Catalytic converter 3 16 Seats 3 16 Helmet holders 3 17 Storage compartment 3 18 Adjusting the front fork 3 19 Adjusting the shock absorber assembly 3 21 Luggage strap holders 3 23 Sidestand 3 23 Ignition circuit cut off system 3 24 U5SL10 book Page 1 Friday November 1 2002 4 33 PM ...

Page 23: ...e removed NOTE _ The headlights come on automatically when the engine is started and stay on until the key is turned to OFF even if the engine stalls _ EAU00038 OFF All electrical systems are off The key can be removed EAU00040 LOCK The steering is locked and all electrical systems are off The key can be removed To lock the steering 1 Turn the handlebars all the way to the left 2 Push the key in f...

Page 24: ... soon as possible The electrical circuit of the warning light can be checked by turning the key to ON If the warning light does not come on for a few seconds then go off have a Yamaha dealer check the electrical cir cuit NOTE _ This model is also equipped with a self diagnosis device for the fuel level de tection circuit If the fuel level detection circuit is defective the following cycle will be ...

Page 25: ...curs have a Yamaha dealer check the motor cycle _ EAU00061 Neutral indicator light N This indicator light comes on when the transmission is in the neutral position EAU04896 Engine trouble warning light This warning light comes on or flashes when an electrical circuit monitoring the engine is defective When this oc curs have a Yamaha dealer check the self diagnosis system See page 3 7 for an explan...

Page 26: ...a de tailed explanation of the function of this indicator light and on how to set it EAU04923 Coolant temperature warning light This warning light comes on when the engine overheats When this occurs stop the engine immediately and allow the engine to cool The electrical circuit of the warning light can be checked by turning the key to ON If the warning light does not come on for a few seconds then...

Page 27: ...e flashes Warning light comes on Stop the motorcycle and allow it to idle until the coolant temperature goes down If the temperature does not go down stop the engine See the Engine overheating section on page 6 57 for further instructions Above 284 F Above 140 C Message HI flashes Warning light comes on Stop the engine and allow it to cool See the Engine overheating sec tion on page 6 57 for furth...

Page 28: ...meter and odometer tripmeter displays be tween kilometers and miles press the SELECT button and RESET button together for at least two seconds _ Odometer and tripmeter modes Pushing the SELECT button switches the display between the odometer mode ODO and the tripmeter modes TRIP 1 and TRIP 2 in the following order ODO TRIP 1 TRIP 2 ODO If the fuel level warning light comes on see page 3 2 the odom...

Page 29: ... then release it to start the clock Self diagnosis devices This model is equipped with a self di agnosis device for various electrical cir cuits If any of those circuits are defective the engine trouble warning light will come on and then the multi function display will indicate a two digit error code e g 11 12 13 If the multi function display indicates any error codes note the code number and the...

Page 30: ...e NOTE _ To make any settings in this mode you have to cycle through all of its functions However if the key is turned to OFF or the engine is started before completing the pro cedure only the settings made be fore the SELECT button was last pushed will be applied In this mode the multi function display shows the current setting for each function except the shift timing indicator light activity fu...

Page 31: ...be set in increments of 500 r min From 12 000 r min to 16 000 r min the indicator light can be set in increments of 200 r min _ 1 Push the RESET button to select the desired engine speed for acti vating the indicator light 2 Push the SELECT button to con firm the selected engine speed The control mode changes to the shift timing indicator light deactiva tion function To set the shift timing indica...

Page 32: ... allows the rider to monitor the engine speed and keep it within the ideal power range When the key is turned to ON the ta chometer needle will move to 18 500 r min and back to zero r min in order to test the electrical circuit EC000003 CAUTION _ Do not operate the engine in the ta chometer red zone Red zone 15 500 r min and above _ EAU00118 Handlebar switches EAU03888 Dimmer switch Set this switc...

Page 33: ...ss this switch to sound the horn EAU03890 Engine stop switch Set this switch to before starting the engine Set this switch to to stop the engine in case of an emergen cy such as when the motorcycle over turns or when the throttle cable is stuck EAU00143 Start switch Push this switch to crank the engine with the starter EC000005 CAUTION See page 5 1 for starting instruc tions prior to starting the ...

Page 34: ...tch operation The clutch lever is equipped with a clutch switch which is part of the ignition circuit cut off system See page 3 24 for an explanation of the ignition circuit cut off system EAU00157 Shift pedal The shift pedal is located on the left side of the engine and is used in com bination with the clutch lever when shifting the gears of the 6 speed con stant mesh transmission equipped on thi...

Page 35: ... grip turn the adjusting dial while holding the lever pushed away from the handlebar grip Make sure that the appropriate setting on the adjusting dial is aligned with the arrow mark on the brake lever EAU00162 Brake pedal The brake pedal is on the right side of the motorcycle To apply the rear brake press down on the brake pedal 1 Brake lever 1 Brake lever position adjusting dial 2 Arrow mark a Di...

Page 36: ...the fuel tank cap into posi tion with the key inserted in the lock 2 Turn the key counterclockwise to the original position remove it and then close the lock cover NOTE The fuel tank cap cannot be closed un less the key is in the lock In addition the key cannot be removed if the cap is not properly closed and locked EWA00025 WARNING Make sure that the fuel tank cap is properly closed before riding...

Page 37: ...een de signed to use premium unleaded gaso line with a pump octane number R M 2 of 91 or higher or a research octane number of 95 or higher If knocking or pinging occurs use a gasoline of a different brand Use of un leaded fuel will extend spark plug life and reduce maintenance costs Gasohol There are two types of gasohol gaso hol containing ethanol and that contain ing methanol Gasohol containing...

Page 38: ...e use of leaded gasoline will cause unrepairable damage to the catalytic converter Never park the motorcycle near possible fire hazards such as grass or other materials that easily burn Do not allow the engine to idle too long _ EAU03814 Seats Rider seat To remove the rider seat Pull back the rear of the rider seat as shown remove the bolts and then pull the seat off To install the rider seat Inse...

Page 39: ...he seat holder as shown and then push the front of the seat down to lock it in place 2 Remove the key NOTE _ Make sure that the seats are properly secured before riding _ EAU04489 Helmet holders The helmet holders are located on the bottom of the passenger seat To secure a helmet to a helmet hold er 1 Remove the passenger seat 2 Attach the helmet to a helmet holder and then securely install the pa...

Page 40: ...n it is secured to the helmet holder _ To release a helmet from a helmet holder Remove the passenger seat remove the helmet from the helmet holder and then install the seat EAU01242 Storage compartment The storage compartment is located under the passenger seat See page 3 17 for passenger seat removal and installation procedures EWA00005 WARNING _ Do not exceed the load limit of 3 kg 7 lb for the ...

Page 41: ...Spring preload To increase the spring preload and thereby harden the suspension turn the adjusting bolt on each fork leg in di rection a To decrease the spring pre load and thereby soften the suspension turn the adjusting bolt on each fork leg in direction b NOTE _ Align the appropriate groove on the ad justing mechanism with the top of the front fork cap bolt _ CI 10E 1 Spring preload adjusting b...

Page 42: ...anism beyond the maximum or minimum settings _ NOTE _ Although the total number of clicks of a damping force adjusting mechanism may not exactly match the above spec ifications due to small differences in production the actual number of clicks always represents the entire adjusting range To obtain a precise adjustment it would be advisable to check the num ber of clicks of each damping force ad ju...

Page 43: ... spring preload and thereby harden the suspension turn the adjusting ring in direction a To de crease the spring preload and thereby soften the suspension turn the adjust ing ring in direction b NOTE _ Align the appropriate notch in the adjusting ring with the position in dicator on the shock absorber Use the special wrench included in the owner s tool kit to make the ad justment _ CI 10E 1 Spring...

Page 44: ... of a damping force adjusting mechanism may not exactly match the above spec ifications due to small differences in production the actual number of clicks always represents the entire adjusting range To obtain a precise adjustment it would be advisable to check the num ber of clicks of each damping force ad justing mechanism and to modify the specifications as necessary _ 1 Rebound damping force a...

Page 45: ...ance Always have a Yamaha dealer service the shock absorber EAU03170 Luggage strap holders There are four luggage strap holders on the bottom of the passenger seat To use the strap holders remove the passenger seat unhook the straps and then install the seat with the straps hanging out from under the passenger seat See page 3 17 for passenger seat removal and installation proce dures EAU00330 Side...

Page 46: ...unction properly EAU03720 Ignition circuit cut off system The ignition circuit cut off system com prising the sidestand switch clutch switch and neutral switch has the fol lowing functions It prevents starting when the trans mission is in gear and the side stand is up but the clutch lever is not pulled It prevents starting when the trans mission is in gear and the clutch lever is pulled but the si...

Page 47: ...he clutch lever pulled 8 Shift the transmission into gear 9 Move the sidestand down Does the engine stall After the engine has stalled 10 Move the sidestand up 11 Keep the clutch lever pulled 12 Push the start switch Does the engine start The sidestand switch may be defective The motorcycle should not be ridden until checked by a Yamaha dealer The clutch switch may be defective The motorcycle shou...

Page 48: ...PRE OPERATION CHECKS 4 Pre operation check list 4 1 U5SL10 book Page 1 Friday November 1 2002 4 33 PM ...

Page 49: ... engine If necessary add recommended oil to specified level Check vehicle for oil leakage 6 14 6 15 Coolant Check coolant level in reservoir If necessary add recommended coolant to specified level Check cooling system for leakage 6 18 6 20 Front brake Check operation If soft or spongy have Yamaha dealer bleed hydraulic system Check fluid level in reservoir If necessary add recommended brake fluid ...

Page 50: ...s Make sure that operation is smooth Lubricate pedal pivoting points if necessary 6 41 Brake and clutch levers Make sure that operation is smooth Lubricate lever pivoting points if necessary 6 40 Sidestand Make sure that operation is smooth Lubricate pivot if necessary 6 41 Chassis fasteners Make sure that all nuts bolts and screws are properly tightened Tighten if necessary Instruments lights sig...

Page 51: ...ection can be accomplished in a very short time and the added safety it assures is more than worth the time involved EWA00033 WARNING If any item in the Pre operation check list is not working properly have it inspected and repaired before operating the motorcycle U5SL10 book Page 3 Friday November 1 2002 4 33 PM ...

Page 52: ...OPERATION AND IMPORTANT RIDING POINTS 5 Starting the engine 5 1 Shifting 5 3 Engine break in 5 4 Parking 5 5 U5SL10 book Page 1 Friday November 1 2002 4 33 PM ...

Page 53: ...e loss of control EAU00376 CAUTION _ Make sure not to store personal items near the air cleaner in take otherwise air intake will be blocked and performance will suffer Make sure not to put anything near the battery and its termi nals otherwise electrical failure and acid corrosion may result _ EAU05006 Starting the engine In order for the ignition circuit cut off system to enable starting one of ...

Page 54: ... the transmission is in the neutral position the neutral indicator light should be on otherwise have a Yamaha dealer check the electrical cir cuit _ 3 Start the engine by pushing the start switch NOTE _ If the engine fails to start release the start switch wait a few seconds and then try again Each starting attempt should be as short as possible to pre serve the battery Do not crank the en gine mo...

Page 55: ...le changing gears to avoid dam aging the engine transmission and drive train which are not designed to withstand the shock of forced shifting EAU02988 To start out and accelerate 1 Pull the clutch lever to disengage the clutch 2 Shift the transmission into first gear The neutral indicator light should go out 3 Open the throttle gradually and at the same time release the clutch lever slowly 4 At th...

Page 56: ...re shown in the table below CF 05E EAU01128 Engine break in There is never a more important period in the life of your engine than the period between 0 and 1 600 km 1 000 mi For this reason you should read the following material carefully Since the engine is brand new do not put an excessive load on it for the first 1 600 km 1 000 mi The various parts in the engine wear and polish them selves to t...

Page 57: ...the tachometer red zone If any engine trouble should oc cur during the engine break in period immediately have a Yamaha dealer check the vehi cle _ EAU00461 Parking When parking stop the engine and then remove the key from the main switch EW000058 WARNING _ Since the engine and exhaust system can become very hot park in a place where pedestri ans or children are not likely to touch them Do not par...

Page 58: ...4 Checking the front and rear brake pads 6 35 Checking the brake fluid level 6 36 Changing the brake fluid 6 37 Drive chain slack 6 37 Lubricating the drive chain 6 39 Checking and lubricating the cables 6 39 Checking and lubricating the throttle grip and cable 6 40 Checking and lubricating the brake and clutch levers 6 40 Checking and lubricating the brake and shift pedals 6 41 Checking and lubri...

Page 59: ...THE MAINTENANCE SERVICES RELAT ED TO EMISSIONS CONTROL THESE CONTROLS NOT ONLY FUNCTION TO ENSURE CLEANER AIR BUT ARE ALSO VITAL TO PROPER ENGINE OPERATION AND MAXIMUM PERFORMANCE IN THE FOLLOWING PERIODIC MAINTE NANCE CHARTS THE SERVICES RELATED TO EMISSIONS CON TROL ARE GROUPED SEPARATE LY THESE SERVICES REQUIRE SPECIALIZED DATA KNOWLEDGE AND EQUIPMENT YAMAHA DEAL ERS ARE TRAINED AND EQUIPPED TO...

Page 60: ...a particular job have a Yamaha dealer perform it for you _ EW000062 WARNING _ Modifications not approved by Yamaha may cause loss of perfor mance excessive emissions and render the vehicle unsafe for use Consult a Yamaha dealer before at tempting any changes _ U5SL10 book Page 2 Friday November 1 2002 4 33 PM ...

Page 61: ... gap and clean Replace every 8 000 mi 13 000 km or 12 months Replace Replace 3 Crankcase ventilation system Check ventilation hose for cracks or damage Replace if necessary 4 Fuel line Check fuel hoses for cracks or damage Replace if necessary 5 Exhaust system Check for leakage Tighten if necessary Replace gasket s if necessary 6 Electronic fuel injection Check and adjust engine idle speed and syn...

Page 62: ...ODOMETER READINGS 600 mi 1 000 km or 1 month 4 000mi 7 000 km or 6 months 8 000 mi 13 000 km or 12 months 12 000 mi 19 000 km or 18 months 16 000 mi 25 000 km or 24 months 20 000 mi 31 000 km or 30 months Since these items require special tools data and technical skills have a Yamaha dealer perform the service California only U5SL10 book Page 4 Friday November 1 2002 4 33 PM ...

Page 63: ...Check condition and damage Replace if necessary 4 Cooling system Check hoses for cracks or damage Replace if necessary Replace with ethylene glycol anti freeze coolant every 24 months Replace 5 Brake system Check operation pad wear and fluid leakage See NOTE on page 6 8 Correct if necessary 6 Clutch Check operation Adjust or replace cable 7 Control cables Apply Yamaha chain and cable lube or engin...

Page 64: ... Drive chain Check chain slack alignment and condition Adjust and lubricate chain with a special O ring chain lubricant thoroughly Every 500 mi 800 km or after washing the motorcycle or riding in the rain 16 Wheel bearings Check bearings for smooth operation 17 Sidestand pivot Check operation and lubricate Apply lithium soap based grease all purpose grease lightly 18 Sidestand switch Check operati...

Page 65: ... Check tread depth and for damage Replace if necessary Check air pressure Correct if necessary No ITEM ROUTINE INITIAL ODOMETER READINGS 600 mi 1 000 km or 1 month 4 000mi 7 000 km or 6 months 8 000 mi 13 000 km or 12 months 12 000 mi 19 000 km or 18 months 16 000 mi 25 000 km or 24 months 20 000 mi 31 000 km or 30 months Since these items require special tools data and technical skills have a Yam...

Page 66: ...g in unusually wet or dusty areas Hydraulic brake service After disassembling the brake master cylinders and calipers always change the fluid Regularly check the brake fluid levels and fill the reservoirs as required Every two years replace the internal components of the brake master cylinders and calipers and change the brake fluid Replace the brake hoses every four years and if cracked or damage...

Page 67: ... jobs described in this chapter Refer to this section each time a cowling or panel needs to be re moved and installed EAU04959 Cowlings A and B To remove one of the cowlings Remove the bolts slide the cowling for ward for A or backward for B and then pull it off as shown 1 Cowling A 2 Panel A 1 Cowling B 2 Panel B 1 Bolt 3 For Cowling A U5SL10 book Page 9 Friday November 1 2002 4 33 PM ...

Page 68: ...PERIODIC MAINTENANCE AND MINOR REPAIR 6 10 6 1 Bolt 8 2 Cowling A Right side 1 Bolt 8 2 Cowling B Left side 1 Cowling A 2 Cowling B U5SL10 book Page 10 Friday November 1 2002 4 33 PM ...

Page 69: ...ling in the original position and then install the bolts NOTE _ Make sure that the tabs at the front of each cowling fit side by side as shown and that all slots and projections fit to gether _ EAU04955 Panels A and B To remove one of the panels Remove the bolts slide the panel for ward and then take it off 1 Slot 2 2 Projection 2 1 Tab 2 1 Bolt 2 U5SL10 book Page 11 Friday November 1 2002 4 33 PM...

Page 70: ...n of the spark plugs can re veal the condition of the engine The porcelain insulator around the cen ter electrode of each spark plug should be a medium to light tan the ideal col or when the motorcycle is ridden nor mally and all spark plugs installed in the engine should have the same color If any spark plug shows a distinctly dif ferent color the engine could be defec tive Do not attempt to diag...

Page 71: ...A00021 CAUTION _ Do not use any tools to remove or install the spark plug cap otherwise the ignition coil coupler may get damaged The spark plug cap may be difficult to remove because the rubber seal on the end of the cap fits tightly To remove the spark plug cap simply twist it back and forth while pulling it out to install it twist it back and forth while pushing it in _ EAU00499 Canister for Ca...

Page 72: ...evel 1 Place the motorcycle on a level surface and hold it in an upright position NOTE _ Make sure that the motorcycle is posi tioned straight up when checking the oil level A slight tilt to the side can result in a false reading _ 2 Start the engine warm it up for several minutes and then turn it off 3 Wait a few minutes until the oil set tles 4 Remove the engine oil dipstick and wipe it clean in...

Page 73: ...he oil filler cap To change the engine oil with or without oil filter cartridge replace ment 1 Start the engine warm it up for several minutes and then turn it off 2 Place an oil pan under the engine to collect the used oil 3 Remove the engine oil filler cap and drain bolt to drain the oil from the crankcase NOTE _ Skip steps 4 10 if the oil filter cartridge is not being replaced _ 1 Engine oil fi...

Page 74: ...emove the oil filter cartridge with an oil filter wrench NOTE _ An oil filter wrench is available at a Yamaha dealer _ 7 Apply a thin coat of engine oil to the O ring of the new oil filter car tridge NOTE _ Make sure that the O ring is properly seated _ 1 Coolant reservoir cover 2 Bolt 2 1 Oil filter wrench 2 Oil filter cartridge 1 O ring U5SL10 book Page 16 Friday November 1 2002 4 33 PM ...

Page 75: ...of CD or oils of a higher quality than specified In addition do not use oils labeled ENERGY CONSERVING II or higher Make sure that no foreign mate rial enters the crankcase _ 13 Start the engine and then let it idle for several minutes while checking it for oil leakage If oil is leaking immediately turn the engine off and check for the cause NOTE _ After the engine is started the engine oil level ...

Page 76: ...riodic maintenance and lubrication chart To check the coolant level 1 Place the motorcycle on a level surface and hold it in an upright position NOTE _ The coolant level must be checked on a cold engine since the level varies with engine temperature Make sure that the motorcycle is positioned straight up when checking the coolant level A slight tilt to the side can result in a false reading _ 2 Ch...

Page 77: ...If water has been used instead of coolant replace it with cool ant as soon as possible other wise the engine may not be sufficiently cooled and the cool ing system will not be protected against frost and corrosion If water has been added to the coolant have a Yamaha dealer check the antifreeze content of the coolant as soon as possible otherwise the effectiveness of the coolant will be reduced _ 1...

Page 78: ...ature in the radia tor If the engine overheats see page 6 57 for further instructions _ EAU04970 To change the coolant 1 Place the motorcycle on a level surface and let the engine cool if necessary 2 Remove panel A and cowling A See pages 6 9 6 12 for panel and cowling removal and installa tion procedures 3 Place a container under the en gine to collect the used coolant 4 Loosen the clamp screw an...

Page 79: ... to drain the cooling system 7 Loosen the clamp screw and then disconnect the radiator hose to drain the radiator 8 Remove the coolant reservoir cov er by removing the bolts 9 Remove cowling B See page 6 9 for cowling removal and installa tion procedures 1 Radiator cap 1 Coolant drain bolt 2 Clamp screw 1 Coolant reservoir cover 2 Bolt 2 U5SL10 book Page 21 Friday November 1 2002 4 33 PM ...

Page 80: ...ect the radiator hose and then tighten the clamp screw 16 Install the coolant drain bolt and then tighten it to the specified torque NOTE _ Check the washer for damage and re place it if necessary _ 17 Pour the recommended coolant into the reservoir to the maximum level mark and then install the coolant reservoir cap 18 Install the coolant reservoir cover by installing the bolts 1 Fuel tank breath...

Page 81: ...sufficiently cooled and the cool ing system will not be protected against frost and corrosion If water has been added to the coolant have a Yamaha dealer check the antifreeze content of the coolant as soon as possible otherwise the effectiveness of the coolant will be reduced _ 1 Fuel tank breather hose except for California 2 Fuel tank overflow hose Antifreeze water mixture ratio 1 1 Recommended ...

Page 82: ...ng have a Yamaha dealer check the cooling system 25 Connect the air intake duct and then tighten the clamp screw 26 Install the panel and the cowling EAU04946 Checking the air filter element The air filter element should be checked at the intervals specified in the periodic maintenance and lubrication chart Check the air filter element more frequently if you are riding in unusually wet or dusty ar...

Page 83: ...ront of the fuel tank back to position the tank away from the air filter case and then support the tank as shown EW000071 WARNING _ Make sure that the fuel tank is well supported Do not tilt or pull the fuel tank too much otherwise the fuel hoses may come loose which could cause fuel leakage _ 5 Remove the air filter case cover by removing the screws 1 Fuel tank breather hose except for California...

Page 84: ...nt is properly seated in the air filter case The engine should never be op erated without the air filter ele ment installed otherwise the pistons and or cylinders may become excessively worn _ 9 Install the air filter case cover by installing the screws 10 Connect the fuel tank breather hose and fuel tank overflow hose to the fuel tank 1 Air filter element 1 Fuel tank breather hose except for Cali...

Page 85: ...dealer re place the hose otherwise fuel may leak Make sure that the fuel hoses are properly connected and routed and not pinched Be sure to place the fuel tank breather hose and the fuel tank overflow hose in the original po sition _ 12 Install the rider seat EAU01335 Air intake duct Check that the screen of the intake duct is not blocked Clean the screen if necessary 1 Fuel tank breather hose exc...

Page 86: ...and if neces sary have a Yamaha dealer adjust it EAU00637 Adjusting the valve clearance The valve clearance changes with use resulting in improper air fuel mixture and or engine noise To prevent this from occurring the valve clearance must be adjusted by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart a Throttle cable free play U5SL10 book Page 28 Frida...

Page 87: ... loosely packed items that can shift Securely pack your heaviest items close to the center of the motorcycle and dis tribute the weight evenly from side to side Properly adjust the suspen sion for your load and check the condition and pressure of your tires NEVER OVERLOAD YOUR MOTOR CYCLE Make sure that the total weight of the cargo rider passen ger and accessories cowling sad dlebags etc if appro...

Page 88: ...n a tire tread begins to show crosswise lines have a Yamaha dealer replace the tire immediately The replacement of all wheel and brake related parts includ ing the tires should be left to a Yamaha dealer who has the necessary professional knowl edge and experience _ Tire information This motorcycle is equipped with cast wheels and tubeless tires with valves 1 Tire sidewall 2 Tire wear indicator a ...

Page 89: ...he most ef ficient use of these tires Use only the specified replace ment tires Other tires may run the danger of bursting at super high speeds Brand new tires can have a rela tively poor grip on certain road surfaces until they have been broken in Therefore it is ad visable before doing any high speed riding to ride conserva tively for approximately 100 km 60 mi after installing a new tire The ti...

Page 90: ...develop its optimal characteris tics EAU00691 Accessories and replacement parts EW000098 WARNING _ This motorcycle is not designed to pull a trailer or to be attached to a sidecar The accessories or replace ment parts you choose for your motorcycle should be designed spe cifically for this model and they must be securely mounted to main tain the inherent stability of the orig inal design Genuine Y...

Page 91: ...r free play cannot be obtained as described above proceed as follows _ 1 Fully turn the adjusting bolt at the clutch lever in direction a to loos en the clutch cable 2 Remove cowling A See page 6 9 for cowling removal and installa tion procedures 3 Loosen the locknut at the crank case 4 To increase the clutch lever free play turn the adjusting nut in di rection a To decrease the clutch lever free ...

Page 92: ... hydraulic system will diminish the braking performance which may result in loss of control and an accident _ EAU00713 Adjusting the rear brake light switch The rear brake light switch which is ac tivated by the brake pedal is properly adjusted when the brake light comes on just before braking takes effect If necessary adjust the brake light switch as follows Turn the adjusting nut while holding t...

Page 93: ...the brake To check the brake pad wear check the position of the wear indicator while applying the brake If a brake pad has worn to the point that the wear indicator almost touches the brake disc have a Yamaha dealer replace the brake pads as a set EAU04510 Rear brake pads Check each rear brake pad for damage and measure the lining thickness If a brake pad is damaged or if the lining thickness is l...

Page 94: ...uali ty brake fluid otherwise the rubber seals may deteriorate causing leakage and poor braking perfor mance Refill with the same type of brake fluid Mixing fluids may result in a harmful chemical reaction and lead to poor braking performance Be careful that water does not en ter the brake fluid reservoir when refilling Water will significantly lower the boiling point of the fluid and may result i...

Page 95: ...ive chain slack should be checked before each ride and adjusted if necessary To check the drive chain slack 1 Place the motorcycle on a level surface and hold it in an upright position NOTE _ When checking and adjusting the drive chain slack the motorcycle should be positioned straight up and there should be no weight on it _ 2 Shift the transmission into the neu tral position 3 Move the rear whee...

Page 96: ...each side of the swingarm make sure that both chain pullers are in the same posi tion for proper wheel alignment _ EC000096 CAUTION _ Improper drive chain slack will over load the engine as well as other vital parts of the motorcycle and can lead to chain slippage or breakage To prevent this from occurring keep the drive chain slack within the specified limits _ 3 Tighten the locknuts and then tig...

Page 97: ... Thoroughly lubricate the drive chain with a special O ring chain lubricant ECA00052 CAUTION Do not use engine oil or any other lubricants for the drive chain as they may contain substances that could damage the O rings EAU03297 Checking and lubricating the cables The operation of all control cables and the condition of the cables should be checked before each ride and the ca bles and cable ends s...

Page 98: ...ld be lubricated or replaced at the intervals specified in the periodic maintenance chart EAU03164 Checking and lubricating the brake and clutch levers The operation of the brake and clutch levers should be checked before each ride and the lever pivots should be lu bricated if necessary Recommended lubricant Lithium soap based grease all purpose grease U5SL10 book Page 40 Friday November 1 2002 4 ...

Page 99: ...ting the sidestand The operation of the sidestand should be checked before each ride and the sidestand pivot and metal to metal contact surfaces should be lubricated if necessary EW000113 WARNING If the sidestand does not move up and down smoothly have a Yamaha dealer check or repair it Recommended lubricant Lithium soap based grease all purpose grease Recommended lubricant Lithium soap based grea...

Page 100: ...WARNING Securely support the motorcycle so that there is no danger of it falling over Check the inner tubes for scratches damage and excessive oil leakage To check the operation 1 Place the motorcycle on a level surface and hold it in an upright position 2 While applying the front brake push down hard on the handle bars several times to check if the front fork compresses and re bounds smoothly EC0...

Page 101: ... support the motorcycle so that there is no danger of it falling over 2 Hold the lower ends of the front fork legs and try to move them for ward and backward If any free play can be felt have a Yamaha dealer check or repair the steering EAU01144 Checking the wheel bearings The front and rear wheel bearings must be checked at the intervals specified in the periodic maintenance and lubrica tion char...

Page 102: ... lowing FIRST AID EXTERNAL Flush with plenty of water INTERNAL Drink large quan tities of water or milk and im mediately call a physician EYES Flush with water for 15 minutes and seek prompt medical attention Batteries produce explosive hy drogen gas Therefore keep sparks flames cigarettes etc away from the battery and pro vide sufficient ventilation when charging it in an enclosed space KEEP THIS...

Page 103: ...under the rid er seat See page 3 16 for rider seat removal and installation procedures The fuse box which contains the fuses for the individual circuits is located un der panel B See page 6 11 for panel removal and installation procedures If a fuse is blown replace it as follows 1 Turn the key to OFF and turn off the electrical circuit in question 2 Remove the blown fuse and then install a new fus...

Page 104: ...e is equipped with quartz bulb headlights If a headlight bulb burns out replace it as follows 1 Remove panel B if replacing the left headlight bulb or panel A if replacing the right headlight bulb See page 6 11 for panel removal and installation procedures 2 Remove the headlight bulb cover by turning it counterclockwise 3 Disconnect the headlight coupler Specified fuses Main fuse 40 A Headlight fu...

Page 105: ...e follow ing parts Headlight bulb Do not touch the glass part of the headlight bulb to keep it free from oil otherwise the transpar ency of the glass the luminosi ty of the bulb and the bulb life will be adversely affected Thor oughly clean off any dirt and fin gerprints on the headlight bulb using a cloth moistened with al cohol or thinner Headlight lens Do not affix any type of tinted film or st...

Page 106: ...the tail brake light does not come on have a Yamaha dealer check it EAU03497 Replacing a turn signal light bulb 1 Remove the turn signal light lens by removing the screw 2 Remove the defective bulb by pushing it in and turning it counterclockwise 3 Insert a new bulb into the socket push it in and then turn it clock wise until it stops 4 Install the lens by installing the screw ECA00065 CAUTION Do ...

Page 107: ...erstand follow these precautions when removing the front and rear wheel or performing other mainte nance requiring the motorcycle to stand upright Check that the motor cycle is in a stable and level position before starting any maintenance A strong wooden box can be placed un der the engine for added stability To service the front wheel 1 Stabilize the rear of the motorcycle by using a motorcycle ...

Page 108: ...to have a Yamaha dealer service the wheel Securely support the motor cycle so that there is no danger of it falling over _ 1 Loosen the axle bolt the wheel axle pinch bolts and then the brake caliper bolts 2 Lift the front wheel off the ground according to the procedure on page 6 49 3 Remove the brake hose holder on each side by removing the bolt 4 Remove the brake caliper and re flector on each s...

Page 109: ...lectors by installing the bolts and then tightening them to the speci fied torque NOTE _ Make sure that there is enough space between the brake pads before install ing the brake calipers onto the brake discs _ 5 Install the brake hose holders by installing the bolts 6 Secure the wheel axle by installing the axle bolt and then tightening the wheel axle to the specified torque NOTE _ While tightenin...

Page 110: ...d then tighten pinch bolt C to the specified torque 11 Retighten pinch bolt D to the spec ified torque 12 While applying the front brake push down hard on the handlebar several times to check for proper fork operation 1 Front wheel axle pinch bolt A 2 Front wheel axle pinch bolt B 3 Front wheel axle pinch bolt C 4 Front wheel axle pinch bolt D Tightening torque Wheel axle pinch bolt 18 Nm 1 8 m kg...

Page 111: ...according to the procedure on page 6 49 3 Remove the axle nut 4 Loosen the locknut on each side of the swingarm 5 Turn the drive chain slack adjust ing bolts fully in direction a 6 Push the wheel forward and then remove the drive chain from the rear sprocket NOTE _ The drive chain does not need to be disassembled in order to remove and install the rear wheel _ 1 Axle nut 2 Drive chain slack adjust...

Page 112: ...left hand side NOTE _ Be sure to insert the retainer on the brake caliper bracket into the slot in the swingarm Make sure that there is enough space between the brake pads be fore installing the wheel _ 2 Install the drive chain onto the rear sprocket and then adjust the drive chain slack See page 6 38 for drive chain slack adjustment pro cedures 3 Install the axle nut and then lower the rear whee...

Page 113: ... troubleshooting charts represent quick and easy procedures for checking these vital systems your self However should your motorcycle require any repair take it to a Yamaha dealer whose skilled technicians have the necessary tools experience and know how to service the motorcycle properly Use only genuine Yamaha replace ment parts Imitation parts may look like Yamaha parts but they are often infer...

Page 114: ...ompression Check the ignition Have a Yamaha dealer check the vehicle Remove the spark plugs and check the electrodes 3 Ignition Wipe off with a dry cloth and correct the spark plug gaps or replace the spark plugs Have a Yamaha dealer check the vehicle The engine does not start Have a Yamaha dealer check the vehicle The engine does not start Check the battery Operate the electric starter 4 Battery ...

Page 115: ...hiss ing sound has stopped press down on the cap while turning it counterclockwise and then remove the cap a NOTE If coolant is not available tap water can be temporarily used instead provided that it is changed to the recommended coolant as soon as possible Wait until the engine has cooled Check the coolant level in the reservoir and radiator The coolant level is OK The coolant level is low Check...

Page 116: ...MOTORCYCLE CARE AND STORAGE 7 Care 7 1 Storage 7 4 U5SL10 book Page 1 Friday November 1 2002 4 33 PM ...

Page 117: ...trical couplers and connectors including the spark plug caps are tightly in stalled 3 Remove extremely stubborn dirt like oil burnt onto the crankcase with a degreasing agent and a brush but never apply such prod ucts onto seals gaskets sprock ets the drive chain and wheel axles Always rinse the dirt and degreaser off with water Cleaning ECA00010 CAUTION _ Avoid using strong acidic wheel cleaners ...

Page 118: ...fter normal use Remove dirt with warm water a mild detergent and a soft clean sponge and then rinse thoroughly with clean water Use a toothbrush or bottlebrush for hard to reach areas Stubborn dirt and insects will come off more easily if the area is covered with a wet cloth for a few minutes before cleaning Use the special sponge which is included in the plastic bag containing the owner s manual ...

Page 119: ...damage caused by stones etc 7 Wax all painted surfaces 8 Let the motorcycle dry completely before storing or covering it EWA00001 WARNING _ Make sure that there is no oil or wax on the brakes or tires If necessary clean the brake discs and brake linings with a regular brake disc cleaner or ac etone and wash the tires with warm water and a mild deter gent Before operating the motor cycle test its b...

Page 120: ...k plug caps and spark plugs b Pour a teaspoonful of engine oil into each spark plug bore c Install the spark plug caps onto the spark plugs and then place the spark plugs on the cylinder head so that the electrodes are grounded This will limit spark ing during the next step d Turn the engine over several times with the starter This will coat the cylinder walls with oil e Remove the spark plug caps...

Page 121: ...y charge it Store it in a cool dry place and charge it once a month Do not store the battery in an ex cessively cold or warm place less than 0 C 30 F or more than 30 C 90 F For more informa tion on storing the battery see page 6 44 NOTE _ Make any necessary repairs before storing the motorcycle _ U5SL10 book Page 5 Friday November 1 2002 4 33 PM ...

Page 122: ...SPECIFICATIONS 8 Specifications 8 1 U5SL10 book Page 1 Friday November 1 2002 4 33 PM ...

Page 123: ...tem Electric starter Lubrication system Wet sump Engine oil Type Recommended engine oil classification API Service SE SF SG or higher Quantity Without oil filter cartridge replacement 2 4 L 2 11 Imp qt 2 54 US qt With oil filter cartridge replacement 2 6 L 2 29 Imp qt 2 75 US qt Total amount dry engine 3 4 L 2 99 Imp qt 3 59 US qt 0 10 30 50 70 90 110 130 F YAMALUBE 4 20W 40 or SAE 20W 40 20 10 0 ...

Page 124: ...Transmission Primary reduction system Spur gear Primary reduction ratio 1 955 Secondary reduction system Chain drive Secondary reduction ratio 3 000 Number of drive chain sprocket teeth front rear 16 48 Transmission type Constant mesh 6 speed Operation Left foot Gear ratio 1st 2 846 2nd 1 947 3rd 1 556 4th 1 333 5th 1 190 6th 1 083 Chassis Frame type Diamond Caster angle 24 Trail 86 mm 3 39 in Tir...

Page 125: ...er cargo and accessories Wheels Front Type Cast wheel Size 17 M C MT 3 50 Rear Type Cast wheel Size 17 M C MT 5 50 Brakes Front Type Dual disc brake Operation Right hand Fluid DOT 4 Rear Type Single disc brake Operation Right foot Fluid DOT 4 Suspension Front Telescopic fork Rear Swingarm link suspension Spring shock absorber Front Coil spring oil damper Rear Coil spring gas oil damper Wheel trave...

Page 126: ...ing LED Neutral indicator light LED High beam indicator light LED Turn signal indicator light LED Fuel level warning light LED Oil level warning light LED Coolant temperature warning light LED Engine trouble warning light LED Shift timing indicator light LED Fuses Main fuse 40 A Headlight fuse 20 A Signaling system fuse 15 A Radiator fan fuse 15 A Ignition fuse 15 A Electronic fuel injection fuse ...

Page 127: ...identification number 9 1 Model label 9 2 Reporting safety defects 9 3 Motorcycle noise regulation 9 4 Maintenance record 9 5 YAMAHA MOTOR CORPORATION U S A STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY 9 7 YAMAHA EXTENDED SERVICE Y E S 9 9 U5SL10 book Page 1 Friday November 1 2002 4 33 PM ...

Page 128: ...01E EAU01041 Key identification number The key identification number is stamped into the key tag Record this number in the space provided and use it for reference when ordering a new key EAU01043 Vehicle identification number The vehicle identification number is stamped into the steering head pipe Record this number in the space provided NOTE The vehicle identification number is used to identify y...

Page 129: ...under the rider seat See page 3 16 for rider seat removal and installation pro cedures Record the information on this label in the space provided This in formation will be needed when ordering spare parts from a Yamaha dealer 1 Model label U5SL10 book Page 2 Friday November 1 2002 4 33 PM ...

Page 130: ...stigation and if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in individual problems between you your dealer or Yamaha Motor Corporation U S A To contact NHTSA you may either call the Auto Safety Hotline toll free at 1 800 424 9393 or 366 0123 in Washington D C area or write to NHTSA U S Department of Tra...

Page 131: ... for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or 2 the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person AMONG THOSE ACTS PRESUMED TO CONSTITUTE TAMPERING ARE THE ACTS LISTED BELOW These acts include tampering with the following systems i e modification removal etc CL 01...

Page 132: ... printed only as a reminder that maintenance work is required It is not acceptable proof of maintenance work CL 04E Maintenance interval Date of service Mileage Servicing dealer name and address Remarks 600 mi 1 000 km or 1 month 4 000 mi 7 000 km or 6 months 8 000 mi 13 000 km or 12 months 12 000 mi 19 000 km or 18 months 16 000 mi 25 000 km or 24 months 20 000 mi 31 000 km or 30 months 24 000 mi...

Page 133: ...or 42 months 32 000 mi 49 000 km or 48 months 36 000 mi 55 000 km or 54 months 40 000 mi 61 000 km or 60 months Maintenance interval Date of service Mileage Servicing dealer name and address Remarks U5SL10 book Page 6 Friday November 1 2002 4 33 PM ...

Page 134: ...CONSUMER INFORMATION 9 7 9 EAU02918 YAMAHA MOTOR CORPORATION U S A STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY CW B1E U5SL10 book Page 7 Friday November 1 2002 4 33 PM ...

Page 135: ...CONSUMER INFORMATION 9 8 9 CW B2E U5SL10 book Page 8 Friday November 1 2002 4 33 PM ...

Page 136: ...vered repairs There s no deductible to pay and repairs aren t pro rated You don t have any out of pocket expenses for covered repairs In addition Travel and Recreation Interruption Protection TRIP is included at no extra cost TRIP gives you up to 150 reimbursement per occurrence for any reasonable expenses you incur because your Yamaha needs covered service replacement vehicle rental emergency tow...

Page 137: ...backed protection even after your Yamaha Limited Warranty expires A special note If visiting your dealer isn t convenient contact Yamaha with your Primary ID number your frame number We ll be happy to help you get the Y E S coverage you need Yamaha Service Marketing P O Box 6555 Cypress CA 90630 1 866 YES EXTD 1 866 937 3983 U5SL10 book Page 10 Friday November 1 2002 4 33 PM ...

Page 138: ... filter cartridge 6 14 Engine stop switch 3 11 Engine trouble warning light 3 3 F Front fork adjusting 3 19 Front fork checking 6 42 Fuel 3 15 Fuel level warning light 3 2 Fuel tank cap 3 14 Fuses replacing 6 45 H Handlebar switches 3 10 Headlight bulb replacing 6 46 Helmet holders 3 17 High beam indicator light 3 3 Horn switch 3 11 I Identification numbers 9 1 Ignition circuit cut off system 3 24...

Page 139: ...pivot lubricating 6 42 T Tachometer 3 10 Tail brake light 6 48 Throttle cable free play adjusting 6 28 Throttle grip and cable checking and lubricating 6 40 Tires 6 29 Tool kit 6 1 Troubleshooting 6 55 Troubleshooting charts 6 56 Turn signal indicator lights 3 2 Turn signal light bulb replacing 6 48 Turn signal switch 3 11 V Valve clearance adjusting 6 28 Vehicle identification number 9 1 W Warran...

Page 140: ...PRINTED IN JAPAN 2002 11 7 3 1 CR E PRINTED ON RECYCLED PAPER YAMAHA MOTOR CO LTD 5SL 28199 10 LIT 11626 16 45 YZF R6R C OWNER S MANUAL ...

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